ocps clay springs es submittal transmittal€¦mpe project no: 2013-224 data no.: 23 05 58 submittal...
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SUBMITTAL NUMBER: 230558-01.00
OCPS CLAY SPRINGS ES SUBMITTAL TRANSMITTAL
SUBMITTAL DETAILS:
REVIEWERS:
SUBJECT: PREINSULATED UNDERGROUND PIPING SYSTEMS SD
DATE RECIEVED: Oct 06, 2014DISCIPLINE: Mechanical
PRIMARY: KEVIN KING
TAD RIVENBARK
MATERN ENGINEERING
PHN: (407) 740-5020
FAX: (407) 740-0365
MATERN ENGINEERING
PHN: (407) 740-5020
FAX: (407) 740-0365
SECONDARY:
PRIORITY STATUS: 2-STANDARD
REVIEWER DUE DATE: 10/16/2014
SPECIFICATION REF: 23 05 58
DWG REF. NONE
DWG TITLE:
NO OF ITEMS: ITEM DESCRIPTI
REVIEW STATUS:
COMMENTS:
CONTRACTOR/CM:
: WILLIAMS COMPANY: BRAD KUBIN 2301 SILVER STAR RD. ORLANDO, FL, 32809 (407) 295-2530 FAX:(407) 297-0459
PLEASE SEE A/E COMMENTS.
FURNISH AS MARKED
RETURNED ITEMS:
DATE RETURNED TO CM: 10/9/2014
BUILDING REFERENCE:
1 Shop Drawing(s)
PAGE 1 OF 1RHODES + BRITO ARCHITECTS INC. : 605 E. ROBINSON STREET, SUITE 750 : ORLANDO, FL. : 32801 : 407.648.7288 : FAX.648.7289
cc:OWNER : CALVIN WOOLFOLK
6501 MAGIC WAY, BLDG. 200 ORLANDO, FL, 32809 (407) 317-3700 FAX:(407) 317-3768
R+B FILE: : 13017-0001.X6
SUBMITTAL NUMBER: 23055801.00
OCPS CLAY SPRINGS ES SUBMITTAL ASSIGNMENT MEMO
SUBMITTAL DETAILS: REVIEWERS:
SUBJECT: PREINSULATED UNDERGROUND PIPING SYSTEMS SD
DATE RFI RECIEVED: Oct 06, 2014DISCIPLINE: Mechanical
PRIMARY: KEVIN KING
TAD RIVENBARK
MATERN ENGINEERING
PHN: (407) 740-5020FAX: (407) 740-0365
MATERN ENGINEERING
PHN: (407) 740-5020FAX: (407) 740-0365
SECONDARY:
PRIORITY STATUS: 2-STANDARD
REVIEWER DUE DATE: 10/16/2014
SPECIFICATION REF: 23 05 58
DWG REF. NONEDWG TITLE:
REVIEW STATUS:
THIS SUBMITTAL IS ISSUED TO YOU FOR YOUR REVIEW. PLEASE RESPOND AND RETURN...WITH THIS COMPLETED SAM TRANSMITTAL...TO MICHELE BUDAY-URDANETA NO LATER THAN: 10/16/2014. PLEASE COMPLETE REVIEW STATUS AT RIGHT
SUBMITTAL CONTENTS:
NO OF ITEMS: ITEM DESCRIPTION
(please print)THIS SUBMITTAL WAS REVIEWED BY :
RE-SUBMIT WITH ITEMS
NOT REVIEWED
REJECTED
REVISE AND RESUBMIT
FURNISHED AS MARKED
REVIEWED
COMMENTS:
1 SHOP DRAWING(S)
cc:OWNER : CALVIN WOOLFOLK
6501 MAGIC WAY, BLDG. 200 ORLANDO, FL, 32809
R+B FILE: : 13017-0001.X6CONTR/CM: : WILLIAMS COMPANY: BRAD KUBIN 2301 SILVER STAR RD.
