T E C H N O L O G Y F O R T H E W E L D E R ‘ S W O R L D .

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Options for winners.An ABICOR BINZEL torch for every interface. Tried and tested ROBO welding torches from the ABIROB® series are available in a range of manufacturer specifi c interfaces for use on third party cable assemblies and peripherals. In both air and liquid cooled, Testing made easy!

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Torch neck types for different interfaces.Options for winners!

How do they work? Easy!Connect the ABICOR BINZEL torch directly onto the existing interface and you are ready to weld, it‘s that simple, welding with the highest quality.

All torch necks types are totally compatible with the existing OEM TCP. The current equipment can be maintained, re-programming is not necessary, bringing ABICOR BINZEL quality to your production environment.

All torch necks are based on the tried and trusted air and liquid cooled MIG/MAG welding programme of the ABIROB® A, W and GC series. We are confident this simple change will bring benefits. A complete retro-fit can then be made gradually, minimising initial outlay.

Compatible with a wide range of other manufacture cable assemblies and peri-pherals: ABICOR BINZEL torch necks are now available in a range of OEM interface designs.

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The ABIROB® W series feature a rugged construc-tion and are readily adaptable. ABIROB® A line torches are characterised by their compact modula-rity, enabling easy work piece access, they off er high capacity and duty cycle. The ABIROB® GC series, most commonly used in ASIAN markets, leads for both performance and reliability, especially when welding with CO2.

The ABIROB®

benefi t plain and simple:

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Go on …and find out for yourself, the advantages of the ABIROB® series with your existing equipment, it‘s never been easier!

■ Complete TCP compatibility with existing equipment ■ Enables easy integration of proven ABICOR BINZEL peripheral equipments ■ Original ABICOR BINZEL wear and spare parts, offering long service life ■ Availability in both air and liquid cooled ■ Worldwide support through the ABICOR BINZEL sales and service network

The compatible torch neck for every interface!

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FRONIUS® DINSE® TREGASKISS®SKS® OTC®/TOKIN ARC®CLOOS®

Start for maximum performance …

… with the compatible torch necks for the following interfaces:

Note: All trademarks in this brochure are property of the respective companies.

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MIG/MAG welding torches with FRONIUS® interface„ROBO F A“ air cooled

Torch necks

Technical data (EN 60 974-7)

Equipment-Set

Description Type TCP geometry (mm) Part-No. Alternative for X Y stick out FRONIUS® torch neckROBO F A 360 22° 246.5 50.0 12 980.9065.1 ROBACTA MTG 2500 36° 229.5 86.0 12 980.9043.1 45° 215.0 107.0 12 980.9066.1ROBO F A 500 22° 246.5 50.0 14 980.9077.1 ROBACTA MTG 4000 36° 229.5 86.0 14 980.9076.1

Torch neck Cooling Rating DC Wire-Ø CO2 Mixed gas M21 ROBO F A 360 air cooled 360 A 290 A 100 % 0.8–1.4 mmROBO F A 500 air cooled 500 A 400 A 100 % 0.8–1.6 mm

Note: All trademarks in this brochure are property of the respective companies.

For using the torch neck on FRONIUS® alignment jig:For torch neck ROBO F A 500: 837.0770.1

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FRON

IUS®

X

Ystick out

X

Ystick out

ROBO F A 500

ROBO F A 360

Detailed view of interface Torch neck ROBO F A 360

Torch neck ROBO F A 500

TCP geometries

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MIG/MAG welding torches with FRONIUS® interface„ROBO F W“ liquid cooled

Torch necks

Technical data (EN 60 974-7)

Description Type TCP geometries (mm) Part-No. Alternative for X Y stick out FRONIUS® torch neckROBO F W 280 0° 250.0 0 12 782.9088.1 ROBACTA 280 22° 246.0 27.0 12 782.9089.1

36° 236.0 44.5 12 782.9109.1 45° 228.5 56.5 12 782.9090.1ROBO F W 500 0° 250.0 0 14 782.9001.1 ROBACTA 500

22° 241.0 50.0 14 782.9002.136° 224.0 86.0 14 782.9003.1

45° 209.0 107.0 14 782.9004.1

Torch neck Cooling Rating DC Wire-Ø CO2 Mixed gas M21 ROBO F W 280 liquid cooled 330 A 280 A 100 % 0.8–1.2 mmROBO F W 500 liquid cooled 550 A 500 A 100 % 0.8–1.6 mm

Note: All trademarks in this brochure are property of the respective companies.

