owner’s manual - asi doors

MANUAL PART #: 17B071

OWNER’S MANUALMODEL 109

High-Speed Rigid Panel Roll-Up Door

ASI DOORS, INC. (800) 558-7068 asidoors.com2

GENERAL INFO

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GENERAL INFORMATION 3-6Safety Practices 3 Warranty Policy 5Crates and Contents 6

109 MANUAL INSTALLATION 7-37 Side Frame Assembly 7Curtain and Drum Assembly 8Operator Set-Up 11 Photo-Eyes & Light Curtains 13Shroud Installation 15Curtain Sound Reduction 20Wiring Layout 22Electrical Start-Up 26Controller Functions 29 Setting Door Limits 33Door Layout 36Warning Labels 37

MAINTENANCE 38-44 Preventative Maintenance 37 Cleaning Procedures 40Troubleshooting 41Error Codes 42

REPLACEMENT PARTS 48-55

Instructions for Ordering 45 Door Identification 46End Caps 47 Barrel and Curtain Assembly 48 Curtain Assembly Options 49 Window Slat Assemblies 50 End Stop Plates 51Bottom Slat Assembly 52Side Frame Assemblies 54Operator Assembly 56Shroud Options 59


Safety Practices

This is a safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury

CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury

CAUTION used without a safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage

NOTE explains general information

DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury

NOTE

GENERAL INFO

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Warning read these safety practices before installing, operating or servicing the SLIDING door Failure to follow these safety practices could result in property damage, death or

serious injury READ AND UNDERSTAND ALL WARNING LABELS AND OPERATING INSTRUCTIONS IN THIS

MANUAL BEFORE OPERATING THE SLIDING DOOR If you do not understand the instructions, ask your supervisor to teach you how to use the SLIDING door

Safety Practices (cont’d)1 Do not operate the door while under the influence of drugs or alchohol

2 Do not use the door if it looks broken or does not seem to work properly Advise your supervisor at once

3 Stay clear of the door when it is moving

4 Keep hands, feet and head clear of the door at all times

5 Do not operate the door with equipment, material or people directly inside door opening

6 Disconnect power before performing any electrical or mechanical service, cleaning or other mainte-nance on the door OSHA requires disconnect to be properly tagged and locked out during all mainte-nance or service of equipment With the power supply disconnected, always verify using a volt meter

7 All electrical troubleshooting or service must be completed by a qualified electrician or service person and must meet all applicable local, state, federal, international and other governing agency codes

8 When it is necessary to service the control box with power on, USE EXTREME CAUTION Do not place fingers or uninsulated tools inside the control box Touching wires or other parts inside the enclosure may cause electrical shock, serious injury or death

9 It is your responsibility to keep all warning labels and instructional literature legible, intact and kept with the door Replacement labels and literature are availale from ASI Doors, Inc or its representatives

10 If you have any questions, contact your supervisor or your local ASI Doors, Inc representative for assistance

11 Train all service and personnel using or near door on intended use(s) and operation of the door

12 Failure to operate the door as intended, as described, or heed any warning may result in equipment damage, property damage, serious bodily injury or death

GENERAL INFO

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Warranty Policy ASI Doors, Inc (herein called “ASI”) warrants solely for the benefit of its customer that each door system manufactured by ASI (each a “Door System”) will be free from defects in material and manufacture for a period of two (2) year from the date of original shipment by ASI The foregoing limited warranty shall not apply to defects which result from improper installation, abuse, misuse, alteration, modification or failure to maintain the Door System in accordance with the ASI Owner’s Manual Periodic lubrication and adjustment of the Door System as described in the ASI Owner’s Manual are the sole responsibility of the customer All claims for defects must be made to ASI within thirty (30) days after the defect is discovered or should, with reasonable care, have been discovered THE FOREGOING LIMITED WARRANTY CONSTITUTES THE EXCLUSIVE WARRANTY OF ASI WITH RESPECT TO THE DOOR SYSTEM ASI EXPRESSLY DISCLAIMS ALL OTHER GUARANTEES OR WARRANTIES—WHETHER EXPRESS, IMPLIED, OR STATUTORY—INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE

If a Door System does not comply with the foregoing limited warranty, and a claim is made by customer within the appropriate time one (1) year for labor and two (2) years for parts, ASI will, at the option of ASI, either repair or replace any defective equipment or parts free of charge, and pay the reasonable labor costs to repair or replace the defective equipment or parts The remedy of repair or replacement shall be the exclusive and sole remedy for any breach of the foregoing limited warranty

ASI SHALL NOT IN ANY EVENT BE LIABLE FOR ANY INCIDENTAL, INDIRECT, SPECIAL, EXEMPLARY OR CONSEQUENTIAL DAMAGES OF ANY KIND, INCLUDING WITHOUT LIMITATION ANY LOST PROFITS, ARISING FROM THE SALE OR USE OF THE DOOR SYSTEM, OR FROM ANY OTHER CAUSE WHATSOEVER, WHETHER THE CLAIM GIVING RISE TO SUCH DAMAGES IS BASED UPON BREACH OF WARRANTY (EXPRESSED OR IMPLIED) BREACH OF CONTRACT, TORT, STRICT LIABILITY OR ANY OTHER THEORY OF LIABILITY, EVEN IF A PARTY HAS BEEN ADVISED OF THE POSSIBILITY THEREOF, AND REGARDLESS OF ANY ADVISE OR REPRESENTATION THAT MAY HAVE BEEN RENDERED BY ASI CONCERNING THE SALE OR USE OF THE DOOR SYSTEM

At ASI’s request, customer shall return to ASI for inspection any Door System for which a warranty claim has been made, F O B ASI’s facility with freight prepaid The customer is responsible for any removal costs

The customer shall comply with the following procedures in filing a warranty claim with ASI:

1 Notify ASI of any and all defects in writing ASI will review the warranty request and issue a Returns Goods Authorization (RGA) form if the defective parts need to be returned to ASI for inspection and verification The RGA form must accompany any materials returned for warranty consideration

2 All replacement parts or equipment will be invoiced to the customer Upon verification by ASI that the Door System is defective, ASI will issue a full credit to customer for the replacement parts or equipment

3 If outside labor is needed to install the replacement parts or equipment, ASI requires a written estimate of the labor charges in advance so ASI may approve the labor charges and issue a purchase order ASI will not accept any labor charges unless previously approved by ASI and accompanied by the ASI purchase order number

4 The ASI extended warranty coverage for hydraulic components does not cover reimbursement of labor charges for the diagnosis or replacement of hydraulic components Warranty reimbursement is limited to credit for replacement parts purchased from ASI

The customer must file a claim with the shipper for any damage and/or losses that may occur during transit

Installation hardware and start up of the Door System equipment is the responsibility of the installation contractor Periodic adjustments and normal maintenance are the responsibility of the customer

GENERAL INFO

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Crates and Contents

GENERAL INFO

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Note because of variances in the construction of walls on which the door will be mounted, fasteners are not

supplied For proper anchoring of the door, we recommend the use of thru-bolts DO NOT remove door

sections from crate until you encounter the step in which they are to be installed

Note Unless specifically called out as “Provided by ASI”, installer is to provide all necessary mounting hardware,

anchors, inserts, hangers, supports and equipment needed to install door in accordance with final shop

drawings and manufacturer’s instructions

NOTE

Upon receipt of the shipment, check that you have received the correct number of pieces as shown (Figure 1) Shipping crate will contain the side frame assembly and top support tube, the curtain and barrel assembly, the loose parts box, the operator assembly, and the control box For your protection, note any damages or shortages on the carrier’s bill of lading before signing the bill for receipt

The installation of this door will require at least a two man crew and a fork lift Select a fork lift with lifting height based upon the height of the door plus a minimum additional two feet

Description Qty

Installation Instructions 1Sales Drawing 1Warning Nameplate Assembly 2Chain Hoist Wall Clip 1Photo-eye Bracket 2Photo-eye, Transmitter 2Photo-eye, Receiver 2Lubricant, Anti-Sieze 1Manual/Auto Ext Cord 10 Meter 1Chain Extension, 2 Meter As ReqCoil Cord 1Misc Hardware Bag 1Roll of Sound Reduction Material 50’

Loose Parts

Figure 1: Crates and Contents


Side Frame Assembly

INSTALLATION

Warning improper installation of anchoring devices, installation into aged or unsound concrete or mounting to a non-plumb wall without proper shimming could result in

premature product wear or product failure. Failure to properly install equipment could result

in property damage, bodily injury or death.

