muto comfort self-closing xl 120 - dormaproducts.dorma.com/content/download/41883/473925/936013...

Installation instructions -

Ceiling mount with DORMOTION and Self-Close (Glass door)

MUTO COMFORT SELF-CLOSING

XL 120

—

DORMA USA, Inc. Dorma Drive, Drawer AC Toll-Free: 800-523-8483 Website: www.dorma.com

936013 11/16 Reamstown, PA 17567 Fax: 800-274-9724 Subject to change without notice

TABLE OF CONTENTS—

Closer overallOverview Intended use

Wall/ceiling requirements and fi ttings

Requirements for glass panel

Safety instructions

Symbols used - safety/ installation

Maintenance, care, repair

Disposal 3

Specifi cations

Technical data 3

Tempered laminate glass and adhesive specifi cations 4

Installation Instructions

Overall view 5

Securing track to mounting surface 6

Single door mount

Double door mount 7

Installing the roller carriers: on monolithic glass ONLY 8

Installing the roller carriers: on tempered laminate glass ONLY 9

ANTI-JUMP:

Disengaging the anti-jump 10

Engaging the anti-jump 12

DORMOTION Unit:

Installing DORMOTION: on monolithic glass ONLY 8

Installing DORMOTION: on tempered laminate glass ONLY 9

Installing DORMOTION start/stops 14

END STOPS:

Installing end stops 10

Adjustment end stop location: LEADING end stop

Adjustment end stop location: TRAILING end stop 13

FLOOR GUIDE:

Installing fl oor guide 11-12

Installing glass/rollers on track 11

Installing cover clips

Installing brush profi le

Installing cover

Installing end caps 18

SELF-CLOSE UNIT:

Install self-close hold open clamp

Install self-close hold open ball

Install self-close cable connector 15

Install self-close cable unit

Prepare self-close cable unit 16

ADJUSTMENTS:

Adjustment door height 12


Adjustment end stop location: TRAILING end stop 13

Adjust tension in self-close cable unit 17



MUTO COMFORT XL120 SC (SELF-CLOSE) - CE MOUNT—

3

Symbols used – Safety/Installation

Caution! Mounting components must meet the requirements of

substructure/wall and door weight. Please read the

technical information for fittings.

Risk of breaking glass When installing the door, support the door panel with

a block of wood or similar object.

Information note

Always use silicone- and oil-free cleaners

(e.g. acetone).

Closing edge

Maintenance, care, repair

- immediately replace damaged parts

- always use original DORMA parts

- use a damp cloth for occasional cleaning, especially the

track

Disposal

Dispose in accordance with local, state and national

regulations.

OverviewThese instructions are for installation of the MUTO COMFORT

sliding door system XL120 for the following mounting and

style versions:

1. Ceiling mounting

Intended use

- for sliding doors in dry indoor areas only

- for manual slow opening and closing only

Wall/Ceiling requirements and fittings

- The substructure/wall must be able to bear permanent loads,

be level and perpendicular (max. tolerance: 1/16" (2 mm) per

meter non-cumulative).

- Fixings must be sufficiently dimensioned for the substructure/

wall and weight of the door.

Requirements for glass panel

- Heat-soaked thermally tempered safety glass

- Clamping area must be level and uncoated

(no self-cleaning coating!)

Safety instructions

- Installation requires two people

- Always wear protective clothing

Single door Double door

XL120 XL120

CeilingMount

Max. door leaf width

inches [mm]

57"

[1448]

2x 57"

[2x 1448]

Min. door leaf width

inches [mm]

33-1/2"

[850]

2x 33-1/2"

[2x 850]

Max. door height

inches [mm]

118"

[3M]

118"

[3M]

Door leaf thickness inches

[mm]

5/16" - 1/2"

[8-13]

5/16" - 1/2"

[8-13]

Door leaf weight lbs [kg]≤ 264lbs

[≤ 120]

≤ 264lbs

[≤ 120]

Technical data

Specifications




4

Required parts for laminate glass with MUTO System (not included)

