csi2130 laser alignment 97191.2 cd

Reference Manual

CSI 2130 Machinery Health® AnalyzerLaser Alignment

Analyzer and Fixtures

Part # 97191 Rev. 2

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Copyright© 2009 by Emerson Process Management.All rights reserved.

No part of this publication may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language in any form by any means without the written permission of Emerson Process Management.

DisclaimerThis manual is provided for informational purposes. EMERSON PROCESS MANAGEMENT MAKES NO WAR-RANTY OF ANY KIND WITH REGARD TO THIS MATE-RIAL, INCLUDING, BUT NOT LIMITED TO, THE IMPLIEDWARRANTIES OF MERCHANTABILITY AND FITNESS FORA PARTICULAR PURPOSE. Emerson Process Management shall not be liable for errors, omissions, or inconsistencies that may be contained herein or for incidental or consequen-tial damages in connection with the furnishing, perfor-mance, or use of this material. Information in this document is subject to change without notice and does not represent a commitment on the part of Emerson Process Management. The information in this manual is not all-inclusive and cannot cover all unique situations.

Product SupportShould you have any comments on this documentation or questions concerning the Agreement on the following pages, please contact Emerson Process Management’s Product Support Department.

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The Americas and Canada

Emerson Process Management835 Innovation DriveKnoxville, TN 37932 USAPhone: 865-675-4274FAX: [email protected]

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AMS Machinery Manager Reference ManualThis document was written, illustrated, and produced by Emerson Process Management’s Engineering Publications Group on Power Macintosh™ workstations using Adobe™

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All other brand or product names are trademarks or regis-tered trademarks of their respective companies.

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PatentsThe product(s) described in this manual are covered under existing and pending patents.

License AgreementIMPORTANT: CAREFULLY READ ALL THE TERMS AND CONDITIONS OF THIS AGREEMENT BEFORE OPENING THE PACKAGE OR PROCEEDING WITH INSTALLATION. OPENING THE PACKAGE OR COM-PLETING THE INSTALLATION INDICATES YOUR ACCEPTANCE OF THE TERMS AND CONDITIONS CONTAINED IN THIS AGREEMENT.

IF YOU DO NOT AGREE TO THE TERMS AND CON-DITIONS CONTAINED IN THIS AGREEMENT, CANCEL ANY INSTALLATION AND PROMPTLY RETURN THIS PRODUCT AND THE ASSOCIATED DOCUMENTATION TO CSI, AND YOUR MONEY WILL BE REFUNDED. NO REFUNDS WILL BE GIVEN FOR PRODUCTS WITH DAMAGED OR MISSING COMPONENTS.

Definition of SoftwareAs used herein, “software” refers to any computer program contained on any medium. Software includes downloadable firmware for use in devices such as analyzers or MotorSta-tus units and it includes computer programs executable on computers or computer networks.

Software LicenseYou have the non-exclusive right to use this software on only one device at a time. You may back-up the software for archival purposes. For network systems, you have the non-exclusive right to install this software on only one server. Read/write access is limited to the number of concurrent use licenses purchased. The number of guest-only accesses is up to a maximum of 250.

CSI grants you a non-exclusive right to use the Software solely for your own internal data processing operations on the CSI designated supported operating platform for up to any applicable maximum number of licensed users. You may not relicense the Software or use the Software for third party training, commercial time sharing, rental, or service bureau use. Client may not use the Software in, as, or with

an ASP (Application Service Provider).

Software UpdatesCSI agrees to provide you, at no charge except for media, preparation and shipping charges, for one (1) year from the date of purchase, all updates to the software made at the sole discretion of CSI. Should you purchase a software support agreement for the next succeeding year following the first year from the date of purchase, and thereafter on an annual basis, and if CSI is still providing support, you may pur-chase the same, annually, at the then existing rate.

.

Updates/UpgradesUpon receipt of new CSI software replacing older CSI soft-ware, you have 30 days to install and test the new CSI soft-ware on the same or a different device. At the end of the 30-day test period, you must both remove and return the new CSI software or remove the older CSI software.

OwnershipThe licensed software and all derivatives are the sole prop-erty of Computational Systems, Inc. You may not disassem-ble, decompile, reverse engineer or otherwise translate the licensed program. You may not distribute copies of the pro-gram or documentation, in whole or in part, to another party. You may not in any way distort, or otherwise modify the program or any part of the documentation without prior written consent from CSI.

TransferYou may transfer the software and license to another party only with the written consent of CSI and only if the other party agrees to accept the terms and conditions of this Agreement. If you transfer the program, you must transfer the documentation and any backup copies or transfer only the documentation and destroy any backup copies.

CopyrightThe software and documentation are copyrighted. All rights are reserved.

TerminationIf you commit a material breach of this Agreement, CSI may terminate the Agreement by written notice.

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Virus DisclaimerCSI uses the latest virus checking technologies to test all its software. However, since no antivirus system is 100% reli-able, we strongly advise that you use an anti-virus system in which you have confidence to verify the software is virus-free. CSI makes no representations or warranties to the effect that the licensed software is virus-free.

NO WARRANTYTHE PROGRAM IS PROVIDED "AS-IS" WITHOUT ANY WARRANTIES, EXPRESS OR

IMPLIED, INCLUDING BUT NOT LIMITED TO ANY WARRANTIES OR MERCHANTABILITY

OR FITNESS FOR A PARTICULAR PURPOSE.

LIMITATION OF LIABILITY AND REMEDIESIN NO EVENT WILL CSI BE LIABLE TO YOU OR ANY THIRD PARTY FOR ANY DAMAGES,

INCLUDING ANY LOST PROFITS, LOST SAVINGS, OR OTHER INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF THE USE OR THE INABILITY TO USE THIS PROGRAM.

THE LICENSEE'S SOLE AND EXCLUSIVE REMEDY IN THE EVENT OF A DEFECT

IN WORKMANSHIP OR MATERIAL IS EXPRESSLY LIMITED TO THE REPLACEMENT OF THE DISKETTES OR OTHER MEDIA. IN NO EVENT WILL CSI'S LIABILITY EXCEED THE PURCHASE PRICE OF THE PRODUCT.

Export RestrictionsYou agree to comply fully with all laws, regulations, decrees and orders of the Unites States of America that restrict or prohibit the exportation (or re-exportation) of technical data and/or the direct product of it to other countries, including, without limitation, the U.S. Export Administration Regula-tions.

U.S. Government RightsWhen provided to the U.S. government, the computer soft-ware and related materials and documentation are provided subject to the same license rights as those enumerated above.

Hardware Technical Help1. Please have the number of the current version of your

firmware ready when you call. The version of the firmware in Emerson Process Management’s CSI 2100 series, CSI 2400, and other analyzers appears on the power-up screen that is displayed when the analyzer is turned on.

2. If you have a problem, explain the exact nature of your problem. For example, what are the error messages? When do they occur? Know what you were doing when the problem occurred. For example, what mode were you in? What steps did you go through? Try to determine before you call whether the problem is repeatable.

Hardware Repair Emerson Process Management repairs and updates its hard-ware products free for one year from the date of purchase. This service warranty includes hardware improvement, modification, correction, recalibration, update, and mainte-nance for normal wear. This service warranty excludes repair of damage from misuse, abuse, neglect, carelessness, or modification performed by anyone other than Emerson Process Management.

After the one year service warranty expires, each return of a Emerson Process Management hardware product is sub-ject to a minimum service fee. If the cost of repair exceeds this minimum fee, we will call you with an estimate before performing any work. Contact Emerson Process Manage-ment’s Product Support Department for information con-cerning the current rates.

Obsolete HardwareAlthough Emerson Process Management will honor all contractual agreements and will make every effort to ensure that its software packages are “backward compatible,” to take advantage of advances in newer hardware platforms and to keep our programs reasonably small, Emerson Pro-cess Management reserves the right to discontinue support for old or out-of-date hardware items.

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Software Technical Help1. Please have the number of the current version of your

software ready when you call. The version number for software operating under Windows® is displayed by selecting “About” under the Help menu bar item.

2. If you have a problem, explain the exact nature of your problem. For example, what are the error messages? (If possible, make a printout of the error message.)When do they occur? Know what you were doing when the problem occurred. For example, what mode were you in? What steps did you go through? Try to determine before you call whether the problem is repeatable.

3. Please be at your computer when you call. We can serve you better when we can work through the problem together.

Software Technical SupportEmerson Process Management provides technical support through the following for those under support agreement:

• Telephone assistance and communication via the Internet.

• Mass updates that are released during that time. • Interim updates upon request. Please contact Emerson

Process Management Product Support for more information.

