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  • Leading Solution

    LS Total Solution for Railway

  • 1PowerCatenary SystemPower Transmission & Distribution FacilitySubstation Facility Power Incomming

  • Catenary SystemTrolley Wires 1Messenger / Dropper Wires 2Conductor Rail 3Overhead Feeder Cable 422.9kV CN/CV-W,22.9kV FR-CN/CO-W 636/66 kV with Aluminum Sheath 2036/66 kV with Lead Sheath 21F-GV 15

    Power Transmission & Distribution Facility22.9kV CN/CV-W,22.9kV FR-CN/CO-W 6AAC,AAAC 128.7/15kV MV Power Cable 2412/20kV, 18/30kV MV Power Cable 220.6/1kV F-FR-8 100.6/1kV F-CVV-S, 0.6/1kV F-CVV-SB 16450/750V HIV 146/10kV F-CV 70.6/1kV F-CV 8Outdoor Weather Proof PVC Insulated Wire 13MV Cable Joints & Terminations 26F-GV 15

    Substation Facility22.9kV CN/CV-W,22.9kV FR-CN/CO-W 636/66 kV with Aluminum Sheath 2036/66 kV with Lead Sheath 210.6/1kV F-CVV-S, 0.6/1kV F-CVV-SB 160.6/1kV F-FR-8 106/10kV F-CV 70.6/1kV F-CV 8EHV Cable Joints & Terminations 25LV Cable Joints 27F-GV 15

    Power Incomming 154kV HV Power Cable 18132kV HV Power Cable 1922.9kV CN/CV-W,22.9kV FR-CN/CO-W 6Outdoor Weather Proof PVC Insulated Wire 13EHV Cable Joints & Terminations 25MV Cable Joints & Terminations 26

    Power

  • 3Catenary System

    (PAGE : 1, 2, 3, 4, 6, 15, 20, 21)

    Substation Facility(PAGE : 6, 7, 8, 10, 15, 16, 20, 21, 25, 27)

    Ballast Screen Mat(PAGE : Others-36)

    Ballast Mat(PAGE : Others-36)

    Power Transmission & Distribution Facility(PAGE : 6, 7, 8, 10, 12, 13, 14, 15, 16, 22, 24, 26)

    Power Incomming(PAGE : 6, 9, 13, 18, 25, 26)

  • 3DEmergency Utility(PAGE : Others-33, 34)

    Ventilation System(PAGE : Others-32, 30)

  • Application BusinessThe Leading Solution Provider, LS Cable introduced a new maketing concept, which is providingCollected items applicable to an industry as a package instead of separately providing a single item.This LS Cable s business solutions are applicable to following industries : Wind Power Generation,Railway & Rolling stock, Airport, Power Transmission & distribution, Marine & Offshore, and Automotive. The Application Business manages various departments and their products to satisfy our customers pecific needsand convenience.

  • Technical Data

    RailsolTM_Xcel Trolley Wires

    RailsolTM_Xcel Power Trolley Wires1

    Pure Min. Breaking Load kN 29.1 36.4 37.4 41.9 52.4

    High Elongation after Fracture 3~8 3~8 3~8 3~8 3~8

    Strength Electrical Conductivity % IACS 97 97 97 97 97

    Copper Electrical Resistance /km 0.229 0.183 0.171 0.153 0.122

    t

    x10-3/K 3.81 3.81 3.81 3.81 3.81

    x10-5/K 1.7 1.7 1.7 1.7 1.7

    Density g/cm3 8.89 8.89 8.89 8.89 8.89

    Copper- Min. Breaking Load kN 35.7 43.7 45.7 50.1 61.1

    Magnesium Elongation after Fracture 3~10 3~10 3~10 3~10 3~10

    Alloy Electrical Conductivity % IACS 77 77 77 77 77

    (CuMg0.2) Electrical Resistance /km 0.289 0.231 0.216 0.192 0.154

    x10-3/K 1.85 1.85 1.85 1.85 1.85

    " x10-5/K 1.7 1.7 1.7 1.7 1.7

    Density g/cm3 8.89 8.89 8.89 8.89 8.89

    Copper- Min. Breaking Load kN 40.4 49.5 51.9 57 68.4

    Magnesium Elongation after Fracture 3~10 3~10 3~10 3~10 3~10

    Alloy Electrical Conductivity % IACS 62 62 62 62 62

    (CuMg0.5) Electrical Resistance /km 0.385 0.286 0.268 0.239 0.191

    x10-3/K 1.85 1.85 1.85 1.85 1.85

    " x10-5/K 1.7 1.7 1.7 1.7 1.7

    Density g/cm3 8.89 8.89 8.89 8.89 8.89

    Copper- Min. Breaking Load kN 35.7 43.7 44.6 48.9 61.1

    Tin Elongation after Fracture 2~8 2~8 2~8 2~8 2~8

    Alloy Electrical Conductivity % IACS 72 72 72 72 72

    (CuSn0.2) Electrical Resistance /km 0.309 0.247 0.231 0.206 0.165

    x10-3/K 3.65 3.65 3.65 3.65 3.65

    "Linear Coefficient of

    Thermal Expansion" x10-5/K 1.7 1.7 1.7 1.7 1.7

    Density g/cm3 8.92 8.92 8.92 8.92 8.92

    Material Technical Data UnitNominal Cross Section(mm2)

    80 100 107 120 150

    PureHighStrengthCopper

    Copper-MagnesiumAlloy(CuMg0.2)

    Copper-MagnesiumAlloy(CuMg0.5)

    Copper-TinAlloy(CuSn0.2)

    Temperature Coefficient of Electrical Resistance

    10-3/K 3.81 3.81 3.81 3.81 3.81

    10-3/K 1.85 1.85 1.85 1.85 1.85

    10-5/K 1.7 1.7 1.7 1.7 1.7

    10-3/K 1.85 1.85 1.85 1.85 1.85

    10-5/K 1.7 1.7 1.7 1.7 1.7

    10-3/K 3.65 3.65 3.65 3.65 3.65

    10-5/K 1.7 1.7 1.7 1.7 1.7

    Linear Coefficient of Thermal Expansion

    Temperature Coefficient of Electrical Resistance

    Linear Coefficient of Thermal Expansion

    Temperature Coefficient of Electrical Resistance

    Linear Coefficient of Thermal Expansion

    Temperature Coefficient of Electrical Resistance

    Linear Coefficient of Thermal Expansion

    Circular Type Ladder Type Flat Bottom Type

    Other dimensions available on enquiry

    10-5/K 1.7 1.7 1.7 1.7 1.7

    ApplicationCopper and copper alloy grooved contact wire

    Design StandardEN 50149

  • RailsolTM_Xcel Power

    RailsolTM_Xcel PowerMessenger / Dropper Wires 2

    ApplicationCatenary wire (messenger / dropper wire)

    Design StandardDIN 48201 part1 and part2

    Technical Data

    RailsolTM_Xcel Messenger / Dropper Wires

    35 34.36 7 2.50 7.5 310 13.77 200

    70 65.81 19 2.10 10.5 596 26.38 310

    95 93.27 19 2.50 12.5 845 37.39 380

    120 116.99 19 2.80 14.0 1060 48.90 440

    185 181.62 37 2.50 17.5 1649 72.81 585

    35 34.36 7 2.50 7.5 310 20.17 160

    70 65.81 19 2.10 10.5 596 38.64 245

    95 93.27 19 2.50 12.5 845 54.76 305

    120 116.99 19 2.80 14.0 1060 67.57 350

    185 181.62 37 2.50 17.5 1649 106.63 465

    Nominal Calculated Number Diameter Calculated Continuous

    Material Cross Cross of Weight Breaking Current-CarryingSection Section Wires Wire Conductor Load Capacity(mm2) (mm2) (mm) (mm) (kg/km) (kN) (A)

    PureHighStrengthCopper

    Copper-MagnesiumAlloy

  • RailsolTM_Xcel Power Conductor Rail3

    Application3rd rail power feeding for LRT, MGLEV

    Design StandardCustomer design

    Description

    RailsolTM_Xcel Conductor Rail

    Alloy Si Fe Cu Mn Mg Cr Zn TiOthers

    AlNumber Each Total

    A6063 0.20 ~ 0.60 0.35 0.10 0.10 0.45 ~ 0.90 0.10 0.10 0.10 0.50 0.15 Leftover

    Item Material Dimension Remark

    Al T-Bar A6063-T5 1471mm2 12,000

    Hex Bolt Set STS 304 M8 30

    Contact Surface A6063-T5 -

    Mechanical Properties

    Al-AlloyTensile Strength Yield Strength Elongation

    (N / mm2) (N / mm2) (%)

    A6063-T5 157 108 8

    Electrical Properties

    Modulus of Modulus of ThermalTemperature

    Electrical Specific Mass Longitudinal Lateral Expansion

    Thermal CoefficientConductivity

    (20 , g/cm2) Elasticity Elasticity CoefficientConductivity of Electrical

    (20 , IACS )(kN / mm2) (kN / mm2) ( 10-6 / )

    (25 , kW/m ) Resistance( 10-3 / )

    51 2.7 70.6 26.2 23.4 0.21 4.2

    Num. Item Dimension Material Quantity

    1 Al-Conductor 12 m A6063-T5 1

    2 Hex Bolt Set M8 30 STS 304 47

    3 Washer M8 A6063-T5 94

    4 Spring Washer M8 STS 304 47

    5 Hex Nut M8 STS 304 47

    Other dimensions available on enquiry

    Stainless Steel

    Aluminum Conductor

  • RailsolTM_Xcel Power

    RailsolTM_Xcel PowerOverhead feeder cable 4

    ApplicationNegative feeder cable for 25kV overhead power feeding line

    Design StandardKRS PW 0009, KS C 3102, 3002, 3104, 3004

    Conductor1) For hard-drawn wire, use electrical & hard-drawn copper wires prescribed in KS C 3102.2) Composition use electrical & hard-drawn copper wire or wire similar to it prescribed in KSC 3102. The outest layer pitch should be 20

    times less than outer diameter wire should be twisted with S-direction.

    Insulation1) Insulated with outdoor black crosslinked polyethylene concentrically on conductor with no harmful void and defect. The thickness of insu-

    lation shall be the average value resulted by measuring several points of same nominal section(6 points with equal interval). The valueshall be over 90% of value in the Table 1 and the minimum over 80% of it. Semi-conductive tape or extruded semi-conductive layer con-tacts with the conductor and the thickness related to that is included in that of insulation.

    2) Insulation color is black.

    PerformanceTable 2

    ConstructionConductor KS C 3102, hard-drawn copperConstruction Stranding pitch of last outer layer should be less than 20 times of diameter and last

    outer layer should be stranded in S direction.

    Insulation Cross-linked polyethylene

    RailsolTM_Xcel Overhead Feeder Cable

    200 37/2.6 18.2 4.0 26.2 0.0951 30 2,040 1,500

    Cross Conductor InsulationOverall Diameter

    Max. ConductorTest Voltage Weight

    Min. InsulationSection Construction Diameter Thickness Resistance Resistance(mm2) (No / mm) (mm) (mm) (mm) ( / m) (kV) (kg / km) ( .km)

    Other dimensions available on enquiry

    Conductor Resistance Below the value of Table 1

    Insulation Resistance Over the value of Table 1

    Tracking Resistance No current more than 500mA on sample surface even in 101 spray times or No combustion

    Over 1.0kgf/mm2

    Over 350%

    Over 80% of the value before aging

    Over 90% of the value before aging

    Heat Distortion Resistance Below 40% of thickness loss

    Local Heat Test No crack or defect

    Classification Performance

    Normal Temperature

    Aging Temperature

    Tensile Strength

    Elongation

    Tensile Strength

    Elongation

    Insulation

    Table 1

  • ApplicationType KIV is suitable for wiring on panel boards, switchboards and control apparatus at max conductortemperature at 70°C

    Design StandardIEC 60227-3

    450 / 750V KIV

    RailsolTM_Xcel 450 / 750V KIV

    Conductor Flexible stranded annealed copper

    Insulation Abrasion-and moisture-resistant PVC

    RailsolTM_Xcel Power 450 / 750V KIV5

    1.5 1.6 0.7 2.8 3.4 13.3 13.7 0.010 30

    2.5 2.1 0.8 3.4 4.1 7.98 8.21 0.009 40

    4 2.6 0.8 3.9 4.8 4.95 5.09 0.007 50

    6 3.6 0.8 4.4 5.3 3.30 3.39 0.006 80

    10 4.8 1.0 5.7 6.8 1.91 1.95 0.0056 130

    16 6.0 1.0 6.7 8.1 1.21 1.24 0.0046 180

    25 7.4 1.2 8.4 10.2 0.780 0.795 0.0044 280

    35 8.7 1.2 9.7 11.7 0.554 0.565 0.0038 370

    50 10.4 1.4 11.5 13.9 0.386 0.393 0.0037 500

    70 12.5 1.4 13.2 16.0 0.272 0.277 0.0032 700

    95 14.5 1.6 15.1 18.2 0.206 0.210 0.0032 970

    120 16.2 1.6 16.7 20.2 0.161 0.164 0.0029 1,200

    150 18.2 1.8 18.6 22.5 0.129 0.132 0.0029 1,490

    185 20.2 2.0 20.6 24.9 0.106 0.108 0.0029 1,850

    240 23.3 2.2 23.5 28.4 0.0801 0.0817 0.0028 2,440

    Construction

    Conductor Approx. Overall Diameter

    NominalCross Section

    (mm2)

    InsulationThickness

    (mm)

    InsulationResistance

    (70 )(M . km)

    Approx. Weight

    ( kg / km)

    OuterDiameter

    (mm)

    Minimum

    (mm)

    Maximum

    (mm)

    Conductor Resistance(20 )

    Non Plated

    ( / km)

    Plated

    ( / km)

    Other dimensions available on enquiry

  • 38 7.3 34 0.481 52 1050

    60 9.3 36 0.305 52 1760

    100 12.0 40 0.183 52 2430

    150 14.7 43 0.122 52 3150

    200 17.0 45 0.0915 52 3980

    250 19.0 48 0.0739 52 4700

    325 21.7 51 0.0568 52 5750

    400 24.1 54 0.0462 52 6850

    500 26.9 57 0.0369 52 8240

    600 29.5 4.0 61 0.0308 52 10050

    RailsolTM_Xcel 22.9kV CN / CV-W, 22.9kV FR-CN / CO-W

    Construction

    Constructional Data (Nominal Values)

    Conductor Circular compacted stranded filled with water blocking material plain annealed copper

    Insulation 90 , Extruded cross-linked polyethylene with semi-conductive inner and outer screen

    Neutral Conductor Annealed copper wires with water-blocking tapes

    Sheath Black PVC / Black halogen free flame retardant polyolefin

    KEPCO 60mm2, 200mm2, 325mm2, 600mm2

    Other dimensions available on enquiry

    3.06.6

    Compacted

    Circular

    (Waterproof)