Submittal Approval Form
PROJECT: CLAY SPRINGS ELEMENTARY SCHOOL
DATE: _______________________________________
SUBCONTRACTOR NAME: ________DHR Mechanical Services Inc.______
SUBCONTRATOR ADDRESS: ____801 Central Park Drive Sanford FL. 32771_
NUMBER AND TITLE OF SPECIFICATION SECTION: 23 05 58 Preinsulated Underground Piping Systems SD
Contractor’s Submittal Stamp Architect/ Engineer’s Submittal Stamp
9/30/14
Corporate Office: 130 Candace Drive, Maitland, Florida 32751-3331 Phone: 407.740.5020 Orlando | Fort Myers | Jacksonville | Tampa | www.matern.net
Registered: FLORIDA * GEORGIA* LOUISIANA * NORTH CAROLINA * SOUTH CAROLINA * TEXAS * TENNESSEE * VIRGINIA
SUBMITTAL DATA REVIEW COMMENTS Date: October 8, 2014 Project: OCPS-Clay Springs ES By: J. Walden for Kevin King Submittal: Pre-Insulated
Underground Pipe
MPE Project No: 2013-224 Data No.: 23 05 58 Submittal No.: 001 Contractor’s I.D.: DHR
Class: Basis of Design (1) Equal (2) Substitution (3)
ACTION CODE A No exceptions taken. X B Make corrections noted. C Revise and Resubmit. D Submit Specified Item. E Rejected. N Review not required.
THE FOLLOWING COMMENTS SHALL BE CONSIDERED AN INTEGRAL PART OF THE SUBMITTAL DATA REVIEW. REVIEW OF THIS DATA IS ONLY FOR CONFORMANCE WITH THE DESIGN CONCEPT AS GIVEN IN THE CONTRACT DOCUMENTS. THE CONTRACTOR IS RESPONSIBLE FOR: QUANTITIES, FUNCTIONS, DIMENSIONS AND COORDINATION OF THE WORK WITH OTHER TRADES. 1. After installation and prior to backfilling, the manufacturers representative of all piping
components provided in this section shall field inspect the piping system and certify in writing to the Owner's representative and the Engineer of Record that the piping system has been assembled and installed within the guide lines of the manufacturer's written installation instructions. This certification shall include but not be limited to trench preparation, anchor, guide and thrust block construction and location, backfill material, expansion loop and joint construction.
END OF SUBMITTAL DATA REVIEW COMMENTS
2475 Clark St • Apopka, Fl 32703 • 407-523-3770 • 407-523-3722
Steam and Condensate Piping • Chilled Water Systems • Hot Water Systems • Chemical Containment Piping • Cryogenics
PRE-INSULATED PIPESubmittal Data
Specification Section 23 05 58
Project Name: Clay Springs Elementary SchoolOrange County Public Schools
Engineer: Matern Professional Engineering PAMaitland, Florida
Mechanical Contractor: DHR Mechanical ServicesSanford, Florida
September 23, 2014
2501 Clark St • Apopka, Fl 32703 • 407-523-3770 • 407-523-3722
Steam and Condensate Piping • Chilled Water Systems • Hot Water Systems • Chemical Containment Piping • Cryogenics
Bill of Material
Re: Clay Springs Elementary School
September 23, 2014
Energy Task Force LLC is pleased to offer the following bill of material for the above project:
Carrier Pipe: Schedule 40 A-53 Grade B ERW SteelJacket: Type 1 / Grade 1 PVCInsulation: Factory injected polyurethane foamEnd Seal: Mastic End sealsFittings: Insulation Kits Included – weld fittings are not includedJoint closures: Sleeve, poured foam and heat shrinkNo taxes, wall sleeves, link seals, valves, or flanges included.
Length PipeSize
InsulationThickness
Jacket Size 90 Elbow Kit 45 Elbow Kit Reducer TeeKit
Joint Closure
105’ 6” 1.7” 10” 4 0 0 5
1) Thrust blocks, or other methods of expansion compensation, are not required with this pipingsystem.