Returning Items1. Call Product Support (see page 2) to obtain a return

authorization number. Please write it clearly and prominently on the outside of the shipping container.

2. If returning for credit, return all accessories originally shipped with the item(s). Include cables, software diskettes, manuals, etc.

3. Enclose a note that describes the reason(s) you are returning the item(s).

4. Insure your package for return shipment. Shipping costs and any losses during shipment are your responsibility. 7COD packages cannot be accepted and will be returned unopened.

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ContentsHow To Use This Manual · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·1-1

Emphasis Paragraphs · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·1-5Analyzer Serialization· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·1-5UltraMgr Software and Prerequisites · · · · · · · · · · · · · · · · · · · · · · · · ·1-6

Standard Equipment · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·1-7Fixtures Case Layout (bottom section) · · · · · · · · · · · · · · · · · · · · · · · ·1-7Fixtures Case Layout (top section) · · · · · · · · · · · · · · · · · · · · · · · · · · ·1-8

Chapter 2 • Setting Up and Using Laser Alignment Fixtures

Models 821500 and 822500 RF Laser Systems Only· · · · · · · · · · · · · · · · ·2-4

General Description· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·2-5Sensor Head Description· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·2-5

General Maintenance· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·2-10Care and Handling· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·2-10Calibration· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·2-10Battery Charging · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·2-11

Battery Usage - Laser Heads · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·2-16

Precautions · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·2-17

Introduction to Laser Alignment Fixtures Setup · · · · · · · · · · · · · · · · · · ·2-18

Attaching the Fixtures · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·2-19Attaching the B821007 Carbon Steel Mounting Base · · · · · · · · · · ·2-19Attaching Chain to the Chain Pickup · · · · · · · · · · · · · · · · · · · · · · · ·2-20Allowing Maximum Tightening Range · · · · · · · · · · · · · · · · · · · · · ·2-21Positioning a Mounting Base · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·2-22Positioning the Other Mounting Base · · · · · · · · · · · · · · · · · · · · · · · ·2-23Attaching Excess Chain · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·2-24Using the Chain Clip · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·2-26Installing a Post · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·2-27Mounting a Sensor Head· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·2-28

Models 821500 and 822500 RF Laser Systems Only· · · · · · · · · · · · · · · ·2-30Mounting the Other Sensor Head · · · · · · · · · · · · · · · · · · · · · · · · · · ·2-31Communication Between the Fixtures and Analyzer · · · · · · · · · · · ·2-32Connecting the 8000RF Interface · · · · · · · · · · · · · · · · · · · · · · · · · · ·2-34

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Turn the Laser Beams On· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 2-40Center the Laser Beams · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 2-41Rough Alignment of the Laser Beams · · · · · · · · · · · · · · · · · · · · · · · 2-42

Introduction to Special Applications · · · · · · · · · · · · · · · · · · · · · · · · · · · · 2-45

Using Additional Mounting Blocks· · · · · · · · · · · · · · · · · · · · · · · · · · · · · 2-46Adding a 2-inch (51 mm) Block· · · · · · · · · · · · · · · · · · · · · · · · · · · · 2-47Mounting One Bracket on a Coupling · · · · · · · · · · · · · · · · · · · · · · · 2-49Mounting on Shafts (or Couplings) > 8-inch (203 mm) Diameter· · 2-50

Using Alternative Mounting Brackets · · · · · · · · · · · · · · · · · · · · · · · · · · · 2-51

Chapter 3 • Horizontal Alignment

Help · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-1Basic Alignment Steps · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-1

Advanced and Basic Laser Align Applications · · · · · · · · · · · · · · · · · · · · · 3-2Advanced Laser Align · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-2Basic Laser Align · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-2

Main Screen · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-3

Three Step Alignment · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-5

Main Screen Function Keys · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-6

Alt Main Screen · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-7

Alt Main Screen Function Keys · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-8Job Reset· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-11

Basic Mode· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-12

Basic Mode Function Keys · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-13Job Reset· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-16Machine Configuration Function Keys · · · · · · · · · · · · · · · · · · · · · · 3-18

Laser Align (Alignment) Method Function Keys · · · · · · · · · · · · · · · · · · 3-20Tolerance Type · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-22Tolerance Type Function Keys · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-22Laser Configuration Function Keys · · · · · · · · · · · · · · · · · · · · · · · · 3-24

Laser Address Selection · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-26Check Lasers· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-30Laser Head Status Function Keys · · · · · · · · · · · · · · · · · · · · · · · · · · 3-32Job Manager · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-34Job Manager Function Keys · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-35

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Edit Job Setup · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·3-37Edit Job Setup Function Keys · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·3-38Job Flow · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·3-41Job Flow Function Keys · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·3-42Enter Dimensions · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·3-44Entering Fractions · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·3-50Quick Spec · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·3-52Entering Thermal Growth Information · · · · · · · · · · · · · · · · · · · · · · ·3-55Growth at Feet· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·3-56Growth at Profile· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·3-58Gap/Offset · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·3-63Face/Rim · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·3-67Reverse Dial · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·3-71Sweep Laser Heads · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·3-74Foot Pre-Check · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·3-75Foot Pre-Check Function Keys (after the Foot Pre-Check has been started) 3-81Acquiring Alignment Data · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·3-81Auto Sweep · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·3-84Manual Sweep· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·3-92Accept Readings key· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·3-94Auto 4 Point · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·3-97Manual 4 Point · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·3-102Dual Pass · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·3-108Dual Pass Cable (8215C2-PM) - Models 821500 and 822500 Only 3-116Review Results · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·3-117Review Results (Measurements) Function Keys · · · · · · · · · · · · · ·3-120Sweep Mode Curve Data · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·3-122Data Quality · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·3-123Move Machine · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·3-125Vertical Move · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·3-126Vertical Move Function Keys · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·3-128Horizontal Move · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·3-130Horizontal Move Function Keys· · · · · · · · · · · · · · · · · · · · · · · · · · ·3-132Dual Move· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·3-134Extra Foot Calculation · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·3-137Predict Mode · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·3-139Prediction Function Keys · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·3-143Live Move · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·3-143Data Detail (Tolerance Plots) · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·3-154Data Detail (Tolerance Plot) Function Keys · · · · · · · · · · · · · · · · · ·3-158Display Sine Fit · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·3-160

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Display Sine Fit Function Keys · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-164View Data · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-166C-face Alignment · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-167Notes· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-171Notes Function Keys · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-171Transferring Alignment Job Data and Tolerances · · · · · · · · · · · · · 3-174Tolerances· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-183

UltraMgr/2130 Laser Align Overview · · · · · · · · · · · · · · · · · · · · · · · · · 3-184Case Studies · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-185

UltraMgr · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-189UltraMgr Software and Firmware Prerequisites· · · · · · · · · · · · · · · 3-190Tolerances· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 3-191

Chapter 4 • Vertical Alignment

Help · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-3Basic Vertical Alignment Steps · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-3Three Step Alignment· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-5Vertical Main Screen Function Keys · · · · · · · · · · · · · · · · · · · · · · · · · 4-5

Vertical Alt Main Screen · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-7Vertical Alt Main Screen Function Keys · · · · · · · · · · · · · · · · · · · · · 4-8Job Reset· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-10Vertical Machine Configuration· · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-11Vertical Machine Configuration Function Keys · · · · · · · · · · · · · · · 4-12Laser Angle Advance · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-13Laser Angle Advance Function Keys · · · · · · · · · · · · · · · · · · · · · · · 4-14Vertical Laser Configuration · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-15Vertical Laser Configuration Function Keys · · · · · · · · · · · · · · · · · · 4-16Vertical Enter Dimensions · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-17Define Flange · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-21Define Flange Function Keys · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-23Custom Pattern · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-25Custom Pattern Function Keys · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-27Vertical Sweep Laser Heads· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-29Vertical Move Machine · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-38Angular Move· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-39Angular Move Function Keys · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-40Offset Move · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-41Offset Move Function Keys · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4-44Vertical Data Detail (Tolerance Plots) · · · · · · · · · · · · · · · · · · · · · · 4-45

xi

Chapter 5 • Straightness Measurements

Straightness Main Screen · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·5-3Three Step Straightness Measurements · · · · · · · · · · · · · · · · · · · · · · ·5-4Straightness Main Screen Function Keys · · · · · · · · · · · · · · · · · · · · ·5-5Straightness Alt Main Screen · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·5-6Straightness Alt Main Screen Function Keys · · · · · · · · · · · · · · · · · ·5-6Straightness Laser Configuration · · · · · · · · · · · · · · · · · · · · · · · · · · · ·5-9Straightness Laser Configuration Function Keys · · · · · · · · · · · · · ·5-10Straightness Enter Dimensions · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·5-10Straightness Move Laser Heads · · · · · · · · · · · · · · · · · · · · · · · · · · · ·5-15Straightness Surface Profile · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·5-18