    ApplicationPower cable used for industrial and commercial multiple grounding power and distribution circuits

    Design StandardESB or LS

    Certification

    38 0.614 0.188 0.642

    60 0.390 0.174 0.472

    100 0.234 0.162 0.285

    150 0.157 0.152 0.219

    200 0.119 0.147 0.189

    250 0.0963 0.141 0.171

    325 0.0753 0.136 0.155

    400 0.0624 0.132 0.146

    500 0.0515 0.128 0.138

    600 0.0444 0.127 0.135

    Electric Constant (Reference)

    Cross Section AC Conductor Resistance(R) Reactance(X) Impedance(Z)(mm2) ( / km) ( / km) ( / km)

    RailsolTM_Xcel Power

    RailsolTM_Xcel Power22.9kV CN / CV-W, 22.9kV FR-CN / CO-W 6

    Conductor Insulation Sheath Apporx. Conductor Test Approx.Nominal Cross Section Construction Outer Diameter Thickness Thickness Overall Diameter Resistance(20 ) Voltage Weight

    (mm2) (No / mm) (mm) (mm) (mm) (mm) ( / km) (kV) (kg / km)

  • RailsolTM_Xcel Power 6/10kV F-CV7

    RailsolTM_ Xcel 6/10kV F-CV

    ConstructionConductor Compacted or circular stranded annealed copper class 2Insulation 90 Crosslinked polyethylene(XLPE) with semi-conducting inner & outer screenShield The semi-conducting tape and copper tape shield is applied helically over the each coreAssembly Multi-cores of cable shall be assembled to form a circular cableSheath Black Flame retardant PVC(FR-PVC)

    Core Identification1 core XLPE natural color3 cores black, white, red

    ApplicationPower cable used for residential and commercial buildings and industrial distribution circuits

    Design StandardIEC 60502-2

    16 4.7 1.5 20 1.15 46025 5.9 21 0.727 57035 6.9 22 0.524 70050 8.1 23 0.387 84070 9.8 25 0.268 110095 11.4 27 0.193 1380120 12.9 3.4 28 0.153 21 1660150 ø¯«¸æ–√‡ø¨º± 14.4 30 0.124 1950185 15.9 1.9 32 0.0991 2360240 18.3 35 0.0754 3010300 20.5 37 0.0601 3650400 23.2 40 0.0470 4520500 26.4 43 0.0366 5650630 30.2 2.3 48 0.0283 7230

    6/10kV F-CV (Single Core)

    21

    1.5

    1.6

    1.7

    1.8

    2.0

    2.1

    3.4Compacted

    Circular

    16 4.7 2.1 39 1.15 136025 5.9 2.2 41 0.727 176035 6.9 2.3 43 0.524 214050 8.1 2.4 46 0.387 262070 9.8 2.5 50 0.268 340095 ø¯«¸æ–√‡ø¨º± 11.4 3.4 2.6 53 0.193 21 4350120 12.9 2.7 57 0.153 5200150 14.4 2.8 60 0.124 6180185 15.9 2.9 64 0.0991 7450240 18.3 3.1 69 0.0754 9430300 20.5 3.3 74 0.0601 11530

    6/10kV F-CV (3 Core)

    213.4Compacted

    Circular

    Conductor Insulation Sheath Apporx. Conductor Test Approx.Nominal Cross Section Construction Outer Diameter Thickness Thickness Overall Diameter Resistance(20 ) Voltage Weight

    (mm2) (No / mm) (mm) (mm) (mm) (mm) ( / km) (kV) (kg / km)

    Conductor Insulation Sheath Apporx. Conductor Test Approx.Nominal Cross Section Construction Outer Diameter Thickness Thickness Overall Diameter Resistance(20 ) Voltage Weight

    (mm2) (No / mm) (mm) (mm) (mm) (mm) ( / km) (kV) (kg / km)

    Other dimensions available on enquiry

  • RailsolTM_Xcel Power

    RailsolTM_Xcel Power0.6/1kV F-CV 8

    ApplicationType flame-retardant cable is used for power and lighting circuits in tray, undergroundduct and open air in accordance with technical standard for electrical equipments

    Design StandardIEC 60502-1

    Flammability Vertical tray flame test (VTFT) to IEC 60332-3-24 cat.C

    RailsolTM_Xcel 0.6/1kV F-CV

    1.5 7/0.53 1.59 0.7 1.4 6.3 12.1 3.5 502.5 7/0.67 2.01 0.7 1.4 6.7 7.41 3.5 704 7/0.85 2.55 0.7 1.4 7.2 4.61 3.5 906 7/1.04 3.12 0.7 1.4 7.8 3.08 3.5 11010 7/1.35 4.05 0.7 1.4 9.4 1.83 3.5 17016 4.7 0.7 1.4 10.0 1.15 3.5 21025 5.9 0.9 1.4 12.0 0.727 3.5 31035 6.9 0.9 1.4 13.0 0.524 3.5 40050 8.1 1.0 1.4 14.5 0.387 3.5 52070 9.8 1.1 1.4 16.0 0.268 3.5 72095 11.4 1.1 1.5 18.5 0.193 3.5 970120 12.9 1.2 1.5 20 0.153 3.5 1,210150 14.4 1.4 1.6 22 0.124 3.5 1,490185 15.9 1.6 1.6 24 0.0991 3.5 1,840240 18.3 1.7 1.7 27 0.0754 3.5 2,400300 20.5 1.8 1.8 30 0.0601 3.5 2,980400 23.2 2.0 1.9 34 0.0470 3.5 3,800500 26.4 2.2 2.0 37 0.0366 3.5 4,850630 30.2 2.4 2.2 42 0.0283 3.5 6,240

    Nominal Cross Section Construction

    (mm2) (No / mm)

    Diameter

    (mm) ( / km) (kg / km)

    Conductor

    (mm)

    SheathThickness

    Approx.Weight

    (kV)

    Test Voltage

    D.C ConductorResistance(20 )

    0.6 / 1kV F-CV (Single Core)

    InsulationThickness

    Approx. Overall Diameter

    (mm)(mm)

    Core Identification

    ConstructionConductor Compacted or circular stranded annealed copper class 2Insulation 90 Cross-linked polyethylene(XLPE)Assembly Multi-cores of cable shall be assembled to form a circular cableSheath Black flame retardant PVC(FR-PVC)

    Compacted Circular / Other dimensions available on enquiry

  • RailsolTM_Xcel Power 0.6/1kV F-CV9

    1.5 7/0.53 1.59 0.7 1.8 11.0 12.1 3.5 1202.5 7/0.67 2.01 0.7 1.8 12.0 7.41 3.5 1504 7/0.85 2.55 0.7 1.8 13.0 4.61 3.5 1906 7/1.04 3.12 0.7 1.8 14.0 3.08 3.5 24010 7/1.35 4.05 0.7 1.8 17.0 1.83 3.5 33016 4.7 0.7 1.8 18.5 1.15 3.5 45025 5.9 0.9 1.8 22 0.727 3.5 66035 6.9 0.9 1.8 24 0.524 3.5 88050 8.1 1.0 1.8 27 0.387 3.5 1,15070 9.8 1.1 1.8 31 0.268 3.5 1,61095 11.4 1.1 1.9 35 0.193 3.5 2,170120 12.9 1.2 2.0 38 0.153 3.5 2,670150 14.4 1.4 2.2 43 0.124 3.5 3,310185 15.9 1.6 2.3 47 0.0991 3.5 4,110240 18.3 1.7 2.5 53 0.0754 3.5 5,340300 20.5 1.8 2.6 58 0.0601 3.5 6,630

    Nominal Cross Section Construction

    (mm2) (No / mm)

    Diameter

    (mm) ( / km) (kg / km)

    Conductor

    (mm)

    SheathThickness

    Approx.Weight

    (kV)

    Test Voltage

    D.C ConductorResistance(20 )

    0.6 / 1kV F-CV (2 Core)

    InsulationThickness

    Approx.Overall Diameter

    (mm)(mm)

    1.5 7/0.53 1.59 0.7 1.8 11.5 12.1 3.5 150

    2.5 7/0.67 2.01 0.7 1.8 12.5 7.41 3.5 180

    4 7/0.85 2.55 0.7 1.8 13.5 4.61 3.5 240

    6 7/1.04 3.12 0.7 1.8 14.5 3.08 3.5 310

    10 7/1.35 4.05 0.7 1.8 18.0 1.83 3.5 450

    16 4.7 0.7 1.8 19.5 1.15 3.5 610

    25 5.9 0.9 1.8 23 0.727 3.5 900

    35 6.9 0.9 1.8 25 0.524 3.5 1,210

    50 8.1 1.0 1.8 29 0.387 3.5 1,560

    70 9.8 1.1 1.9 33 0.268 3.5 2,200

    95 11.4 1.1 2.0 37 0.193 3.5 2,970

    120 12.9 1.2 2.1 41 0.153 3.5 3,790

    150 14.4 1.4 2.3 46 0.124 3.5 4,670

    185 15.9 1.6 2.4 50 0.0991 3.5 5,830

    240 18.3 1.7 2.6 57 0.0754 3.5 7,580

    300 20.5 1.8 2.7 62 0.0601 3.5 9,400

    Nominal Cross Section Construction

    (mm2) (No / mm)

    Diameter

    (mm) ( / km) (kg / km)

    Conductor

    (mm)

    SheathThickness

    Approx.Weight

    (kV)

    Test Voltage

    D.C ConductorResistance(20 )

    0.6 / 1kV F-CV (3 Core)

    InsulationThickness

    Approx.Overall Diameter

    (mm)(mm)

    1.5 7/0.53 1.59 0.7 1.8 12.5 12.1 3.5 170

    2.5 7/0.67 2.01 0.7 1.8 13.5 7.41 3.5 220

    4 7/0.85 2.55 0.7 1.8 14.5 4.61 3.5 290

    6 7/1.04 3.12 0.7 1.8 16.0 3.08 3.5 380

    10 7/1.35 4.05 0.7 1.8 20 1.83 3.5 570

    16 4.7 0.7 1.8 22 1.15 3.5 790

    25 5.9 0.9 1.8 26 0.727 3.5 1,180

    35 6.9 0.9 1.8 28 0.524 3.5 1,550

    50 8.1 1.0 1.9 32 0.387 3.5 2,060

    70 9.8 1.1 2.0 36 0.268 3.5 2,930

    95 11.4 1.1 2.1 42 0.193 3.5 3,970

    120 12.9 1.2 2.3 46 0.153 3.5 4,980

    150 14.4 1.4 2.4 51 0.124 3.5 6,130

    185 15.9 1.6 2.6 56 0.0991 3.5 7,660

    240 18.3 1.7 2.8 63 0.0754 3.5 9,960

    300 20.5 1.8 3.0 70 0.0601 3.5 12,380

    Nominal Cross Section Construction

    (mm2) (No / mm)

    Diameter

    (mm) ( / km) (kg / km)

    Conductor

    (mm)

    SheathThickness

    Approx.Weight

    (kV)

    Test Voltage

    D.C ConductorResistance(20 )

    0.6 / 1kV F-CV (4 Core)

    InsulationThickness

    Approx.Overall Diameter

    (mm)(mm)

    Compacted Circular / Other dimensions available on enquiry

  • RailsolTM_Xcel Power0.6/1kV F-FR-8 10

    RailsolTM_Xcel Power

    RailsolTM_Xcel 0.6/1kV F-FR-8

    ConstructionConductor Compacted or circular stranded annealed copper class2Fire-proof Layer Mica tapeInsulation Cross-linked polyethylene(XLPE)Assembly Multi-Cores of cable shall be assembled to form a circular cableSheath Black flame retardant PVC(FR-PVC)

    Core identification1 core XLPE natural color2 cores Black, white 3 cores Black, white, red4 cores Black, white, red, green

    ApplicationF-FR-8 used for residential and commercial buildings and industrial fire proof distribution circuits

    Design StandardIEC 60502-1

    1.5 7 / 0.53 1.59 8.5 12.1 60

    2.5 7 / 0.67 2.01 9.0 7.41 80

    4 7 / 0.85 2.55 0.7 9.5 4.61 100

    6 7 / 1.04 3.12 10.0 3.08 120

    10 7 / 1.35 4.05 1.4 11.0 1.83 180

    16 4.7 12.0 1.15 220

    25 5.9 0.9 13.5 0.727 320

    35 6.9 15.0 0.524 430

    50 8.1 1.0 16.5 0.387 540

    70 9.8 1.1 1.5 18.5 0.268 3.5 740

    95 11.4 20.5 0.193 990

    120 ø¯«¸æ–√‡ø¨º± 12.9 1.2 1.6 22.5 0.153 1230

    150 14.4 1.4 1.7 25.0 0.124 1530

    185 15.9 1.6 27.0 0.0991 1890

    240 18.3 1.7 1.8 30.0 0.0754 2450

    300 20.5 1.8 1.9 33.0 0.0601 3040

    400 23.2 2.0 2.0 36.5 0.0470 3860

    500 26.4 2.2 2.1 41.0 0.0366 4920

    630 30.2 2.4 2.3 46.0 0.0283 6320

    0.6/1kV F-FR-8 (Single Core)

    3.5

    1.7

    1.5

    1.4

    0.7

    0.9

    1.1

    Compacted

    Circular

    Conductor Insulation Sheath Approx. D.C Conductor Test Approx.Nominal Cross Section Construction Diameter Thickness Thickness Overall Diameter Resistance(20 ) Voltage Weight

    (mm2) (No / mm) (mm) (mm) (mm) (mm) ( / km) (kV) (kg / km)

    Other dimensions available on enquiry

  • RailsolTM_Xcel Power 0.6/1kV F-FR-811

    Other dimensions available on enquiry

    1.5 7 / 0.53 1.59 14.0 12.1 1302.5 7 / 0.67 2.01 15.0 7.41 1704 7 / 0.85 2.55 0.7 16.0 4.61 2106 7 / 1.04 3.12 17.5 3.08 26010 7 / 1.35 4.05 1.8 19.5 1.83 35016 4.7 21.0 1.15 47025 5.9 0.9 24.5 0.727 68035 6.9 26.5 0.524 3.5 91050 8.1 1.0 30.0 0.387 118070 9.8 1.1 1.9 34.5 0.268 164095 ø¯«¸æ–√‡ø¨º± 11.4 1.1 2.0 38.0 0.193 2210120 12.9 1.2 2.2 42.0 0.153 2710150 14.4 1.4 2.3 46.5 0.124 3390185 15.9 1.6 2.4 51.0 0.0991 4200240 18.3 1.7 2.6 57.5 0.0754 5440300 20.5 1.8 2.8 63.0 0.0601 6740

    0.6/1kV F-FR-8 (2 Cores)

