new 2016 golf cart product overview

2016 Product Overview

FSIPFLIGHT SYSTEMS

INDUSTRIAL PRODUCTS

Motor Controls • Battery M

aintenance • Performance M

otors • Accessories & More

ORDER TODAY • 1-800-333-11941

ChargePlus Battery Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Club Car Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 3-4

E-Z-GO Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 5-6

Yamaha Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 7-8

Taylor Dunn Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 9

Cushman Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 9

GEM/Polaris Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 10

Bad Boy Buggy Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 10

Columbia Par Car Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 10

Miscellaneous Controls & Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 11-12

Solenoids & Contactors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 13

Handsets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 13

Additional Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 13

Battery Chargers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 14

Upgraded Conversion Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 15

Performance Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 16

Xtender Battery Regenerator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 17

Core Storage Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 18

Tech Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 18

Flight Systems Industrial Products provides new and remanufactured products for electric vehicles including golf, neighborhood and low-speed vehicles, with a wide array of part numbers.

This Product Overview represents only a portion of the part numbers we offer.

Visit our online catalog at www.fsip.biz for a complete listing.

Store Your Cores With Us For Fast Turnaround!

NEW

NEW

Contents

ORDER TODAY • 1-800-333-1194 2

High Frequency Battery Charger For E-Z-GO, Club Car and Yamaha

Automatic Float • 2 Year Warranty • Volume Discounts Available

*Other connectors available by request

ChargePlus Battery Charger

Vehicle: 36V E-Z-GO 48V E-Z-GO 48V E-Z-GO TXT36V Club Car/Yamaha

G9, G14, G1648V Club Car Yamaha G19, G22 YDRE Yamaha

Charger Kit Part Number:

24-CBHF2-EZ36 24-CBHF2-EZ48 24-CBHF2-EZ48TX 24-CBHF2-CC36 24-CBHF2-CC 24-CBHF2-YAM 24-CBHF2-YDRE

Connection Cable Part Number:

24-EZ36VDC 24-EZ48VDC 24-EZ48VTXTDC 24-CC36DC 24-CCDC 24-YAMDC 24-YDREDC

10.63” x 8” x 5” – L x W x H; 11.25lbs Universal Input: 100-240V AC

• Begin charge cycle with batteries as low as 2 volts

• Float feature allows for batteries to maintain full charge at the end of charge cycle

• Standard SB50 DC Connector or choose cables for various golf carts

• Available in 12, 24, 36 or 48 volts

• User manual with troubleshooting codes

• Set to flooded lead-acid batteries (AGM or Gel settings available by request)

• Light weight and portable with convenient handle

• Easy-to-read red, yellow, green lights indicate charging state

• UL approved

ORDER TODAY • 1-800-333-11943

120524/36/48V, 350-450A (5K-0 or 0-5K)

1515 Excel 48V, 250A MCOR

1515 E.R.I.C.48V, 250A MCOR3

1520 IQ Plus48V, 500A MCOR

IC3645SH4D2 _ _ _ _PDP (Power Drive Plus)48V, 220 to 270A300 & 500 Amp Upgrade AvailableREGEN II

1236 (Carryall LSV) 48V, 400A

1510 IQ 48V, 250A/350A MCORAvailable w/4th Speed Code 400 Amp Upgrade Available

120424/36/48V, 275A MCOR 400 Amp Upgrade At No Additional Cost

White Rodgers Solenoids

PowerDrive Charger 1, 2 & 3

E.R.I.C. Charger ChargePlus Replacement Battery Charger

Speed & Torque Motors

Curtis 1313K Handset with Adapter Cables

Club Car

ORDER TODAY • 1-800-333-1194 4

Upgrade Curtis ControlsController Type Part Number DescriptionSERIES 1204M-5201* 275A 36/48V (0-5K or 5K-0)

SERIES 1205M-5601* 500A 36/48V (0-5K or 5K-0)

IQ 1510AS-5350 350A 48V

EXCEL 1515S-5350 350A 48V

IQ Conversion KitReplaces Club Car IQ Motor Control

Higher current rating • 500 Amps 76-1268-5501CK

Excel Conversion KitReplaces Club Car Excel Motor Control

Higher current rating • 500 Amps76-1268-5501CKX

48V REGEN I Conversion Kit Replaces GE P/N EV4L48XB2

Improved electronics for higher reliability64-CCLB-00 • 220A64-CCLB-01 • 350A

51-FX302G320K • 300A51-FX503G320K • 500A

* FSIP recommends replacing your solenoid when you are replacing the controller in your golf cart. See page 13 for more info.