Chapter A • Application Information

Alignment Application Notes · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · A-3Pre-job Preparation and Setup· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · A-4Changes That Occur During Operation· · · · · · · · · · · · · · · · · · · · · · · A-5

Alignment Pitfalls · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · A-7

Appendix B • Foot Pre-Check Types

Foot Pre-Check Measurement Methods – Soft Foot and Frame Distortion Index (FDI)B-1

Appendix C • Technical Specifications

Mounting Posts (part number D23465) for Alignment Brackets · · · · · · · C-3

Appendix D • Accessories and Optional Products

Optional Items for Laser System· · · · · · · · · · · · · · · · · · · · · · · · · · · · D-1Other Accessories · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · D-1Recommended Spare Parts* · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · D-2Analyzer Travel/Carrying Cases· · · · · · · · · · · · · · · · · · · · · · · · · · · · D-2Batteries/Analyzer Chargers · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · D-2Alignment Fixtures · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · D-2

Customer Support · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · D-3Reliability Services · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · D-4

xii

Glossary

Index

Chapter

1-1

1

Read This First

How To Use This ManualThis manual is arranged in the following manner:

• Chapter 1 – read this chapter before attempting to use the Model 2130 Laser Align-ment program or before proceeding to subsequent chapters.

• Chapter 2 – lists and describes the various components that make up the laser align-ment system.

• Chapter 3 – provides general application overview information about procedures used in horizontal shaft alignment.

• Chapter 4 – provides general application overview information about procedures used in vertical shaft alignment.

• Chapter 5 – describes how to perform straightness measurements.• Appendix A – provides general application overview information about procedures

used in shaft alignment.

NoteThis manual covers information specific to the CSI 2130 Machinery Health® AnalyzerCSI 2130 Machinery Health® Analyzer Advanced Laser Alignment program.

It is assumed that the user is familiar with the general hardware and opera-tion of the Model 2130 analyzer. If any questions or concerns arise in using the analyzer, refer to the CSI 2130 Machinery Health® Analyzer, Dual-Channel Machinery Analyzer manual (part number 97017).

• Appendix B – provides descriptions of Foot Pre-Check types and their advantages and disadvantages.

• Appendix C – details the technical specifications for the Model 8215/8225 laser alignment fixtures.

• Appendix D – describes the various accessories and optional products that are available for use with the Laser Align application.

1-2

NoteIn this manual, “8215” and “8225” (sometimes quoted as “8215/8225”) refer to both the RF versions (Models 821500 and 822500) and the direct-connect only versions (Models 821501 and 822501 ) laser systems except where information specific to one type of laser system is discussed.

1-3How To Use This Manual

IntroductionThe UltraSpec Pro 8215/8225 Laser Alignment Fixtures are the latest in a complete line of alignment equipment provided by Emerson Process Management. The 8215/8225 system is used in conjunction with the Model 2130 Laser Align program. Although the Model 2130 analyzer can be purchased separately, it must be used to process the data from the fix-tures. The Model 8215/8225 system attaches sensor heads to shafts which are typically coupled. Laser beams are emitted from each sensor head and targeted on the opposite sensor head. Each shaft position is measured in relation to the other shaft by rotating the two shafts. Shaft misalignment is calculated from the position of each laser beam on its respec-tive target, at a range of angular positions of the laser heads.

The position of each laser beam on its target transmits from each sensor head to the Model 2130 analyzer through radio frequency (RF) or direct cable communication, depending on the model. The Model 2130 analyzer processes the data and calculates the required machine moves necessary to bring the machine components into alignment.

With most alignment systems available today, the sag of the alignment fixtures must be considered to accurately calculate machine moves. With the use of laser beams, there is no fixture sag to consider! The RF communication between the sensor heads and the Model 2130 analyzer simplifies data acquisition and reduces operator error. The direct cable con-nect provides an alternate method to transfer data when the RF link is not practical.

Since each head has a self-contained inclinometer and additional memory, the data can be acquired through a variety of methods. Choices range from the traditional top, bottom, left, and right locations (minimum of three) - where the fixtures interact directly with the ana-lyzer to the patented partial sweep method (the sensor heads memorize the data and later dump it to the analyzer).

When the 8215/8225 fixtures and the 2130 Laser Align program are used with the UltraMgr PC software program, a complete alignment program can be managed from a centralized location. UltraMgr provides job tracking, control of alignment tolerances, align-ment history and much more.

1-4

Some advantages of the UltraSpec Pro 8215/8225 Laser Alignment Fixtures are:

• Easy setup• No fixture sag• Visible laser to assist with rough alignments• Large diameter mounting range• Large span range between sensor heads• Large vertical expansion to clear larger couplings • Large misalignment measurement range• Partial revolutions (down to 45°)• Dual Pass method for uncoupled alignments• Real time machine move monitoring, vertical and horizontal• Soft foot locator• Radio frequency communication • Direct cable connect, if needed• Automatic data acquisition• Dual beam technology• Internal angle sensors• Internal memory• 45-minute charge cycle for sensor heads• Simultaneously charging, sensor heads and analyzer• Best ambient light protection• Vertical machine alignment• Straightness measurement

1-5How To Use This Manual

Emphasis ParagraphsTwo different types of paragraphs are used throughout this manual to call attention to the adjacent text:

NoteThe note paragraph indicates special comments or instructions.

Caution!The caution paragraph alerts you to actions that may have a major impact, such as lost data or damage to the analyzer or its accessories.

Warning!The warning paragraph warns you of actions that could cause serious per-sonal injury or death.

Analyzer SerializationThe loaded firmware has been serialized and is matched to the analyzer serial number. If the firmware and analyzer serial numbers do not match, contact Product Support.

1-6

UltraMgr Software and Prerequisites

NoteYour AMS™ Suite: Machinery Health™ Manager software and Model CSI 2130 Machinery Health® Analyzer must have compatible software.

RequirementsModel CSI 2130 Machinery Health® Analyzer firmware version v.6.3.8.0 or later.

The following, 4.90 or later, AMS™ Suite: Machinery Health™ Manager files - dated 08/08/2005 or later:

• RBMcom.exe• RBMcomSr.exe• XFrAlg.dll• UltraAlg.exe

UltraMgr requires some planning and setup before jobs can be down-loaded into this align-ment program. Refer to the appropriate UltraMgr user’s manual for more information on communicating with the PC.

1-7Standard Equipment

Standard EquipmentWhen checking the kit to ensure that everything ordered was shipped, compare the contents of the package to your shipping invoice. For additional assistance, refer to the following fix-tures case layouts. If a discrepancy is found, call Emerson Customer Support at (865) 671-4274.

Fixtures Case Layout (bottom section)

NoteSome parts shown in these illustrations may be optional in different pack-ages.

1-8

Fixtures Case Layout (top section)

Chapter

2-1

2

Setting Up and Using Laser Alignment Fixtures

Special Instructions About the 8215/8225 Laser Fixtures

Warning!Prior to mounting the laser alignment fixtures on machine shafts, all switches operating the machines should be “locked out” (follow lockout procedures for your facility). On completion of the alignment, inspect the work area to ensure that all equipment is clear of rotating shafts and cou-plings, prior to removal of the lockout protection.

Warning!The 8215/8225 Laser Alignment Fixtures use a Class II (CDRH) laser or Class 2 (IEC) laser. This laser complies with 21 CFR 1040.10 and 1040.11 safety requirements with a power output < 1.0 mW (average) and a pulse repetition of 600 pulses/sec. The pulse duration is <110 microseconds. However, do not expose the human eye directly to the laser beam! Warnings are located on each sensor head.

Warning!Using the controls or adjustments in ways other than specified in this docu-mentation may result in hazardous laser radiation exposure. Making the hardware, firmware, or software perform in ways other than specified in this documentation may result in hazardous laser radiation exposure.

2-2 Setting Up and Using Laser Alignment Fixtures

Laser heads, front view

Laser heads, rear view

2-3

NoteOnly the Models 821501 and 822501 direct-connect only laser systems have CE approval.

Laser radiation caution


Models 821500 and 822500 RF Laser Systems Only

NoteOperation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of this device.