    3.5

    1.8

    0.7

    0.9

    1.1Compacted

    Circular

    1.5 7 / 0.53 1.59 15.0 12.1 1702.5 7 / 0.67 2.01 16.0 7.41 2004 7 / 0.85 2.55 0.7 17.0 4.61 2706 7 / 1.04 3.12 1.8 18.5 3.08 34010 7 / 1.35 4.05 20.5 1.83 47016 4.7 22.0 1.15 64025 5.9 0.9 26.0 0.727 93035 6.9 28.5 0.524 3.5 125050 8.1 1.0 1.9 32.0 0.387 160070 ø¯«¸æ–√‡ø¨º± 9.8 1.1 2.0 37.0 0.268 224095 11.4 2.1 41.0 0.193 3020120 12.9 1.2 2.3 45.5 0.153 3850150 14.4 1.4 2.4 50.5 0.124 4790185 15.9 1.6 2.6 55.5 0.0991 5960240 18.3 1.7 2.8 62.0 0.0754 7730300 20.5 1.8 2.9 68.0 0.0601 9570

    0.6/1kV F-FR-8 (3 Cores)

    3.5

    1.8

    0.7

    0.9

    1.1Compacted

    Circular

    1.5 7 / 0.53 1.59 16.0 12.1 1902.5 7 / 0.67 2.01 17.0 7.41 2504 7 / 0.85 2.55 0.7 18.5 4.61 3306 7 / 1.04 3.12 1.8 20.0 3.08 42010 7 / 1.35 4.05 22.5 1.83 60016 4.7 24.5 1.15 82025 5.9 0.9 28.5 0.727 122035 6.9 31.5 0.524 3.5 160050 8.1 1.0 2.0 35.5 0.387 211070 9.8 1.1 2.1 41.0 0.268 299095 ø¯«¸æ–√‡ø¨º± 11.4 2.3 45.5 0.193 4040120 12.9 1.2 2.4 50.5 0.153 5050150 14.4 1.4 2.6 56.0 0.124 6280185 15.9 1.6 2.7 61.5 0.0991 7830240 18.3 1.7 3.0 69.0 0.0754 10160300 20.5 1.8 3.2 76.0 0.0601 12600

    0.6/1kV F-FR-8 (4 Cores)

    1.8

    0.7

    0.9

    1.1Compacted

    Circular

    3.5

    Conductor Insulation Sheath Approx. D.C Conductor Test Approx.Nominal Cross Section Construction Diameter Thickness Thickness Overall Diameter Resistance(20 ) Voltage Weight

    (mm2) (No / mm) (mm) (mm) (mm) (mm) ( / km) (kV) (kg / km)

    Conductor Insulation Sheath Approx. D.C Conductor Test Approx.Nominal Cross Section Construction Diameter Thickness Thickness Overall Diameter Resistance(20 ) Voltage Weight

    (mm2) (No / mm) (mm) (mm) (mm) (mm) ( / km) (kV) (kg / km)

    Conductor Insulation Sheath Approx. D.C Conductor Test Approx.Nominal Cross Section Construction Diameter Thickness Thickness Overall Diameter Resistance(20 ) Voltage Weight

    (mm2) (No / mm) (mm) (mm) (mm) (mm) ( / km) (kV) (kg / km)

  • RailsolTM_Xcel PowerAAC, AAAC 12

    RailsolTM_Xcel Power

    RailsolTM_Xcel AAC, AAAC

    ApplicationOverhead lines, Feeder, Earthing conductor, Return conductor

    Design StandardEN 50182

    Brief Description of Various ProductsAAC and AAAC have been widely used in the field of overhead transmission and distribution lines as it is lighter in weight,lower in cost and higher in tensile strength than the copper transmission line.

    ConstructionAll aluminum conductor(AAC) is composed of hard-drawn alumium only.All aluminum alloy conductor(AAAC) is composed of aluminum-alloy AA6201 only.

    A2C-34 34.4 7 2.50 7.5 93.9 6.01 180

    A2C-93 93.3 19 2.50 12.5 256.3 16.32 340

    A2C-182 181.6 37 2.50 17.5 500.9 31.78 520

    A2C-400 400.1 61 2.89 26.0 1107.1 68.02 855

    A2C-500 499.8 61 3.23 29.1 1382.9 82.47 990

    A3C-34 34.4 7 2.50 7.5 93.9 10.14 170

    A3C-93 93.3 19 2.50 12.5 256.3 27.51 320

    A3C-182 181.6 37 2.50 17.5 500.9 53.58 490

    A3C-400 400.1 61 2.89 26.0 1107.1 118.04 810

    A3C-500 499.8 61 3.23 29.1 1382.9 147.45 930

    NominalCross

    Section(mm2)

    CalculatedCross

    Section(mm2)

    Number of

    Wires

    Diameter

    Wire Conductor(mm) (mm)

    ContinousCurrent-Carrying

    Capacity(A)

    CalculatedBreaking

    Load(kN)

    Weight

    (kg / km)

    Other dimensions available on enquiry

    Technical Data of AAC(A2C) and AAAC(A3C)

  • ApplicationDistribute power from a railway substation to a station

    Design StandardKS C 3313, KEPCO Spec : ESA 124-020-084

    Construction Technical Data Conductor Solid or stranded hard-drawn copper

    Insulation Weather proof black PVC

    RailsolTM_Xcel Outdoor Weather Proof PVC Insulated Wire

    Voltage 600 V

    3 1/2.0 2.0 0.4 2.8 5.83 134.0 32

    5.5 1/2.6 2.6 0.5 3.6 3.45 223.2 54

    8 1/3.2 3.2 0.6 4.4 2.28 333.0 81

    12 1/4.0 4.0 1.0 6.0 1.46 499.1 135

    20 1/5.0 5.0 1.2 7.4 0.93 759.8 210

    14 7/1.6 4.8 1.0 6.8 1.35 574 160

    22 7/2.0 6.0 1.2 8.4 0.85 889 250

    30 7/2.3 6.9 1.2 9.3 0.64 1169 320

    38 7/2.6 7.8 1.4 11.0 0.50 1480 410

    50 19/1.8 9.0 1.4 12.0 0.39 1960 520

    60 19/2.0 10.0 1.4 13.0 0.31 2410 630

    80 19/2.3 11.5 1.5 14.5 0.24 3160 820

    100 19/2.6 13.0 1.5 16.0 0.19 4010 1030

    Nominal Conductor Insulation Approx. D.C Conductor Tension Approx.Cross Section Construction Diameter Thickness Overall Diameter Resistance Load Weight

    (mm2) (No / mm) (mm) (mm) (mm) ( / m) (kg) (kg / km)

    Other dimensions available on enquiry

    RailsolTM_Xcel Power Outdoor Weather Proof PVC Insulated Wire13

  • RailsolTM_Xcel Power

    RailsolTM_Xcel Power450 / 750V HIV 14

    RailsolTM_Xcel 450 / 750V HIV

    ApplicationType HIV is used for wiring inside of house and building at max. conductor temperature 90

    Design StandardIEC 60227-3

    1.5 0.7 2.6 3.2 12.1 0.011 2.5 20

    1.5 0.7 2.7 3.3 12.1 0.010 2.5 20

    2.5 0.8 3.2 3.9 7.41 0.009 2.5 40

    2.5 0.8 3.3 4.0 7.41 0.009 2.5 40

    4 0.8 3.6 4.4 4.61 0.0085 2.5 50

    4 0.8 3.8 4.6 4.61 0.0077 2.5 50

    6 0.8 4.1 5.0 3.08 0.0070 2.5 70

    6 0.8 4.3 5.2 3.08 0.0065 2.5 70

    10 1.0 5.3 6.4 1.83 0.0070 2.5 120

    10 1.0 5.6 6.7 1.83 0.0065 2.5 120

    16 1.0 6.4 7.8 1.15 0.0050 2.5 170

    25 1.2 8.1 9.7 0.727 0.0050 2.5 260

    35 1.2 9.0 10.9 0.524 0.0043 2.5 350

    50 1.4 10.6 12.8 0.387 0.0043 2.5 480

    70 1.4 12.1 14.6 0.268 0.0035 2.5 670

    95 1.6 14.1 17.1 0.193 0.0035 2.5 920

    120 1.6 15.6 18.8 0.153 0.0032 2.5 1,160

    150 1.8 17.3 20.9 0.124 0.0032 2.5 1,430

    185 2.0 19.3 23.3 0.0991 0.0032 2.5 1,780

    240 2.2 22.0 26.6 0.0754 0.0032 2.5 2,320

    300 2.4 24.5 29.6 0.0601 0.0030 2.5 2,930

    400 2.6 27.5 33.2 0.0470 0.0028 2.5 3,730

    450 / 750V HIV

    Cross Scetion

    (mm2)

    InsulationThickness

    (mm)

    D.C ConductorResistance

    (20 )( km)

    InsulationResistance

    (90 )

    (M km)

    Test Voltage

    (kV)

    Approx.Weight

    (kg / km)

    Minimum Maximum(mm) (mm)

    Approx. Overall Diameter

    ConstructionConductor Solid or stranded annealed copper, class 1 or class 2

    Insulation Heat-, abrasion and moisture-resistant PVC, 90

    Other dimensions available on enquiry

  • 1.5 7 / 0.53 1.59 6.5 12.1 60

    2.5 7 / 0.67 2.01 7.0 7.41 80

    4 7 / 0.85 2.55 8.0 4.61 110

    6 7 / 1.04 3.12 8.5 3.08 130

    10 7 / 1.35 4.05 9.5 1.83 180

    16 4.7 10.0 1.15 230

    25 5.9 12.0 0.727 340

    35 6.9 13.0 0.524 440

    50 8.1 14.5 0.387 570

    70 9.8 16.0 0.268 780

    95 11.4 18.5 0.193 1060

    120 12.9 20 0.153 130

    150 14.4 3.4 22 0.124 1600

    185 15.9 3.7 25 0.0991 1980

    240 18.3 4.0 28 0.0754 2580

    300 20.5 4.3 30 0.0601 3210

    400 23.2 4.6 34 0.0470 4050

    500 26.4 4.9 38 0.0366 5150

    630 30.2 5.0 42 0.0283 6570

    RailsolTM_Xcel 0.6 / 1kV F-GV

    Construction

    Constructional Data (Nominal Values)

    Conductor Stranded or compacted stranded annealed copper, class2

    Insulation Abrasion and moisture-resistant FR-PVC

    Other dimensions available on enquiry

    3.5

    2.2

    2.4

    2.6

    2.8

    3.1Compacted

    Circular

    ApplicationType F-GV is used for grounding wire

    Design StandardIEC 60502-1

    RailsolTM_Xcel Power 0.6 / 1kV F-GV15

    Conductor Insulation Overall Conductor Test Approx.Nominal Cross Section Construction Outer Diameter Thickness Diameter Resistance(20 ) Voltage Weight

    (mm2) (No / mm) (mm) (mm) (mm) ( / km) (kV) (kg / km)

  • ApplicationType F-CVV-S, F-CVV-SB is used for control circuits in underground duct, conduit and open air.

    Design StandardIEC 60502-1 : Power Cables with extruded insulation and their accessories for rated voltages

    from 1kV (Um = 1.2kV) up to 30 kV (Um = 36kV) ; Part1 : Cables for rated voltages of 1kV (Um = 1.2kV) and 3kV (Um = 3.6kV)

    Construction

    Core Identification

    RailsolTM_Xcel 0.6/1kV F-CVV-S, 0.6/1kV F-CVV-SB

    1.5 7/0.53 1.59 0.8 1.8 12.0 12.1 3.5 170

    2.5 7/0.67 2.01 0.8 1.8 13.0 7.41 3.5 200

    2 4 7/0.85 2.55 1.0 1.8 14.5 4.61 3.5 280

    6 7/1.04 3.12 1.0 1.8 16.0 3.08 3.5 340

    10 7/1.35 4.05 1.0 1.8 17.5 1.83 3.5 460

    1.5 7/0.53 1.59 0.8 1.8 12.5 12.1 3.5 200

    2.5 7/0.67 2.01 0.8 1.8 13.5 7.41 3.5 250

    3 4 7/0.85 2.55 1.0 1.8 15.5 4.61 3.5 350

    6 7/1.04 3.12 1.0 1.8 17.0 3.08 3.5 440

    10 7/1.35 4.05 1.0 1.8 18.5 1.83 3.5 600

    1.5 7/0.53 1.59 0.8 1.8 13.5 12.1 3.5 250

    2.5 7/0.67 2.01 0.8 1.8 14.5 7.41 3.5 310

    4 4 7/0.85 2.55 1.0 1.8 16.5 4.61 3.5 430

    6 7/1.04 3.12 1.0 1.8 18.0 3.08 3.5 550

    10 7/1.35 4.05 1.0 1.8 20.5 1.83 3.5 760

    2

    3

    4

    Conductor Stranded annealed copper, class 2Insulation PVC(70 )Assembly Multi-cores of cable shall be assembled to form a circular cableShield The copper tape or copper braid shield is applied helically around the assembled cable coresSheath Black flam retardant PVC(FR-PVC)

    RailsolTM_Xcel Power

    RailsolTM_Xcel Power0.6/1kV F-CVV-S, 0.6/1kV F-CVV-SB 16

    3.5

    No.of

    Cores

    InsulationThickness

    (mm)Construction

    (No / mm)

    ConductorApprox.

