module 14 july 28, 2014 - uncw/csb application server...
TRANSCRIPT
Module 14
July 28, 2014
Supply Chain Management
Supply Chain Management
What is it?
Why is it important?
What is a supply chain?
Examples of companies doing well at SCM
What is Supply Chain Management (SCM)?
process of planning, implementing, and
controlling the flow/storage of goods and
information from point of origin to point of
consumption
Why is SCM important?
Estimated that the grocery industry could save
$30 billion (10% of operating cost) by using
effective logistics and supply chain strategies
How long does a typical box of cereal spend
from factory to sale?
A typical car spend from factory to dealership?
104 days
15 days
Compaq estimates it lost $.5 billion to $1 billion in
sales in 1995 because laptops were not available
when and where needed
When the 1 gig processor was introduced by AMD,
the price of the 800 mb processor dropped by 30%
P&G estimates it saved retail customers $65 million
by collaboration resulting in a better match of
supply and demand
Why is SCM important?
What is a Supply Chain?
All stages involved, directly or indirectly, in fulfilling
a customer request
Includes all functions involved at each stage
product development, marketing, operations,
distribution, finance, customer service,…
suppliers manufacturers warehouses retailers customers
transporters
Primary purposes:
- satisfy customer
- generate profit
Example
Lowes Retailers
Example
Lowes
Milk distributor
Bread distributor
Dry goods
distributor
Retailers
Distributors
Lowes
Milk distributor
Bread distributor
Dry goods
distributor
Kraft P&G General
Mills
Retailers
Distributors
Manufacturers
Lowes
Milk distributor
Bread distributor
Dry goods
distributor
Kraft P&G General
Mills
Sugar supplier
Rice supplier
Wheat supplier
Retailers
Distributors
Manufacturers
Suppliers
Lowes
Milk distributor
Bread distributor
Dry goods
distributor
Kraft P&G General
Mills
Sugar supplier
Rice supplier
Wheat supplier
Customer Customer Customer Customers
Retailers
Distributors
Manufacturers
Suppliers
Lowes
Milk distributor
Bread distributor
Dry goods
distributor
Kraft P&G General
Mills
Sugar supplier
Rice supplier
Wheat supplier
Customer Customer Customer Customers
Retailers
Distributors
Manufacturers
Suppliers
Lowes
Milk distributor
Bread distributor
Dry goods
distributor
Kraft P&G General
Mills
Sugar supplier
Rice supplier
Wheat supplier
Customer Customer Customer Customers
Retailers
Distributors
Manufacturers
Suppliers
Milk distributor
Wheat supplier
2
Customer
Bread distributor
Dairy
Customer
Milk Distributor
1
Kraft General
Mills
Customer
Dry goods
distributor
Chemical
supplier
2
Chemical
supplier
1
Obviously Lowes corp. has more than one store…
Lowes
Milk Distributor
1
Bread distributor
Dry goods
distributor
Kraft P&G General
Mills
Sugar supplier
Rice supplier
Wheat supplier
1
Customer Customer Customer Customers
Retailers
Distributors
Manufacturers
Suppliers
Lowes
Milk distributor
Bread Distributor
2
Wheat supplier
2
Customer Customer
Lowes
Bread Distributor
1
Dairy
Customer Customer
Lowes
Milk Distributor
1
Dry goods
Distributor
1
Kraft General
Mills
Customer Customer
Dry goods
Distributor
2
Chemical
supplier
2
Chemical
supplier
1
…
What happens at the interfaces?
Lowes
Milk Distributor
1
Dry goods
distributor
Kraft P&G General
Mills
Sugar supplier
Rice supplier
Wheat supplier
1
Customer Customer Customers
Retailers
Distributors
Manufacturers
Suppliers
Lowes
Bread Distributor
2
Wheat supplier
2
Customer Customer
Lowes
Bread Distributor
1
Dairy
Customer Customer
Lowes
Milk Distributor
1
Dry goods
Distributor
1
Kraft General
Mills
Customer Customer
Dry goods
Distributor
2
Chemical
supplier
2
Chemical
supplier
1
…
What happens at the interfaces?