NoteThis equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide a reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equip-ment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

Caution!Changes or modifications not expressly approved by Emerson could void the user's authority to operate the equipment.

Caution!This device has been designed to operate solely with the antenna type pro-vided, Emerson part number 88200. An antenna having a higher gain is strictly prohibited per regulations of Industry Canada.

2-5General Description

General Description

Sensor Head Description

This section describes both the old and current versions of the 8215/8225 laser heads. The older version of heads can be identified by their gray front panels and black grid lines. The current version of heads have different color front panels. Head A has a gray front panel with white grid lines and blue on/off buttons, while head B has a blue front panel with white grid lines and gray on/off buttons.

NoteThroughout the manual, photos may contain images of either the older or current versions of laser heads.

1

RF Antenna

RF AntennaHousing

DirectConnectPort

Targets(PSD’s)

SensorHead ID

LaserSource

ChargingPort

HorizontalLaser Adjustment

VerticalLaser Adjustment

PowerButton

PostGrip

ActivityLED

Laser HeadModel #


The sensor head with the laser source on top is the Master head (known as head “A”). The other head is the Slave (known as head “B”). The model number is listed on the back of each head. They can be identified by the letter A or B on the front.

There are no differences between the older and current versions of the 8215/8225 laser heads with the exception of the front panels and batteries. The older version is powered by nickel cadmium (NiCad) batteries, while the current version is powered by Nickel Metal Hydride (NiMH) batteries.

The difference between the Model 8215 sensor heads and the 8225 sensor heads are the target (Position Sensing Detector or PSD) size, laser distance, and the front overlay. The 8215 sensor head has a 10mm x 10mm PSD and a laser which allows alignments over a sensor spacing up to 30 feet, or 9 meters. The 8225 sensor head has a 20mm x 20mm PSD and a laser which allows alignments over a sensor spacing up to 100 feet (30.5 meters).

Although the direct-connect only laser system (Model 821501 and 822501) is not illus-trated in this manual, the only difference between it and the RF laser system (Models 821500 and 822500) is that the RF system transmits information using either the RF or direct-connect communication. The direct-connect only laser system uses only the direct-connect communication. For this reason, the direct-connect only laser systems do not have an RF antenna or antenna housing.


The Activity LED on the front panel can be red, yellow, or green. An explanation of their meaning is shown in the following table.

Table 1: LED Status Meaning Required Action

Green Yellow Red

X

Normal Operation - When the Laser Head systems are all functioning properly and the laser beam from the companion Laser Head is striking the PSD in the linear region. This is the desired state. The Laser Head is in the acceptable condition to perform an alignment.

No Action Required

X (flashing)

Sensor head in standby (sleep) mode - When the Laser Head sees no activity for five minutes, they automatically enter Sleep Mode to conserve battery power. The color will be the one that was active, solid or flashing, before this state was entered. When this sleep mode is entered, the LED will be flashed off for 1.5 sec. and on for 0.5 sec.

Use analyzer to wake up when needed by initiating communication with the laser heads.

X

Minor Error* Refer to “(6) Laser Head Status Screen” on page 3-16 for more information on the error and the required action.


* If a minor error is present, the data being acquired may be marginal. The data quality will depend on the error. If a major error is present, then some kind of hardware or system problem exists. Therefore, the data being acquired is rejected.

X (flashing)

Low battery 1st warning (sensor head) - The Laser Head has the ability to monitor its own battery power. The battery power is checked periodically to determine if it is below the minimum acceptable power. When the battery power reaches 4.8 volts, the LED will be flashed off for 0.5 sec. and then flashed on for 0.5 sec. Data is accepted when the battery is this state.

Recharge sensor heads.

XMajor Error* Refer to “(6) Laser Head Status

Screen” on page 3-16 for more information on the error and the required action.

X (flashing)

Low battery 2nd/final warning (sensor head) - The Laser Head has the ability to monitor its own battery power. The battery power is checked periodically to determine if it is below the minimum acceptable power. When the battery power reaches 4.2 volts, the LED will be flashed off for 0.5 sec. and then flashed on for 0.5 sec. Data is not accepted when the battery is this state.

Recharge sensor heads.

Table 1: LED Status Meaning Required Action

Green Yellow Red


LED Functionality Difference Due to Dual Pass modeThe functionality of the LED differs slightly from the states described in the above table when the Dual Pass mode of operation is selected. The difference lies in the LED state when the companion Laser Heads laser beam is on the PSD. In Dual Pass mode, when the laser beam is on or off of the PSD the LED will be a solid yellow, even when the beam is in the linear portion of the PSD. The beam will then flash to green whenever a valid data point is acquired. This deviation is necessary to allow for the indication to the user that the Laser Heads are acquiring data as they are rotated past each other.

NoteTo determine the actual error, select the Check Lasers option on the Alt screen. This will activate the Laser Heads Status screen. If an error condition actually exists, its type will be shown in a popup window within 60 seconds. Refer to the Check Lasers section for more information.


General Maintenance

Care and Handling

To ensure satisfactory service from this system, follow these procedures:

• Keep the mounting base and chain mounting posts lightly oiled to prevent them from corroding.

• To maintain repeatability and accuracy, avoid dropping fixture items. Refer to the Customer Assistance section for repair, update, and calibration.

• Do not subject system items to large temperature swings.• Do not engrave on the sensor heads.• Keep all lens free of grease, dirt, oil, and other smudges.• Clean the laser and target lens with a soft, lint-free cloth and standard lens cleaning

solution (a field size cleaner container is available from Emerson). Never use an organic solvent such as a thinner or benzine.

• Store sensor heads in protective hard-shell carrying case when not in use.

CalibrationThe Model 8215/8225 calibration should be checked every two years. Return the sensor heads to Emerson for a calibration check. All calibrations are NIST traceable.

Caution!Do not remove the CSI Quality label on the back of the sensor head. This will void your warranty.

2-11General Maintenance

Battery ChargingBatteries must be charged with the Model 8211charger. The Model 8211 charger is a “smart, drop-in” charger that can provide a fast- or trickle-charge for the laser heads and analyzer.

This section describes both the old and current version of the 8211 charger. The older ver-sion of the 8211 charger can be identified by its solid gray front panel. The current version of the 8211 charger also uses a gray motif on the front panels, but the area around the Fast and Discharge buttons is blue.

Model 8211 Smart ChargerThe Model 8211 charger provides all battery charging needs and comes with the system. It is a “smart, drop in” charger for the laser heads; it will also charge the analyzer when plugged into a cable. The following picture shows both of the laser heads and the analyzer being charged.

Charging the Sensor Heads and Analyzer with Model 8211 Charger.


The current version of the 8211 charger will charge both the former and current versions of the 8215/8225 laser heads but at a slower charge rate than the older version of the 8211 charger. The former version of the 8211 charger charges the former version of the 8215/8225 laser heads, but it will only trickle charge the current version of the 8215/8225 laser heads. Although no damage will occur if the Fast Charge cycle is initiated, this cycle will not work for the current version of the laser heads.

To set up the 8211 charger, complete these steps:

1. . . plug the power cord into the power supply,2. . . plug the power cord into an AC receptacle,3. . . plug the power supply into the 8211 charger in the top end cap.

At that time, the beeper will sound indicating that power has been applied to the battery charger. As a test, all LEDs will illuminate for 1.5 seconds.

4. . . Plug the analyzer charging cable into the bottom end cap.The sensor heads and analyzer can now be charged either individually or, all at the same time.

Charging the Sensor Heads with the Model 8211 ChargerDrop them over the posts so that the head faces outward as shown in the previous illustra-tion. Heads can be charged individually or together.

Indicator Light Charging Status

Pending Waiting for safe voltage and temperature

Discharge (steady) Batteries discharging

Discharge (flashing) Discharge requested, waiting for safe voltage or temperature

Fast (steady) Batteries in fast charge

Fast (flashing) Fast charge requested, waiting for safe voltage or temperature

Trickle Batteries in trickle charge, topping-off, or charge complete


NoteThe discharge cycle is intended for older versions of the laser heads, pow-ered by Nickel Cadmium (NiCad) batteries. This function is not required for the current version of the laser heads, powered by Nickel Metal Hydride (NiMH) batteries. However, use of this function on laser heads with NiMH batteries will not result in any damage to the heads or charger.

For maximum safety, the battery charger has a Pending status LED, which lights momen-tarily when the head is first placed on the charger. If a battery is very low, or is out of a spe-cific temperature range, it cannot be safely charged. When this condition occurs the Pending indicator remains illuminated. While Pending, the charger is actually charging the batteries at a very low rate in an attempt to charge the low battery to an acceptable voltage range. Once the battery temperature and voltage are suitable for charging, the charger auto-matically begins trickle charging and the Trickle indicator light turns on.