2) Field service is provided as specified in section 23 05 58 – 1.3.F, with Field Service Reportprovided as shown in Attachment A.
2475 Clark St • Apopka, Fl 32703 • 407-523-3770 • 407-523-3722
Steam and Condensate Piping • Chilled Water Systems • Hot Water Systems • Chemical Containment Piping • Cryogenics
ETF-MT Product Specification
Pre-insulated piping system designed for above ground or direct buried ChilledWater, Hot Water and all other 20˚ to 250˚ medium temperature systems.
Carrier Pipe: Schedule 40 A53 Grade B ERW Steel.
Insulation: Polyurethane foam: K Factor 0.14, Density 2.0 to 3.0 PCF, 90-95% closed cell conforming to mil spec –1-24172 and ASTM-C-591 completely filling the annular space between carrier pipeand jacket. Maximum service temperature of 250˚.
Jacketing Material: High impact seamless polyvinyl chloride (PVC) class 12454 Bcompound conforming to ASTM 1784 Type 1, Grade 1. Forjacket thickness see attached schedule.
End Seal: Mastic end seal factory applied to insulation ends.
Insulation ofStraight Joints:
Prior to joining carrier pipe a PVC sleeve is slid onto jacketingon either side of joint. After welding and hydro testing, the PVCsleeve is slid in place and sealed with Canusa Heat Shrink.Polyurethane foam is then mixed and poured into the annularspace and sealed watertight.
Fittings: All fittings are field welded and insulated utilizing Energy TaskForce fitting insulation kits. Fitting kits consist of hard shellmiter PVC, polyurethane foam and Canusa Heat Shrink.
Backfilling: Underground systems shall be buried in a trench of not lessthan 24 inches deeper than the top of the pipe jacket and notless than 18 inches wider than the combined O.D. of all pipingsystems. Backfill should be tamped compactly in place. Norock shall be used in the first foot of the backfill. To meet H-20highway loadings, there must be 24 inches from top of jacket tograde of the compacted fill.
Page 1 of 2
Steam and Condensate Piping • Chilled Water Systems • Hot Water Systems • Chemical Containment Piping • Cryogenics
2475 Clark St • Apopka, Fl 32703 • 407-523-3770 • 407-523-3722
Table 1: Steel Carrier Pipe / PVC Jacket
Nominal PipeSize
Minimum InsulationThickness
Nominal Jacket Size Jacket Thickness
½” 1.83 4.5 70 mils¾” 1.81 4.5 70 mils1” 1.60 4.5 70 mils
1 ¼” 1.42 4.5 70 mils1 ½” 1.34 4.5 70 mils
2” 1.81 6.0 70 mils2 ½” 1.56 6.0 70 mils3” 1.25 6.0 70 mils4” 1.75 8.0 80 mils5” 1.22 8.0 80 mils6” 1.68 10.0 100 mils8” 1.68 12.0 120 mils
10” 1.64 14.0 140 mils12” 1.46 16.0 160 mils
ENERGY TASK FORCE LLC WARRANTYEnergy Task Force LLC warrants its products only to the extent that it will replace those proved tohave manufactured defects, within a one-year period from date of delivery. Energy Task Force mustbe provided an opportunity to inspect an alleged defective product and the installation application.This warranty does not provide for the expenses incurred for removal, re-installation or consequentialdamages arising from the defective material. There is no warranty other than that described above,and no one is authorized to issue any other warranty related to Energy Task Force LLC products.