Equipment-Set For using the torch neck on FRONIUS® alignment jig:For torch neck ROBO F W 500: 837.0732.1

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X

Y

stick out

X

Y stick out

ROBO F W 500

ROBO F W 280

FRON

IUS®

Detailed view of interface Torch neck ROBO F W 280

Torch neck ROBO F W 500

TCP geometries

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Description Type TCP geometries (mm) Part-No. Alternative for X Y stick out CLOOS® torch neckROBO C W 280 45° 311.0 65.0 15 782.9120.1 CLOOS® special torchROBO C W 500 35° 273.0 78.0 12 782.9052.1 CLOOS® MRW 380

Torch neck Cooling Rating DC Wire-Ø CO2 Mixed gas M21 ROBO C W 280 liquid cooled 330 A 280 A 100 % 0.8–1.2 mmROBO C W 500 liquid cooled 550 A 500 A 100 % 0.8–1.6 mm

MIG/MAG welding torches with CLOOS® interface„ROBO C W“ liquid cooled

Liquid cooledwelding torches with CLOOS® interface

Technical data (EN 60 974-7)

Note: All trademarks in this brochure are property of the respective companies.

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CLOO

S®

X

X

Y

Y

stick o

ut

stick o

ut

ROBO C W 500

ROBO C W 280

Detailed view of interface Torch neck ROBO C W 280

Torch neck ROBO C W 500

TCP geometries

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Description Type TCP geometries (mm) Part-No. Alternative for X Y stick out DINSE® torch neckROBO D W 280 45° 233.0 59.0 15 782.9154.1 DIX METZ 594ROBO D W 500 0° 239.0 0 19 782.9068.1 DIX METZ 520/540

22° 227.0 65.0 19 782.9069.1 DIX METZ 522/542 45° 194.0 115.0 19 782.9070.1 DIX METZ 524/544

Torch neck Cooling Rating DC Wire-Ø CO2 Mixed gas M21 ROBO D W 280 liquid cooled 450 A 400 A* 100 % 0.8–1.6 mmROBO D W 500 liquid cooled 520 A 470 A 100 % 0.8–1.6 mm

MIG/MAG welding torches with DINSE® interface„ROBO D W“ liquid cooled

Liquid cooledwelding torches with DINSE® interface

Technical data (EN 60 974-7)

Note: All trademarks in this brochure are property of the respective companies.

*Over 350 A we recommend a ceramic gas distributor (962.1341)

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DINS

E®

X

X

Y

Y

stick o

ut

stick out

ROBO D W 500

ROBO D W 280

Detailed view of interface Torch neck ROBO D W 280

Torch neck ROBO D W 500

TCP geometries

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Description Type TCP geometries (mm) Part-No. Alternative for X Y stick out SKS® torch neckROBO SK A 360 22° 204 45 15 980.9098.1 SKS® 58-1-22-350-1

22° 254 45 15 980.9103.1 SKS® 58-1-22-400-145° 204 90 15 980.9108.1 SKS® 58-1-45-350-1

45° 254 90 15 980.9113.1 SKS® 58-1-45-400-1

Torch neck Cooling Rating DC Wire-Ø CO2 Mixed gas M21 ROBO SK A 360 air cooled 360 A 290 A 100 % 0.8–1.6 mm

Torch necks

Technical data (EN 60 974-7)

MIG/MAG welding torch with SKS® interface„ROBO SK A“ air cooled

Note: All trademarks in this brochure are property of the respective companies.

