our mix for your wall connections: pfeifer-fs-box mix for your wall connections: pfeifer-fs-box...

PFEIFER FS-System

Our mix for your wall connections: PFEIFER-FS-Box

12/2012

PFEIFERSEIL- UND HEBETECHNIKGMBH

DR.-KARL-LENZ-STRASSE 66D-87700 MEMMINGENPHONE Technical 0 83 31-937-345 support Sales 0 83 31-937-231FAX 0 83 31-937-342E-MAIL [email protected] www.pfeifer.de

2

430-year link with rope.PFEIFER Seil- und Hebetechnik GmbH in Memmingen is the headquarters of the PFEIFER Group and can look back on a family tradition of more than 430 years in the manufacture of ropes and cables. All our activities can be traced back to lifting, attaching and securing with cables.Today, Gerhard Pfeifer, of the 12th generation of the family, heads the international group of companies providing top-class performance in the areas of wire rope technology, lifting technology and connecting and lifting systems.

Quality is our business.All our products have always been safety-related. In every case, human lives depend on our products working safely. Quality and extensive application knowledge are therefore the basis for all advice and developments. We want to gain, and retain, the trust of our customers through reliable and innovative products and a reliable service. Which is exactly why both today and in the future we are backing “Made in Germany” where it matters.

We will be pleased to give you advice. Good advice.With constant ongoing development, regular testing and ins-pection of our products, our engineers and technicians are a team of advisors with a comprehensive body of knowledge and innovative strength.To be able to pass on this application knowledge to custo-mers, we have trained a network of consulting engineers with this expert knowledge. Our technology experts can develop reliable, economical and safe suggestions for components and solutions – even for the most difficult applications, e.g. anchors even in limit situations that differ from the general installation manuals.

PFEIFER – helping you make the right connections.

© 2012 Copyright, PFEIFER, 87700 Memmingen / Translation of the original operating instructions / Technical modifications and errors excepted. Status 12/2012.

3© 2012 Copyright, PFEIFER, 87700 Memmingen / Translation of the original operating instructions / Technical modifications and errors excepted. Status 12/2012.

Contents

PFEIFER – quality and safety 2

PFEIFER-FS-Box Benefits 4-6

PFEIFER-FS-Box System 7

PFEIFER-FS-Box Instructions for Installation and Use 8

PFEIFER-FS-Box Dimensioning 9

PFEIFER-FS-Box Installation, Use/Assembly 10

PFEIFER-VS® FDS Joint Pressure Formwork 11

44

Our latest, complete mix for easy in-situ concrete connec-tions: The PFEIFER-FS-Box flexible rope connection.

PFEIFER-FS-Box• Flexible rope connector for double wall connections

and in-situ concrete• Thick and robust wire rope loops, specially for in-situ

concrete anchors• Maximum flexibility and speed• Can be used in various concrete structural elements

and for connecting:• Precast elements and semi-precast elements• Precast elements and in-situ concrete• Semi-precast elements and semi-precast elements• Semi-precast elements and in-situ concrete• In-situ concrete and Semi-precast elements• In-situ concrete and in-situ concrete

�


force

Rd

RdRdRd

RRRRRRRddddddd

55

�• Shear force VRd,II parallel, building authority

regulated

• High transfer of transversal shear forces thanks to interlock

• Robust shear force model with two loops

• Shear force VRd, approved perpendicularly from a wall thickness of 140 mm

• Design resistances available for highly varied concrete strengths and wall thicknesses

• Planned-load pull stress ZRd is possible

• Can be used for wall thickness from 140 mm

• Flexible and user-defined spacing – precisely to requirement


s

6

Problem solving• Unique solution for the joining of double walls to

precast elements

• No subversive elements in the assembly

Flexible• Loop cannot not distort – loop rebounds immediately

back into the required position

• Any configuration can be achieved

• No need to cut long metal profiles to length any more

Loadable• Design resistances can be

achieved in all directions

Efficient• Practice-orientated carrying capacity

• Timesaving – easy to install

• High carrying capacities

Robust• Robust wire rope loops – perfectly designed for use

with in-situ concrete

• Sturdy metal box

Qualitative• German building authority approval

• Construction site-compatible design

Innovative• Flexible use for double wall connections

• Enables in-situ concrete connections

General

building

regulations

approval DIBT

As easy as pie: the PFEIFER-FS-Box for your double wall connection.