Page 2 of 2
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Field installation instruction for 90˚ kit with PVC jacket Prior to installing fittings slide all fitting covers over pipe
With fitting installed slide sleeve into position Apply heat shrink tape to all seams
on pipe use torch with billowy flame
Drill 1” hole on each side for foam on each side of fitting Pour foam in the 1” hole
Apply heat shrink tape over 1” hole Finished 90˚ use torch with billowy flame
Field installation instruction for field joint kit with PVC jacket Prior to connecting pipe slide all fitting covers over pipe
With pipe connected installed slide sleeve into position on pipe Apply heatshrink tape to all seams
use torch with billowy flame
Drill 1” hole on each side for foam on each side of sleeve Pour foam in the 1” hole
Apply heatshrink tape over 1” hole Finished Joint use torch with billowy flame
Field Insulation KitInstallation Instructions
FIELD KIT FOAM & TAPE TABLE
Feet of Tape TOTAL Liquid Ouncesof A & B Foam (1,2,3)
FieldJoint
orRed.
90 Ell 45 Ell Tee Anchor (6)
FieldJoint
orRed.
90 Ell 45 Ell Tee AnchorTape Width
(5)
Fitting Cover # 90/other
Jacket Size
Pipe Size (4)
3 9 2 4.9 14 11 21 4.9 3.0 3.5 3.5 5.0 3.5 4 11 2 5.9 21 18 31 5.9 5.0 5.5 5.5 8.5 5.5 6 15 2 7.6 37 28 55 7.6 9.5 10.5 10.5 16.5 10.0 3 9 2 4.9 14 11 21 4.9 3.0 3.5 3.5 5.5 3.5 4 11 2 5.9 21 16 31 5.9 5.0 5.5 5.5 9.5 5.5 6 15 2 7.6 37 28 55 7.6 9.5 10.5 10.5 17.5 10.0 3 9 2 4.9 14 11 21 4.9 3.0 3.5 3.0 5.5 3.0 4 11 2 5.9 21 16 31 5.9 5.0 5.5 5.5 9.5 5.5 6 15 2 7.6 37 28 55 7.6 9.5 10.5 10.5 17.5 10.0 3 9 2 4.9 14 11 21 4.9 3.0 3.0 3.0 5.5 3.0 4 11 2 5.9 21 16 31 5.9 5.0 5.5 5.5 9.5 5.0 6 15 2 7.6 37 28 55 7.6 9.5 10.5 10.0 18.5 10.0 3 11 2 5.9 21 16 31 5.9 4.5 5.0 5.0 9.5 5.0 4 15 2 7.6 37 28 55 7.6 9.0 10.5 10.0 18.5 9.5 6 18 2 9.7 62 47 93 9.7 16.5 19.0 18.0 34.0 17.5 3 11 2 5.9 21 16 31 5.9 4.5 5.0 5.0 9.5 4.5 4 15 2 7.6 37 28 55 7.6 9.0 10.0 10.0 19.0 9.5 6 18 2 9.7 62 47 93 9.7 16.0 19.0 18.0 35.0 17.0 4 11 2 5.9 21 16 31 5.9 5.5 6.0 5.5 8.5 6.0 6 15 2 7.6 37 28 55 7.6 12.0 12.5 12.0 18.5 13.0 8 18 2 9.7 62 47 93 9.7 23.0 24.0 23.0 35.0 25.0 6 15 2 7.6 37 28 55 7.6 7.5 9.5 8.5 18.0 8.0 8 18 2 9.7 62 47 93 9.7 15.0 18.5 17.0 35.5 16.0 10 20 2 11.8 93 70 140 11.8 24.5 30 28.0 58.0 26.0 6 15 2 7.6 37 28 55 7.6 10.5 12.5 12.0 22.5 11.5 8 18 2 9.7 62 47 93 9.7 21.5 26.0 24.5 46.0 23.0 10 20 2 11.8 