    Overall Diameter(mm)

    D.C ConductorResistance(20 C)

    ( / km)

    Test Voltage

    (kV)

    Approx. Weight

    (kg / km)

    SheathThickness

    (mm)Nominal Cross Section

    (mm2)OuterDiameter

    (mm)

  • 1.5 7/0.53 1.59 0.8 1.8 14.5 12.1 3.5 290

    2.5 7/0.67 2.01 0.8 1.8 15.5 7.41 3.5 360

    5 4 7/0.85 2.55 1.0 1.8 18.0 4.61 3.5 520

    6 7/1.04 3.12 1.0 1.8 19.5 3.08 3.5 660

    10 7/1.35 4.05 1.0 1.8 22.5 1.83 3.5 920

    1.5 7/0.53 1.59 0.8 1.8 15.5 12.1 3.5 330

    2.5 7/0.67 2.01 0.8 1.8 16.5 7.41 3.5 420

    6 4 7/0.85 2.55 1.0 1.8 19.5 4.61 3.5 620

    6 7/1.04 3.12 1.0 1.8 21.5 3.08 3.5 780

    10 7/1.35 4.05 1.0 1.8 24.5 1.83 3.5 1,090

    1.5 7/0.53 1.59 0.8 1.8 15.5 12.1 3.5 360

    2.5 7/0.67 2.01 0.8 1.8 16.5 7.41 3.5 460

    7 4 7/0.85 2.55 1.0 1.8 19.5 4.61 3.5 670

    6 7/1.04 3.12 1.0 1.8 21.5 3.08 3.5 860

    10 7/1.35 4.05 1.0 1.8 24.5 1.83 3.5 1,210

    1.5 7/0.53 1.59 0.8 1.8 16.5 12.1 3.5 410

    2.5 7/0.67 2.01 0.8 1.8 17.5 7.41 3.5 520

    8 4 7/0.85 2.55 1.0 1.8 21.5 4.61 3.5 780

    6 7/1.04 3.12 1.0 1.8 23.5 3.08 3.5 990

    10 7/1.35 4.05 1.0 1.8 26.5 1.83 3.5 1,400

    1.5 7/0.53 1.59 0.8 1.8 18.5 12.1 3.5 500

    2.5 7/0.67 2.01 0.8 1.8 20.5 7.41 3.5 640

    10 4 7/0.85 2.55 1.0 1.8 24.5 4.61 3.5 950

    6 7/1.04 3.12 1.0 1.8 26.5 3.08 3.5 1,220

    10 7/1.35 4.05 1.0 1.8 30.5 1.83 3.5 1,720

    1.5 7/0.53 1.59 0.8 1.8 18.5 12.1 3.5 570

    2.5 7/0.67 2.01 0.8 1.8 20.5 7.41 3.5 730

    12 4 7/0.85 2.55 1.0 1.8 25.5 4.61 3.5 1,090

    6 7/1.04 3.12 1.0 1.8 27.5 3.08 3.5 1,400

    10 7/1.35 4.05 1.0 1.8 31.5 1.83 3.5 2,000

    1.5 7/0.53 1.59 0.8 1.8 20.5 12.1 3.5 680

    15 2.5 7/0.67 2.01 0.8 1.8 22.5 7.41 3.5 890

    4 7/0.85 2.55 1.0 1.8 27.5 4.61 3.5 1,330

    6 7/1.04 3.12 1.0 1.8 29.5 3.08 3.5 1,720

    1.5 7/0.53 1.59 0.8 1.8 22.0 12.1 3.5 870

    20 2.5 7/0.67 2.01 0.8 1.8 25.0 7.41 3.5 1,130

    4 7/0.85 2.55 1.0 1.8 30.0 4.61 3.5 1,710

    6 7/1.04 3.12 1.0 1.8 33.0 3.08 3.5 2,230

    1.5 7/0.53 1.59 0.8 1.8 26.0 12.1 3.5 1,230

    30 2.5 7/0.67 2.01 0.8 1.8 29.0 7.41 3.5 1,620

    4 7/0.85 2.55 1.0 1.8 36.0 4.61 3.5 2,480

    5

    6

    7

    8

    10

    12

    15

    20

    30

    RailsolTM_Xcel Power 0.6/1kV F-CVV-S, 0.6/1kV F-CVV-SB17

    Other dimensions available on enquiry

    3.5

    No.of

    Cores

    InsulationThickness

    (mm)Construction

    (No / mm)

    ConductorApprox.

    Overall Diameter(mm)

    D.C ConductorResistance(20 C)

    ( / km)

    Test Voltage

    (kV)

    Approx. Weight

    (kg / km)

    SheathThickness

    (mm)Nominal Cross Section

    (mm2)OuterDiameter

    (mm)

  • RailsolTM_Xcel Power

    RailsolTM_Xcel Power154kV HV Power Cable 18

    300 20.4 1.5 17 1.3 1.5 x 80 4.5 72 6.3 0.0601 0.21

    400 23.2 1.5 17 1.3 1.5 x 80 4.5 75 7.2 0.0470 0.23

    500 26.3 1.5 17 1.3 1.5 x 80 4.5 79 8.6 0.0366 0.25

    630 30.2 1.5 17 1.3 1.5 x 80 4.5 83 10.1 0.0283 0.28

    800 34.0 1.5 17 1.3 1.5 x 80 4.5 87 12.0 0.0221 0.30

    1000 38.7 1.5 17 1.3 1.5 x 80 4.5 92 14.4 0.0176 0.33

    1200 41.8 1.5 17 1.3 1.5 x 80 4.5 98 16.7 0.0151 0.36

    1600 48.1 1.5 17 1.3 1.5 x 80 4.5 105 20.9 0.0113 0.40

    2000 54.3 1.5 17 1.3 1.5 x 80 4.5 112 25.4 0.0090 0.44

    2500 63.0 1.5 17 1.3 1.5 x 80 4.5 118 31.1 0.0072 0.34

    RailsolTM_Xcel 154kV HV Power Cable

    Construction

    Constructional Data (Nominal Values)

    Conductor Copper

    Insulation XLPE

    Shield Copper Wire

    Sheath PE (PVC)

    Other dimensions available on enquiry

    Continuous Current Ratings for Single Circuit (A)

    300 591 553 684 765

    400 673 629 789 887

    500 766 713 907 1027

    630 871 829 1043 1193

    800 977 928 1181 1367

    1000 1143 1081 1415 1639

    1200 1232 1208 1535 1790

    1600 1404 1382 1765 2100

    2000 1554 1523 1973 2384

    2500 1636 1603 2077 2510

    Cross Section Direct Buried Pipe Duct In Air(mm2) Trefoil Flat (S=2D)

    Compact Round

    Stranded

    CrossSection

    (mm2)

    Segment Tranded(Miliken)

    ConstructionShape

    Diameter

    (mm)

    Thickness ofConductor

    Screen Approx(mm)

    Insulation Thickness

    (mm)

    Thickness ofInsulation

    Screen Approx. (mm)

    Diameter andNumber of

    Copper Wires(mm No)

    Thickness ofOuter

    Sheath(mm)

    Outer Diameterof Cable(mm)

    Weight ofCable

    (mm)

    Max. DCConductor

    Resistance at 20( / km)

    Capacitance

    ( / km)

  • ApplicationConnect a power plant to a substationConnect a substation to a railway substation

    Construction Technical Data Conductor Concentric, compacted circular (less than

    800mm2)and segmental compacted circular(Over 1000mm2)

    Insulation Extruded cross-linked polyethyleneConductor/ Semi-conducting thermosetting compoundInsulation Screen Conductor screen, Insulation and Insulation

    screen are extruded by triple extrustionMetallic Shield Screen Copper wire shield

    Sheath Lead sheath and corrugated aluminum sheath are available.

    Outer Sheath PE or PVC

    RailsolTM_Xcel 132kV HV Power Cable

    Voltage 132kV

    132kV Aluminum sheath type

    630 30.2 0.21 856

    800 34.0 0.23 956

    1000 38.7 0.25 1103

    1200 41.8 0.27 1185

    1600 48.3 0.30 1333

    2000 54.3 0.32 1452

    Cross Section Conductor Diameter Capacitance Current Rating(mm2) (mm) ( /km) (A)

    Directly Buried TypeFor out of above range, Refer to LS EHV Cable System Catalogue

    RailsolTM_Xcel Power 132kV HV Power Cable19

    Other dimensions available on enquiry

  • RailsolTM_Xcel Power

    ConstructionConductor Copper

    Insulation XLPE

    Sheath Aluminum

    Sheath PE (PVC)

    Continuous Current Ratings for Single Circuit(A)

    RailsolTM_Xcel 36/66kV with Aluminum Sheath

    RailsolTM_Xcel Power36/66kV with Aluminum Sheath 20

    240 524 491 598 671

    300 592 556 682 770

    400 671 631 781 888

    500 762 714 894 1025

    630 878 808 1023 1187

    800 965 928 1150 1355

    1000 1119 1075 1361 1615

    1200 1198 1146 1460 1745

    1600 1352 1357 1654 2030

    2000 1468 1475 1800 2273

    Cross Section(mm2) Direct Buried Pipe Duct Trefoil Flat (S=2D)

    In Air

    Constructional Data (Nominal Values)

    18.1 1.0 11.0 1.0 1.6 3.5 69 5.5 0.0754 0.20

    20.4 1.0 11.0 1.0 1.6 3.5 72 6.3 0.0601 0.21

    23.2 1.0 11.0 1.0 1.7 3.5 75 7.2 0.0470 0.23

    26.3 1.0 11.0 1.0 1.8 4.0 79 8.6 0.0366 0.25

    30.2 1.0 11.0 1.0 1.8 4.0 83 10.1 0.0283 0.28

    34.0 1.0 11.0 1.0 1.9 4.0 87 12.0 0.0221 0.30

    38.7 1.0 11.0 1.0 2.0 4.0 92 14.4 0.0176 0.33

    41.8 1.0 11.0 1.0 2.1 4.5 98 16.7 0.0151 0.36

    48.1 1.0 11.0 1.0 2.2 4.5 105 20.9 0.0113 0.40

    54.3 1.0 11.0 1.0 2.4 4.5 112 25.4 0.0090 0.44

    240

    300

    400

    500

    630

    800

    1000

    1200

    1600

    2000

    Other dimensions available on enquiry

    Conductor

    Cross Section (mm2)

    Shape Diameter

    Thickness ofConductor Screen

    Approx.(mm)

    InsulationThickness

    (mm)

    Thickness ofInsulation Screen

    Approx.(mm)

    Thickness ofAluminum

    Sheath(mm)

    Thickness of Outer

    Sheath(mm)

    Outer Diameterof Cable(mm)

    Weight of

    Cable(kg / m)

    Max. DC Conductor

    Resistance at 20( / km)

    Capacitance

    ( nF/ km)

    Compact

    Round

    Stranded

    Segment

    Stranded

    (Miliken)

  • RailsolTM_Xcel 36/66kV with Lead Sheath

    RailsolTM_Xcel Power 36/66kV with Lead Sheath21

    ConstructionConductor Copper

    Insulation XLPE

    Sheath Lead

    Sheath PE (PVC)

    Continuous Current Ratings for Single Circuit (A)

    240 535 525 621 706

    300 606 567 710 810

    400 691 646 822 942

    500 787 733 951 1098

    630 898 833 1096 1274

    800 1008 958 1243 1462

    1000 1184 1121 1505 1759

    1200 1282 1208 1648 1938

    1600 1469 1434 1906 2282

    2000 1626 1585 2130 2597

    Cross Section (mm2) Direct Buried Pipe Duct Trefoil Flat (S=2D)

    In Air

    Constructional Data (Nominal Values)

    18.1 1.0 11.0 1.0 2.1 3.5 62 8.1 0.0754 0.20

    20.4 1.0 11.0 1.0 2.2 3.5 64 9.1 0.0601 0.21

    23.2 1.0 11.0 1.0 2.3 3.5 67 10.5 0.0470 0.23

    26.3 1.0 11.0 1.0 2.4 4.0 72 12.5 0.0366 0.25

    30.2 1.0 11.0 1.0 2.4 4.0 76 14.2 0.0283 0.28

    34.0 1.0 11.0 1.0 2.6 4.0 80 16.9 0.0221 0.30

    38.7 1.0 11.0 1.0 2.7 4.0 85 19.9 0.0176 0.33

    41.8 1.0 11.0 1.0 2.8 4.5 91 23.0 0.0151 0.36

    48.1 1.0 11.0 1.0 3.0 4.5 97 28.0 0.0113 0.40

    54.3 1.0 11.0 1.0 3.2 4.5 104 33.4 0.0090 0.44

    240

    300

    400

    500

    630

    800

    1000

    1200

    1600

    2000

    Other dimensions available on enquiry

    Conductor

    CrossSection(mm2)

    Shape Diameter

    Thickness ofConductor Screen

    Approx.(mm)

    InsulationThickness

    (mm)

    Thickness ofInsulation Screen

    Approx.(mm)

    Thickness ofLead

    Sheath(mm)

    Thickness of Outer

    Sheath(mm)

    Outer Diameterof Cable(mm)

    Weight of

    Cable(kg / m)

    Max. DC Conductor

    Resistance at 20( / km)

    Capacitance

    ( nF/ km)

    Compact

    Round

    Stranded

    Segment

    Stranded

    (Miliken)

  • ApplicationConnect a railway substation to a station

    Design StandardIEC 60502, 61034, 60754

    Construction Technical Data Annealed copper, Hard aluminum strandedwires, Compacted circular and segmentalcompacted circular1core (12/20kV : 35mm2 ~ 1000mm2)

    (18/30kV : 50mm2 ~ 1000mm2)3core ( ~ 400mm2)

    Insulation XLPE, TR-XLPE

    Sheath PVC(ST2), PE(ST7), Halogen-free(ST8)

    Metallic screen Copper tape or wire shield

    Core Color 3 core (Red, Yellow, Blue)

    RailsolTM_Xcel 12/20kV, 18/30kV MV Power Cable

    Voltage 12/20kV, 18/30kV

    12/20kV MV Power Cable

    35 4.7 5.5 1.8 27 0.524 42 860

    50 8.1 5.5 1.8 28 0.387 42 1010

    70 9.8 5.5 1.8 30 0.268 42 1250

    95 11.4 5.5 1.9 31 0.193 42 1530

    120 12.9 5.5 1.9 33 0.153 42 1790

    150 14.4 5.5 2.0 34 0.124 42 2090

    185 15.9 5.5 2.0 36 0.0991 42 2470

    240 18.3 5.5 2.1 39 0.0754 42 3060

    300 20.5 5.5 2.2 41 0.0601 42 3680

    400 23.2 5.5 2.3 44 0.0470 42 4540

    500 26.4 5.5 2.4 47 0.0366 42 5620

    630 30.2 5.5 2.5 52 0.0283 42 7040

    Other dimensions available on enquiry

    RailsolTM_Xcel Power

    RailsolTM_Xcel Power12/20kV, 18/30kV MV Power Cable 22

    ConductorCrossSectional Area

    Conductor

    Nominal Cross Section(mm2)

    Construction(No / mm) Diameter

    InsulationThickness

    (mm)

    SheathThickness

    (mm)

    Apporx.Overall Diameter

    (mm)

    D.C ConductprResistance(20 )

    (M / km)

    TestVoltage

    (kV)

    Approx.Weight

    (kg / km)

    Conductor

    Compacted

    Circular

  • RailsolTM_Xcel Power 12/20kV, 18/30kV MV Power Cable 23

    18/30kV MV Power Cable

    70 9.8 8.0 2.0 36 0.268 63 1720

    95 11.4 8.0 2.1 38 0.193 63 2040

    120 12.9 8.0 2.1 40 0.153 63 2360

    150 14.4 8.0 2.1 41 0.124 63 2670

    185 15.9 8.0 2.2 43 0.0991 63 3110

    240 18.3 8.0 2.3 46 0.0754 63 3820

    300 20.5 8.0 2.4 48 0.0601 63 4510

    400 23.2 8.0 2.5 51 0.0470 63 5440

    500 26.4 8.0 2.5 55 0.0366 63 6600

    630 30.2 8.0 2.7 60 0.0283 63 8300

    Other dimensions available on enquiry

    Nominal Cross Section(mm2)