1 Familiarize yourself with the sales drawing included in the parts box and this installation book Where possible, we have shipped parts or sections assembled Some disassembly may be necessary prior to installation

Note check the sales drawing to see if the door operator is right or left hand mounted If the door

operator is left hand mounted, the door operator will be mounted opposite than that in Figure 2

NOTE

2 Open crate with side frames Lay these parts in front of opening

3 Position the left and right side frame assemblies against the wall Secure one side of frame to wall (Figures 2 & 3) Check plumb of this piece, and when plumb, tack or bolt at base Now check width between ends of the Aluminum Side Guides at 3 locations, bottom, center, and top (dimension should be W I C + 1 00”, Figure 3) Check square and adjust if necessary This assembly must be plumb, square and true

SIDE FRAMES

OPERATOR MOUNTS

CHECK WIDTH AT TOP,CENTER, AND BOTTOMSHOULD BE WIC + 1.00"

Figure 2: check plumb, square, and width when mounting side frames to wall

Note check width between ends of aluminum side guides at 3 places: bottom, center, and top of frame

Width measurement should be wic + 1 00”

WIC + 1.00" TO ALUMINUM SIDE GUIDES

ALUMINUM SIDE GUIDES

OPTIONALMASONRY MOUNT CLIPSFOR MASONRY WALLS

MASONRY ANCHORS(SUPPLIED BY OTHERS)

WELD LOCATIONSFOR STRUCTURAL

WALL CONSTRUCTION


Curtain and Drum Assembly

INSTALLATION

WARNING do not lift people with the fork lift, or climb ladders while the operator assembly is being lifted If operator falls during lifting, it could hit ladders and/or people causing serious injury or death Be careful

to keep barrel level after operator is attached to barrel shaft Extra weight of operator will shift center of gravity of entire assembly Support barrel assembly at all times to keep it level If barrel is allowed to tip, the operator could fall off barrel shaft, resulting in property damage or personal injury Secure the

operator before lifting so it cannot slide off of barrel shaft Make sure load is properly centered and level before lifting DO NOT stand beneath operator while hoisting Failure to do so could result in property

damage, bodily injury or death

1 Note positions of drive shaft components as shown in the following figures Right hand drive is shown For left hand drives, component locations will be opposite of locations shown

2 Note: you may install operator before or after curtain / drum assembly is mounted

3 If mounting operator before mounting curtain / drum assembly to side frames, use a hoist and sling to raise the curtain/drum assembly up and insert drive mount bracket and drive motor on shaft of curtain / drum assembly Drive mount bracket must be removed from drive side face frame Note the orientation of the drive mount bracket

4 The curtain/drum should be hoisted with slings (figure 7) or with a fork lift Protect the curtain and electric edge from damage using shielding or packing between curtain and forks while lifting or carrying

5 Slowly rotate either drive shaft or operator until the key aligns with operator key way, then slide together so key way is fully engaged Leave enough key length on shaft and shaft key to mount encoder drive sprocket

6 Retrieve encoder drive sprocket, encoder chain, and encoder chain connecting link from loose parts box

7 Slide the encoder drive sprocket onto the shaft and align with small sprocket on encoder, mounted on operator assembly Tighten down set screw in drive sprocket onto shaft key

Figure 4: Parts for mounting Operator

Figure 6: Encoder ComponentsFigure 5: Drive Component Detail

Drive Mount Bracket

Shaft Key

Operator Assembly

Pillow Block

Shaft

Encoder Drive

Sprocket

Encoder Assembly

Encoder Chain

Encoder Chain

Connecting Link

Chain Connecting

Link

Pillow Block

Drive Mount Bracket

Encoder Sprockets &

Chain

Operator Assembly

Installing Operator and Encoder:


Curtain and Drum Assembly Continued

INSTALLATION

Figure 7: Using Sling To Lift Curtain/Drum Assembly

Figure 8: Adjustment For Chain Tension

Adjusting Bolt

Encoder Assembly

Idler side Face Frame

Pillow Block

Curtain & Drum Assembly

Pillow Block

Shim

Operator & Mounting Bracket Assembly

Drive Mount Bracket

Drive side Face Frame

Bearing Mount Assembly

Drive side Mount

Idler side Mount

Figure 9: Mounting Operator and Curtain/Drum

8 Wrap encoder chain around both sprockets Use encoder chain connecting link to connect chain ends together and push connecting link clip onto ends of encoder chain connecting link to connect chain (Figure 6)

9 Take up slack on chain by loosening lower bolt on encoder assembly and pulling encoder to remove chain slack Re-tighten lower bolt on encoder assembly (Figure 8)

10 Prepare to lift combined curtain/drum and operator assembly up onto the side frames

11 Before lifting the curtain/drum and operator assembly, loosen but do not remove the set screws on idler end pillow block bearing only to per-mit alignment to side frames when assembly is in position (Figure 9)

12 Remove the two 1/2” nuts, lock washers and flat washers from the studs at the top of each side frame (Figure 11) (Nuts and washers are shipped with frame, not in loose parts box ) Drive mount bracket must be on operator side, and shim on idler side and positioned as shown

13 Lift and position curtain/drum/operator assembly on side frames


Curtain and Drum Assembly Continued

INSTALLATION

14 Replace 1/2” nuts, lock washers and flat washers on the studs through pillow block bearings and tighten (Figure 9 & 11)

15 Remove take-up frame locking hardware to allow for drum positioning

16 Adjust barrel centerline position according to correct door height per figure 10 (this dimension is from the back surface of the steel mounting angle, not wall surface)

17 Re-attach take-up frame locking hardware removed in step # 15

18 Tighten set screws loosened in step # 11 (Page 9, Figure 9)

19 Center the curtain to fit evenly into the side frame rails The curtain should not contact the side plates (Figure 12)

20 Align the mounting bracket between the side frame gussets and slide the operator until the holes in the gussets and mounting brackets line up

Opening Height (Feet)

Barrel Centerline “X” Dim (Inches)

6-7 9-1/2

8-9 10

10-11 10-1/2

12-13 10-3/4

14-15 11-3/4

16-17 11-3/4

18-19 12

20-21 12-3/8

22 12-5/8

Figure 10: Barrel Centerline Location.

Figure 12: Curtain Alignment

Figure 11: Drum Position

Figure 13: Mounting of Operator

0° - 5°BACK ANGLE

ENTERINGSIDE FRAME

RAILS

ROTATETO MOVEBARRELIN OR OUT

1/2" NUTS,LOCK WASHERS,AND FLAT WASHERS

SEE CHART - "X" DIMENSION

Take-up Frame Locking Hardware


Operator Setup

INSTALLATION

1 Secure the operator to the mount on the side frame using the hardware supplied (See Figure 13)

2 Mount the chain lock bracket (packed in hardware bag in loose parts box) to the wall so that the slotted opening on the bracket is positioned as shown in Figure 14 & 16

Warning improper installation of anchoring devices, installation into aged or unsound

concrete or mounting to a non-plumb wall with-out proper shimming could result in premature product wear or product failure. Failure to prop-

erly install equipment could result in property damage,bodily injury or death.