Spare parts Bayonet nut: 980.9095.1

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SKS®

X

Ystic

k out

ROBO SK A 360

Detailed view of interface Torch neck ROBO SK A 360

TCP geometries

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Description Type TCP geometries (mm) Part-No. Alternative for X Y stick out TREGASKISS® torch neckROBO TR A 360 0° 258.1 0 – 980.9052.1 Tough Gun® 405-180QC

20° 271.8 41.2 – 980.9010.1 Tough Gun® 405-22QC42° 227.8 89.5 – 980.9019.1 Tough Gun® 405-45QC45° 271.9 107.9 – 980.9037.1 Tough Gun® Sonderbrenner

ROBO TR A 500 0° 258.1 0 – 980.9058.1 Tough Gun® 405-180QC20° 271.8 41.2 – 980.9031.1 Tough Gun® 405-22QC42° 227.8 89.5 – 980.9025.1 Tough Gun® 405-45QC

Torch neck Cooling Rating DC Wire-Ø CO2 Mixed gas M21 ROBO TR A 360 air cooled 360 A 290 A 100 % 0.8–1.4 mmROBO TR A 500 air cooled 500 A 400 A 100 % 0.8–1.6 mm

Torch necks

Technical data (EN 60 974-7)

MIG/MAG welding torches with TREGASKISS® interface„ROBO TR A“ air cooled

Note: All trademarks in this brochure are property of the respective companies.

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TREG

ASKI

SS®

X

Ystick out

X

Ystick out

ROBO TR A 500

ROBO TR A 360

Detailed view of interface Torch neck ROBO TR A 360

Torch neck ROBO TR A 500

TCP geometries

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Description Type TCP geometries (mm) Part-No. Alternative for X Y stick out OTC® torch neckROBO OT 350 GC 45° 215.4 129.4 – 980.0163.1 OTC® RT 3500

Description Type TCP geometries (mm) Part-No. Alternative for X Y stick out TOKIN ARC® torch neck ROBO TA 350 GC 31° 267 126.1 – 980.0175.1 TOKIN ARC® YMES

Torch neck Cooling Rating DC Wire-Ø CO2 Mixed gas M21 ROBO OT 350 GC air cooled 350 A 300 A 100 % 0.8–1.2 mmROBO TA 350 GC air cooled 350 A 300 A 100 % 0.8–1.2 mm

Torch neck OTC®

Torch neck TOKIN ARC®

Technical data (EN 60 974-7)

MIG/MAG welding torches with OTC® & TOKIN ARC® interface„ROBO OTC®“ and „ROBO TA“ air cooled

Note: All trademarks in this brochure are property of the respective companies.

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OTC®

/TOK

IN AR

C®

X

Y

X

Y

stick o

ut

ROBO TA 350 GC 2

ROBO OT 350 GC 1

Detailed view of interface1 = ROBO OT 350 GC2 = ROBO TA 350 GC

Interface ROBO OT 350 GC

Interface ROBO TA 350 GC

TCP geometries

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Standard wear partsfor air cooled torch necks

ROBO F A 360ROBO SK A 360ROBO TR A 360(identical to ABIROB® A 360)

ROBO F A 500 ROBO SK A 500ROBO TR A 500 (identical to ABIROB® A 500)

Wear part Description Part-No.Contact tip holder M6 Brass, Length 63.4 mm 142.0160.5Contact tip M6 CuCrZr silver-plated, Wire-Ø 1.0 mm, Length 28.0 mm 147.0245

CuCrZr silver-plated, Wire-Ø 1.2 mm, Length 28.0 mm 147.0382Gas nozzle conical Flush1, Nominal diameter Ø 14.0 mm, Length 68.0 mm 145.0595 Flush1, Nominal diameter Ø 16.0 mm, Length 68.0 mm 145.0592

Wear part Description Part-No.Contact tip holder M8 Brass, Length 70.0 mm 142.0158.5Contact tip M8 CuCrZr silver-plated, Wire-Ø 1.0 mm, Length 30.0 mm 147.0316

CuCrZr silver-plated, Wire-Ø 1.2 mm, Length 30.0 mm 147.0445Gas nozzle conical Flush1, Nominal diameter Ø 13.0 mm, Length 75.0 mm 145.0589 Flush1, Nominal diameter Ø 16.0 mm, Length 75.0 mm 145.0580

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Standard wear partsfor liquid cooled torch necks

ROBO F W 280 ROBO C W 280 ROBO D W 280(identical to ABIROB® W 300)

ROBO F W 500 ROBO C W 500 ROBO D W 500(identical to ABIROB® W 500)

ROBO OTC® 350 GC ROBO TA 350 GC(identical to ABIROB® 350 GC)