    Construction(No / mm) Diameter

    InsulationThickness

    (mm)

    SheathThickness

    (mm)

    Apporx.Overall Diameter

    (mm)

    D.C ConductprResistance(20 )

    (M / km)

    TestVoltage

    (kV)

    Approx.Weight

    (kg / km)

    Conductor

    Compacted

    Circular

  • RailsolTM_Xcel Power8.7/15kV MV Power Cable 24

    RailsolTM_Xcel 8.7/15kV MV Power Cable

    ApplicationConnect a railway substation to a station

    Design StandardIEC 60092-350, -354, -359, IEC 60332-1, -3

    Construction Technical Data Conductor Tinned annealed copperConductor Screen Semi-conductive tape plus compound

    Insulation Material EPR to IEC 60092-351

    Insulation Screen Semi-conductive compound plus tape

    Inner Covering High modulus PVC

    Sheath Material Enhanced PVC to IEC 60092-359Conductor Cross

    25 ~ 185mm2Sectional Area

    Shield Annealed copper wire metallic screen

    Core 3 core (Red, white, blue)

    Voltage 8.7 / 15 kV

    1 / 3 25 25.8 / 51.6 800 / 2690

    1 / 3 35 27.1 / 54.8 930 / 3200

    1 / 3 50 28.7 / 58.4 1130 / 3850

    1 / 3 70 30.6 / 62.3 1370 / 4660

    1 / 3 95 33.4 / 67.6 1720 / 5740

    1 / 3 120 35.1 / 71.7 1930 / 6510

    1 / 3 150 37.0 / 75.6 2350 / 7880

    1 / 3 185 38.9 / 79.7 2650 / 8880

    1 240 41.5 3340

    1 300 44.6 4040

    No. of CoresCross Section Outer Diameter Approx Weight

    (mm2) (mm) (kg / km)

    Other dimensions available on enquiry

    RailsolTM_Xcel Power

  • RailsolTM_Xcel Power EHV Cable Joints & Terminations25

    Pr-Molded Joints

    RailsolTM_Xcel EHV Cable Joints & Terminations

    72.5kV up to 420kVConductor ~2500SQmm2

    Pre-molded one piece type designSilicone-based rubber sleeveCasing / Coffin-box

    72.5kV up to 420kVConductor ~2500SQmm2

    XLPE-OF Cable transitionPrefabricated type design

    72.5kV up 123kVConductor ~2000SQmm2

    Dry type designSilicone-based one piece stress relief cone and bushing

    72.5kV up to 420kVConductor ~2500SQmm2

    Dry type designEPR-based stress relief coneEpoxy housing

    Transition Joints

    SF6 Immersed Sealing Ends

    72.5kV up to 420kVConductor ~2500SQmm2

    Dry type designEPR-based stress relief coneEpoxy housing

    Outdoor(Dry type) Terminations

    Oil Immersed Transformer Terminations

    Outdoor(Slip-on type) Terminations

    72.5kV up to 420kVConductor ~2500SQmm2

    Pre-molded slip-on type designSilicone - based stress relief cone Porcelain or polymer bushing

    All of the accessories for EHV cable could be supplied with optical fiber joint and PD sensor depending on optional requirements.

  • RailsolTM_Xcel Power

    RailsolTM_Xcel PowerMV Cable Joints & Terminations 26

    RailsolTM_Xcel MV Cable Joints & Terminations

    Mechanical joint closures :Joint 3.3kV (2 35, AL), Joint 12/20kV

    MV Cold shrink joint closures :Joint 6.6/11kV, Joint 12/20kV, Joint 19/33kV

    MV Heat-shrink Terminations :No sheds for indoor applications up to 42kVUnique zinc oxide stress control systemSimple to installation

    MV Cold-shrink terminations :11kV (single or three core)11kV Copper wire, copper tape screen cable11kV Outdoor/Indoor33kV polymeric insulated copper wire screen cables.33kV copper wire tape screen33kV indoor/outdoor single/three core 35 ~ 630mm2

    Up to 25/46 kV

    Structure

    Product Medium voltage joints and terminations for polymeric insulated cables up to 36kVCross section : 25mm2 ~ 600mm2

    Indoor and outdoorHeat shrinkable and cold shrinkable type Mechanical and compression connector

    Bushing (Type C)Mechanical ConnectorConductive EPDM InsertEPDM Insulation layerConductive EPDM JacketConductive Rubber CapBasic Insulating PlugConductor connector Cable reducerEarthing lead

  • RailsolTM_Xcel Cable LV Cable Joints27

    RailsolTM_Xcel LV Cable Joints

    Heat-shrink typeVoltage : 0.6/1kVType : Plastic and paper insulated Core : 3 core, 4 core, 5 core cableMaterial : XLPEHot-melt adhesive

    Tape typeVoltage : 0.6/1kV Type : Plastic-insulated cablesCore : 3-, 4-, 5- coresMaterial : insulating vulcanized tape and electrical tapeCross Section : 70 ~ 150mm2

    With- or without screen

    Resin Joint typeVoltage : 0.6/1kVType : branch or straight typeCompression or mechanical Cross Section : 4mm2~ 400mm2

    Armour bondHF and No toxic emission

    Joints for plastic insulated multi-core control cablesHeat shrinkable joints for control cablesCross section : 4 ~ 75 X 1.5mm2~2.5mm2

  • Signaling ATPTrack CircuitCBTCSwitch PointSignal PostSignal Facility Room

    2

  • ATPBalise Cable 1Axle Counter Cable 2

    Track CircuitAF Track Circuit Cable [DC] 4AF Track Circuit Cable [DC] F-SUIREE-S 5AF Track Circuit Cable [AC] 6450 / 750V KIV 200.6/1kV F-CVV 14

    CBTCOptical Fiber Cables [SM] 24Optical Fiber-Copper Composite Cable 26

    Switch Point0.6/1kV F-CVV-S, 0.6/1kV F-CVV-SB 160.6/1kV F-CV 12

    Signal Post0.6/1kV F-CV 120.6/1kV F-CVV-S, 0.6/1kV F-CVV-SB 16F-GV 22Aluminum Power Cable 23

    Signal Facility RoomZCO3 8ZPFU 9ZPAU 10ZUG/SUG/ZUT 11K23 21Digicode Cable 70.6/1kV F-FR-8 180.6/1kV F-CVV-S, 0.6/1kV F-CVV-SB 16Category6 UTP Cable 4 Pair 27Category6 F/UTP Cable 4 Pair 28Category6 SF/UTP Cable 4 Pair 29Optical Fiber Cable Accessory 25F-GV 22

    Signaling

  • ATP(PAGE : 1,2)

    Track Circuit(PAGE : 4, 5, 6, 14, 20)

    Signal Facility Room(PAGE : 7, 8, 9, 10, 11, 16, 18, 21, 22, 25, 27, 28, 29)

  • Signal Post(PAGE : 12, 16, 22, 23)

    CBTC(PAGE : 24, 26)

    Switch Point(PAGE : 12, 16)

  • Application BusinessThe Leading Solution Provider, LS Cable introduced a new maketing concept, which is providingCollected items applicable to an industry as a package instead of separately providing a single item.This LS Cable s business solutions are applicable to following industries : Wind Power Generation,Railway & Rolling stock, Airport, Power Transmission & distribution, Marine & Offshore, and Automotive. The Application Business manages various departments and their products to satisfy our customers pecific needsand convenience.

  • ApplicationERTMS System

    Construction Technical Data Conductor Stranded tinned copper, class 2

    Insulation Colored PE

    Sheath PE dielectric

    Shield Copper braid

    Inner Sheath PE, watertight

    Armour Galvanized steel braid

    Outer Jacket PVC

    RailsolTM_Xcel Balise Cable

    RailsolTM_Xcel Signaling Balise Cable1

    Operation Temp. -25~+85

    Linear Resistance 22 /km

    Impedance 95 100 kHz ~ 1 MHz

    Linear Attenuation Max. 7.5 dB/km 560 KHz

    Max. 10 dB/km 1 MHz

    Min. Bending Radius 8 x D (Static), 16 x D (Dynamic)

    Installed in Channel

    Mineral oil Resistant / Fuel Resistant / Ozone Resistant

    2 0.85 7/0.386 2.3 15.0 301

    No.of Cores Cross Section Construction Insulated Core Overall Diameter Net Weight(mm2) (No / mm) (mm) (mm) (kg / km)

    Other dimensions available on enquiry

  • RailsolTM_Xcel Signaling

    RailsolTM_Xcel Axle Counter Cable

    RailsolTM_Xcel Signaling Axle Counter Cable 2

    ScopeThis specification covers the requirements for axle Counter Cable used to railway system.

    Cable Description and Symbol

    Construction and Material1. Conductor

    The conductor shall consist of stranded tinned annealed copper wire complying with ASTM B33

    2. InsulationThe conductor shall be uniformly covered with cross-linked polyethylene(XLPE) compound.The minimum average thickness and minimum thickness at any point shall be not less than the value in the attached table.

    3. TwinningTwo insulated cores shall be uniformly twisted together to form a pair with a drain wire.And an aluminum-polyester tape shall be helically applied over the twisted pair with the metallic side down in electrical contact with a drain wire. If necessary, the binder tape may be applied overlap the aluminum-polyester tape. The color of pairs shall be as follow table.

    4. AssemblyEach twisted pair shall be uniformly assembled with the left-hand lay(S) and a polyester tape may be helically applied over the assembled layer with a drain wire. If necessary, suitable non-hygroscopic filler may be applied between the pairs to form a circular cross-section

    5. ShieldThe shield shall be helically applied over the assembly layer with a layer of copper tape anda suitable binder tape may be helically applied over the shield.The thickness of copper tape shall be given in the attached table.

    6. Shield (Jacket)The shield shall be applied uniformly over the shield layer with cross-linked flame retardant halogen-free compound.The minimum average thickness and minimum thickness at any point shall be not less than the value in the attached table.The color of sheath shall be black.

    Description Symbol

    XLPE insulated, Individually Al / mylar shielded, Copper tape shielded, cross-linked halogen free sheathed,Individually pair type cable

    AXEE-S

    Other dimensions available on enquiry

    1 Black-Red 7 Black-Orange

    2 Black-White 8 Red-White

    3 Black-Green 9 Red-Green

    4 Black-Blue 10 Red-Blue

    5 Black-Yellow 11 Red-Yellow

    6 Black-Brown

    Pair No. Pair Color Pair No. Pair Color

  • RailsolTM_Xcel Signaling Axle Counter Cable3

    Item Unit Specified Values

    Item Unit Specfied value

    Cable Characteristics and Test

    Before agingTensile Strength N/mm2 Min. 0.8

    Elongation % Min. 160Sheath

    AgedTensile Strength % Min. 60 (130 /120hr)

    Elongation % Min. 60 (130 /120hr)

    Spark Test V ac 2000 (During process)

    Heat Shock Test (200 /4hr) - No Cracks

    Cold bend Test (-30±3 /4hr) - No Cracks

    Conductor Resistance (20 ) /km Max. 54.84

    Insulation Resistance (20 ) M /km Min. 1000

    Voltage Test (Conductor to Conductor) V/1min. 2000 (No break down)

    Voltage Test (Conductor to Drain wire) V/1min. 2000 (No break down)

    Mutual Capacitance(1KHz) nF/ km Nom. 97

    Grounded Capacitance(1KHz) nF/ km Nom. 174

    Velocity of Propagation - 65%

    AgedTensile Strength % Min. 60 Diesel Fuel

    Elongation % Min. 60 (100 /24hr)

    ChemicalAged

    Tensile Strength % Min. 60 ASTM No.2

    Resistance Elongation % Min. 60 (100 /24hr)

    AgedTensile Strength % Min. 50 MIL-L-23699

    Elongation % Min. 50 (50 /24hr)

    Halogen Acid Gas Emission Test - Max. the amount of halogen acid gas : 0.5%

    Oxygen Index (ATSM D 2863) - Min. 35

    Attennuation 1MHz dB/100m Nom. 4.1

    Flammability Test - IEC 60332-3-24

    Attached Table

    Conductor No. of Pair EA 3 10 11

    Size AWG 22

    Construction No/mm 7/0.254

    Diameter mm Nom. 0.76

    Insulation Min. Average Thick. mm 0.2 0.25

    Min. Thick. At any Point mm 0.18 0.22

    Diameter mm Approx. 1.26 Approx. 1.36

    The Construction of Drain Wire No/mm 7/0.254 (Tinned Annealed Copper)

    Thickness of Al / Mylar tape mm Nom. 0.025

    Thickness of Copper Tape (Shield) mm Approx. 0.09

    Sheath Min. Average Thick mm 0.95 1.3 1.3

    (Jacket) Min. Thick. at Any Point mm 0.85 1.2 1.2

    Diameter Approx. Approx. Approx.

    8.2 14.5 14.5

    ( 0.5) ( 0.5) ( 0.5)

    Standard Packing Length m 300

    Conductor

    Sheath(Jacket) Approx. Approx. Approx.

    Diameter mm 8.2 14.5 14.5( 0.5) ( 0.5) ( 0.5)

    Insulation

    Option:Armoured Type(AXEEWAU-S)

  • RailsolTM_Xcel Signaling

    RailsolTM Xcel AF Track Circuit Cable (DC)

    RailsolTM_Xcel Signaling AF Track Circuit Cable (DC) 4

    ApplicationTrack circuit for DC power feeding railway

    Design StandardKRS SG 0035-07(R), KS C 3101, 3103, 3004

    ConstructionItem DescriptionConductor Annealed stranded copper wireInsulation PE

    Filler PVC or non-fibroid materialShield Annealed copper tapeSheath Flame retardant PVC

    Item Value

    Conductor Resistance 9.42 /km

    Insulation Resistance 3500 M

    Capacitance 52 nF/km 1KHz

    Room Temp.Yield 9.81 N/mm2

    PE InsulationElongation 350%

    After HeatingYield 85%

    Elongation 65%

    Room Temp.Yield 9.81 N/mm2

    PVC SheathElongation 120%

    After HeatingYield 85%

    Elongation 65%

    Yield Strength and

    Elongation

    PVC Oil ResistanceYield 80%

    Elongation 60%

    Deformation After HeatInsulation 10%

    Sheath 50%

    Yield 257 N/mm2

    Annealed Copper Tape Elongation 5%

    Conductivity 97%

    Item Unit Application

    Cross Section mm2 2

    Conductor Construction No / mm 7 / 0.6

    Diameter mm 1.8

    Insulation Thickness mm 1.8

    Insulation Diameter mm 5.4

    Stranding Diameter mm 10.9

    Copper Tape Thickness mm About 0.1

    Sheath Thickness mm 1.5

    Cable Diameter mm 14.64

    Max. Conductor Resistance / km (20 ) 9.42

    Min. Insulation Resistance M . km (20 ) 3500

    Between Conductors kV / min 6 / 1Voltage Test Between Conductor

    kV / min 6 / 1And Shield

    Package Length m 800

    Capacitance nF / km (1MHz) 52

    Other dimensions available on enquiry

  • RailsolTM_Xcel Signaling AF Track Circuit Cable(DC) F-SUIREE-S5

    ApplicationCable for AF track circuit

    Design StandardKS C 3004/2002: Testing methods for rubber or plastic insulated wires and cablesIEC 60228: Conductors of insulated cablesIEC 60754-1: Test on gases evolved during combustion of materials part IASTM D 2863: Standard test Method for measuring the minimum oxygen concentration to support candle-like combustion of plastics (Oxygen Index)IEC 61034: Measurement of Smoke density of electric cable burning under defined

    ConditionsIEC 60332-3-24: Tests onelectric cables under fire conditions-part 3-24: Test for vertical flame spread of vertically-mounted bunched wiresor cables-category

    Construction

    CombinationEach paired wire string shall be uniformly twisted with S-type direction. and then, wind Polyester tape on the combination layer. If necessary, put appropriate inclusions into the layer so that the original form of cable can be maintained.