Color Part Number Quantity Usage recommendation

3M™ Scotch-Weld™ Urethane Adhesive,

DP 605 NS

off white 934.800 1 tube 1 tube per 4 roller

carriers

3M™ Scotch-Weld™ EPX™ Plus II

Applicator with 2:1 and 1:1 Plunger 2

934.801 1 applicator

3M™ Scotch-Weld™ EPX™ Plus II

Mixing Square Nozzle, 5.3mm 3gold 934.805 1 nozzle 4 nozzles per 1 tube of

adhesive

MUTO TLG gasket set 836.468 1 set

Handling time frame Function Time

Working life (time between application and clamping of carrier)

5 minutes @ 75°F

Handling strength 20 minutes @ 73°F or more

Full cure time (time until glass may be completely installed into door)

48 hours @ 73°F or more

NOTE: Door glass should not installed until the full cure time as been reached (see chart above).

2 Scotch-Weld™ EPX™ Plus II Applicator with 2:1 and 1:1 Plunger is a trademark of 3M.

3 Scotch-Weld™ EPX™ Plus II Mixing Square Nozzle is a trademark of 3M.

Important safety-related information for the mounting and use of DORMA glass hardware.

(Follow these instructions in addition to the mounting and operating instructions in order to avoid damage of product and damage to person or property.)

Important: This document is intended to inform users of safety-related information and the mounting and operation instructions.

General information

1. DORMA requires use of tempered laminated glass.

2. DORMA glass hardware is not suitable for application in

rooms where chemicals (e.g. chlorine) are used as indoor

swimming pools, saunas or salt-water pools.

3. Never move sliding panels faster than walking speed

and always stop the door manually before it reaches end

position.

4. Do not swing doors with excessive force. Install limiting

stop to prevent door from opening too far.

Mounting

1. Only properly qualified and specially trained staff is

authorized to mount DORMA glass hardware.

2. Never use glass with conchoidal fractures and/or

damaged edges.

3. Due to crushing hazards and possible injury caused

by breakage of glass during mounting, corresponding

protective clothing (especially gloves and protective

goggles) is required.

4. Clean clamping area with alcohol-based standard

commercial cleaning agent before mounting the glass

hardware.

5. Never clamp metal glass fitting hardware directly to glass

surface.

6. Never use clamping roller carriers on self-cleaning

coatings.

7. When adjusting glass elements, always stick to the

required clearance for the respective hardware. Adjust

clearance so glass does not come in contact with any

hard surfaces such as glass, metal or concrete.

8. Do not use excessive force when installing the glass

(avoid over tightening screws).

Maintenance Check glass hardware at regular intervals for proper

positioning and smooth operation and correct

adjustment. High traffic door systems require inspection

by properly qualified staff (specialized companies or

installation firms). Immediately replace damaged glass

elements (no glass flaking and/or conchoidal fractures)!

Only use suitable cleaning and care products to clean

the surfaces.

Tempered laminate glass and adhesive specifications




5

1

98

7432

410

67

Syst

em in

clud

es t

he f

ollo

win

g co

mpo

nent

s:

1.

Cove

r panel

2.

Bru

sh s

trip

3.

Tra

ck

4.

End c

ap

5.

End s

top

6.

Self

-clo

se h

old

open c

lam

p

Ove

rall

view

7.

Cove

r clips

8.

Sta

rt/s

top g

uid

e

9.

Roller

carr

ier

10

. Flo

or

guid

e

11

. D

orm

oti

on u

nit

12

. S

elf

-clo

se h

old

open b

all

11

13

. S

elf

-clo

se c

able

connecto

r

14

. S

elf

-clo

se c

able

unit

INSTALLATION INSTRUCTIONS

55

912

13

14




6

Securing track to mounting surface

NOTE: OVERHEAD REINFORCEMENT:The overhead reinforcement must be a minimum of ¼” (6mm) x 3” (76mm) steel angle, 16 gauge metal stud, or two pieces of 1 1/2” (38mm) thick wood blocking (double stacked), secured to studs or joists on a maximum 16” (406mm) centers for the length of the track. The overhead reinforcement may be flush on the overhead surface or on the interior of this surface.