3 To allow switching of manual operation of door from ground level, manual operation cord extensions need to be installed (found in loose parts box) see Figure 14.

4 Retrieve (1) cable clamp and (1) 1/4”-20 x .875” machine screw from loose parts box. Install cable clamp in threaded hole in outside face of Side Frame, and route coil cord through clamp so cord does not interfere with door operation. Use threaded hole closest to center of opening height as shown.

MANUAL OPERATION CHAIN

CHAIN LOCK BRACKET

AUTOMATIC OPERATION ENGAGE/ DISENGAGE CORDS

OPERATOR

48"MOUNTING

HEIGHTRECOMMENDED

SIDEFRAME

Figure 14: Bracket Mounting

Figure 15: Manual Operation Pull Cords

Figure 16: Chain Lock Bracket # 13B1773NN


CURTAINATTACHMENT

SCREWS END STOP PLATE INSTALLED ON IDLER SIDE FRAME ONLY

Operator Setup Continued

INSTALLATION

1 Remove the stop plate from the top end of the idler side side frame and set aside (Figure 17)

2 To release door from the automatic operation mode pull on the red handle (1) from the engage/disengage mechanism (see Figure 15)

3 Move the door up and down by pulling on the manual chain fall (2) Chain should be held at all times while in the manual mode

4 To return to the automatic operation mode pull on the green handle (3) from the engage/ disengage mechanism

5 Reattach the stop plate and adjust vertical position as needed

End Stop Plate Installation

CURTAIN ALIGNMENT: MANUALLY lower the curtain EXACTLY HALFWAY DOWN the opening (half closed) Check alignment of the curtain between the side frames Curtain should be equal on both sides within the track If not, manually lower the door to the completely closed position

The entire curtain can be moved sideways on the drum by slightly loosening the flat head socket screws on the barrel Using a pry bar, gently slide the top slat into the proper position and retighten the socket head screws (Figure 19) Return curtain to halfway position

Note the stop plate is used as a safety stop only!To avoid damage to the curtain, the stop plate must

not contact the curtain during normal operation Check to ensure that the stop plate is positioned

to make contact with the top of the reversing edge retainer rail only

NOTE

Figure 18: Curtain Alignment

Figure 17: Mounting of Stop Plate Figure 19: Curtain Attachment

Adjust Vertical Position


Photo-Eyes & Light Curtains

INSTALLATION

1 Photoeye / light curtain options are:• (1) Set of internally mounted photoeyes, and (1)

set of externally mounted photoeyes • (1) Set of light curtains • (1) Set of photoeyes, and (1) set of light curtains

Other combinations are available on request 2 The first two sets of photo-eyes/light curtains

should be mounted with the receivers being mounted nearest the control panel Mount the first set of transmitters & receivers using the supplied hardware (Figure 20) Mount the second set of transmitters & receivers to the existing side frames using supplied hardware

3 If any additional sets of photo-eyes are provided they should be mounted with transmitter and receiver locations mounted opposite the 1st 2 sets to minimize crosstalk The receivers on these sets will be provided with longer cables

4 Run cabling from all photo-eyes and light curtains up from side frames and over to the asi control panel

5 Make the electrical connections as shown on the electric schematic supplied with the door

6 Loosen the screws on the photo-eye transmit-ter and receiver brackets (Figure 21) Adjust the photo-eye transmitter until it is aligned with the receiver Tighten screws

CAUTION run conduit and cables into the bottom or side of the control box only! Drilling through the top of the control box enclosure

will void the warranty.

Warning improper installation of anchoring devices, installation into aged or unsound concrete or mounting to a non-plumb wall without proper shimming could result in

premature product wear or product failure. Failure to properly install equipment could result

in property damage, bodily injury or death.

DOOR WIC

WALL WALL

DOOR SLAT

LIGHT CURTAIN (OPTION).RECIEVER INSIDE FACE

FRAME COVER

FACE FRAME COVER

INTERNAL PHOTOEYE(OPTION). RECIEVER

INTERNAL PHOTOEYE(OPTION). TRANSMITTER

SIDE FRAMESIDE FRAME

LIGHT CURTAIN (OPTION).TRANSMITER INSIDE FACEFRAME COVER

EXTERNAL PHOTOEYE(OPTION). RECIEVER

EXTERNAL PHOTOEYE(OPTION). TRANSMITTER

Figure 20: Light Curtain & Photo-Eye Transmitter/Receiver Placement


Photo-Eyes & Light Curtains Continued

INSTALLATION

7 A status indicating light will be lit on the amplifier when the transmitter and receiver are aligned

8 While operating the door to close, interrupt the beam for each set of photo-eye and light curtain sensors The door should stop and reverse it’s direction to fully open Repeat the alignment procedure described above for each set of photo-eyes until the desired door operation is achieved

9 Test this operation daily If the photo-eye sensors do not function as described in step 5, take door out of service until repairs are made

Externally Mounted PhotoeyeInternally

Mounted Light Bar

Internally Mounted Photoeyes

Figure 21: Light Curtain & Photo-Eye Transmitter/Receiver Detail

Figure 22: Mounting Photoeyes & Light Curtains


Shroud Installation

INSTALLATION

NOTE shroud supports are common to any shroud install Installing any barrel, idler, or drive shroud requires installing rh and/or lh shroud supports Installing a barrel & idler shroud requires both RH & LH

supports Installing a drive only shroud requires only (1) RH or (1) LH shroud support depending on which side drive is on Refer to installation steps below for the shroud installation specific to your door

NOTE

NOTE gear motor or other parts are hidden in some views for clarity

Install RH & LH Shroud Supports:1 With both Side Frame assemblies, and barrel /

curtain assembly installed, locate RH and/or LH Shroud Support assemblies, depending on your specific shroud installation

2 Position shroud support as shown in figure 23 Lower tab of shroud mounting plate attaches to inside surface of RH barrel mount plate, and outer surface of RH side frame mounting angle

3 Using provided 5/16-18 UNC x 3/4 mounting hardware, attach shroud support using mounting holes in barrel mount plate and side frame mounting angle as shown Keep top of shroud support level when tightening hardware

4 When installing all shroud support components, snug up hardware but do not fully tighten until all shroud components are mounted

5 Process for RH & LH shroud supports is the same but on opposite sides

Barrel Shroud Install:Install Upper Spreader Weldment:

1 Locate upper spreader weldment Upper spreader weldment spans the distance between side frame assemblies and mounts to studs protruding from the top of RH & LH side frame mounting angles (Figure #24)

2 Position upper spreader weldment on studs on Rh & LH side frame mounting angles and add 1/2-13 UNC nuts and washers to attach upper spreader weldment to side frame mounting angles

3 Extra holes are provided in upper spreader weldment to lag into wall Add fasteners appropriate for wall (not provided) at each hole provided

Figure 23: Views Showing Mounting Of RH / LH Shroud Supports

Figure 24: Mounting Upper Spreader Weldment


Shroud Installation Continued

INSTALLATION

Install lower spreader assembly:1 Locate lower spreader assembly

Lower spreader assembly spans the distance between side frame assemblies and mounts to the barrel mounts at the front of RH & LH side frames (Figure #25)