    ShieldingOverlap and wind bedding layer with 0.1mm-thick copper tape. And then, wind it with binder tape.

    JacketUse fire-proof halogen free material with low toxicity and low smoke to coat jacket concentrically and uniformly. The average thick-ness of jacket shall be over 90% of the value in index table and the minimum value over 80%.jacket color is black.

    RailsolTM_Xcel AF Track Circuit Cable(DC)

    F-SUIREE-S

    Conductor Tin plated soft drawn copper wire (IEC 60228)Insulation Low toxicity and irradiation cross-linked polyethylene (XLPE)Twisted Pair Assembly Each pairs shall be uniformly stranded with S-directionBinder Polyester tapeShield Copper tape (0.1mm)Sheath Halogen free / Flame retardant / Low toxicity / Low smoke (BK)

    Color Pair TableClassification 1 Core 2 Core1 Pair White Black2 Pair White Black

    White Red4 Pair White Black

    White RedWhite GreenWhite Yellow

  • RailsolTM_Xcel AF Track Circuit Cable (AC)

    ApplicationTrack circuit for AC power feeding railway

    Design StandardKRS SG 0034-07(R), KS C 3101, 3103, 3004

    Construction PE Insulation, copper tape, metal corrugated sheath or copper wire sheath, steel tape armour

    Conductor Diameter 1.2 mm

    Insulation Thickness 0.6 mm

    QuadCenter 1 2 3 4 5 1 2 4

    First Layer - - - - - 6 8 10

    ShieldThickness 0.4 0.4 0.4 0.4 0.5 0.5 0.6 0.6

    Outer Diameter 17 23 24 26 28 32 37 45

    2P 4P 6P 8P 10P 14P 20P 28P

    Item MaterialConductor KSC 3101Insulation PEInsulation Layer Composed of inner polyethylene sheath, plastic tape, kraft paper, metalized paper etcShield Copper tape, copper wireSheath Polyethylene Tape CottonArmour Double steel tape or single layer galvanized steel wire armourJacket Polyethylene

    Copper Tape Shield Cable

    Conductor Diameter 1.2 mm

    Insulation Thickness 0.6 mm

    QuadCenter 1 2 3 4 5 1 2 4

    First Layer - - - - - 6 8 10

    ShieldThickness 1.2 1.2 1.2 1.2 1.3 1.3 1.4 1.4

    Outer Diameter 8 13 16 19 20 22 26 29

    2P 4P 6P 8P 10P 14P 20P 28P

    Other dimensions available on enquiry

    Copper Wire Shield Cable

    RailsolTM_Xcel Signaling

    RailsolTM_Xcel Signaling AF Track Circuit Cable (AC) 6

  • ApplicationTrack Circuit Cable ( ~ 30KHz)

    Construction Technical Data Conductor 1.4 mm (0.6 mm for the auxiliary pair)

    Insulation PE

    Twisted pair, pairs are helically stranded

    Core Wrapping Plastic tapes with overlapping

    Inner Sheath LDPEMoisture Barrier One copolymer coated laminated

    aluminum tape

    Intermediate Sheath Halogen free (Indoor), LDPE (Outdoor)Mechanical Protection Double steel type or single layer

    galvanized steel wire armour

    Outer Sheath Halogen free (Indoor), PVC (Outdoor)

    Properties

    RailsolTM_Xcel Digicode Cable

    Voltage 220 V

    Operation Temp. -10 ~ +50

    Max. Capacity Pair/Core to Core 45 nF/km

    Capacitance Unbalance (Pair-Pair) 400 pF/500m

    Capacitance Unbalance (Pair-Ground) 1500 pF/500m

    DC Conductor Resistance 12.1 /km

    Ampacity 1ABending Factor 20 x D

    1 1.4 0,7 1,3 1,5 17,9 428

    2 1.4 0,7 1,3 1,5 19,2 497

    3 1.4 0,7 1,3 1,5 20,2 562

    Cond. Diamete Nominal Sheath Thickness (mm) Nominal Outer Diameter Nominal WeightNo.of Pair

    (mm) (mm) (kg / km)Inner Inerm. Outer

    Indoor

    Outdoor

    1 1.4 0,7 1,3 1,5 17,9 395

    2 1.4 0,7 1,3 1,5 19,2 461

    3 1.4 0,7 1,3 1,5 20,2 521

    Cond. Diameter Nominal Sheath Thickness (mm) Nominal Outer Diameter Nominal WeightNo.of Pair

    (mm) (mm) (kg / km)Inner Inerm. Outer

    Other dimensions available on enquiry

    RailsolTM_Xcel Signaling Digicode Cable7

  • Control CableRailsolTM Xcel ZPAU 8

    RailsolTM_Xcel Signaling

    RailsolTM_Xcel ZC03

    RailsolTM_Xcel Signaling ZC03 8

    ApplicationConnect between terminal box and rack (Max. 7km)Long distance telecommunication side by line (25 kVac)Connect between transportation control center and machine room

    Design StandardSNCF CT 445 (NF F 55-698)

    Construction Technical Data Conductor Class 1 solid copper conductor

    Insulation PE

    Construction Twisted quad

    Core Wrapping Plastic tape with overlapping

    Inner Sheath Halogen free PE

    Shield Corrugated copper shield

    Intermediate Sheath Halogen free PE

    Outer Wrapping Double steel Tape

    Outer Sheath Halogen free (Indoor), PVC (Outdoor)

    Voltage 750 V

    Operation Temp. -25 ~ +70

    Capacitance Max. 40 nF/km

    DC Conductor Resistance Max. 18.1 /km

    Reduction Factor 150 V/km Max. 0.14

    Min. Bending Radius 8D (Static), 16D (Dynamic)

    4 1 1 / 1.12 2.5 26.1 1281

    No.of QuadCross Section Construction Insulated Core Overall Diameter Net Weight

    (mm2) (No / mm) (mm) (mm) (kg / km)

    Other dimensions available on enquiry

  • RailsolTM_Xcel ZPFU

    RailsolTM_Xcel Signaling ZPFU9

    ApplicationConnect between terminal box and matching transformer (2-pair ZPFU)Long distance telecommunication side by line (1500 Vdc)Short distance telecommuinication side by line (25 kVac)

    Design StandardSNCF CT 445 (NF F 55-698)

    Construction Technical Data Voltage 750 V

    Operation Temp. -25 ~ +70

    Capacitance Max. 55 nF/km

    DC Conductor Resistance Max. 18.1 /km

    Impedance 120 45 KHz

    Attenuation Max. 2.5 dB/km 45 KHz

    Min. Bending Radius 8D (Static), 16D (Dynamic)

    Conductor Class1 solid copper conductor

    Insulation PE

    Construction Twisted pair

    Core Wrapping Plastic tape with overlapping

    Inner Sheath Halogen free PE

    Outer Wrapping Double steel Tape

    Outer Sheath Halogen free (Indoor), PVC (Outdoor)

    1 1 1 / 1.12 2.15 11.4 158

    2 1 1 / 1.12 2.15 12.6 218

    4 1 1 / 1.12 2.15 16.0 330

    7 1 1 / 1.12 2.15 19.5 615

    14 1 1 / 1.12 2.15 24.5 945

    21 1 1 / 1.12 2.15 28.1 1216

    28 1 1 / 1.12 2.15 32.1 1439

    No.of PairCopper Area Construction Insulated Core Overall Diameter Net Weight

    (mm2) (No / mm) (mm) (mm) (kg / km)

    Other dimensions available on enquiry

  • RailsolTM_Xcel Signaling

    RailsolTM_Xcel ZPAU

    ApplicationShort distance telecommunicaiton side by line (25 kVac)Connect between transport control center and machine room

    Design StandardSNCF CT 445 (NF F 55-698)

    Construction Technical Data Conductor Class1 solid copper conductor

    Insulation PE

    Construction Twisted pair

    Core Wrapping Plastic tape with overlapping

    Inner Sheath Halogen free PE

    Shield Corrugated copper shield

    Intermediate Sheath Halogen free PE

    Outer Wrapping Double steel tape

    Outer Sheath Halogen free (Indoor), PVC (Outdoor)

    Voltage 750 V

    Operation Temp. -25 ~ +70

    Capacitance Max. 55 /km

    DC Conductor Resistance Max. 18.1 /km

    Impedance 120 45 KHz

    Attenuation Max. 2.5 dB/km 45 KHz

    Min. Bending Radius 8D (Static), 16D (Dynamic)

    4 1 1 / 1.12 2.15 19.6 625

    7 1 1 / 1.12 2.15 22.5 805

    14 1 1 / 1.12 2.15 27.1 1122

    21 1 1 / 1.12 2.15 32.0 1496

    28 1 1 / 1.12 2.15 34.4 1755

    56 1 1 / 1.12 2.15 49.5 2991

    No.of PairCopper Area Construction Insulated Core Overall Diameter Net Weight

    (mm2) (No / mm) (mm) (mm) (kg / km)

    ZPAU 10RailsolTM_Xcel Signaling 10

    Other dimensions available on enquiry

  • RailsolTM_Xcel ZUG/SUG/ZUT

    RailsolTM_Xcel Signaling ZUG/SUG/ZUT11

    ApplicationConnect the control terminal rack to PEU or electronic equipment

    Design StandardSNCF CT 455

    Construction Technical Data Conductor Class5 stranded tinned copper

    Insulation Colored PVC

    Shield Tinned Copper braid (ZUT)

    Sheath Halogen free (Indoor), PVC (Outdoor)

    Twisted Pair (ZUG/ZUT) or Conductor (SUG)

    Laid in a Cable Tray

    Voltage 750 V

    Operation Temp. -25 ~ +70

    Capacitance Max. 55 nF/km

    DC Conductor Resistance 1mm2, Max. 18.1 /km,0.38mm2, Max. 52.5 /km

    Impedance 120 45 KHz

    Attenuation Max. 2.5 dB/km 45 KHz

    Min. Bending Radius 4D (Static), 8D (Dynamic)

    1 1 32 / 0.2 2.09 6.9 61

    3 1 32 / 0.2 2.09 10.0 116

    6 1 32 / 0.2 2.09 14.0 223

    12 1 32 / 0.2 2.09 15.7 340

    28 0.38 12 / 0.2 1.04 15.4 331

    No.of PairCond. Cross Section Construction Insulated Core Overall Diameter Net Weight

    (mm2) (No / mm) (mm) (mm) (kg / km)

    Multi-Pair ZUG

    3 1 32 / 0.2 2.09 8 73

    No.of PairCond. Cross Section Construction Insulated Core Overall Diameter Net Weight

    (mm2) (No / mm) (mm) (mm) (kg / km)

    Multi-Conductors SUG

    2 1 32 / 0.2 2.09 9.5 122

    6 1 32 / 0.2 2.09 13.5 276

    12 1 32 / 0.2 2.09 17.5 445

    No.of PairCond. Cross Section Construction Insulated Core Overall Diameter Net Weight

    (mm2) (No / mm) (mm) (mm) (kg / km)

    Multi-Pair ZUT

    Other dimensions available on enquiry

  • RailsolTM_Xcel Signaling

    RailsolTM_Xcel Signaling 0.6/1kV F-CV 12

    ApplicationType flame-retardant cable is used for power and lighting circuits in tray, undergroundduct and open air in accordance with technical standard for electrical equipments

    Design standardIEC 60502-1

    Flammability Vertical tray flame test (VTFT) to IEC 60332-3-24 cat.C

    RailsolTM_Xcel 0.6/1kV F-CV

    1.5 7/0.53 1.59 0.7 1.4 6.3 12.1 3.5 502.5 7/0.67 2.01 0.7 1.4 6.7 7.41 3.5 704 7/0.85 2.55 0.7 1.4 7.2 4.61 3.5 906 7/1.04 3.12 0.7 1.4 7.8 3.08 3.5 11010 7/1.35 4.05 0.7 1.4 9.4 1.83 3.5 17016 4.7 0.7 1.4 10.0 1.15 3.5 21025 5.9 0.9 1.4 12.0 0.727 3.5 31035 6.9 0.9 1.4 13.0 0.524 3.5 40050 8.1 1.0 1.4 14.5 0.387 3.5 52070 9.8 1.1 1.4 16.0 0.268 3.5 72095 11.4 1.1 1.5 18.5 0.193 3.5 970120 12.9 1.2 1.5 20 0.153 3.5 1,210150 14.4 1.4 1.6 22 0.124 3.5 1,490185 15.9 1.6 1.6 24 0.0991 3.5 1,840240 18.3 1.7 1.7 27 0.0754 3.5 2,400300 20.5 1.8 1.8 30 0.0601 3.5 2,980400 23.2 2.0 1.9 34 0.0470 3.5 3,800500 26.4 2.2 2.0 37 0.0366 3.5 4,850630 30.2 2.4 2.2 42 0.0283 3.5 6,240

    Nominal Cross Section Construction

    (mm2) (No / mm)

    Diameter

    (mm) ( / km) (kg / km)

    Conductor

    (mm)

    SheathThickness

    Approx.Weight

    (kV)

    Test Voltage

    D.C ConductorResistance(20 )

    0.6 / 1kV F-CV (Single Core)

    InsulationThickness

    Approx. Overall Diameter

    (mm)(mm)

    Core Identification

    ConstructionConductor Compacted or circular stranded annealed copper class 2Insulation 90 Cross-linked polyethylene (XLPE)Assembly Multi-cores of cable shall be assembled to form a circular cableSheath Black flame retardant PVC (FR-PVC)