Lowes
Dry goods
distributor
General
Mills
Wheat supplier
1
Customer Customer Customer
Milk Distributor
1
Kraft General
Mills
Dry goods
Distributor
2
What happens at the interfaces?
arrival
order entry order fulfillment
order receipt
Lowes
Dry goods
distributor
General
Mills
Wheat supplier
1
Customer Customer Customer
Milk Distributor
1
Kraft General
Mills
Dry goods
Distributor
2
What happens at the interfaces?
arrival
order entry order fulfillment
order receipt
order trigger
order entry order fulfillment
order receipt
Lowes
Dry goods
distributor
General
Mills
Wheat supplier
1
Customer Customer Customer
Milk Distributor
1
Kraft General
Mills
Dry goods
Distributor
2
What happens at the interfaces?
arrival
order entry order fulfillment
order receipt
order trigger
order entry order fulfillment
order receipt
order trigger
order entry order fulfillment
order receipt
Lowes
Dry goods
distributor
General
Mills
Wheat supplier
1
Customer Customer Customer
Milk Distributor
1
Kraft General
Mills
Dry goods
Distributor
2
What happens at the interfaces?
arrival
order entry order fulfillment
order receipt
order trigger
order entry order fulfillment
order receipt
order trigger
order entry order fulfillment
order receipt
order trigger
order entry order fulfillment
order receipt
Supply Chain Processes: Push/Pull
Push: execution is initiated in anticipation of
customer orders (speculative)
Pull: execution is initiated in response to a
customer order (reactive)
Lowes
Dry goods
distributor
General
Mills
Wheat supplier
1
Customer Customer Customer
Milk Distributor
1
Kraft General
Mills
Dry goods
Distributor
2
Push/Pull?
arrival
order entry order fulfillment
order receipt
order trigger
order entry order fulfillment
order receipt
order trigger
order entry order fulfillment
order receipt
order trigger
order entry order fulfillment
order receipt
PUSH
PULL
Retailer
Dry goods
distributor
General
Mills
Supplier
Customer Customer Customer
Milk Distributor
1
Kraft Manuf.
Distributor
How is this different from Dell (historically)?
General
Mills
Supplier
Customer Customer Customer
Kraft Manuf.
How is this different from Dell (historically)?
PUSH
PULL
Supply Chains
Supply chains will differ from organization to
organization…
…but the general network structure remains
Let’s look at some more examples…
Example: Multi-national Companies…
US Suppliers
Off Shore Suppliers
US Factory
Singapore Factory
US DC
European DC
Asia/Pacific DC
Americas Demand
European Demand
Asia/Pacific Demand Kit Suppliers
(or Retailer)
(or manufacturer)
Companies who are doing well at
managing their supply chains
Wal-mart
Amazon
Toyota
Dell
Postponement
flexible plants
inventory
technology and coordination
What is postponement?
Benetton makes colorful sweaters
Knitting
Dyeing
Which should they do first?
What does Dell do??
Neither way is “right” or “wrong”…
Efficiency
Responsiveness
Which method allows a
firm to be more responsive?
Drivers of Supply Chain
Performance
Efficiency Responsiveness
Inventory Transportation Facilities Information
Drivers of Supply Chain
Performance
Efficiency Responsiveness
Inventory Transportation Facilities Information
not much
avoid holding costs
cheap
try to consolidate
few dedicated
try to consolidate leveraged
Drivers of Supply Chain
Performance
Efficiency Responsiveness
Inventory Transportation Facilities Information
available
to avoid stock-out fast
many
closer to customer leveraged
Implementation?
Drivers of Supply Chain
Performance
Efficiency Responsiveness
Inventory Transportation Facilities Information
available
to avoid stock-out fast
many
closer to customer leveraged
Implementation?
“clustering”
Drivers of Supply Chain
Performance
Efficiency Responsiveness
Inventory Transportation Facilities Information
available
to avoid stock-out fast
many
closer to customer leveraged
clustering + combined
delivery system
“clustering”
Drivers of Supply Chain
Performance
Efficiency Responsiveness
Inventory Transportation Facilities Information
available
to avoid stock-out fast
many
closer to customer leveraged
Implementation?
clustering + combined
delivery system
“clustering”
Drivers of Supply Chain
Performance
Efficiency Responsiveness
Inventory Transportation Facilities Information
available
to avoid stock-out fast
many
closer to customer leveraged
clustering + combined
delivery system
“clustering”
daily deliveries
Drivers of Supply Chain
Performance
Efficiency Responsiveness
Inventory Transportation Facilities Information
available
to avoid stock-out fast
many
closer to customer leveraged
Implementation?
clustering + combined
delivery system
“clustering”
daily deliveries
Drivers of Supply Chain
Performance
Efficiency Responsiveness
Inventory Transportation Facilities Information
available
to avoid stock-out fast
many
closer to customer leveraged
daily deliveries
clustering + combined
delivery system
“clustering”
info. systems
Driver Efficiency Responsiveness
Inventory Cost of holding Availability
Transportation Consolidation Speed
Facilities Consolidation /
Dedicated
Proximity /
Flexibility
Information What information is best suited for
each objective
Leveraged
Summary (Performance
Drivers)
What information is best suited to each objective?
Supply Chain for Multiple Products
• Many companies produce products with
different implied demand uncertainty
• Two options:
1. Separate supply chains for each product type
2. Single supply chain that balances efficiency
and responsiveness for the portfolio of
products
Summary
• Definition
• Stages
• Drivers