2 Align (2) holes in each end of the lower spreader assembly with the corresponding holes in each barrel mount

3 Use 1/2-13 UNC screws, washers and nuts (provided) to attach the lower spreader assembly in these (4) holes

Figure 25: Mounting Lower Spreader Bar Assembly

Install Shroud Splice Bracket(s):1 Locate shroud splice bracket(s)

Depending on the width of the opening, there will be either 1 or 2 shroud splice brackets Shroud splice bracket(s) mount between the upper spreader weldment and the lower spreader assembly These brackets will be at the junction of the shroud skins and the ends of the skins will be screwed into them

2 Align (2) holes in the bottom end of the shroud splice bracket with the (2) holes in the lower spreader assembly, and the top end of the shroud splice bracket with the (2) holes in the upper spreader weldment as shown in Figure #26

3 Use 5/16-18 UNC x 5/8 screws (provided) to attach each shroud splice bracket in these (4) holes

Figure 26: Mounting Shroud Splice Brackets


Install Shroud Skins:1 Locate shroud skins Shroud skins will be screwed into the mounting holes in the RH & LH shroud support

assemblies, and the shroud splice bracket(s) 2 Before mounting the skins, spot check the distance between the mounting holes in the skins, and the distance

between holes in the RH & LH shroud support assemblies, and the shroud splice bracket(s) These distances should match Make any adjustments needed to the positions of all the shroud support components

3 Mounting the shroud skins will cover up most of the mounting screws in the shroud support components, so when you verify that all the parts are correctly positioned, tighten all mounting screws added in the previous steps

4 Depending on the width of the opening, there will be either 2 or 3 shroud skins Mount shroud skins between the RH & LH shroud support assemblies and the shroud splice bracket(s) (Figure #27)

5 Using 1/4-20 x 375 Screws (provided), add a fastener to each hole in shroud and attach to brackets Fasteners should only be finger tight until all skins are in place and aligned

6 Tighten all 1/4-20 x 375 Screws holding skins in place


INSTALLATION

Figure 27: Mounting Shroud Skins

Install Idler Shroud:1 Locate idler shroud assembly Idler shroud slides onto

the rh or lh shroud support assembly at the end of the barrel shroud

2 Lift idler shroud assembly into position Top surface of shroud wrapper should slide on top of shroud support, and bottom vertical flange of the idler shroud bottom plate will slide up against the barrel mount on the side frame (Figure #28 & #29)

3 Add (3) 1/4-20 x 375, Whiz lock hex head screws in the (3) holes shroud wrapper and into the shroud support

4 Add (2) 1/4-20 x 375, Whiz lock hex head screws through the (2) holes in the barrel mount and into the idler shroud bottom plate

Figure 29: Mount Idler Shroud to Barrel Mount

Figure 28: Mounting Idler Shroud



INSTALLATION

Open & Closed Drive Shrouds:Install Shroud Supports:If not already installed, install Shroud Support on drive side as required in instructions above

Install Drive Side Shroud Support Bracket:1 Locate drive side shroud support bracket This

bracket gets installed on drive side side frame barrel mount plate, just underneath the cover on the gearmotor

2 There are 2 holes on the side frame barrel mount plate, and 3 holes in the drive side shroud support bracket

3 The drive side shroud support bracket can be used for either rh or lh drives, and only uses the 2 holes furthest from the wall side when mounting Line up the 2 outside holes in the drive side shroud support bracket with the 2 mounting holes in the side frame barrel mount plate as shown in Figure #30

4 Use (2) 5/16” x 3/4”Whiz lock screws in these (2) mounting holes to mount the drive side shroud support bracket

Figure 30: Mounting Drive Side Shroud Support Bracket

Installing Closed Drive Shroud:Install Inner Drive Cover:

1 Locate inner drive cover plate This plate gets installed in the lowest 2 holes on the drive side side frame barrel mount plate

2 Use (2) 5/16” x 3/4” Whiz lock screws in these (2) mounting holes to mount the inner drive cover plate as shown in Figure #31

Install closed drive shroud assembly:1 Locate closed drive shroud assembly This shroud

assembly has a hinged access door on the bottom There is a cutout in the shroud next to the end of the bracket with a rectangular hole plug You can remove this hole plug to help align the holes in the shroud support bracket with the mating holes in the shroud Replace the hole plug after assembly You could also reach through the open access door while you are positioning the shroud assembly to position the bracket to the shroud

2 Lift shroud assembly into position Top surface of shroud wrapper should slide on top of shroud support, and bottom flange of bottom cover should slide under bottom flange of inner drive cover (Figure #33) Add 1/4-20 x 375, Whiz lock hex head screws in several holes on both flanges finger tight.

Figure 32: Closed Drive Shroud Inner Cover Plate In Position

Figure 31: Mounting Closed Drive Shroud Inner Cover Plate



INSTALLATION

3 Align (2) holes in the end of the drive side shroud support bracket with the mating holes in the shroud Add 1/4-20 X 375, Whiz lock hex head screws in these holes to attach shroud support bracket to shroud

4 Add 1/4-20 X 375, Whiz lock hex head screws to the remaining holes in the shroud

Installing Open Drive Shroud:

Figure 33: Mounting Closed Drive Shroud Assembly

Install Bottom Plate Assembly:1 Locate bottom drive plate assembly This plate

gets installed in the lowest 2 holes on the drive side side frame barrel mount plate

2 Use (2) 5/16” x 3/4” Whiz lock screws in these (2) mounting holes to mount the bottom drive plate assembly as shown in Figure #34

Install Open Drive Shroud Assembly:1 Locate open drive shroud assembly This

assembly is the shroud wrapper and the shroud cover plate bolted together and mounts on top of the bottom drive plate assembly

2 Lift shroud assembly into position Top surface of shroud wrapper should slide on top of shroud support, and bottom flanges of shroud assembly rest on top of flanges in bottom drive plate (Figure #35) Add 1/4-20 x 375, Whiz lock hex head screws in several holes on bottom flanges finger tight

3 Align (2) holes in the end of the drive side shroud support bracket with the mating holes in the shroud Add 1/4-20 x 375, Whiz lock hex head screws in these holes to attach shroud support bracket to shroud

4 Add 1/4-20 x 375, Whiz lock hex head screws to the remaining holes in the shroud

Figure 34: Mounting Open Drive Shroud Bottom Plate

Figure 35: Mounting Open Drive Shroud Assembly


Curtain Sound Reduction

INSTALLATION

APPR

OXI

MAT

ELY

HEI

GH

T I

N

CLE

AR

+ 8

"

APPROX 18"-24"BETWEEN

WINDOW PUNCHES

APPROX CENTER OF DOORBETWEEN WINDOW PUNCHES

WIC LESS THAN OR EQUAL TO 16' 0"

8"

APPR

OX

ABO

VE

OPE

NIN

GH

EIG

HT


WINDOW PUNCHES

Installation On Doors Having A Wic Of 16 Ft. Or Less:.• Installation must be done when door is in the closed position • Cut strips into 3 equal strip lengths (approx HIC + 8”) • Mark a vertical chalk line, approx 18” -24” From each edge of the door If the door is equipped with punched

windows, locate line between windows • Mark another vertical chalk line, in the approx Center of the door If the door is equipped with punched

windows, locate line between windows • Start from the bottom and attach material to curtain


Curtain Sound Reduction Continued

INSTALLATION

APPR

OXI

MAT

ELY

HEI

GH

T IN

CLE

AR +

8"

APPROX 13 DOOR (WIC)

BETWEEN WINDOW PUNCHES

WIC GREATER THAN 16' 0"