    Compacted Circular / Other dimensions available on enquiry

  • RailsolTM_Xcel Signaling 0.6/1kV F-CV13

    1.5 7/0.53 1.59 0.7 1.8 11.0 12.1 3.5 1202.5 7/0.67 2.01 0.7 1.8 12.0 7.41 3.5 1504 7/0.85 2.55 0.7 1.8 13.0 4.61 3.5 1906 7/1.04 3.12 0.7 1.8 14.0 3.08 3.5 24010 7/1.35 4.05 0.7 1.8 17.0 1.83 3.5 33016 4.7 0.7 1.8 18.5 1.15 3.5 45025 5.9 0.9 1.8 22 0.727 3.5 66035 6.9 0.9 1.8 24 0.524 3.5 88050 8.1 1.0 1.8 27 0.387 3.5 1,15070 9.8 1.1 1.8 31 0.268 3.5 1,61095 11.4 1.1 1.9 35 0.193 3.5 2,170120 12.9 1.2 2.0 38 0.153 3.5 2,670150 14.4 1.4 2.2 43 0.124 3.5 3,310185 15.9 1.6 2.3 47 0.0991 3.5 4,110240 18.3 1.7 2.5 53 0.0754 3.5 5,340300 20.5 1.8 2.6 58 0.0601 3.5 6,630

    Nominal Cross Section Construction

    (mm2) (No / mm)

    Diameter

    (mm) ( / km) (kg / km)

    Conductor

    (mm)

    SheathThickness

    Approx.Weight

    (kV)

    Test Voltage

    D.C ConductorResistance(20 )

    0.6 / 1kV F-CV (2 Core)

    InsulationThickness

    Approx.Overall Diameter

    (mm)(mm)

    1.5 7/0.53 1.59 0.7 1.8 11.5 12.1 3.5 150

    2.5 7/0.67 2.01 0.7 1.8 12.5 7.41 3.5 180

    4 7/0.85 2.55 0.7 1.8 13.5 4.61 3.5 240

    6 7/1.04 3.12 0.7 1.8 14.5 3.08 3.5 310

    10 7/1.35 4.05 0.7 1.8 18.0 1.83 3.5 450

    16 4.7 0.7 1.8 19.5 1.15 3.5 610

    25 5.9 0.9 1.8 23 0.727 3.5 900

    35 6.9 0.9 1.8 25 0.524 3.5 1,210

    50 8.1 1.0 1.8 29 0.387 3.5 1,560

    70 9.8 1.1 1.9 33 0.268 3.5 2,200

    95 11.4 1.1 2.0 37 0.193 3.5 2,970

    120 12.9 1.2 2.1 41 0.153 3.5 3,790

    150 14.4 1.4 2.3 46 0.124 3.5 4,670

    185 15.9 1.6 2.4 50 0.0991 3.5 5,830

    240 18.3 1.7 2.6 57 0.0754 3.5 7,580

    300 20.5 1.8 2.7 62 0.0601 3.5 9,400

    Nominal Cross Section Construction

    (mm2) (No / mm)

    Diameter

    (mm) ( / km) (kg / km)

    Conductor

    (mm)

    SheathThickness

    Approx.Weight

    (kV)

    Test Voltage

    D.C ConductorResistance(20 )

    0.6 / 1kV F-CV (3 Core)

    InsulationThickness

    Approx.Overall Diameter

    (mm)(mm)

    1.5 7/0.53 1.59 0.7 1.8 12.5 12.1 3.5 170

    2.5 7/0.67 2.01 0.7 1.8 13.5 7.41 3.5 220

    4 7/0.85 2.55 0.7 1.8 14.5 4.61 3.5 290

    6 7/1.04 3.12 0.7 1.8 16.0 3.08 3.5 380

    10 7/1.35 4.05 0.7 1.8 20 1.83 3.5 570

    16 4.7 0.7 1.8 22 1.15 3.5 790

    25 5.9 0.9 1.8 26 0.727 3.5 1,180

    35 6.9 0.9 1.8 28 0.524 3.5 1,550

    50 8.1 1.0 1.9 32 0.387 3.5 2,060

    70 9.8 1.1 2.0 36 0.268 3.5 2,930

    95 11.4 1.1 2.1 42 0.193 3.5 3,970

    120 12.9 1.2 2.3 46 0.153 3.5 4,980

    150 14.4 1.4 2.4 51 0.124 3.5 6,130

    185 15.9 1.6 2.6 56 0.0991 3.5 7,660

    240 18.3 1.7 2.8 63 0.0754 3.5 9,960

    300 20.5 1.8 3.0 70 0.0601 3.5 12,380

    Nominal Cross Section Construction

    (mm2) (No / mm)

    Diameter

    (mm) ( / km) (kg / km)

    Conductor

    (mm)

    SheathThickness

    Approx.Weight

    (kV)

    Test Voltage

    D.C ConductorResistance(20 )

    0.6 / 1kV F-CV (4 Core)

    InsulationThickness

    Approx.Overall Diameter

    (mm)(mm)

    Compacted Circular / Other dimensions available on enquiry

  • RailsolTM_Xcel Signaling

    RailsolTM_Xcel Signaling 0.6 / 1kV F-CVV 14

    RailsolTM_Xcel 0.6 / 1kV F-CVV

    ConstructionConductor Stranded annealed copper class 2Insulation PVC (70 )Assembly Multi-cores of cable shall be assembled to form a circular cableSheath Flame retardant PVC (FR-PVC)

    Core identification2 cores Black, white 3 cores Black, white, red4 cores Black, white, red, greenMore than Numbering

    Other dimensions available on enquiry

    ApplicationType F-CVV is used for control circuits in underground duct, conduit and open air

    Design StandardIEC 60502-1 : Power cables with extruded insulation and their accessories for rated voltages

    from 1kV (Um=1.2kV) up to 3kV (Um=36kV)Part1 : Cables for rated voltages of 1kV (Um=1.2kV) and 3kV (Um=3.6kV)

    1.5 7/0.53 1.59 11.0 12.1 150

    2.5 7/0.67 2.01 12.0 7.41 190

    4 7/0.85 2.55 14.0 4.61 3.5 250

    6 7/1.04 3.12 15.0 3.08 310

    10 7/1.35 4.05 17.0 1.83 420

    1.5 7/0.53 1.59 11.5 12.1 190

    2.5 7/0.67 2.01 12.5 7.41 230

    4 7/0.85 2.55 14.5 4.61 3.5 320

    6 7/1.04 3.12 16.0 3.08 410

    10 7/1.35 4.05 18.0 1.83 560

    1.5 7/0.53 1.59 12.5 12.1 230

    2.5 7/0.67 2.01 13.5 7.41 280

    4 7/0.85 2.55 16.0 4.61 3.5 400

    6 7/1.04 3.12 17.0 3.08 510

    10 7/1.35 4.05 19.5 1.83 710

    1.5 7/0.53 1.59 13.5 12.1 270

    2.5 7/0.67 2.01 14.5 7.41 340

    4 7/0.85 2.55 17.0 4.61 3.5 490

    6 7/1.04 3.12 18.5 3.08 620

    10 7/1.35 4.05 21.0 1.83 870

    0.6/1kV F-CVV

    0.8

    1.0

    0.8

    1.0

    0.8

    1.0

    0.8

    1.0

    2

    3

    4

    5

    1.8

    1.8

    1.8

    1.8

    3.5

    3.5

    3.5

    3.5

    Conductor Insulation Sheath Approx. Conductor Test Approx.Cross Section Construction Outer Diameter Thickness Thickness Overall Diameter Resistance(20 ) Voltage Weight

    (mm2) (No / mm) (mm) (mm) (mm) (mm) ( / km) (kV) (kg / km)

    No. ofcores

  • RailsolTM_Xcel Signaling 0.6 / 1kV F-CVV15

    1.5 7/0.53 1.59 0.8 14.5 12.1 310

    2.5 7/0.67 2.01 15.5 7.41 390

    6 4 7/0.85 2.55 1.8 18.5 4.61 3.5 570

    6 7/1.04 3.12 1.0 21.0 3.08 730

    10 7/1.35 4.05 23.0 1.83 1020

    1.5 7/0.53 1.59 0.8 14.5 12.1 330

    2.5 7/0.67 2.01 15.5 7.41 420

    7 4 7/0.85 2.55 1.8 18.5 4.61 3.5 620

    6 7/1.04 3.12 1.0 21.0 3.08 800

    10 7/1.35 4.05 23.0 1.83 1140

    1.5 7/0.53 1.59 0.8 15.5 12.1 380

    2.5 7/0.67 2.01 16.5 7.41 490

    8 4 7/0.85 2.55 1.8 20.0 4.61 3.5 720

    6 7/1.04 3.12 1.0 22.0 3.08 920

    10 7/1.35 4.05 25.0 1.83 1310

    1.5 7/0.53 1.59 0.8 18.0 12.1 460

    2.5 7/0.67 2.01 19.5 7.41 590

    10 4 7/0.85 2.55 1.8 23.0 4.61 3.5 870

    6 7/1.04 3.12 1.0 26.0 3.08 1130

    10 7/1.35 4.05 29.0 1.83 1610

    1.5 7/0.53 1.59 0.8 18.5 12.1 530

    2.5 7/0.67 2.01 20.0 7.41 680

    12 4 7/0.85 2.55 1.8 24.0 4.61 3.5 1020

    6 7/1.04 3.12 1.0 27.0 3.08 1320

    10 7/1.35 4.05 30.0 1.83 1890

    1.5 7/0.53 1.59 0.8 19.5 12.1 630

    15 2.5 7/0.67 2.01 1.8 22.0 7.41 3.5 830

    4 7/0.85 2.55 1.0 26.0 4.61 1240

    6 7/1.04 3.12 29.0 3.08 1620

    1.5 7/0.53 1.59 0.8 22.0 12.1 810

    20 2.5 7/0.67 2.01 1.8 24.0 7.41 3.5 1060

    4 7/0.85 2.55 1.0 29.0 4.61 1610

    6 7/1.04 3.12 32.0 3.08 2100

    1.5 7/0.53 1.59 0.8 1.8 26.0 12.1 1150

    30 2.5 7/0.67 2.01 28.0 7.41 3.5 1520

    4 7/0.85 2.55 1.0 1.9 35.0 4.61 2350

    0.6/1kV F-CVV

    0.8

    1.0

    0.8

    1.0

    0.8

    1.0

    0.8

    1.0

    6

    7

    8

    12

    15

    30

    20

    10

    1.8

    1.8

    1.8

    1.8

    1.8

    0.8

    1.0

    1.8

    0.8

    1.01.8

    0.8

    1.01.8

    0.81.8

    3.5

    3.5

    3.5

    3.5

    3.5

    3.5

    3.5

    3.5

    Other dimensions available on enquiry

    Conductor Insulation Sheath Approx. Conductor Test Approx.Cross Section Construction Outer Diameter Thickness Thickness Overall Diameter Resistance(20 ) Voltage Weight

    (mm2) (No / mm) (mm) (mm) (mm) (mm) ( / km) (kV) (kg / km)

    No. ofcores

  • RailsolTM_Xcel Signaling

    RailsolTM_Xcel Signaling 0.6 / 1kV F-CVV-S, 0.6 / 1kV F-CVV-SB 16

    ApplicationType F-CVV-S, F-CVV-SB is used for control circuits in underground duct, conduit and open air.

    Design StandardIEC 60502-1

    Construction

    RailsolTM_Xcel 0.6 / 1kV F-CVV-S, 0.6 / 1kV F-CVV-SB

    0.6 / 1kV F-CVV-S, 0.6 / 1kV F-CVV-SB

    Core Identification

    Conductor Stranded annealed copper class 2Insulation PVC(70 )Assembly Multi cores of cable shall be assembled to form a circular cableShield The copper tape or copper braid shield is applied helically around the assembled cable coresSheath Black flame returdant PVC(FR-PVC)

    Other dimensions available on enquiry

    1.5 7/0.53 1.59 11.0 12.1 150

    2.5 7/0.67 2.01 12.0 7.41 190

    4 7/0.85 2.55 14.0 4.61 3.5 250

    6 7/1.04 3.12 15.0 3.08 310

    10 7/1.35 4.05 17.0 1.83 420

    1.5 7/0.53 1.59 11.5 12.1 190

    2.5 7/0.67 2.01 12.5 7.41 230

    4 7/0.85 2.55 14.5 4.61 3.5 320

    6 7/1.04 3.12 16.0 3.08 410

    10 7/1.35 4.05 18.0 1.83 560

    1.5 7/0.53 1.59 12.5 12.1 230

    2.5 7/0.67 2.01 13.5 7.41 280

    4 7/0.85 2.55 16.0 4.61 3.5 400

    6 7/1.04 3.12 17.0 3.08 510

    10 7/1.35 4.05 19.5 1.83 710

    1.5 7/0.53 1.59 13.5 12.1 270

    2.5 7/0.67 2.01 14.5 7.41 340

    4 7/0.85 2.55 17.0 4.61 3.5 490

    6 7/1.04 3.12 18.5 3.08 620

    10 7/1.35 4.05 21.0 1.83 870

    0.8

    1.0

    0.8

    1.0

    0.8

    1.0

    0.8

    1.0

    2

    3

    4

    5

    1.8

    1.8

    1.8

    1.8

    3.5

    3.5

    3.5

    3.5

    Conductor Insulation Sheath Approx. Conductor Test Approx.Cross Section Construction Outer Diameter Thickness Thickness Overall Diameter Resistance(20 ) Voltage Weight

    (mm2) (No / mm) (mm) (mm) (mm) (mm) ( / km) (kV) (kg / km)