Wear part Description Part-No.Contact tip holder M6 Copper, Length 19.0 mm 785.5052Gas diffuser Standard 962.0657Contact tip M6 CuCrZr, Wire-Ø 1.0 mm, Length 28.0 mm 140.0245

CuCrZr, Wire-Ø 1.2 mm, Length 28.0 mm 140.0382CuCrZr, Wire-Ø 1.0 mm, Length 23.0 mm (only for ROBO F W 280) 140.1586.10CuCrZr, Wire-Ø 1.2 mm, Length 23.0 mm (only for ROBO F W 280) 140.1362CuCrZr, Wire-Ø 1.0 mm, Length 24.0 mm (only for ROBO D W 280) 140.D457.10CuCrZr, Wire-Ø 1.2 mm, Length 24.0 mm (only for ROBO D W 280) 140.D458.10

Gas nozzle conical Stick out (+3.0 mm)2, Nominal diameter Ø 13.0 mm, Length 44.5 mm 145.0495

Wear part Description Part-No.Contact tip holder M8 Brass, Length 23.2 mm 142.0117Nozzle insulator Standard 146.0054Contact tip M8 CuCrZr, Wire-Ø 1.0 mm, Length 30.0 mm 140.0316

CuCrZr, Wire-Ø 1.2 mm, Length 30.0 mm 140.0445Gas nozzle bottle form Recess (-1.1 mm)3, Nominal diameter Ø 15.5 mm, Length 75.5 mm 145.0544.10Gas nozzle conical Recess (-1.1 mm)3, Nominal diameter Ø 15.5 mm, Length 75.5 mm 145.0553.10

Wear part Description Part-No.Contact tip holder M6 Binzel-Style Copper, Length 110.0 mm 142.0152Contact tip holder M6 Asia-Style Copper, Length 92.5 mm 142.0143Nozzle insulator Standard 980.0019Gas nozzle holder Standard 980.0142.10Contact tip M6 Binzel-Style, CuCrZr, Wire-Ø 1.0 mm, Length 28.0 mm 140.0245

Asia-Style, CuCrZr, Wire-Ø 1.0 mm, Length 45.0 mm 140.1356Gas nozzle cylindrical Nominal diameter Ø 19.0 mm, Length 89.5 mm 145.0557

1Flush: Contact tip flushed, 2Stick-out: Contact tip protruding, 3Recess: Contact tip recessedFurther wear parts on demand.

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The ROBOTIC SYSTEMS team:A perfect match!

Figure 3:Torch cleaning station BRS-CCAll torch neck types feature an existing ABIROB® front end design, making them completely compa-tible with ABICOR BINZEL torch cleaning stations. The motion of the rotating reamer tool removes spatter from up behind the nozzle holder, keeping gas ports open and optimising gas flow.

Figure 2:Programming aid ABIDOT*ABIDOT is screwed directly onto the torch neck; its four laser beams simulate the exact stick-out required and enable problem free, accurate and quick weld seam programming. Right first time every time!

Figure 1:ABIROB® series wear partsAll torch necks are equipped with ABICOR BINZEL wear parts, enabling factory wide standardisation, from a wide range of industry proven consumable options. The optimum choice for every application.

*ABIDOT is based on its size not suitable for the liquid cooled series ABIROB® W 280 and the air cooled series 350 GC.

Figure 1

Figure 2

Figure 3

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Combine the know-how and experience of the ROBOTIC SYSTEMS team with the advantage of the worldwide ABICOR BINZEL sales and service network, the result: market leading service, wherever you weld.

With over 30 manufacturing and sales companies and 20 exclusive partners worldwide, contact, support and guidance is readily available, close at hand. Guaranteeing quick efficient service and parts supply.

Should you require a more specific solution, then our ROBOTIC SYSTEMS team will work with you, on-site, please contact your local specialist for more information.

Efficient, focused …

Options for winners!

T E C H N O L O G Y F O R T H E W E L D E R ‘ S W O R L D .

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Alexander Binzel Schweisstechnik GmbH & Co. KGP.O. Box 10 01 53 · D-35331 GiessenPhone: +49 (0) 64 08 / 59-0Fax: +49 (0) 64 08 / 59-191Email: info@binzel-abicor.com

www.binzel-abicor.com