8" A

PPR

OX

ABO

VE O

PEN

ING

HEI

GH

T


WINDOW PUNCHESAPPROX 1

3 DOOR (WIC)BETWEEN WINDOW PUNCHES


WINDOW PUNCHES

Figure 37: Sound Reduction, WIC> 16”

Installation on Doors having a WIC greater than 16 Ft..• Installation must be done when door is in the closed position • Cut strips into 4 equal strip lengths (approx HIC + 8”) • Mark a vertical chalk line, approx 18” -24” From each edge of the door If the door is equipped with punched

windows, locate line between windows • Mark a vertical chalk line, approx 1/3 The door width from each edge of the door If the door is equipped with

punched windows, locate line between windows • Start from the bottom and attach material to curtain


Wiring Layout

INSTALLATION

Figures 38 - 40 show a general wiring layout for power and signal wire routing to the 109 door, between the door motor and encoder, light curtains or photoeyes, the control box, and incoming power

NOTE all wiring and connections are detailed on and must conform to, the Electrical Schematic drawing that was shipped with your 109 Door The Electrical Schematic drawing is specific to your door and any

options chosen for your application

NOTE

Figure 38: 109 Electrical Routing Detail


Wiring Layout Continued

INSTALLATION

Figure 39: 109 Electrical Routing Detail, Side View

Figure 40: 109 Electrical Routing, Motor Connections Detail



INSTALLATION

Warning control box contains HIGH VOLTAGE! The following procedures should be performed by

qualified electrical personnel only Wiring must meet all local, state, federal and international, or other governing agency codes Failure to do so

could result in serious injury or death

1 Motor wires should be marked T1, T2, T3, T4, T5, and ground (Figure 40) (Note: there will be one spare black wire - not used)

2 Run the multi-conductor control cable between the control box and the wire junction fitting located near the motor (Figure 41)

3 From a fused disconnect, route power supply wires to control box and connect to terminal blocks “L1”, “L2”, “L3” (Figures 41 & 42) Also attach a ground to control box terminal (See enclosed schematic for terminations – located in the control box)

4 The asi supplied cable should be routed from the control box to the motor box These wires are already terminated inside the motor, in the cable provided

CAUTION run conduit and cables into the bottom or side of the Control Box only! Drilling through

the top of the Control Box enclosure will void the warranty

Warning 208V power requires the use of a boost box to convert the voltage from 208V to 230V

Figure 42: Wiring to the Door

Figure 41: ASI Control Panel Terminal Contacts



INSTALLATION

1 All connections should be made per the schematic All wiring connections from harness MUST be terminated in control box

2 ELECTRIC REVERSING EDGE: One end of the cord should be connected to the junction fitting per Figure 43 The other end must be wire nutted inside the junction box located on the bottom of the door

NOTE if using induction loop system, all loops should be in series

NOTE

Figure 43: Reversing Edge Connections


Electrical Start-Up

INSTALLATION

Item DescriptionOPEN button Opens door when pressed STOP button Stops door when pressed CLOSE button Closes door when pressed

Power Disconnect HandleApplies/removes AC input power when rotated 90° Vertical position (shown): Power applied horizontal position: Power disconnected

Locks Two locks help prevent unauthorized access to the controller

Display

Organic LED (OLED) display that provides the primary user interface

Display is visible through the enclosure door Provides controller and door status indications during normal operation Provides programming and setup menus, and provides error indications

Table 01 - Control Box Descriptions Table

Figure 44: Control Enclosure Detail

OPEN Button

STOP Button

CLOSE Button

Power Disconnect

Display (visible through window

in enclosure)

Wall-Mounted Enclosure


Electrical Start Up Continued

INSTALLATION

Display

Encoder Connection

Menu / Enter Button

Control Output Power Terminal Block

Motor Connection

Braking Resistor Connection

Input Power Connections (Mains)

Wiring Guide

Exterior Button Connector

Up Button

Down Button

Standard Inputs

Configurable Inputs Terminal Block

Output Relay Terminal Block

RS 485 COMTerminal Block

Figure 45: Controller Features


Electrical Start Up Continued

INSTALLATION

Item Description

Menu/Enter button

Press once to enter a menu or confirm a selection during pro-gramming Press and hold to exit the current menu or cancel a programming selection

UP ▲ button

During programming and setup, press to navigate through menus or to jog the door in the open direction in certain menus While on an IDLE screen, press to enter EXPRESS menu

Exterior Button ConnectorConnects the ribbon cable from the OPEN/STOP/ CLOSE switches on the enclosure door to the DGII

DOWN ▼ button

During programming and setup, press to navigate through menus or to jog the door in the closed direction in certain menus

Motor ConnectionsTerminal blocks for connecting the motor are located on the bottom of the controller

Braking Resistor ConnectionThe braking resistor is supplied in the enclosure, pre-wired behind the subpanel

Table 02 - Controller Feature Descriptions Table

Warning Control box contains HIGH VOLTAGE! The following procedures should be performed by qualified electrical personnel only Wiring must meet all local, state, federal and international, or other governing

agency codes Failure to do so could result in serious injury or death


Controller Functions

INSTALLATION

Controller Power-up

After all connections are made, apply power to the controller by setting the power disconnect on the enclosure door to the on position (rotate handle 90° clockwise so that handle is in the vertical position)

The controller powers up when ac power is applied Confirm that the following start-up screens are displayed when the controller is powered up Screens are shown for 3 seconds each Button presses or other inputs are ignored during start-up screen display This screen sequence takes place whenever the controller is powered on

• Controller size screen indicates the output capacity of the controller • Serial number screen displays the device’s unique serial number • Software version screen displays the installed software version • Wireless state screen indicates if on-board wireless initialized successfully• Controller registration screen indicates if the controller has been registered • Current profile screen displays the currently-selected door profile • Company logo screen

When the power-on sequence is complete, the idle screen is displayed If there is a problem with a connection or with the controller, an error code may be displayed

NOTE refer to electrical schematics for wiring connections.

NOTE

Using the Menus• To enter any menu or selected submenu, briefly press the menu/enter button • Use the ▲ and ▼ buttons to scroll through menu options The current selection is highlighted in black with

light text • To exit any menu, press and hold the menu/enter button

Entering a PasscodeSome menus may require a 3-digit passcode to gain access This helps prevent unauthorized personnel from changing the controller settings

The code request screen shown at left appears when a menu is protected by an access code Use the ▲ and ▼ buttons to enter the code, then press the menu/enter button to

accept the code


INSTALLATION

Controller Functions Continued

1 User Level2 Tech Support Level 13 Tech Support Level 24 OEM Level

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

4

4

2

2

2

2

2

2

2

2

2

2

1

1/2

4

4

4

4

3

3

2

2

2

Figure 46: Menu Structure

Menu Structure

1/2

1

NOTE the table at the right refers to the numbers by each menu item Different menu items have different levels of security, and higher level items require a higher level password to access

NOTE

Figure 58 is a diagram showing the Controller menu structure The key presses to navigate through the main menus are also shown (Menu/Enter, ▲ and ▼ ) To exit any menu, press and hold the Menu/Enter button



INSTALLATION

The express menu, allowing rapid programming, is available from the idle screen by pressing the ▲ button The express menu provides options to the user to quickly access certain door parameters and view of internal controller parameters for troubleshooting Press the ▼ button to scroll down through the express menu Press and hold the menu/enter button to exit the express menu when finished

Display readoutThe following options are available for the controller display The options other than normal are intended for use as troubleshooting aids only The display should always be set to normal when the door is in use

Use the ▼ button to highlight an option, then press the menu/enter button to select it

Normal: select to return the display to the normal idle screen display after troubleshooting is complete