�

�

�

�

�

�

�


forces

Rd

RdRdRd

RRRRRRRddddddd

bd

h

l

B

L

SL

7

PFEIFER-FS-BoxItem-No. 05.400.150

Materials:Box: steel sheet, galvanizedSteel rope: high-strength, galvanizedFerrule: special quality steelCover: tape

The PFEIFER-FS-Box is designed for the connection of concrete structural elements. The wire rope loop grips into the in-situ concrete area to form a straightforward interlocking connection with the transverse bar installed on site, particularly between precast elements and double wall elements.

Advantages: Robust, construction site-compatible metal box, no direction-specific installation required, can be used for highly diverse concrete structural elements, flexible.

General

building

regulations

approval DIBT

Ref.-No. Typeb l h

Dimensions[mm] d L SL B

Colour clip

Weight approx. [kg/piece]

05.400.150 FS-Box 70 320 30 3 250 150 80 neongrün 0,50

Sample order for 4000 PFEIFER-FS-Boxes:4000 PFEIFER-FS-Boxes, Ref.-No. 05.400.150

Reinforcement Systems

FS-Box


forces

Rd

RdRdRd

RRRRRRRddddddd

The PFEIFER-FS system is designed for connecting precast elements and double walls. The extended loops engage into the double wall. In combina-tion with a centrally inserted reinforcement bar and the subsequent concre-ting on the construction site it is a straightforward process to produce an load bearing connection. Alternatively other in-situ concrete connections can be realized.

= double wall

Wall thickness [mm] Pull stress carrying capacity

ZRd [kN/Box]

Shear force carrying capacity

parallel VRd,II [kN/Box]

Shear force carrying capacity

perpendicular VRd, [kN/Box]C 25/30 C 30/37

140 35 45 9,00 10,00

160 35 45 12,70 14,10180 35 45 16,40 18,20200 35 45 16,63 18,47220 35 45 16,87 18,73

240 35 45 17,10 19,00

System

Use

Dimensioning

FOR PLANNERS · FOR PRECAST PLANTS · FOR USERS



Instructions for installation and use

PFEIFER-FS-Box comprising the following individual components:1. Retaining box, galvanized2. Wire rope loops made of thicker and robust galvanized round strand ropes3. End ferrules, steel4. Neon green sealing slideDelivered taped with fabric tape, wire rope loops retracted into retaining box.

Along with the application in double walls shown above it is also possible to connect precast elements to in-situ concreted sections as shown alongside.

= in-situ concrete-/precast element (concreted first)

= in-situ concrete addition

Table 1: Design resistances, PFEIFER-FS-Box


Galvanized wire rope loops

Retaining box, galvanized

End ferrules Steel

Neon green sealing slide

≥22

0≥

220

≥12

0≥

120

320

320

320

160 – 220 mm

10 – 40 mm

5 – 30 mm

Notice: All three proofs must always be ascer-

tained for parallel, perpendicular and tensile force.

Notice: Do not exceed the maximum distances between wire rope loops and transverse shackles/lattice girders.

Notice: It also makes sense to use reinforcement shown with purely in-situ concrete addition. See also the valid German general technical approval.

Notice: The approval text “PFEIFER-FS In-Situ Concrete Box, approval number Z-21.8-1981” is an inherent component of these instructions for installation and use and must be attached!

Prerequisites:• Minimum concrete quality C 25/30 in both structural elements

• Maximum aggregate size - 16 mm

• Consistency not less than F4 (acc. to NF EN 206-1:2001-07)

• For predominantly static loads


ZRd [kN/Box]: Design value of tensile force capacity per FS in-situ concrete box according to Appendix 7, Table 1ZEd, N [kN/Box]: Central acting tensile force (per box)ZEd,VII [kN/Box]: Shear force acting parallel to the jointZEd,V [kN/Box]: Shear force acting perpendicular to the joint