93 70 140 11.8 36.0 43.0 40.5 76.5 38.5 6 15 2 7.6 37 28 55 7.6 6.5 8.0 7.5 16.0 7.0 8 18 2 9.7 62 47 93 9.7 14.0 17.5 16.0 34.5 15.0 10 20 2 11.8 93 70 140 11.8 23.5 29.5 27.0 58.0 25.0 6 15 2 7.6 37 28 55 7.6 7.5 9.5 9.0 17.5 8.5 8 18 2 9.7 62 47 93 9.7 19.0 23.5 21.5 43.0 20.0 10 20 2 11.8 93 70 140 11.8 33.0 41.0 38.0 76.0 35.0 12 22 4 13.9 53 40 80 13.9 50.5 62.5 58.0 116.0 54.0 6 15 2 7.6 37 28 55 7.6 4.5 6.0 5.0 11.5 4.5 8 18 2 9.7 62 47 93 9.7 11.5 15.5 14.0 31.5 12.5 10 20 2 11.8 93 70 140 11.8 21.0 28.5 25.5 57.0 22.5 12 22 4 13.9 53 40 80 13.9 33.0 43.5 39.5 88.5 35.0 8 18 2 9.7 62 47 93 9.7 15.0 19.5 18.0 37.5 16.0 10 20 2 11.8 93 70 140 11.8 29.5 38.0 34.5 73.0 31.5 12 22 4 13.9 53 40 80 13.9 46.5 60.0 55.0 116.0 50.0 8 18 2 9.7 62 47 93 9.7 9.0 12.5 11.0 25.5 9.5 10 20 2 11.8 93 70 140 11.8 18.5 25.5 22.5 53.0 19.5 12 22 4 13.9 53 40 80 13.9 30.0 42.0 37.0 86.5 32.0 10 20 2 11.8 93 70 140 11.8 25.0 33.0 30.0 66.0 26.5 12 22 4 13.9 53 40 80 13.9 42.0 56.5 50.5 112.5 45.0 14 23 4 16.0 69 52 104 16.0 62.5 84.0 75.5 167.5 67.0 10 20 2 11.8 93 70 140 11.8 15.0 22.0 19.0 46.0 16.0 12 22 4 13.9 53 40 80 13.9 26.5 39.0 33.5 82.0 28.5 14 23 4 16.0 69 52 104 16.0 40.0 59.0 51.0 124.5 43.0 10 20 2 11.8 93 70 140 11.8 7.0 11.0 9.0 23.5 7.5 12 22 4 13.9 53 40 80 13.9 18.5 29.5 24.5 64.0 20.0 14 4 16.0 69 52 104 16.0 32.0 51.5 43.0 111.5 34.5 14 4 16.0 69 52 104 16.0 21.5 37.0 30.0 82.0 23.0 15 4 17.0 78 59 117 17.0 29.0 50.0 40.5 111.5 31.0 16 4 17.8 85 64 128 17.8 34.5 59.5 48.5 133.0 37.0 15 4 17.0 78 59 117 17.0 16.5 31.0 24.5 70.5 18.0 16 4 17.8 85 64 128 17.8 22.0 41.0 32.5 94.0 23.5 18 4 20.2 108 81 162 20.2 42.5 79.5 62.5 181.5 45.5 18 4 20.2 108 81 162 20.2 34.0 67.5 52.0 153.0 36.0 20 4 22.3 131 98 197 22.3 54.0 107.5 82.5 244.0 57.5 20 4 22.3 131 98 197 22.3 38.0 81.0 61.0 182.5 40.5
1/2” Copper
1/2” IPSor
3/4” Copper3/4” IPS
or1” Copper
1” IPSor
1-1/4” Copper1-1/4” IPS
or1-1/2” Copper
1-1/2” IPSor
2” Copper2” IPS
or2-1/2” Copper
2-1/2” IPS
3” Copper
3” IPS
4” Copper
4” IPS
5” Copper
5” IPS
6” Copper
6” IPS
8” IPS
10” IPS
12” IPS
14” IPS
16” IPS
8x3 2310x2 2310x2-1/2 2510x3 2612x1-1/2 2512x2 2612x3 2814x2 2814x3 3016x2 30
(1) Foam quantity listed is the total of both A & B components.(2) Keep foam containers sealed when not in use.(3) Use multiple pours for foam quantities over 64 oz. total.(4) IPS sizes include Steel, PVC, PE, and FRP pipe.