Motor Current: displays the motor current when selected This is useful for performing troubleshooting and is not intended for use as the normal operational display

DC Link: displays the internal dc voltage when selected This is useful for performing troubleshooting and is not intended for use as the normal operational display

Position: displays the door’s current position

Measured Frequency: displays the measured frequency from the motor in Hz This value correlates to the speed of the motor

Output Frequency: displays the current frequency being applied to the motor This value correlates to the speed of the motor

Auto Close TimerThe time period after which the door will close automatically after an auto input has been activated and released, in seconds and tenths of seconds To edit the time interval, use the ▲ and ▼ buttons to select the desired value, then press the menu/enter button to store it The message stored is briefly displayed, then the screen returns to the express menu

Setting the value to zero disables the auto close timer

Manual Close TimerThe time period, in seconds and tenths of seconds, after which the door will close automatically, after a manual input has been activated and released To edit the time interval, use the ▲ and ▼ buttons to select the desired value, then press the menu/enter button to store it The message stored is briefly displayed, then the screen returns to the express menu

Setting the value to zero disables the manual close timer

Express Menu



INSTALLATION

DTO TimerDelay-to-open time period, in seconds and tenths of seconds After an open input is activated, the controller will delay the opening of the door by the set amount To edit the time interval, use the ▲ and ▼ buttons to select the desired time, then press menu/enter button to store it The message stored is briefly displayed, then the screen returns to the express menu

DTC TimerDelay-to-close time period, in seconds and tenths of seconds After a close input is activated, the controller will delay the closing of the door by the set amount To edit the time interval, use the ▲ and ▼ buttons to select the desired time, then press the menu/enter button to store the value The message stored is briefly displayed, then the screen returns to the express menu

Open AlarmUse this timer, along with an output whose function has been set to open alarm, to signal if a door has been left open for too long

Open alarm timer, in seconds and tenths of seconds To edit the time interval, use the ▲ and ▼ buttons to select the desired value, then press the menu/enter button to store it The message stored is briefly displayed, then the screen returns to the express menu

Setting this value to zero disables the open alarm

Run TimerRun timer value, in seconds The run timer is a safety feature that stops door movement if the controller detects that the door is still in motion after the run timer period elapses Set the run timer to a value of 1 to 4 seconds longer than the time required to open or close the door, whichever is greater The run timer starts every time the door moves If the door does not stop moving before the run timer expires, the dgii® stops the door

To edit the time interval, use the ▲ and ▼ buttons to select the desired value, then press the menu/enter button to store it The message stored is briefly displayed, then the screen returns to the express menu

Emergency JOGProvides the ability to jog the door using the ▲ and ▼ buttons Any connected safety inputs are ignored to allow unrestricted door movement

Caution any connected safety devices are ignored to allow unrestricted door movement


Setting Door Limits

INSTALLATION

Warning keep doorway clear during calibration mode rapid moving door could cause serious injury or death Follow instructions for proper manual operation failure to heed these warnings could result in

equipment and/or property damage, bodily injury or death

NOTE this door is equipped with an encoder system to monitor door position Before the door can be put into operation the door limits MUST be set This process involves jogging the door to the respective

door positions and setting the limits

NOTE

Manual Auto Engage Switch

Manual Hand Chain Operation

Operator Motor

Figure 47: Operator Assembly and Components


Setting Door Limits Continued

INSTALLATION

Door limit Set-up (E17 SET LIMIT)

1 Manually move door approx 24” from either end position

2 Press the Menu/Enter button 3 Using the up & down arrows go to LIMIT SET-UP

screen 4 Press the Menu/Enter button 5 If prompted for password use 777 and press

Menu/Enter button 6 Go to QUICK SETUP and press Menu/Enter

button 7 Follow controller instructions on display screen

a Using the UP & DOWN buttons jog door to approx center position (door could be phased wrong, if so use opposite button to move door to center position, DO NOT re-phase motor b Press Menu/Enter c Controller now needs to check motor phasing Press and hold the up button The door will move approx 18” in a direction and stop automatically d Confirm door direction i Press the UP button if door went up ii Press the DOWN button if the door went down e Door is now ready to set the open limit Using the UP & DOWN buttons jog door to the desired open limit f Press Menu/Enter to complete open setting g Door is now ready to set the close limit Using the UP & DOWN buttons jog door to the desired close limit h Press Menu/Enter to complete close setting

8 Limit setup is now complete The controller should return back to the main menu, if not press and HOLD the Menu/Enter button until on the main screen

9 Test door operation If additional limit adjustmentsare needed see instructions for minor limit adjustments

Minor Door Limit Adjustments

1 Press Menu/Enter 2 Using the up & down arrows go to LIMIT SET-UP

screen 3 Press the Menu/Enter button 4 If prompted for password use 777 and press

Menu/Enter button 5 Go to ONLY the OPEN or CLOSE position and press

Menu/Enter 6 Adjust position and press Menu/Enter 7 Repeat as needed for either position 8 When complete the controller must be returned

back to the main screen Press and HOLD the Menu/Enter button until on the main screen

Menu/Enter Button

Up/Down Buttons

Keypad Display Screen


Setting Door Limits Continued

INSTALLATION

Test Reversing Edge:1 Test the reversing edge while door is closing to assure proper functioning (Figure 50) It should reverse on con-

tact 2 Close the door fully 3 Install the brush seal to the top of the

lintel as shown in (Figure 51) so that the seal contacts the curtain all the way across the opening This blocks outside air from entering

Figure 50: Testing the Reversing Edge

Figure 51: Brush Installation and Roller Position


Door Layout Drawing

INSTALLATION

MOTOR DATA

VOLT/PHASE

3.25 HP (2.5 KW)

208/3

460/3230/3

16 AMPS12.5 AMPS 7.5 AMPSFLA

FLOOR LINE

ENCODER

CUTOUT FORCHAIN HOIST

ENCODER &CONTROL CABLESSUPPLIED ATLENGTH = HIC + 2'

REMOTE MOUNTCONTROL PANEL

HIGH VOLTAGEWIRING (16FT LONG)

FUSEDDISCONNECT( NOT BY ASI )

WIRING TOPHOTOEYES ORLIGHT CURTAINSIN SIDE FRAMES

48"(SUGGESTED)

6" (SUGGESTED)

24"(REF)

HE

IGH

T IN

CLE

AR

(HIC

) =

65"

BUILD WIDTH IN CLEAR (WIC) =

OVER SHROUDING: WIC + 30 1/2" =

OVERALL WIDTH: WIC + 29 1/2" = 11 1/4

1" S

HR

OU

DR

EMO

VAL

CLE

ARAN

CE

19 1/4

SID

EFR

AME

(HIC

+ 2

3") (

DO

OR

HIC

<=

10')

(HIC

+ 2

5") (

DO

OR

HIC

> 1

0' <

= 14

') =

(HIC

+ 2

7") (

DO

OR

HIC

> 1

4')

MASONRY MOUNTWINDLOCK SIDE FRAME,

WIC

WIC + 1.00

SIDE GUIDE)(SIDE GUIDE TO

41 16

"

413 1663 16

"

14

WALLCLIP

734

514

14

112

WIC 514

WINDLOCK SIDE FRAME,STEEL MOUNT

SIDE GUIDE)(SIDE GUIDE TO

WIC + 1.00

41 16

"

413 16"

63 16

"

NOTE drawing shown depicts general dimensions and specifications for a standard right hand drive door See drawing supplied with your door for dimensions and specifications specific to your installation

NOTE

Figure 52: Door Layout Drawing


Warning Labels

Check all warnings weekly Door may unexpectedly close Failure to mount and maintain all warning labels and instructional literature could result in death or serious injury