To fast charge or discharge the battery the Fast button or Discharge button must be pressed. If the Fast button or Discharge button is pressed while the battery voltage is too low or tem-perature is not suitable for Fast or Discharge operation, the indicator light will flash on and off. This response acknowledges the request but indicates that the charger cannot fulfill the request at that time. Once voltage and temperature conditions are suitable, the requested Fast or Discharge operation will begin and the indicator light will change to a steady light.

Caution!Note that if the battery is fully charged, a user is able to initiate fast charge by pressing the Fast button. After about 2 minutes, the charger will stop fast charge in this case. However, to avoid overcharging batteries, you should not press the Fast button with an already fully charged battery.

After the Fast charging cycle has completed, the charger’s beeper sounds and the charger automatically begins trickle charging. When this condition begins, the Trickle indicator light turns on indicating that the battery is almost completely charged, or is completely charged. For the laser head batteries, the two conditions occur within a few minutes of each other. Charge time from a fully discharged set of batteries to approximately a 90% voltage charge is 45 minutes (current version of the 8211 charger) and 15 minutes for the former version of the 8211 Charger.


If the Discharge cycle has been initiated, on completion the charger automatically begins fast charging and the Fast indicator light turns on. If charging a former version of the laser heads that contain NiCad batteries - to avoid the battery memory concern use the Discharge mode when you have more than 20 minutes to charge the sensor head batteries. The typical charge cycle is as follows:

Action Time

Press DISCHARGE button Start

DISCHARGE complete, FAST starts 7 minutes

FAST complete, TRICKLE starts – charging complete 22 minutes

NOTE: The heads can be left on TRICKLE indefinitely (until the next time they are needed).

NoteAfter power has been applied to the charger and the sensor head(s) placed in it, if none of the LED's for that sensor head are lit then the contact between the sensor head and charger may not be sufficient to charge the batteries. No LED's lit indicates a “no battery present” state. If this takes place, remove the sensor head from the charger and try reseating it back into the charger.

NoteAfter a charging cycle begins, if that charging cycle is interrupted (e.g. dis-connecting the power to the charger or removing the sensor head from the charger) the charging process described above initiates from the beginning. Therefore, if the charger cycle is interrupted while the Fast charge mode is in progress, then the charger automatically begins trickle charging after Pending(see below).

The “Pending LED” lights momentarily and switches into Fast charge. Charge time for a fully discharged set of batteries is 45 minutes (for the current version of the 8211 charger) and 15 minutes for the former version of the 8211 charger. The beeper will sound when both heads are fully charged and the charger switches to trickle.


Charging the Analyzer with the Model 8211 ChargerCharging functions for the 8117, 2120 and 2130 analyzers are identical for both the former and current versions of the 8211 charger.

Plug the charging cable (A821102) from the bottom end cap on the 8211 charger into the charger port on the top end cap of the analyzer. The battery pack will recharge in three hours. After the battery pack has been fully charged, the battery charger automatically switches to a trickle charge.


Battery Usage - Laser HeadsPower is supplied to each sensor head via a rechargeable battery pack. A fully charged bat-tery pack provides five to six hours of continuous service while transmitting data. Longer operation is possible since typical alignments do not require continuous communication with the analyzer. The battery is designed to have a long life and is not intended to be replaced by the user. Replacement should be performed only at Emerson. Emerson recom-mends that the batteries be replaced after 500 charges.

To conserve battery life, the 8215/8225 has a sleep mode and a shutdown mode. The sleep mode is activated after 5 minutes of no communication with the analyzer. In the sleep mode, the laser beam and RF communication are shutdown until communication is rees-tablished. All data in memory is saved. In the auto-shutdown mode, the sensor heads are completely shutdown. The Power Button starts the sensor heads again. All data in memory is lost, therefore another sweep should be taken.

The sleep and auto-shutdown modes can be disabled. To disable the sleep mode on each laser head, with the laser heads off, press and hold the Power Buttons. This will cause the laser heads and their corresponding LED’s to power on for approximately two seconds. Then laser heads and their corresponding LED’s will power off for approximately three seconds. After the laser heads and their corresponding LED’s power back on again, the shutdown mode will be disabled. To re-enable the sleep mode, just power the heads off.

NotePlease note that this disables the battery conservation (for the sensor heads) therefore, if the heads are left on, the batteries will run down.

2-17Precautions

PrecautionsPlease follow these precautions carefully. Any product damage due to these conditions may void the warranty.

• Use only Emerson-supplied battery chargers that have been approved for use with the analyzer and Model 8215/8225 laser heads. The use of any other charger will most likely damage the equipment.

• Do not use Emerson battery chargers with anything other than the product for which they are designed. Do not use the 8211 charger to charge anything else!

• Do not use any batteries other than those included and/or specified for the analyzer and 8215/8225 laser heads.

• Do not connect a printer directly to the RS232 port located on the top panel of the analyzer.

• Do not connect any adapters or accessories to the RS232 port located on the top panel of the analyzer while the analyzer is turned on.

• Do not start the machines being aligned with the laser alignment system equipment attached. Be sure to remove the laser system before starting the machinery.


Introduction to Laser Alignment Fixtures SetupThis section takes you through a step-by-step setup of the 8215/8225 Laser Alignment Fix-tures. Before before beginning the actual machine alignment, be sure all pre-alignment checks have been completed.

Warning!Prior to mounting the laser alignment fixtures on machine shafts, all switches operating the machines should be locked out. Follow safety pre-cautions for your facility. Normally, only personnel performing the align-ment should be able to unlock any startup switch. After an alignment has been completed, the work area should be inspected to ensure that all equip-ment is clear of rotating shafts/couplings prior to removal of the lockout pro-tection.

Warning!The 8215/8225 Laser Alignment Fixtures use a Class II (CDRH) laser or Class 2 (IEC) laser. This laser complies with 21 CFR 1040.10 and 1040.11 safety requirements with a power output < 1.0 mW (average) and a pulse repetition of 600 pulses/sec. The pulse duration is <110 microseconds. However, do not expose the human eye directly to the laser beam! Warnings are located on each sensor head.

Water vapor or dust can interfere with a target “seeing” its laser. The air between the sensor heads should be visually clear. Ensure that the air between the sensor heads is not being heated from steam leaks, uninsulated piping, etc. Heated air rising within the span between the sensor heads can refract the laser beams and cause errors in the alignment readings.

Operate the laser fixtures at ambient temperatures. If the fixtures have been stored at a dif-ferent temperature than ambient, allow the laser fixtures to acclimate to ambient. Ensure that any heat source that may be present is not creating a large temperature difference between the laser fixtures and the ambient temperature. Sunlight itself will not cause a laser reading problem.

2-19Attaching the Fixtures

Attaching the FixturesThis section shows how to attach and secure the mounting base, chains, align the two mounting bases by leveling, install the sensor heads, turn on the sensor heads, and center the lasers on their targets.

Attaching the B821007 Carbon Steel Mounting BaseThe B821007 3/4 inch (19mm) wide carbon steel mounting bracket is suitable for the majority of alignment jobs where the laser fixtures can be rigidly mounted to a shaft that can be rotated freely.

Select the chain tightener of choice. The right photograph shows a knurled nut which can be tightened by hand. The hex nut mechanism provides a more stable, versatile mounting while the knurled nut is more convenient. Use each nut as shown.

2

Standard Nut Knurled Knob

These photographs illustrate how the chain assembly should be slipped into the mounting base. Hold the chain out away from the base and slip the cylinder into its cradle. To ensure maximum tightening range, each nut should be flush with the end of the tightening bolt.


Attaching Chain to the Chain Pickup

This photograph illustrates how the chain attaches and actually clamps the shaft. The base is placed on the shaft (or coupling) and a link of the chain is slipped into the chain pickup to secure the base to the shaft. After slipping a chain link into the chain pickup, tighten the bolt at the end of the chain.


Allowing Maximum Tightening Range

To allow for maximum tightening range, ensure that the chain nut is flush with the end of the chain bolt (as shown by arrow). Notice that the chain bolts are on opposite sides. As shown in later sections, each mounting base can be installed on either end and the chain bolts placed on either side of the shaft.


Positioning a Mounting Base

Tighten one of the mounting bases and rotate it (along with the shaft) until it is somewhat level at the top of the rotation. To tighten the mounting base, use a 9/16 inch wrench or your hand, depending on which chain tightener is being used.

Caution!Do not overtighten the chain – the maximum tightening torque is 10 ft.-lbs.