Dimensioning

Proof of tensile forces/interaction

ZRd > ZEd,VII + ZEd,V + ZEd,N

wherein: ZEd,VII = 0,78 · VEd,II

and: ZEd,V = 1,0 · VEd

Proof of perpendicular shear forces

VEd, II

VRd, II

≤ 1 VEd,

VRd,

≤ 1

Reinforcement details

Proof of parallel shear forces

VEd,VII [kN/Box]: Shear force acting parallel to the jointVRd,II [kN/Box]: Design value of shear force carrying capacity

parallel to joint

VEd, [kN/Box]: Shear force acting perpendicular to the jointVRd, [kN/Box]: Design value of shear force carrying capacity

perpendicular to joint


In-situ concrete min. C25/30

Q188A mesh

B500A/B, Ø 12 length iron

B500A/B, Ø 10 length iron

B500A/B, Ø 6/150 shackle

Precast/semi-finished element/in-situ concrete min. C25/30

Semi-finished element/element wall min. C25/30

B500A/B Ø 6/150 shackle or lattice girder with similar

cross section in the case of hollow cavity walls

B500

A/B

Ø 6/

150

shac

kle

or la

ttice

gird

er

with

sim

ilar c

ross

sec

tion

in th

e ca

se o

f hol

low

cav

ity w

alls

B500

A/B

Ø 6/

150

shac

kle

90° ± 10°

90° ± 10°

≥140 mm

≥220

≥220

≥120

≥120

320

320

320

≥180 mm

≥100 mm

Fix PFEIFER-FS-Box securely to the formwork.

Fit additional reinforcement according to page 9 and/or appendices 4/5 of the approval.

Pour the concrete carefully and pay attention to the built-in components

Carefully compact the concrete, avoiding direct contact between vibrator and the FS-Box.

Installation

Minimum dimensions:

Connection – double wall Connection – in-situ concrete wall


Use/assembly FOR PLANNERS · FOR PRECAST PLANTS · FOR USERS

Notice: Ensure correct engaging of the rope loop in the recesses of the retaining case.

Caution: Ensure that the wire rope loops are per-

pendicular to the surface (adjust if necessary). Incorrectly aligned loops reduce the design resist-ances!

Notice: For the simple lateral sealing of joints during concreting we recommend PFEIFER-FDS joint pressure formwork!

Notice: Pour concrete carefully and compact without forcibly moving the loops.

Caution: Do not use force to move the wire rope loop. Do not damage. Moved or coated wire rope loops reduce the design resistances.

Alternative in-situ concrete addition with formwork


Hot glue or nail

Innovation• Problem-free joint pressure formwork makes grouting

precast element joints easy• No more “belt and braces” solutions• No need for special reinforcement

Quality• High-quality materials for long-lasting elements

Efficiency• Space-saving storage• Long-lasting• Fast to use• Time-saving• No reworking

�

�

�

The final touches:The PFEIFER-VS® FDS Joint Pressure Formwork – for quick, perfect joins between double wall elements

11

The PFEIFER-VS® FDS Joint Pressure Formwork makes applying formwork to filling joints as quick as a flash for a perfect seal. Simple to fit and completely waste-free because joint pressure form-work can be reused.The joint pressure formwork guarantees a tight join when casting up to 3.50 m in height. After the joint filling has hardened the air is released from the pressure form-work and it is removed, leaving a clean, recessed, slightly rounded smooth join. This is especially useful for the permanently elastic exterior seal of a building. Wipe the FDS and reuse – quick and economical!


This document is superseded when a new edition appears at www.pfeifer.de.

Lifting Anchor SystemsThread System

Lifting Anchor SystemsBS Anchor System

Lifting Anchor SystemsWK Anchor System

Fixing SystemsDB Anchor 682for Permanent Fixing

Fixing SystemsSocket DowelsPolyamide Sockets

Fixing SystemsHK Assembly Anchor System

Connection SystemsColumn Shoe SystemWall Shoe System

Connection SystemsStell Bearing Staircase Bearing VarioSonic

Connection SystemsSandwich Anchor SystemDelta Anchor System

Connection SystemsConcrete Earthing System BEB

Reinforcement SystemsVS®-Wire Rope Loop System

Reinforcement SystemsPH Reinforcement Continuity System

Cable Tension MembersTension Rod System

Attachment Materials(Wire Ropes, Chains, Textiles)

Grabs for Reinforcing SteelBalancing Spreader Beams

Lashing Systems

Markircher Straße 14D-68229 MANNHEIMTel. 0621-4840340Fax 0621-4840344E-Mail [email protected]

Lechstraße 21D-90451 NÜRNBERGTel. 0911-6427808Fax 0911-6428472E-Mail [email protected]

Nobelstraße 51-55D-12057 BERLINTel. 030-68283-02Fax 030-68283-497E-Mail [email protected] www.jordahl.de

Am Güterbahnhof 20D-79771 KLETTGAUTel. 07742-9215-20Fax 07742-9215-90E-Mail [email protected] www.h-bau.de