1. Inspect warning labels (# 17A243) on face frame covers (Figure 61) Mount warning labels provided on other side of the wall opposite the side covers (Figure 62) The bottom of the warning label should be approximately 60” from the floor

Figure 54: Warning Label Installation, Face Frames

Figure 53: Warning Label Installation, Wall Mount

INSTALLATION


INSTALLATION

Pair Transmitter & Controller

1 Remove the wireless transmitter from the bottom bar assembly on the curtain (figure # 63) The back side of the transmitter has a button used in the pairing procedure

2 Press and hold button on transmitter for 15 seconds, until status light on transmitter turns solid, then release button

3 On the controller, press “menu”4 Scroll to “system config”5 Press “enter”6 Ender code “777”7 Press “enter”8 Scroll to “options”9 Press “enter”10 Select “seywave host”11 Press “enter”12 Scroll to “clear all”13 Press “enter”14 Press up button to “reset seywave”15 Select “pairing” on controller, press “enter”, and with-

in 10 seconds, press the button on the transmitter 16 If the pairing is successful, the controller will beep 17 Select the “press and hold” button to exit 18 Replace the wireless transmitter on the bottom bar

assembly It is recommended that you mount it with the button against the bottom bar to prevent accidental un-pairing

The wireless transmitter and the controller are “paired’ together at the factory They need to be paired in order for the reversing edge to function correctly If they ever become “un-paired” or if the wireless transmitter is replaced, perform the following steps to “pair” the wireless transmitter to the controller

Figure 64: Wireless Transmitter Detail

WirelessTransmitter

(23B154)

“Pairing” button on Transmitter

Figure 65: Controller Detail

Figure 63: Remove Wireless Transmitter


Preventative Maintenance

WARNING remove power at the fused disconnect during ALL electrical or mechanical service Disconnect MUST be properly locked out during maintenance or service of equipment Failure

to do so many results in death or serious injury

NOTE for monthly and quarterly inspections, record the date of inspection and the cycle count The cycle counter is located in the control box Recording daily inspections is usuall not necessary

NOTE

Daily Monthly Quarterly

Curtain Inspection

Test Door Operation

Inspect All Activation Devices

Test Reversing Edge and Photoeyes

Inspect Re-Introduction System

Inspect Side Guides

Inspect Cabling

Inspect all Mounting Hardware

Inspect Operator Assembly

Inspect Electrical Control Box

Door Lubrication and Cleaning

Inspect Bearings

Daily

1. VISUAL DAMAGE INSPECTION: Visually inspect the door for any damage that may be present Example: evidence of side frame impact, damaged bottom bar assembly, damaged intermediate slats or broken windows

2. TEST DOOR OPERATION: Run the door several cycles to see if the door is operating properly Check to see that door is operating smoothly with no binding or unusual noises Make the necessary adjustments if the door is not operating correctly Do not leave the door in operation if a problem exists

3. INSPECT ALL ACTIVATION DEVICES: Inspect all activation devices to insure proper actuation of the door Make the necessary adjustments if the door is not operating correctly If activation devices are not functioning, the door should be immediately taken out of service until the problem can be corrected

4. TEST REVERSING EDGE AND PHOTO-EYE: The reversing edge and Photo-eyes should be checked on a daily basis as outlined in the instruction manual While the door is traveling to the closed position, test reversing edge for proper operation Also, check reversing photo-eye to ensure proper operation when the beam is interrupted Make the necessary adjustments if the door is not operating correctly Do not leave the door in operation if a problem exists

MAINTENAN

CE


Preventative Maintenance Continued

MAIN

TENANCE

Monthly1. INSPECT CURTAIN: Visually inspect the curtain for any holes, cracks or damage Ensure that the end tabs and

curtain are properly attached and in good working condition Insure the guides are fastened tightly to the side frames

2. INSPECT COIL CORD & ATTACHMENTS: Check fittings on coil and harness for any breaks or cracks If coil cord or cord connections are damaged repair or replace immediately

3. INSPECT MANUAL RELEASE FUNCTION: Check manual release system for smooth operation The door should engage and disengage manual mode freely without any hang up Adjust and replace parts as necessary Follow instructions provided in installation instruction manual and take heed to all warning information provided with the door

NOTE for monthly and quarterly inspections record the date of inspection and the cycle count The cycle counter is located in the control box Recording daily inspections is usually not necessary

NOTE

QUARTERLY

1 INSPECT ALL HARDWARE: Insure that all bolts, screws, anchors and welds are intact and securely fastened 2 INSPECT BOTTOM BAR & GASKET: Visually inspect bottom bar reversing edge and bottom bar gasket for any

damage Check for loose screws and tighten as necessary Replace or straighten bottom bar assembly or parts if it has been impacted

3 INSPECT ELECTRICAL CONTROL BOX: Disconnect power before opening panel cover Check electrical box for any loose parts or wires Repair and replace as necessary Check all circuit relays and timers to ensure their proper operation Replace if necessary Reminder: record the number of cycles at each monthly and quarterly inspection Check terminal connection—4 4 Lbs of torque

4 INSPECT WINDOWS: Check to make sure all windows are securely attached to curtain Windows will become dirty during frequent use and require cleaning Clean and replace as necessary

5 DOOR LUBRICATION AND CLEANING: As with any piece of moving equipment, lubrication can increase the efficiency and life of the product Clean and lubricate as necessary Also, due to plant conditions, it may be necessary to clean the curtain slats Degrease and clean the slats as necessary with standard household cleaners

6 INSPECT PILLOW BLOCK BEARINGS: Check barrel pillow block bearings to ensure they are tight and holding the barrel without any rubbing Adjust if necessary Make sure pillow block bolts are tight Lubricate both pillow blocks if necessary NOTE: BE CAREFUL NOT TO OVER LUBRICATE THE BEARINGS Also check Locking Collars

7 INSPECT OPERATOR ASSEMBLY: Over time due to heavy operating cycles, the bolts associated with the drive unit could become loose Check to insure that all bolts are secure on the drive motor assembly Examine the entire drive system for any sign of leaking or broken seals Replace as necessary

8 BRAKING INSPECTION: Check brake system using door close and stop buttons While door is closing, press the stop button when door is 6”-12” from floor Confirm how quickly door stops and/or drifts Slow stop and drift may require brake adjustment or replacement Brake air gap should be between 0 2 - 0 9 mm

SEMI-ANNUALLY (OR 100,000 CYCLES)

1 Coat plastic side guide wear strips with a spray type lubrication that contains teflon, such as ZEP 45


Cleaning Procedures

MAIN

TENANCE

WARNING remove power at the fused disconnect during all electrical or mechanical service Disconnect must be properly locked out during maintenance or service of equipment Failure to disconnect power

could result in serious injury or death

General Cleaning Procedures:• Observe all noted cautions and warnings when cleaning around equipment with electrical power (see warning

above) • Avoid spraying motor, wiring, and controls when cleaning the door • Use low pressure water when cleaning

Cleaning Procedure for Polycarbonate Windows:The following procedures and cautions should be followed when cleaning the polycarbonate windows in the vision panels:

• Gently wash sheet with a solution of mild soap and lukewarm water, using a micro-fiber cloth to loosen any dirt or grime

• Thoroughly rinse with clean water to remove any cleaner residue and dry the surface with a micro-fiber cloth to prevent water spotting