Track mounting screws must fully penetrate the steel angle, metal stud, or at a minimum of 2” (51mm) into wood blocking, utilizing the predrilled holes in the MUTO track.

Consult with a structural engineer to determine if reinforcement is adequate for your specific application or to meet specific codes in your location.

1.1 Ensure the track is properly level and secure it to

the ceiling per the appropriate measurements on the

following page.

NOTE: SEE DIMENSION INSTRUCTIONS ON NEXT PAGE FOR REFERENCE.

1.2 Use appropriate fasteners according to the following

recommendations.

1




7

Single door mount

Double door mount

1-3/16"

[30mm]

Track length = 2 x DW

1-3/16"

[30mm]

clear opening

height (CH)

clear opening

width (CW)

Glass

door

DH Glass door height clear opening height + 7/8" [22mm]

TH Floor to top of track door height + 1-7/8" [47mm]

DW Glass door width clear opening width + 2-3/8" [60mm]

DH

TH

= D

H +

1-7

/8"

[47

]

3/8"[10mm]

Bottom of

glass to floor

Back of track

to center of

mounting

hole in track

7/8"

[23mm]

clear

opening

height

(CH)

clear opening

height (CH)

clear

opening

width

(CW)

1-3/16"

[30mm]

1-3/16"

[30mm]

1/4"

[6mm]

Overall track length = (D1TL + D2TL) + 1/4 " [6mm]

Door1 Track length (D1TL) =

2 x DW

Door2 Track length (D2TL) =

2 x DW

Glass

door

DH Glass door height clear opening height + 7/8" [22mm]

TH Floor to top of track door height + 1-7/8" [47mm]

DW Glass door width clear opening width + 2-3/8" [60mm]

DH

TH

= D

H +

1-7

/8"

[47

]

3/8"[10mm]

Bottom of

glass to floor

Back of track

to center of

mounting

hole in track

7/8"

[23mm]

clear

opening

height

(CH)

DW

DW DW




8

Installing the roller carriers: on monolithic glass ONLY

NOTE: FULLY CLEAN SURFACE OF GLASS WITH AN ALCOHOL-BASED MILD GLASS AND SURFACE CLEANER. INSURE NO DEBRIS IS ON THE GASKET.

Hex key size:

XL120 = 4mm

Glass

gasket

(Back of) Glass2

Roller location on glass with DORMOTION unit

XL120

Single door X 2-3/8" [60]

Single door Z 3-1/8" [80]

Double door X 2-3/8" [60]

Double door Z 3-1/8" [80]

Z

X

2.1 Slide LEADING roller carriers onto glass.

2.2 Slide glass gasket and metal shim between glass and

roller carrier.

NOTE: Orient gasket with rubber side facing the glass.

2.3 Secure LEADING roller carrier to glass using appropriate-

size hex key at 10ft lbs (14 Nm).

2.4 Secure TRAILING roller carrier to glass following steps

2.1 - 2.3 on this page.

Legend: leading edge

of glass

3.1 Slide DORMOTION dampener onto glass.

NOTE: Oriented with triggers facing outward.3.2 Dampener must be flush against leading roller carrier.

NOTE: Leading carrier is on side of glass closest to latch.

3.3 Secure dampener to glass using appropriate-size hex key

at 2.2 ft lbs (3Nm).

3.4 Insure DORMOTION triggers are engaged by pushing

them out towards the end of the DORMOTION unit.

3

Installing DORMOTION: on monolithic glass ONLY

XL120

Trigger

Hex key size:

XL120 = 4mm


of glass

DETERMINE THE LEADING (X) VERSUS TRAILING (Z) EDGE OF THE GLASS. "LEADING IS SIDE CLOSEST TO LATCH (CLOSED)."