Upgrade GE ControlsSeries STAR Controls Shunt (SX) Controls

Accelerator 500 Amp 700 AmpV-Glide/MCOR 51-42L500NNVS 51-42L700NNVS

2 Wire/0-5k 51-42L500NN0S 51-42L700NN0S

Cart 300 Amp 500 AmpREGEN I 51-FX302G320K 51-FX503G320K

REGEN II 51-FX302G020K 51-FX503G020K

IQ/Excel 51-FX302G021K 51-FX503G021K• Adjust current limit and acceleration by simply using a screwdriver• One control for 36 or 48V systems• Replaces any series control• Also available for 64 & 72V applications

• 18-20 MPH with new replacement controller on most carts • Plug & play

Complete Conversion Kits

*M Denotes Programmable Throttle Type

Club Car

ORDER TODAY • 1-800-333-11945

120524/36/48V, 350 to 450A(5K-0 or 0-5K) ITS

1206HB -5201 TXT 48V48V, 250A (ITS)

1209B 36/48V, 450A (0-5K)

83A21102A RXV 48V, 230ASpeed Upgrade AvailableModel Years 2008-2012Bleed Circuit Also Available

1206-MX PDS36V, 300A (ITS) 400 Amp Upgrade Available

1205X24/36V, 400A (0-5K)

120424/36/48V, 275A (5K-0 or 0-5K)400 Amp Upgrade At No Additional Cost

1206-SX DCS (9 Pin)36V, 300A (ITS)

1264 PDS II48V, 400A (ITS)

1206 TXT (5 Pin)36V, 300A (ITS) With or without plugging


ChargePlus Replacement Battery Charger

Delta-Q Chargers 36/48 Volt

1206AC-5201 RXV 48V, 235AModel Years 2012-2015

E-Z-GO


ORDER TODAY • 1-800-333-1194 6

Upgrade Curtis Controls

Curtis 1313K Handset with Adapter Cables

E-Z-GO RXV Handset *Limited Supply*

Upgrade GE Controls


Series STAR Controls Shunt (SX) Controls

PDS Conversion Kit Replaces E-Z-GO PDS Motor Control

Higher current rating • 500 Amps 76-1268-5502EKP

TXT 48V Conversion Kit Replaces E-Z-GO TXT 48V Motor Control

Higher current rating • 500 Amps64-EZHB-CNV

Controller Type Part Number DescriptionSERIES 1204M-5201* 275A 36/48V (0-5K or 5K-0)

SERIES 1205M-5601* 500A 36/48V (0-5K or 5K-0)

SERIES 1205M-5606 500A 36/48V (ITS)

SERIES 1205-117 400A 24/36V (ITS) PMC

TXT 1206-4301 350A 36V W/O PLUG (ITS)

PDS 1206MX-4301 350A 36V (ITS)

Accelerator 500 Amp 700 AmpITS† 51-42L500NNVS 51-42L700NNVS

2 Wire/0-5K 51-42L500NN0S 51-42L700NN0S

Cart 300 Amp 500 AmpDCS 36V 51-FX302GO23K 51-FX503GO23K

DCS 48V 51-FX302G025K 51-FX503G025K

PDS 36V 51-FX302G024K 51-FX503G024K

PDS 48V 51-FX302G026K 51-FX503G026K

• Adjust current limit and acceleration by simply using a screwdriver• One control for 36V or 48V systems• Replaces any series control• Also available for 64 & 72V applications† ITS converter required. P/N 51-EZGO-ITS

• 18-20 MPH with new replacement controller on most carts • Plug & play

*Denotes Programmable Throttle Type

E-Z-GO


ORDER TODAY • 1-800-333-11947

JN4-86510-_ _ G14/G16 36V, 290A

IC3645SH4R303Y1 G1948V, 300A/30A

IC3645SH4V262Y1 G22E48V, 260A/20A

IC3645SR4A403Y1 G23 48V, 400A/30A

IC3645SH4D352Y2 G1948V, 350A/20A 500 Amp Upgrade Available

Yamaha Chargers & Boards

ChargePlus Replacement Battery Charger


DPI Chargers & Boards


Yamaha

ORDER TODAY • 1-800-333-1194 8

YDRE/G22 Moric Control Conversion KitReplaces the Stock Yamaha Moric Control

300A/500ASee 51-FX_ _ _ _ _ _ _ above

YDRE Moric Control Conversion Kit Replaces the Stock Yamaha Moric Control

500A 76-1268-5501YK

Upgrade GE Controls


Series STAR Controls

Shunt (SX) Controls

Cart 500 Amp 700 AmpG8/9 * 51-42L500NNVSY2 51-42L700NNVSY2

G14/16 51-42L500NNVSY1 51-42L700NNVSY1

Cart 300 Amp 500 AmpG19/G22 51-FX302GO22 51-FX503G022

G22 w/Moric Control 51-FX302G022 51-FX503G022

G22 w/Moric Control & Hitachi Motor

51-FX302G027 51-FX503G027

YDRE/G29 51-FX302G027K 51-FX503G027K

• Adjust current limit and acceleration by simply using a screwdriver

* Requires harness from original control

• 18-20 MPH with new replacement controller on most carts • Plug & Play

1234 36/48V, 275A

Yamaha


ORDER TODAY • 1-800-333-11949

1204 24/36/48V, 275A/400A (5K-0 or 0-5K)