    No. ofcores

  • RailsolTM_Xcel Signaling 0.6 / 1kV F-CVV-S, 0.6 / 1kV F-CVV-SB17

    0.6 / 1kV F-CVV-S, 0.6 / 1kV F-CVV-SB

    1.5 7/0.53 1.59 0.8 14.5 12.1 310

    2.5 7/0.67 2.01 15.5 7.41 390

    6 4 7/0.85 2.55 1.8 18.5 4.61 3.5 570

    6 7/1.04 3.12 1.0 21.0 3.08 730

    10 7/1.35 4.05 23.0 1.83 1020

    1.5 7/0.53 1.59 0.8 14.5 12.1 330

    2.5 7/0.67 2.01 15.5 7.41 420

    7 4 7/0.85 2.55 1.8 18.5 4.61 3.5 620

    6 7/1.04 3.12 1.0 21.0 3.08 800

    10 7/1.35 4.05 23.0 1.83 1140

    1.5 7/0.53 1.59 0.8 15.5 12.1 380

    2.5 7/0.67 2.01 16.5 7.41 490

    8 4 7/0.85 2.55 1.8 20.0 4.61 3.5 720

    6 7/1.04 3.12 1.0 22.0 3.08 920

    10 7/1.35 4.05 25.0 1.83 1310

    1.5 7/0.53 1.59 0.8 18.0 12.1 460

    2.5 7/0.67 2.01 19.5 7.41 590

    10 4 7/0.85 2.55 1.8 23.0 4.61 3.5 870

    6 7/1.04 3.12 1.0 26.0 3.08 1130

    10 7/1.35 4.05 29.0 1.83 1610

    1.5 7/0.53 1.59 0.8 18.5 12.1 530

    2.5 7/0.67 2.01 20.0 7.41 680

    12 4 7/0.85 2.55 1.8 24.0 4.61 3.5 1020

    6 7/1.04 3.12 1.0 27.0 3.08 1320

    10 7/1.35 4.05 30.0 1.83 1890

    1.5 7/0.53 1.59 0.8 19.5 12.1 630

    15 2.5 7/0.67 2.01 1.8 22.0 7.41 3.5 830

    4 7/0.85 2.55 1.0 26.0 4.61 1240

    6 7/1.04 3.12 29.0 3.08 1620

    1.5 7/0.53 1.59 0.8 22.0 12.1 810

    20 2.5 7/0.67 2.01 1.8 24.0 7.41 3.5 1060

    4 7/0.85 2.55 1.0 29.0 4.61 1610

    6 7/1.04 3.12 32.0 3.08 2100

    1.5 7/0.53 1.59 0.8 1.8 26.0 12.1 1150

    30 2.5 7/0.67 2.01 28.0 7.41 3.5 1520

    4 7/0.85 2.55 1.0 1.9 35.0 4.61 2350

    0.8

    1.0

    0.8

    1.0

    0.8

    1.0

    0.8

    1.0

    6

    7

    8

    12

    15

    30

    20

    10

    1.8

    1.8

    1.8

    1.8

    1.8

    0.8

    1.0

    1.8

    0.8

    1.01.8

    0.8

    1.01.8

    0.81.8

    3.5

    3.5

    3.5

    3.5

    3.5

    3.5

    3.5

    3.5

    Other dimensions available on enquiry

    Conductor Insulation Sheath Approx. Conductor Test Approx.Cross Section Construction Outer Diameter Thickness Thickness Overall Diameter Resistance(20 ) Voltage Weight

    (mm2) (No / mm) (mm) (mm) (mm) (mm) ( / km) (kV) (kg / km)

    No. ofcores

  • RailsolTM_Xcel Signaling

    RailsolTM_Xcel Signaling 0.6 / 1kV F-FR-8 18

    RailsolTM_Xcel 0.6 / 1kV F-FR-8

    Other dimensions available on enquiry

    ApplicationF-FR-8 used for residential and commercial buildings and industrial fire proof distribution circuits

    Design StandardIEC 60502-1

    1.5 7 / 0.53 1.59 8.5 12.1 60

    2.5 7 / 0.67 2.01 9.0 7.41 80

    4 7 / 0.85 2.55 0.7 9.5 4.61 100

    6 7 / 1.04 3.12 10.0 3.08 120

    10 7 / 1.35 4.05 1.4 11.0 1.83 180

    16 4.7 12.0 1.15 220

    25 5.9 0.9 13.5 0.727 320

    35 6.9 15.0 0.524 430

    50 8.1 1.0 16.5 0.387 540

    70 9.8 1.1 1.5 18.5 0.268 3.5 740

    95 11.4 20.5 0.193 990

    120 ø¯«¸æ–√‡ø¨º± 12.9 1.2 1.6 22.5 0.153 1230

    150 14.4 1.4 1.7 25.0 0.124 1530

    185 15.9 1.6 27.0 0.0991 1890

    240 18.3 1.7 1.8 30.0 0.0754 2450

    300 20.5 1.8 1.9 33.0 0.0601 3040

    400 23.2 2.0 2.0 36.5 0.0470 3860

    500 26.4 2.2 2.1 41.0 0.0366 4920

    630 30.2 2.4 2.3 46.0 0.0283 6320

    0.6/1kV F-FR-8 (Single Core)

    3.5

    1.7

    1.5

    1.4

    0.7

    0.9

    1.1

    Compacted

    Circular

    Conductor Insulation Sheath Approx. Conductor Test Approx.Cross Section Construction Outer Diameter Thickness Thickness Overall Diameter Resistance(20 ) Voltage Weight

    (mm2) (No / mm) (mm) (mm) (mm) (mm) ( / km) (kV) (kg / km)

    ConstructionConductor Compacted or circular stranded annealed copper class 2Fire-Proof Layer Mica tapeInsulation Cross linked polyethylene (XLPE)Assembly Multi cores of cable shall be assembled to form a circular cableSheath Black flame retardant PVC (FR-PVC)

    Core identification1 core (XLPE)2 cores Black, white 3 cores Black, white, red4 cores Black, white, red, green

  • Other dimensions available on enquiry

    1.5 7 / 0.53 1.59 14.0 12.1 1302.5 7 / 0.67 2.01 15.0 7.41 1704 7 / 0.85 2.55 0.7 16.0 4.61 2106 7 / 1.04 3.12 17.5 3.08 26010 7 / 1.35 4.05 1.8 19.5 1.83 35016 4.7 21.0 1.15 47025 5.9 0.9 24.5 0.727 68035 6.9 26.5 0.524 3.5 91050 8.1 1.0 30.0 0.387 118070 9.8 1.1 1.9 34.5 0.268 164095 ø¯«¸æ–√‡ø¨º± 11.4 1.1 2.0 38.0 0.193 2210120 12.9 1.2 2.2 42.0 0.153 2710150 14.4 1.4 2.3 46.5 0.124 3390185 15.9 1.6 2.4 51.0 0.0991 4200240 18.3 1.7 2.6 57.5 0.0754 5440300 20.5 1.8 2.8 63.0 0.0601 6740

    0.6/1kV F-FR-8 (2 Cores)

    3.5

    1.8

    0.7

    0.9

    1.1Compacted

    Circular

    1.5 7 / 0.53 1.59 15.0 12.1 1702.5 7 / 0.67 2.01 16.0 7.41 2004 7 / 0.85 2.55 0.7 17.0 4.61 2706 7 / 1.04 3.12 1.8 18.5 3.08 34010 7 / 1.35 4.05 20.5 1.83 47016 4.7 22.0 1.15 64025 5.9 0.9 26.0 0.727 93035 6.9 28.5 0.524 3.5 125050 8.1 1.0 1.9 32.0 0.387 160070 ø¯«¸æ–√‡ø¨º± 9.8 1.1 2.0 37.0 0.268 224095 11.4 2.1 41.0 0.193 3020120 12.9 1.2 2.3 45.5 0.153 3850150 14.4 1.4 2.4 50.5 0.124 4790185 15.9 1.6 2.6 55.5 0.0991 5960240 18.3 1.7 2.8 62.0 0.0754 7730300 20.5 1.8 2.9 68.0 0.0601 9570

    0.6/1kV F-FR-8 (3 Cores)

    3.5

    1.8

    0.7

    0.9

    1.1Compacted

    Circular

    1.5 7 / 0.53 1.59 16.0 12.1 1902.5 7 / 0.67 2.01 17.0 7.41 2504 7 / 0.85 2.55 0.7 18.5 4.61 3306 7 / 1.04 3.12 1.8 20.0 3.08 42010 7 / 1.35 4.05 22.5 1.83 60016 4.7 24.5 1.15 82025 5.9 0.9 28.5 0.727 122035 6.9 31.5 0.524 3.5 160050 8.1 1.0 2.0 35.5 0.387 211070 9.8 1.1 2.1 41.0 0.268 299095 ø¯«¸æ–√‡ø¨º± 11.4 2.3 45.5 0.193 4040120 12.9 1.2 2.4 50.5 0.153 5050150 14.4 1.4 2.6 56.0 0.124 6280185 15.9 1.6 2.7 61.5 0.0991 7830240 18.3 1.7 3.0 69.0 0.0754 10160300 20.5 1.8 3.2 76.0 0.0601 12600

    0.6/1kV F-FR-8 (4 Cores)

    1.8

    0.7

    0.9

    1.1Compacted

    Circular

    3.5

    Conductor Insulation Sheath Approx. Conductor Test Approx.Cross Section Construction Outer Diameter Thickness Thickness Overall Diameter Resistance(20 ) Voltage Weight

    (mm2) (No / mm) (mm) (mm) (mm) (mm) ( / km) (kV) (kg / km)

    Conductor Insulation Sheath Approx. Conductor Test Approx.Cross Section Construction Outer Diameter Thickness Thickness Overall Diameter Resistance(20 ) Voltage Weight

    (mm2) (No / mm) (mm) (mm) (mm) (mm) ( / km) (kV) (kg / km)

    Conductor Insulation Sheath Approx. Conductor Test Approx.Cross Section Construction Outer Diameter Thickness Thickness Overall Diameter Resistance(20 ) Voltage Weight

    (mm2) (No / mm) (mm) (mm) (mm) (mm) ( / km) (kV) (kg / km)

    RailsolTM_Xcel Signaling 0.6 / 1kV F-FR-819

  • RailsolTM_Xcel Signaling

    RailsolTM_Xcel Signaling 450 / 750V KIV 20

    ApplicationType KIV is suitable for wiring on panel boards, switchboards and control apparatus at max conductortemperature at 70

    Design StandardKS C 3325, IEC 60227-3

    450 / 750V KIV

    RailsolTM_Xcel 450 / 750V KIV

    Conductor Flexible stranded annealed copper

    Insulation Abrasion and moisture-resistant PVC

    1.5 1.6 0.7 2.8 3.4 13.3 13.7 0.010 30

    2.5 2.1 0.8 3.4 4.1 7.98 8.21 0.009 40

    4 2.6 0.8 3.9 4.8 4.95 5.09 0.007 50

    6 3.6 0.8 4.4 5.3 3.30 3.39 0.006 80

    10 4.8 1.0 5.7 6.8 1.91 1.95 0.0056 130

    16 6.0 1.0 6.7 8.1 1.21 1.24 0.0046 180

    25 7.4 1.2 8.4 10.2 0.780 0.795 0.0044 280

    35 8.7 1.2 9.7 11.7 0.554 0.565 0.0038 370

    50 10.4 1.4 11.5 13.9 0.386 0.393 0.0037 500

    70 12.5 1.4 13.2 16.0 0.272 0.277 0.0032 700

    95 14.5 1.6 15.1 18.2 0.206 0.210 0.0032 970

    120 16.2 1.6 16.7 20.2 0.161 0.164 0.0029 1,200

    150 18.2 1.8 18.6 22.5 0.129 0.132 0.0029 1,490

    185 20.2 2.0 20.6 24.9 0.106 0.108 0.0029 1,850

    240 23.3 2.2 23.5 28.4 0.0801 0.0817 0.0028 2,440

    Construction

    Conductor Approx. Overall Diameter

    Cross Section

    (mm2)

    InsulationThickness

    (mm)

    InsulationResistance

    (70 )(M . km)

    Approx. Weight

    ( kg / km)

    Diameter

    (mm)

    Minimum

    (mm)

    Maximum

    (mm)

    Conductor Resistance(20 )

    Non Plated

    ( / km)

    Plated

    ( / km)

    Other dimensions available on enquiry

  • RailsolTM_Xcel Signaling K2321

    RailsolTM_Xcel K23

    ApplicationCity railway communication network (remote control)Use for electric railway under 1500 Vdc

    Design StandardNF F 55-623

    Construction Technical Data Conductor Solid copper core

    Insulation Colored PE

    Construction Star quad

    Shield Al-PE tape with drain wire

    Inner Sheath Halogen free watertight

    Outer Wrapping Double steel tape

    Outer Sheath Halogen free (Indoor), PVC (Outdoor)

    Voltage 150V, 500V, 750V (Conductor : 0.6, 1.0, 1.2 mm)

    Operation Temp. -25 ~ +60

    Min. Bending Radius 8D (Static), 16D (Dynamic)

    2 0.9 9.7 146

    4 0.9 10.3 177

    8 0.9 11.8 234

    14 0.9 13.4 303

    20 0.9 14.5 366

    28 0.9 16.6 461

    38 0.9 17.9 555

    56 0.9 21.1 729

    No.of QuadInsulated Core Overall Diameter Net Weight

    (mm) (mm) (kg / km)

    Conductor : 0.6mm

    2 1.8 10.9 198

    4 1.8 14.1 305

    8 1.8 17.3 453

    14 1.8 19.5 602

    20 1.8 22.4 782

    28 1.8 25.4 1007

    38 1.8 29.3 1285

    56 1.8 34.2 1740

    84 1.8 43.1 2480

    112 1.8 50.9 3170

    No.of QuadInsulated Core Overall Diameter Net Weight

    (mm) (mm) (kg / km)

    Conductor : 1.0mm

    Conductor Diameter (mm)

    0.6 1.0 1.2

    64 23 16

    Conductor Diameter (mm)1 Pair 4 Pair Others

    67 62 57.5

    1 2.0 11.0 195

    2 2.0 11.8 238

    4 2.0 15.4 371

    8 2.0 18.4 536

    14 2.0 20.9 738

    20 2.0 24.3 986

    28 2.0 27.4 1258

    No.of QuadInsulated Core Overall Diameter Net Weight

    (mm) (mm) (kg / km)

    Conductor : 1.2mm

    DC Conductor Resistance( / km), Max.

    Capacitance (nF/km), Max.

    Other dimensions available on enquiry

  • RailsolTM_Xcel Signaling

    RailsolTM_Xcel Signaling 0.6 / 1kV F-GV 22

    ApplicationType F-GV is used for grounding wire

    Design StandardIEC 60502-1

    RailsolTM_Xcel 0.6 / 1kV F-GV

    0.6 / 1kV F-GV

    ConstructionConductor Solid or stranded or compacted stranded annealed copper class 2Insulation Abrasion and moisture-resistant FR-PVC

    1.5 7 / 0.53 1.59 6.5 12.1 60

    2.5 7 / 0.67 2.01 7.0 7.41 80

    4 7 / 0.85 2.55 8.0 4.61 110

    6 7 / 1.04 3.12 8.5 3.08 130

    10 7 / 1.35 4.05 9.5 1.83 180

    16 4.7 10.0 1.15 230

    25 5.9 12.0 0.727 340

    35 6.9 13.0 0.524 440

    50 8.1 14.5 0.387 570

    70 9.8 16.0 0.268 780

    95 11.4 18.5 0.193 1060

    120 12.9 20 0.153 130

    150 14.4 3.4 22 0.124 1600

    185 15.9 3.7 25 0.0991 1980

    240 18.3 4.0 28 0.0754 2580

    300 20.5 4.3 30 0.0601 3210

    400 23.2 4.6 34 0.0470 4050

    500 26.4 4.9 38 0.0366 5150

    630 30.2 5.0 42 0.0283 6570

    Other dimensions available on enquiry

    3.5

    2.2

    2.4

    2.6

    2.8

    3.1Compacted

    Circular

    Conductor Insulation Overall Conductor Test Approx.Nominal Cross Section Construction Outer Diameter Thickness Diameter Resistance(20 ) Volta