Roller

carrier

(Back of) Glass

Secure

DORMOTION

dampener

Roller

carrier

DORMOTION dampener flush against LEADING

roller carrier

Secure




9

NOTE: THE RECOMMENDED ADHESIVE'S SET-UP TIME IS 20 MINUTES FOR THE DUO-PAK CARTRIDGES.

NOTE: FULLY CLEAN SURFACE OF GLASS WITH AN ALCOHOL-BASED MILD GLASS AND SURFACE CLEANER. INSURE NO DEBRIS IS ON THE GASKET.

2.1 Slide LEADING carrier onto glass.

2.2 Slide laminated glass gasket and metal shim between

glass and roller carrier.

NOTE: Orient gasket with rubber side facing the glass.

2.3 Tighten vented set screws using a torque wrench with

4 ft-lbs (5Nm).

NOTE: Onto scrap material, first dispense approximately 12" of 3M™ Scotch-Weld™ Urethane Adhesive prior to application to prevent mixing errors and ensure optimal hardening.

2.4 Dispense adhesive into vented set screws on both sides

of carrier.

Stop application when adhesive can be seen past edge of roller carrier.

DO NOT WIPE any excess adhesive from glass surface. Allow adhesive to dry and scrape off glass surface with a beveled-edge chisel or putty knife.

Again, stop application when the adhesive begins to press out of ends of roller carrier.

2.5 Keep glass flat during curing process.

2.6 See chart in Specifications section for appropriate curing

time.

2.7 Secure TRAILING roller carrier to glass following steps

2.1 - 2.6 on this page.

Installing the roller carriers: on tempered laminate glass ONLY

Roller

carrier

Glass

gasket

Ventedset screws

3M™ Scotch-

Weld™ EPX™ Plus

II Applicator

Stop when adhesive can be seen past end

of roller carrier2

3.1 Slide DORMOTION dampener onto glass.

NOTE: Oriented with triggers facing outward.3.2 Dampener must be flush against leading roller carrier.

NOTE: Leading carrier is on side of glass closest to latch.

3.3 Secure dampener to glass using appropriate-size hex key

at 2.2 ft lbs (3Nm).

3.4 Ensure DORMOTION triggers are engaged by pushing

them out towards the end of the DORMOTION unit.

3

Installing DORMOTION: on tempered laminate glass ONLY

XL120

Trigger

Hex key size:

XL120 = 4mm

ZX

Roller location on glass with DORMOTION unit

XL120 XL120

Single door X 2-3/8" [60] Z 3-1/8" [80]

Double door X 2-3/8" [60] Z 3-1/8" [80]

DETERMINE THE LEADING (X) VERSUS TRAILING (Z) EDGE OF THE GLASS. "LEADING IS SIDE CLOSEST TO LATCH (CLOSED)."


of glass

(Front of) Glass(Back of) Glass(Back of) Glass

DORMOTION

dampenerRoller

carrier

DORMOTION dampener flush against LEADING

roller carrier


of glass

Hex key size:

XL120 = 4mm




10

4.1 Disengage the anti-jump on roller carrier. NOTE: Using an appropriate-size hex key, push anti-jump adjustment screw IN and turn COUNTER-CLOCKWISE to disengage anti-jump.

4

Anti-jump

adjustment

screw

Anti-

jump

Anti-

jump

Disengaging the anti-jump

NOTE: Anti-jump shipped engaged.

Hex key size:

XL20 = 4mm

Handing the [opening side] end stop:5.1 Determine closing edge of door.

Self-close end stop will be used on opening side of door.

5.2 Hand self-close end stop by inserting bumper on

appropriate side of end stop.

Install both end stops:5.3 Slide self-close end stop into opening side of track.

5.4 Slide appropriate standard end stop into closing side of

track.

NOTE: Loosen bottom section of end stop for easier install.NOTE: Be sure set screw is flush with back of bumper.NOTE: Exact location/adjustments will be determined in step 11.