Positioning the Other Mounting Base

With the previous mounting base still in its level position, if necessary, loosen and rotate the other mounting base until it is somewhat level with it. Tighten this base and recheck the other base to ensure that both are now level in relation to one another.

Although this part of the procedure is not absolutely critical, placing the mounting bases rel-atively level with each other allows the laser beam adjustment to be more or less centered. This ensures that the laser beams can line up with their targets easily.

Also, there may be times when the top position is not accessible. The objective of this step is to mount the sensor heads in the same rotational position. This provides the maximum rotational range for the sensor during data acquisition.


Attaching Excess ChainOne of the problems with using chains as a mounting bracket is that the excess chain flops and can cause errors. CSI’s Laser Alignment Fixtures provide solutions for this problem.

Two slots are provided (one on either side) to take up the slack. As shown in the following photographs, you can use either or both of the slots as needed. The order of use is not impor-tant. In fact, the L-slot cannot be used when mounting to shafts (or couplings) greater than 3 inches (76 mm) in diameter. When fastening the chain into the T-shaped slot, the rubber block will hold the chain in place.

The photograph below illustrates using the T-shaped slot; see the following page for an example using the L-shaped slot.

Using the T-shaped Slot


Using the L-shaped Slot

Caution!Do not attach excess chain prior to tightening the mounting base chain bolts. Doing so may cause damage to the L and T-shaped slots.


Using the Chain Clip

You will almost always have a little extra chain left over. In that case, use the chain clip (part number D22745) to attach it to the previous chain loop. Emerson recommends that you use this clip to help prevent the chain from sliding out of the L-slot as the shafts are rotated.


Installing a Post

Screw a mounting post (part number D23465) into each of the outer holes in the mounting base. Tighten each post with the supplied tightener (Phillips screwdriver) or with a 1/8 inch Allen wrench (not supplied with kit).


Mounting a Sensor Head

NoteThe gray sensor head with the laser source on top is designated head “A”. The “B” designation is attached to the blue sensor head with the laser source on the bottom. In addition to their color difference, head A and B are identi-fied with letters on the front panel.

Place a sensor head on the two posts. It does not matter on which side Head A or Head B is mounted – the heads will be configured in the analyzer. Adjust to desired position and tighten each post clamp finger tight. The mounting posts allow up to 1.5 inches (38 mm) of vertical adjustment. If more vertical adjustment is needed, use the vertical extension blocks. See “Introduction to Special Applications” on page 2-45 through “Adding a 2-inch (51 mm) Block” on page 2-47 for additional information.


NoteLonger mounting posts are not available. However, if you wish to make your own, refer to the mechanical drawing of a mounting post in the section entitled “Mounting Post (part number D23465) For Alignment Brackets” in Appendix B.


Models 821500 and 822500 RF Laser Systems OnlyDepending on the clearance around which the laser head will be rotated, the position of the RF antenna may have to be adjusted. When the antenna is in its most upright position it extends up above the top of the laser head. Holding the antenna housing (not the antenna itself), rotate or twist the antenna down (or up depending on its starting position) to its desired position. The antenna’s rotational arc is 30 degrees. When the antenna is in the down position it does not extend above the top of the laser head.

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2-31Models 821500 and 822500 RF Laser Systems Only

Mounting the Other Sensor Head

Install the opposite sensor head in the same manner (Head A or Head B, depending on which sensor head was mounted on the other side).


Communication Between the Fixtures and AnalyzerThe analyzer conducts communication with the fixtures via a short-range, low-power radio frequency (RF) carrier (916.5 MHz) or by cable.

Radio Frequency (Models 821500 and 822500 only) - With RF, communication occurs in much the same manner as with other short-range wireless systems (for example, cordless phones) – a direct line-of-sight communication is not required.

A typical operating range of up to 50 feet (15 meters) can be achieved using RF communi-cation, but this range is greatly influenced by building construction materials and contents, other radio systems operating in the vicinity at or near the same operating frequency, and noise generated by nearby equipment. It is not unusual to achieve four times the typical operating range in electrically quiet environment or to achieve less than the typical oper-ating range in an electrically noisy environment.

NoteThis equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide a reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equip-ment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

Caution!Changes or modifications not expressly approved by Emerson could void the user's authority to operate the equipment.

There may be times when an RF communication between each sensor head and the ana-lyzer is not convenient. Moving or keeping the analyzer closer to the laser heads can mini-mize this inconvenience.


The sensor heads have memory for saving alignment readings. If communication with the analyzer is broken during rotation (while using the Auto Sweep mode), these readings are stored in memory until they can be transmitted. When the sensor head is turned off, the memory data is erased.

If the analyzer is out of range of one or both sensor heads or if some sort of RF interference is occurring, it will repeatedly attempt to communicate with the sensor heads. A message will be displayed on the analyzer until the communication link is established.

When communication using RF becomes difficult, Emerson recommends that you use the Direct Connect link as described in “Direct Connect (All Models)” on page 2-36.


Connecting the 8000RF Interface

Attaching 8000RF to 25-pin Connector

Install the 8000RF Interface onto the serial port of the analyzer by completing the following steps:

1. . . Ensure that the Model 2130 analyzer is turned off.2. . . Connect the 25-pin connector of the 8000RF Interface to the RS-232 port on the

Model 2130 analyzer.3. . . Turn the Model 2130 analyzer on.


Caution!Do not rotate or twist the antenna on the 8000RF Interface. Attempting to do so will damage the unit.

The Attached 8000RF Interface.


Direct Connect (All Models)Direct Connect is designed for those conditions where it is difficult to communicate between the analyzer and the sensor heads using RF. Conditions such as building construc-tion materials and contents, other radio systems operating in the vicinity at or near the same operation frequency, and noise generated by nearby equipment all may make RF commu-nication unsatisfactory.

NoteBoth the A800001 and A821510 Direct Connect cables will work with the 8215/8225 laser heads for all modes of operation where communication between the laser heads and analyzer are necessary, except for the Dual Pass mode. Only the A821510 cable can be used for the Dual Pass mode when using direct-connect communication.


To use Direct Connect, complete these steps:

1 . . .Make sure the analyzer is turned off.2 . . .Attach the 25-pin connector of the direct connect cable to the RS232 port on top of

the analyzer. 3 . . .Connect the Lemo connectors of the direct connect cable to the mating straight

Lemo connector on the extension cables, if applicable.

NoteWhen connecting the Lemo connector to its mating connector, line up the red dots located on each connector with each other before completing the connections. To complete the connection, push the connectors together. Do not twist.

4 . . .Connect the Lemo connector on the opposite end of the cable to the Lemo port under the nose of each 8215/8225.

NoteWhen connecting the Lemo connector to its mating connector, line up the red dots located on each connector with each other before completing the connections. To complete the connection, push the connectors together. Do not twist.

5 . . .Turn the analyzer on.From this point on, Direct Connect is very easy to use. The analyzer determines that it is connected and disables the RF communication (Models 821500 and 822500 only). Cables can be unplugged and reconnected at any time (and at any connection). You do not have to remember which cable is plugged to which head. Even if you switch the orientation of the cables (when reconnecting), the analyzer can adjust to the change and will still work cor-rectly.


4

Caution!When using any cable connector inside the sensor head connector, do notturn or twist the connector. This will shear the cable pins off (inside the con-nector) totally disabling the sensor head and cable. Pull the cable connector completely out of the sensor head connector before turning the cable.

The direct connect cable is 5 feet (1.5 m) long with “pigtail” style cable. When standing between the sensor heads, a 6 feet (1.8 m) span can be aligned, depending on the diameter of the shaft. Extension cables, Model 800002 and Model 800003, are available for longer spans, larger diameter shafts, or if you cannot stand directly in the middle.


The extension cables are eight feet (2.4 meters) long. With two extension cables and the connection pigtail, the total length is 13 feet (4 meters). When standing between the sensor heads, a 22 foot (6.7 meters) span can be aligned, depending on the diameter of the shaft.

5

NoteWith the 8215, a maximum distance of 30 feet (9 m) between the laser heads can be achieved. With the 8225, a maximum distance of 100 feet (30.5 m) between laser heads can be achieved.


Turn the Laser Beams On

To turn the laser beams on, press the power button on each sensor head. See “Battery Usage - Laser Heads” on page 2-16 for power button options.

Warning!Although the laser in the 8215/8225 system is low in intensity (< 1.0 mW), never direct the beam at a human eye. Use of controls, or adjustments, or performance of procedures other than those specified by Emerson may result in hazardous laser radiation exposure. To do so could result in serious personal injury. Always ensure that the sensor heads are mounted securely before turning on the laser beam.