Fundlandstraße 29D-45326 ESSENTel. 0201-28966-0Fax 0201-28966-20E-Mail [email protected]

Hamburger Ring 1D-01665 KLIPPHAUSEN/DresdenTel. 035204-215-11Fax 035204-215-18E-Mail [email protected]

PFEIFER Cables y Equipos de Ekvacion, SLV.Avda. de los Pirineos, 25 – Nave 20San Sebastián de los ReyesES-28703 MADRIDTel. +34-916593185Fax +34-916593139E-Mail [email protected] BARCELONATel. +34-93-3741030Fax +34-93-3741459

S.C. JORDAHL & PFEIFER TEHNICÃ DE ANCORARE S.R.LStr. Malului Nr. 7, et.1RO-550197 SIBIU JUD. SIBIUTel. +40 269 246 098Fax +40 269 246 099E-Mail [email protected]

ISOFER AGHasentalstraße 8CH-8934 KNONAUTel. +41-44-7685555Fax +41-44-7685530 E-Mail [email protected]

JORDAHL & PFEIFER STAVEBNI TECHNIKA S.R.O.Bavorská 856/14CZ-15500 PRAHA 5Tel. +420-272700701Fax +420-272703737E-Mail [email protected]

JORDAHL & PFEIFER TECHNIKA BUDOWLANA SP. Z O.O.ul. Wroc awska 68PL-55-330 KREPICE k/Wroc awiaTel. +48-71-3968264Fax +48-71-3968105E-Mail [email protected]

PFEIFER CABOS DE AÇO E SISTEMAS DE IÇAMENTO LTDA.Rua da Regeneração, 465 21040-170 RIO DE JANEIROTel. +55-21-2560-0673E-Mail [email protected]

PFEIFER GARANT KFT.Gyömröi út 128HU-1103 BUDAPESTTel. +36-1-2601014Fax +36-1-2620927E-Mail [email protected]

JORDAHL&PFEIFER TECHNIKA BUDOWLANAul. Paw yka 17a76-018 IVANO-FRANKIVSK

E-Mail [email protected]

J&P BUILDING SYSTEMS PTE LTD.No. 48 Toh Guan Road East#08-104 Enterprise Hub SG-SINGAPORE 608586Tel. +65-6569-6131Fax +65-6569-5286E-Mail [email protected]

EMIRATES GERMAN BUILDING MATERIALS TRADING (LLC)P. O. Box 18917UAE-DUBAITel. +971-4-2676644Fax +971-4-2676646E-Mail [email protected]

JORDAHL H-BAU FRANCE SARL (siège) 7, rue des Vallières Sud 25220 CHALEZEULE Tél +33-3 81 25 04 65 Fax +33-3 81 25 07 96 E-Mail [email protected]

JORDAHL & PFEIFER BYGGETEKNIK A/SRisgårdevej 66, Risgårde DK-9640 FARSØTel. +45-9863-1900Fax +45-9863-1939E-Mail [email protected]

J&P BUILDING SYSTEMS LTD. Unit 5 Thame FortyJane Morbey RoadGB-THAME, OXON OX9 3RRTel. +44-1844-215200Fax +44-1844-263257E-Mail [email protected]

PFEIFER SEIL- UNDHEBETECHNIK GMBHDr.-Karl-Lenz-Straße 66D-87700 MEMMINGENTelefon +49(0)8331-937-Telefax +49(0)8331-937-342E-Mail Internet www.pfeifer.de

OU

R

LO

CA

TI

ON

S

Our products are sold by:

in Germany

Headquarters

in Poland

in Singapore

in Czechia

in Hungary

in Ukraine

in the UAE

in Spain

in Romania

in the United Kingdom in France

in Denmark

in Russia

in Switzerland

OOO PFEIFERKANATI & PODJÖMNIE TEHNOLOGIIRU-119017 MOSCOW Pyzhevskiy pereulok, h.5, bld.1, office 108Tel. +7-495-363-01-27Fax +7-495-363-01-28E-Mail [email protected]

[email protected]

312

For all other export countries please contact our headquarters in Germany.

Tel. +38067442-85-78 (Eastern Region)Tel. +38067442-85-79 (Western Region)

in Brazil

J&P Sales Department Connecting and Lifting Systems

12.1

2 SA

S/M

MC

2557

41

our mix for your wall connections: pfeifer-fs-box mix for your wall connections: pfeifer-fs-box...

Documents