5

Track

End stops

Set

screw

Installing the end stops

Hex key size:

XL120 = 3mm

Legend: closing/leading

edge of glassHanding self-close end stop

Standard end stop Standard end stopSelf-close end stop Self-close end stop

Slide open to the right: RIGHT hand

Slide open to the left: LEFT hand




11

INSURE ROLLERS AND TRACK ARE FREE OF DEBRIS.

6.1 Place glass on setting blocks on floor for stability. 6.2 Tip glass and rollers upward and rest rollers on track.

6

Setting block

locations

7.1 Align centerline of glass with centerline of floor guide.

7.2 Be sure the glass is plumb.

NOTE: Center of floor guide should be 13/16" [20mm] off edge of the wall.

7.3 Mark appropriate floor guide measurements and remove

glass and rollers from track.

7.4 Pre-drill into mounting surface using a 5/16" drill bit.

7.5 Secure floor guide anchor with included fasteners.

7

Glass

Install floor guide

Glass

X

Floor

guide

XL120

X13/16"

[20mm]

1-7/16"

[36 mm]

13/16"

[20 mm]

Floor

guide

anchor

Install glass/rollers in track

Rollers




12

9.1 Set height of glass door.

9.2 Using appropriate-size hex key, loosen height adjustment

locking screws of carrier.

9.3 Using appropriate-size hex key, turn height adjustment

screw CLOCKWISE or COUNTER-CLOCKWISE to raise or

lower glass.

NOTE: Be sure glass is level during this adjustment.

9

Height

adjustment

locking screwsXL120 torque

10 ft lbs

[14 Nm]

Height

adjustment

screw

10.1 Engage anti-jump on roller carrier. NOTE: Using appropriate-size hex key, push anti-jump adjustment screw IN and turn CLOCKWISE to engage anti-jump.

10

Anti-

jump

Anti-jump

adjustment

screw

Anti-

jump

Engaging the anti-jump

Door height adjustment tolerance

XL120

+3/16" [+5]

-3/16" [-5]

Glass

Floor

guide 3/8"

[10mm]

8.1 Set glass and rollers onto track.

8.2 Slide floor guide over floor guide anchor and tighten with

set screws.

8.3 Remove setting blocks.

NOTE: Be sure glass is centered in floor guide.

8

Floor

guide

Floor

guide

anchor

Glass

Install floor guide: continued

Set screws

Adjustment door height

= =

Hex key size:

XL120 = 1.5mm

Hex key size:

XL120 = 4mm

Hex key size:

XL120 = 4mm




13

Set end stop locations:11.1 Slide end stop to

desired location

on track. Bumper

should touch edge

of roller carrier.

11


Door opened

End

stop

Hex key size:

XL120 = 3mm

Door closed

LOCATION OF GLASS DOOR

TO FRAMEEDGE

END STOP LOCATION:LEADING EDGE

Handle to frame edge distance.*Verify with local jurisdiction.*

Glass

Handle

Frame

edge

Glass

edge

max. 1-3/16"

[30mm]

Glass overlap of door frame

min. 1"

[25mm]

Handle

Frame

edgeGlass

edge

min. 1"

[25mm]

NOTE: Pair of doors: Be sure there is a 1/4" [6mm] gap between the two doors.

Bumper

Secure

XL120torque

3 ft lbs

[4 Nm]

Adjustment end stop location: TRAILING end stop

END STOP LOCATION:TRAILING EDGE

LOCATION OF GLASS DOOR

TO FRAMEEDGE

Set end stop locations:11.2 Slide end stop to

desired location

on track. Bumper

should touch edge

of roller carrier.

Hex key size:

XL120 = 3mm

NOTE: Pair of doors: Be sure there is a 1/4" [6mm] gap between the two doors.

Handle to frame edge distance.*Verify with local jurisdiction.*

Glass

BumperEdge of roller

carrier

0mm

End

stop

0mm

Bumper Edge of roller

carrier

11

XL120torque

3 ft lbs

[4 Nm]

Bumper

Secure




14

12.1 Loosen screws on plates. NOTE: Plates should start out parallel to track.

12.2 Place start/stop into track channel.

12.3 (SEE STEPS 12.3 - 12.7 INSIDE IMAGE ABOVE.)