Center the Laser Beams

Vertical Adjustment Horizontal Adjustment

Center both Lasers on their associated target by adjusting the thumb wheels on the front of each sensor head.


Rough Alignment of the Laser BeamsRough alignment may be required to keep the laser beam on the target as the fixtures are rotated. Either of these methods can be used:

• Visible Beam rough alignment – utilizes the visible laser beams without the use of the analyzer

• Partial Sweep rough alignment – utilizes the partial sweep capabilities of the ana-lyzer

Visible Beam Rough AlignmentThis adjustment must be performed in each of the movement planes (typically horizontal and vertical, when required). A horizontal adjustment is illustrated in the following figure; duplicate the actions for vertical adjustments.

1. Center laser beamsin respective targets

3. Estimate distancemoved by laser beam

Laser beamposition afterheads havebeen rotated180°

4. Move machine to positionbeams approximately half distanceback toward center of target

2. Rotate laserheads 180°

..

Rough Horizontal Laser Beam Adjustments


The gridlines on the front panel should assist you in determining the approximate move-ment(s) needed to rough the machines in. Gridline spacing is 0.3 inches (7.5 mm). The fol-lowing table shows recommended moves based upon the gross movement of the laser beam on the sensor head. Gross movements are discussed in vertical terms for simplicity.

Gross MovementRecommended Machine Move

at Gearbox at Motor

Small Large, down Angular & Offset – add shims under the inboard Gearboxfeet or remove shims from the outboard Gearbox feet.

Large, down Small Angular & Offset – add shims under the inboard Motor feet or remove shims from the outboard Motor feet.

Large, up Large, down Offset – add shims to all feet of the Gearbox or remove shims from all feet of the Motor.

Large, down Large, up Offset – add shims to all feet of the Motor or remove shims from all feet of the Gearbox.

Large, up Large, up Angular – add shims under the outboard feet of both machines or remove shims from the inboard feet of both machines.

Large down Large down Angular – remove shims from the outboard feet of both machines or add shims under the inboard feet of both machines.

6


NoteThere will, of course, be combinations of the movements shown in the pre-vious table. However, these recommendations should provide some general guidelines.

Partial Sweep Rough AlignmentIn this method, you must use the fixtures and set the analyzer to Manual Sweep or Auto Sweep mode. Either method can provide an effective target area much larger than the 20 mm x 20 mm surface area. If the fixtures can be rotated and both beams remain on target greater than 90° (recommended) of the sweep, the analyzer can produce an alignment solu-tion from the data taken. Data gathered from the portion of the sweep that the laser beams were off target is rejected. For more information about sweep data collection modes, see Chapter 6.

This procedure also works when using the Dual Pass mode.

NoteRoughing in the machine so that the laser beam is kept on the target (PSD) as the laser fixtures are rotated can be quicker with a larger PSD (e.g. with the 20x20mm PSD on the 8225 laser fixtures).

2-45Introduction to Special Applications

Introduction to Special ApplicationsThis section covers using additional mounting blocks, mounting on large diameters ( shafts > 8 inches (203 mm), and using alternative mounting brackets. Normally, additional blocks are used to achieve greater coupling clearance. In some cases, you may find that one (or both) of the mounting blocks must be installed on the coupling itself. For larger diameter shafts (or mounting on a coupling), additional lengths of chain may also be needed to mount the base.


Using Additional Mounting BlocksAdditional 1-inch, 2-inch, and 4-inch (25 mm, 51 mm, and 102 mm) mounting blocks are available for greater coupling clearances when using the B821007 carbon steel mounting bracket and the A800052 soft-mount (non-rotational) mounting bracket.

Mounting a One-inch (25 mm) Block

This photograph shows a 1-inch (25 mm) block being mounted onto the mounting block itself.

NoteEmerson recommends that you tighten all vertical mounting block cap screws to 50 in-lbs (without lubrication).

2-47Using Additional Mounting Blocks

Adding a 2-inch (51 mm) Block

This is a picture of a 2-inch (51 mm) block being attached on top of the 1-inch (25 mm) block (the blocks can be stacked in either order).


7

This shows the complete 3-inch (76 mm) extension setup. The following table lists which blocks are to be used for the various vertical extension ranges.

For Vertical Extension Length (inches)

Use These Block(s)(inches)

0 0

1 1

2 2

3 1, 2

2-49Using Additional Mounting Blocks

Mounting One Bracket on a Coupling

If at all possible, Emerson recommends that you mount the brackets on the shafts. How-ever, this is not always possible. Occasionally, you may have to mount the bracket on a cou-pling.

This view shows the B821007 carbon steel mounting brackets being mounted to the shaft on one side and the coupling on the other. In order to do this, you may have to use a vertical extension block(s). In the example shown above, a 1-inch (25 mm) extension block is being used on the right side; no block is used on the left (coupling) side.


Mounting on Shafts (or Couplings) > 8-inch (203 mm) DiameterAlthough the mounting base itself can be used on shaft diameters up to 26 inches (660 mm), additional section(s) of chain must be used for applications greater than 8 inches (203 mm) in diameter. Emerson sells extension lengths in two-feet chain increments for the B821007 carbon steel mounting bracket (part number D22773) and the A800052 soft-mount (non-rotational) mounting bracket (part number A832001). In addition to the chain itself, extension kits include a clevis pin and a hair pin, which are used to connect the sec-tions of chain together.

Refer to the following table to determine chains needed with various shaft diameters.

For Shaft Diameters Inches (mm) Use These Chain Lengths

Less than 8 (203) Standard Chain Length

8 - 15 1/2(203 – 394)

Standard Chain Length + 1 Optional Length

15 1/2 – 23(394 – 584)

Standard Chain Length +2 Optional Lengths

23 – 26(584 – 660)

Standard Chain Length +3 Optional Lengths

2-51Using Alternative Mounting Brackets

Using Alternative Mounting BracketsAttaching the A800052 Soft-Mount (Non-Rotational) Mounting Base

The A800052 soft mount bracket was developed for machines with shafts or rotors that are too large and heavy or difficult to turn like cement kilns, rock crushers, gearboxes and hammer mills. This bracket is typically used for uncoupled alignments where either the Manual Sweep or Dual Pass methods are being used. It has eight shielded ball bearings mounted at the base of the bracket so that the bracket actually rolls around the shaft.

Nylon nuts that come in the package can be added to the chain to allow it to easily slide over the shaft while providing a stable mounting configuration. If necessary, install the nylon nuts through slots in the chain using the 6-32 x 1/2 inch panhead screw (provided) so that they are evenly spaced.

8


Before using, inspect the soft mount base to ensure that all eight ball bearings are tight and free of play. Screw the mounting posts into each hole in the mounting base and tighten with the supplied tightener (Phillips screwdriver) or with a 1/8 inch Allen wrench (not supplied with kit). Select the chain tightener of choice (refer to “Attaching the B821007 Carbon Steel Mounting Base” on page 2-19 for more information). The hex nut mechanism pro-vides a more stable, versatile mounting while the knurled nut is more convenient. The chain assembly should be slipped into the mounting base so that the nylon nuts rest against the surface of the shaft (or coupling). Hold the chain out away from the base and slip the cyl-inder into its cradle. To ensure maximum tightening range, each nut should be flush with the end of the tightening bolt.

Place the base on the shaft (or coupling); a link of chain is slipped into the T-slot to secure the base to the shaft. The soft-mount base does not have a chain pickup like the B821007 Carbon Steel Mounting Base. After slipping a chain link into the T-slot, tighten the bolt at the end of the chain. Each mounting base can be installed on either end and the chain bolts placed on either side of the shaft. Take up any slack in the chain using the chain clip (if nec-essary) and mount the laser fixtures to the posts as described in the section “Attaching the B821007 Carbon Steel Mounting Base” on page 2-19. The following photographs show the base mounted to a shaft. Grasping the bracket (not the laser fixtures) rotate the soft-mount base around the shaft (or coupling).

Caution!Grasping the laser fixtures could result in less accurate, unrepeatable data. This is especially important when using the Dual Pass method where the data is automatically acquired as one fixture passes by the other.

Caution!Coupling run-out will severely affect the accuracy of the soft mount brackets. Coupling run-out should be measured and subtracted from the reading during use.


Caution!To ensure measurement accuracy, the contact surfaces of the shaft (or cou-pling) must be free of dirt, grease, oil, etc. If cleaning is needed, Emerson recommends that you use a solvent-base cleaner. Shaft keys should be avoided to reduce errors in accuracy.