120524/36/48V, 350-450A (5K-0 or 0-5K)

1205X24/36V, 500A (6-11V)

120948/72V, 400A (6-11V)

121536/48V, 500A (5K-0)

1209B24V to 120V, 100A to 500A (Can be programmed to many different accelerators)

120724/36V, 250A (0-5V)

121936/48V, 600A (5K-0)

123172/120V, 550A (6-11V)

632S45602 632S45617Sevcon Powerpak24-48V, 500A

122172/120V, 400A (6-11V) 36/48V, 550A (0-5K)

Taylor Dunn

Cushman

ORDER TODAY • 1-800-333-1194 10

IC3645SH7R353T1 (8 Pin)IC3645SH7R353T2 (12 Pin) 72/80V, 350A/30A

IC3645SR7A353T3IC3645SR7A353T472/80V, 350A/30A 450A Upgrade Available

IC3645SR7T405T572/80V, 400A/50A

09ASAC-5K Linemaster Foot Pedal

633T45312633T45320Sevcon Millipak 48V, 500A

DSE1000Navitas Traction Control24/48V, 500A

120524/36/48V, 350 to 450A (5K-0 or 0-5K)

120424/36/48V, 275A (5K-0 or 0-5K)400 Amp Upgrade At No Additional Cost

633T45312633T45320Sevcon Millipak 48V, 500A

GEM/Polaris

Bad Boy Buggies

Columbia Par Car

ORDER TODAY • 1-800-333-119411


Stealth 4x4 - Replaces the 800A Logisystems Control- 700A Direct Replacement GE Motor Control- 51-60L700NNVSS2

Fairplay - Replaces Kinetek P/N KCCA0004 - 275A Curtis Motor Control- 64-FRPL-CNV

American Sportworks • Bombardier • Fairplay/Evergreen • Garia • John

124436/48V, 400A (5K-0)

126848V, 400A

1234 36/48V, 275A

1266 48V, 250A

1264 48V, 400A

IC3645SH4V262TB148V, 260A/20A PLUG

IC3645SR4A403TB1 48V, 400A/30A REGEN

Miscellaneous Controls & Conversions

ORDER TODAY • 1-800-333-1194 12


Fairplay - Replaces Kinetek P/N KCCA0038- 600A Curtis Motor Control- 64-HOSS-CNV

Fairplay - Replaces Alltrax DCX Controller - 600A Curtis Motor Control - 64-FRPLAT-CNV

Deere • Motrec • Ruff & Tuff • Solorider •Star • Stealth • Tomberlin

1243 24/36V, 300A (5K-0)

Zapi SemZero FS301636V, 200A

Navitas TSX72V, 500A

Himen 48V, 600A

1509 72V, 300A

Himen36/48V, 650A

Miscellaneous Controls & Conversions

ORDER TODAY • 1-800-333-119413

Curtis Model 1313K Handset

White Rodgers Albright

Foot Pedals Throttle Assemblies DC/DC Converters

Sevcon Calibrators

Zapi Handsets GE LX Handset GEME-Z-GO RXV Handset*Limited Supply*

New Handset Cables Club Car & E-Z-GO Adapter Cables Navitas ProBit Handset

36V, 350A Upgrade ContactorFSIP P/N: 102-SU280-1409P

48V, 350A Upgrade Contactor FSIP P/N: 102-SU280-1410P

36V, 4-Terminal Solenoid FSIP P/N: 100-586117111Replaces: • E-Z-GO 20468-G1 • Club Car 1016072 • Yamaha JF3-H1950-00

48V, 4-Terminal SolenoidFSIP P/N: 100-586120111 Replaces: • E-Z-GO 73231-G01 • Club Car 1018836-01 • Yamaha JR1-H1950-00

Suppression diode required. FSIP P/N 328A1736G2.

Solenoids & Contactors

Handsets

Additional Accessories

FSIP recommends replacing your solenoid when you are replacing the controller in your golf cart. The controller and solenoid work hand-in-hand to ensure a smooth start in your cart. A problem with one can cause a problem with the other, so to ensure an easy installation experience, replace both at the same time.