12

Install DORMOTION start/stops

Trigger


of glass

Plates parallel Plates parallel

Rotate in

track

Set

screw(s)

Hex key size:

XL120= 4mm

End

stop

End

stop

Start/

stop

RollerDORMOTION

UNIT

Roller

End

stop

0mm

Bumper

Edge of roller

carrier

Slide trigger in toward middle of

Dormotion unit.

Start/stop

12.3 Slide door all the way OPEN.

12.4 Carrier should touch end stop.

12.5 Slide start/stop into

Dormotion unit.

12.6 Rotate plates inside track to

engage.

12.7 Tighten screws using

appropriate-size hex key.




15

Install self-close hold open clamp

Self-close unit

13.1 Secure self-close hold open clamp to the end stop

furthest from latch [closing side].

Use two screws and tighten to 2.5 ft lbs (3Nm).

13

Self-close

hold open

clamp

End stopHex key size:

XL120 = 4mm


of glass

Install self-close hold open ball

14.1 Secure self-close hold open ball to carrier furthest from

latch [closing side].

Use two screws and tighten at 2.5 ft lbs [3Nm].

Install self-close cable connector

15.1 Secure self-close cable connector to opposite end of

carrier, furthest from latch [closing side].

Use two screws and tighten at 2.5 ft lbs (3Nm).

Hex key size:

XL120 = 4mm

Self-close

hold open

ball

Hex key size:

XL120 = 4mm

Self-close cable

connector

14

15


of glass

Legend: leading

edge

of

glass




16

17.1 Pull "end of cable" over to connect with cable connector. 17.2 Continue to pull cable through connector to either

increase or decrease self-closing tension.

17

Prepare self-close cable unit

Self-close

cable unit

Self-close

cable

connector

End of

cable

Beginning

of cable

End of

cable

NOTE: CABLE UNIT COVER HIDDEN FOR BETTER VIEWING OF CABLE.

Install self-close cable unit

16.1 Secure self-close cable unit into first groove of MUTO

track.

16.2 Rotate plates inside track channel to engage.

Use three screws/plates and tighten at 3 ft lbs (4 Nm).

16

Self-close

cable unit

Cable unit

plates

4"

[100]

Self-close

cable unit

TrackEnd stop




17

v = max. 0,2 m/Sek

200...

...

18

Adjust tension in self-close cable unit

18.1 To adjust tension in cable unit cord if necessary, pull

'beginning knot of cable' through cable holder.

18.2 Secure another 'knot' and pull cable through holder as

show in image above.

18.3 Secure beginning 'knot' in holder clamp.

NOTE: Be sure there is a 7-7/8" [200mm] gap between each new 'knot' in the cord.

v = max. 0.2 m/sec

7-7/8" [200]

Beginning

knot of cable

Cable

holderSecond

'knot'

Holder clamp




18

22.1 Snap end caps onto track.

22

End

cap

End

cap

Install end caps

21.1 Secure cover to clips and snap into place.

21Cover

NOTE: Roll cover from the bottom upwards. Ensure the bottom of the cover is supported by the groove in the cover clip.

Cover

Cover

clip

Install cover

20.1 Measure and cut brush to appropriate length.

20

Install brush profile

20.2 Slide brush into cover.

19.1 Insert cover clips into track. (One clip per foot) 19.2 Insert perpendicular to track, and turn CLOCKWISE to

snap into place.

19

Cover clip

Brush

Cover

Install cover clips

93

6013

11

/2016

, S

ubje

ct

to c

hange w

ithout

notice

DORMA USA, INC.

DORMA DRIVE, DRAWER AC

REAMSTOWN, PA 17567

TOLL-FREE: 800-523-8483

FAX: 800-274-9724

WEBSITE: WWW.DORMA.COM

muto comfort self-closing xl 120 - dormaproducts.dorma.com/content/download/41883/473925/936013...

Documents