9


Attaching the A8AA54 Narrow Mounting BaseThe A8AA54, 1/2 inch (13mm) wide, narrow bracket was developed for small machines with shaft diameters of 4 - 1/2 inches (114 mm) and below, where the shaft can be rotated freely. Top and bottom v-shaped bars clamp snugly around the shaft. All is held in place by any one of three fasteners: wing nuts for easy tightening, hexagonal nuts for easy tightening in close quarters or a 1/2 inch (13mm) coupling nut for especially tight spaces. The bolts are hinged and can swing freely. A cotter pin can be inserted into the bracket to prevent the bolt from swinging.

10

Place the top v-shaped bar section (base) of the bracket on the shaft and the bottom v-shaped bar section of the bracket on the shaft (on the opposite side of the shaft from where the top v-shaped bar section has been placed) to secure the bracket to the shaft. Ensure that the bolts are seated in the outer most slots of the bottom section. When the top and bottom v-shaped bar bracket sections and bolts are in place, tighten the nut at the end of the bolt to clamp the bracket to the shaft.


Screw the mounting posts into each hole in the mounting base and tighten with the supplied tightener (Phillips screwdriver) or with a 1/8 inch Allen wrench (not supplied with kit). Mount the laser fixtures to the posts as described in “Attaching the B821007 Carbon Steel Mounting Base” on page 2-19. The photograph shows the base mounted to a shaft.

11

NoteExtension blocks are not available for this bracket.


Attaching the A8AA55 Quick Mount Narrow Mounting BaseThe A8AA55, 1/2 inch (13mm) wide quick mount narrow bracket is a chain type bracket for optimal stability in tight spaces on a wide range of shaft sizes, where the shaft can be rotated freely. The chain assembly should be slipped into the mounting base. Hold the chain out away from the base and slip the cylinder into its cradle. To ensure maximum tightening range, each nut should be flush with the end of the tightening bolt.

12

Place the base on the shaft (or coupling) and a link of chain is slipped onto the pin located on the opposite side of the bracket to secure the base to the shaft. After slipping a chain link onto the pin, tighten the bolt at the end of the chain. The bracket is held in place by a 1/2 inch (13mm) coupling nut for especially tight spaces. Each mounting base can be installed on either end and the chain bolts placed on either side of the shaft. Take up any slack in the chain using the hairpin chain clip (if necessary).


Screw the mounting posts into each hole in the mounting base and tighten with the supplied tightener (Phillips screwdriver) or with a 1/8 inch Allen wrench (not supplied with kit). Mount the laser fixtures to the posts as described in “Attaching the B821007 Carbon Steel Mounting Base” on page 2-19. Once the posts are in place, mount the laser fixtures to the posts. The photograph shows the base mounted to a shaft.

13

NoteExtension chains and blocks are not available for this bracket.


Attaching the A800056 Magnetic Mounting BaseThe A800056 9/16 inches (14 mm) thick magnetic bracket was developed to mount on the side of couplings made of ferromagnetic material. Recommended minimum coupling diameter is 3-4 inches (75-100 mm), where the shaft can be rotated freely. Each bracket consists of a light-weight delron housing containing seven, powerful rare-earth magnets. The bracket lip overhangs the coupling rim to provide extra stability. With this accessory it is possible to attach the alignment fixtures within seconds of tagging out a machine for so-called "hot alignment" checks.

14


Screw the mounting posts into each hole in the mounting base and tighten with the supplied tightener (Phillips screwdriver) or with a 1/8 inch Allen wrench (not supplied with kit). Mount the laser fixtures to the posts as described in “Attaching the B821007 Carbon Steel Mounting Base” on page 2-19. Attach the base to the inside or outside of the coupling, depending on the coupling design and whether or not you are performing a coupled or uncoupled alignment. The photograph illustrates the base attached to the outside of a cou-pling.

15

Chapter

3-1

3

Horizontal Alignment

The horizontal alignment feature of the Advanced and Basic Laser Align applications is used to collect and display alignment data for machines in which the machine moves are accomplished at the machine feet.

HelpDepending on where you are within the program, an alignment helper may be available at the bottom of the screen to provide you with a brief explanation of the highlighted step or screen. In addition to the alignment helper, the functionality of any soft key is available. This is accessed by pressing the 2130 analyzer Help key once, and then pressing the soft key for which help is desired. Pressing the Help key twice returns a help message for the active program screen. If further help is required, refer to the appropriate section(s) in this manual.

Basic Alignment StepsThree basic steps are required to complete an alignment job.

1. Define the alignment job• Setup the job parameters.• Enter machine dimensions.

2. Acquire alignment data• Acquire alignment data to determine the alignment condition of the machine.

3. Review alignment results• Review machine moves.• Move the machine, if necessary.

3-2 Horizontal Alignment

Advanced and Basic Laser Align ApplicationsThe laser alignment program is available as an advanced laser align program (which includes the ability to perform Basic jobs), and as a basic laser align program (which can only perform basic alignment jobs).

Advanced Laser AlignIf the Advanced Laser Align application is loaded in a 2130 analyzer, the program can be launched from the 2130 analyzer’s Home screen by pressing the Adv Laser Align soft key. When the advanced application is selected, you will have access to the full functionality described throughout this manual. The ability to perform basic laser align jobs is included in this program.

Basic Laser Align

If the Basic Laser Align application is loaded in a 2130 analyzer, the program can be launched by pressing the Basic Laser Align soft key on the 2130 analyzer home page. When the basic application is selected, you will have access to a subset of the functionality described throughout this manual. Refer to the Basic Mode section on page 3-12 for a detailed description of the functionality available in the Basic Laser Align application.

3-3Main Screen

Main Screen The main Laser Align Application screen (sometimes referred to as the Main Menu) allows you to monitor progress throughout the alignment job. When a horizontal alignment job is active, the Main screen displays as illustrated below.

Laser Align Application Main screen at job start

The application defaults to a predefined setup when a new job is created. The type of job, Job ID, Equipment ID, alignment method, number of machine moves, and number of notes attached to the job are displayed in the upper portion of the main screen.

NoteUnless otherwise noted, any defaults listed are displayed only at first. Once a field is modified from the default, the program uses the latest entry for that field.


The steps required to perform an alignment are displayed in the center portion of the main screen. The 2130 Laser Align program leads you through each step of a routine alignment procedure starting with the Enter Dimensions selection at the Main screen. Once an align-ment job has started the next uncompleted step in the recommended procedure is high-lighted.

An [X] signifies a completed step. As you complete steps, the next recommended step is highlighted. Initially, the Move Machine step is displayed, but grayed out until you’ve com-pleted first two required steps which are critical to the alignment jobs.

Up and Down Arrow keysUse the Up and Down Arrow keys to highlight each feature. If you select an inactive step, a popup message reminds you that the selected step is inactive due to missing information.

3-5Three Step Alignment

Three Step AlignmentTo simulate the basic steps required to complete a horizontal alignment job, the 2130 Laser Align main screen is set up to allow an alignment job to be performed using the following three steps:

1. enter dimensions,• enter machine dimensions• if thermal growth is enabled, enter thermal growth information; otherwise, this step

is skipped2. sweep laser heads,

• if foot pre-check is enabled, perform Soft Foot or FDI check; otherwise, this step is skipped

• acquire alignment data to determine the alignment condition of the machine3. move machine

• review vertical moves• review horizontal moves• perform a live move (optional) and move the machine.


Main Screen Function Keys Enter Dimensions

Use the Enter Dimensions key to advance to the Edit Dimensions screen where the dimen-sions for the machine being aligned can be entered. This is the first step of the three-key operation used in performing an alignment job. If thermal growth is enabled, thermal growth information can also be entered from under this step. Refer to the Enter Dimensions section on page 3-44 for more information.

Sweep Laser Heads Use the Sweep Laser Heads key to advance to the data acquisition screen for the alignment method defined for the job. This is the second step of the three-key operation used in per-forming an alignment job. From this screen alignment data needed to determine the align-ment condition of the machine is acquired. If foot pre-check is enabled, a Soft Foot or FDI check can also be performed from under this step. Refer to the Sweep Laser Heads section on page 3-74 for more information.

Move Machine Use the Move Machine key to advance to the Vertical Move screen where the machine moves and alignment condition for the vertical direction can be reviewed. This is the third step of the three-key operation used in performing an alignment job. After the Vertical Move screen, the program advances to the Horizontal Move screen where the machine moves and alignment condition for the horizontal direction can be reviewed. If an align-ment correction is necessary that requires a live move, this can also be done from under this step. Refer to the Move Machine section on page 3-125 for more information.

NoteThe Enter key will perform the same function as the soft key for the high-lighted program step. In addition, the Enter key can be used to advance you through an alignment job from beginning-to-end using the job parameters and flow setup on the Alt Main screen.

csi2130 laser alignment 97191.2 cd

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