ORDER TODAY • 1-800-333-1194 14

83A21102A RXV 48V, 230ASpeed Upgrade AvailableModel Years 2008-2012Bleed Circuit Also Available

DPI Chargers & Boards

• For 36-80 Volt Electric Vehicles• Voltage reducer limits strain on batteries• In-line fuse for surge protection• 2.1 amp output charges most devices

• Easy installation for clean, professional look• Weather resistant port protects from the elements • Backed by a one year warranty

Yamaha Chargers & Boards Zivan Chargers

Signet Chargers

ElCon ChargersLester Chargers

PowerDrive 1, 2 & 3

Delta-Q Chargers

PowerWise QE QuiqE.R.I.C

PowerWise Chargers

Refurbished Charger Cables

ChargePlus Universal Replacement Charger

USB Mobile Device Charger Kit

Battery Chargers

10.63” x 8” x 5” – L x W x H; 11.25lbs Universal Input: 100-240V AC

• Begin charge cycle with batteries as low as 2 volts• Float feature allows for batteries to maintain full charge at the end of charge cycle • Standard SB50 DC Connector or choose cables for various golf carts• Available in 12, 24, 36 or 48 volts • User manual with troubleshooting codes

• Set to flooded lead-acid batteries (AGM or Gel settings available by request)• Light weight and portable with convenient handle• Easy-to-read red, yellow, green lights indicate charging state• 2 Year Warranty • UL approved

ORDER TODAY • 1-800-333-119415

1268 500 Amp Conversion Kits

Pair For The

• Increased Torque & Speed• Custom Programmed for Your Cart• Easy Installation• One Year Warranty

Speed Upgrades

Torque Upgrades

Cart Type FSIP Motor P/N 1268 Kit P/N MPH Versus Stock Torque Versus StockE-Z-GO PDS 221-36VSPEEDEZ 76-1268-5502EKP 22 +3 MPH 497 lbf dbp -20%E-Z-GO TXT 48V 221-48VSPEEDEY 64-EZHB-CNV 25 +6 MPH 701 lbf dbp +17%Yamaha Drive 221-48VSPEEDEY 76-1268-5501YK 25 +11 MPH 701 lbf dbp +10%

Club Car IQ Club Car Excel 221-48VSPEEDCC 76-1268-5501CK

76-1268-5501CKX 25 +11 MPH 702 lbf dbp +10%

Cart Type FSIP Motor P/N 1268 Kit P/N MPH Versus Stock Torque Versus StockE-Z-GO PDS 221-36VTORQUEEZ 76-1268-5502EKP 15 +0 MPH 1330 lbf dbp +121%E-Z-GO TXT 48V 221-48VTORQUEEY 64-EZHB-CNV 19 +0 MPH 1527 lbf dbp +155%Yamaha Drive 221-48VTORQUEEY 76-1268-5501YK 19 +5 MPH 1527 lbf dbp +140%

Club Car IQ Club Car Excel 221-48VTORQUECC 76-1268-5501CK

76-1268-5501CKX 19 +5 MPH 1492 lbf dbp +135%

* Approximate MPH values calculated from measured RPM. Stock vehicles using approximate gear ratio of 12:1 and 17” diameter tires. Field map parameters set to motor manufacturer specified limit. Results may vary depending on tire size, gear ratio and battery health.

ORDER TODAY • 1-800-333-1194 16

Performance Motors• Designed & Tested by FSIP for Optimum Performance• Increased Torque for Rugged Terrain, Hunting or Towing • Up to 40% Increases in Speed• One Year Warranty

Ultimate Upgrade!FSIP 1268 500 amp conversion kits pair perfectly with the FSIP performance motors to provide the ultimate upgrade for speed or torque.

1-800-333-1194 or [email protected]

Xtender Battery Regenerator

• Automated Discharge & Restore• Simple Touch Screen Programming• Monitor Process Remotely• Optional Battery Monitoring Sensors• Generates Capacity Reports

Analyze • Desulfate • Restore • MaintainBatteries lose capacity and efficiency due to accumulation of extremely hard lead sulfate crystals. The standard charging method will not reverse this process. The Xtender will restore and prolong the life of your batteries and save you money.

Call us today for a demo and ask how you can save on battery purchases AND offer a regeneration service to your customers!

Find Out More! 1-800-333-1194 18

Store Your Cores With Us For Fast Turnaround! • Reduce time • Lower shipping costs• Open up space at your facility• Receive bimonthly reports on your inventory• Designated area reserved for your cores 1-800-333-1194 or [email protected]

Live Chat With Quality Techs

Technical Manuals

Online Technical Forum

Troubleshooting Guides

Installation Instructions & More Visit www.fsip.biz today!

Core Storage Program

FSIP Offers Tech Support

1015 Harrisburg Pike Carlisle, PA 170131-800-333-1194 or 717-254-3747

www.fsip.biz • fax 717-254-3778 • [email protected]

FSIP is ISO Certified - Ensuring a quality remanufactured product with fast and efficient turn around times. No other

repair facility or remanufacturer exhibits FSIP’s level of confidence and quality.

new 2016 golf cart product overview

Documents