Important cautions for cleaning polycarbonate windows:• Never use abrasive or highly alkaline cleaner on polycarbonate materials • Never use aromatic or halogenated solvents like toluene, benzene, gasoline, acetone or carbon tetrachloride

on polycarbonate materials • Use of incompatible cleaning materials with polycarbonate sheet can cause structural and/or surface damage • Contact with harsh solvents such as methyl ethyl ketone (mek) or hydrochloric acid can result in surface

degradation and possible crazing of polycarbonate sheet • Never scrub with brushes, steel wool or other abrasive materials • Never use squeegees, razor blades or other sharp instruments to remove deposits or spots • Do not clean polycarbonate in direct sunlight or at high temperatures as this can lead to staining • For all mentioned chemicals consult the manufacturer’s material safety data sheet (msds) for proper safety

precautions • Do not use alcohols


Troubleshooting

Problem Probable Cause Corrective Measures

A Motor will not start

1 No power 1 Check power switches, fuses and connections Verify 3 phase voltage at operator

2 Control circuit breaker tripped while stopping 2 Reset – determine cause

3 Wired for wrong voltage 3 Check transformer, motor and overload relay for proper wiring

4 Loose or disconnected wire 4 Check wiring and connections

5 Defective actuator 5 Check actuator and wiring with ohm meter

6 In manual mode 6 Set chains to auto mode

B Motor runs but “lacks power” 1 Single phasing 1 Check power supply—Verify 3 phase

voltage Check contactor/motor wiring 2 Blown Fuse 2 Replace fuse

C Inconsistent starting, stopping and reverse

1 Loose or poor connection 1 Check connections in control circuit

D Reversing edge works on opening cycle instead of closing 1 Phase sequence reversed 1 Shut off power Change any two of the

three line leads

E Door closes and opens 1 Reversing edge switch signalling to reopen

1 Check lower limit and shorten travel so door does not hit at bottom

F Brake does not disengage or positions vary

1 Wrong voltage on rectifier module 1 Apply correct voltage (check nameplate)

2 Rectifier defective 2 Replace rectifier 3 Maximum permissible air gap exceeded due to brake lining wear

3 Readjust brake (0 2 - 0 9 mm gap) If lining is completely worn out, replace brake disc

4 Voltage drop in the line 4 Ensure correct line voltage

G Door does not stop consistently

1 Brake lining completely worn 1 Replace brake assembly 2 Air gap has increased to point where adjusting nuts are up tight

2 Reset brake

Table 04 - Troubleshooting Table

MAINTENANCE


Error CodesController Error Messages

If an error occurs, it is displayed in a window occupying the entire display similar to the example shown at left Find the error code in the tables included in this chapter to determine the cause and corrective action

Error messages originate in one of three categories:

• Inverter (power faults): see Table 05 on page 43 & 44 • Door control codes related to the motor and encoder: see Table 06 on page 45 & 46 • Option codes related to optional equipment used with the Controller: see Table 07 on page 47

Table 08 on page 47 defines the priorities and reset conditions for error messages

Table 05 - Inverter Error Codes

Code Description Cause Corrective Action

UU DC Link low (Top Priority) The incoming mains voltage is too low

View System Status - DC link to check that the voltage is within the range shown

OU DC Link high (Medium Priority)

Either the incoming mains voltage is too high or the deceleration rate is too short

View System Status - DC link to check that the voltage is within the range shown Decrease the deceleration ramps

OC1 Overcurrent 210% (Medium Priority)

The motor current exceeds the inverter rating by 210%

View the motor current display to check the current delivered to the motor Check the motor nameplate data to confirm that the correct controller model is being used Check for mechanical obstruction or damage

OC2 Overcurrent 150%/30 sec (Medium Priority)

The motor current exceeds the inverter rating by 150% for more than 3 seconds

View the motor current display to see the current delivered to the motor Check the motor nameplate data to confirm that the correct controller is being used Check for mechanical obstruction or damage

OC3 Overcurrent during accel-eration

Over current while accelerating

View the motor current display to see the current delivered to the motor Decrease the acceleration ramps

OC4 Overcurrent DC/Brake (Medium Priority)

Over current while DC braking

View the Motor Current display to see the current delivered to the motor Decrease the DC brake level

OC5 Peak overcurrent (High Priority)

Severe overload Check for:

• A short in the motor cable• Stalled motor• Mechanicall or electrically damaged motor• If equipped with a parking brake, ensure that it is

being released Decrease the boost parameters

OH Controller overheat (High Priority)

The inverter is overheated View System Status - Temperature to check that the reported temperature is within range (Note: Temperature display shows raw analog counts and not actual temperature) Check ventilation and ensure fan, (if equipped), is operating Reset the controller and confirm that the fan operates for 1 second during the power-up routine Reduce the switching frequency and the DC brake level

HE Low internal 12V (Top Priority)

The internal 12VDC power supply voltage is too low

View the System Status - Int Levels to check that the voltage is within range Check I/O wiring for shorts

HE Low internal 24V (Top Priority)

The internal 24VDC power supply voltage is too low

View the System Status - Int Levels to check that the voltage is within range Check I/O wiring for shorts

MAINTENANCE


Error Codes Continued

Table 06 - Door Control Error Codes


E01 Slip error (Low Priority) Mechanical overload (Slip Monitoring) or missing signal from encoder

Check door for obstruction Ensure the pulse output from the encoder is connected to terminal P2 on the controller Verify that the encoder pulse output is set correctly

E02 Direction Error – occurs during setup only (Low Priority)

The direction of the motor is incorrect The encoder count must increment positively while the door is moving in the open direction

Use the Motor Direction parameter to set the correct direction for the motor and encoder If the motor moves in the incorrect direction and the encoder is decrementing, set the motor direction parameter to Motor REV If the motor moves in the correct direction but the encoder is decrementing, set the Motor Direction parameter to Encoder REV If the motor is moving in the incorrect direction and the encoder is incrementing, then set the motor direction parameter to both REV

E03 No Signal From Pulse Generator – occurs during setup only (Low Priority)

No pulse input detected from the encoder

Check door for obstruction Ensure the pulse output from the encoder is connected to terminal P2 on the Controller Verify that the encoder pulse output is set correctly

E04 N/A N/A N/A

E05 Reference Switch Connection (Medium Priority)

The reference switch is short-ed or broken

Check the reference switch for damage and bad connections Ensure the correct setting for the Reference parameter Perform a quick setup to reset the position limits

E06 Reference Switch False Activation (Medium Priority)

The reference switch was activated in the wrong posi-tion

Check the reference switch for damage and bad connections Ensure the correct setting for the reference parameter Perform a quick setup to reset the position limits

E07 Run Timer Exceeded (Low Priority)

The run timer has expired Check the run timer parameter to ensure a correct value

E08 Safety Edge Test Fail (Medium Priority)

The reversing edge test has failed

Check the connections from the reversing edge to the controller If using the SeyWave wireless system, check operation of connected host and remote door sensor

E09 Safety Edge Connection (Medium Priority)

The reversing edge connection cannot be verified

Check the connections from the reversing edge to the controller If using the SeyWave wireless system, check operation of connected host and remote door sensor

E10 Safety Edge 1 Activated (Low Priority)

The reversing edge has been activated

Check for obstruction in door’s path

E11 Safety Edge 2 Activated (Low Priority)

The reversing edge has been activated

Check for obstruction in door’s path

E12 Lifting Force Exceeded (Low Priority)

The torque limit has been exceeded

If the torque limiting feature is being used, adjust the torque limit parameter to suit the application

E13 N/A N/A N/A

E14 Absolute Encoder Comm Loss (Top Priority)

Communication with the absolute encoder has been lost

Check the connections between the encoder and the controller

E15 Installation Fault (Low Priority)

An error occurred during quick setup

Re-perform quick setup

E16 N/A N/A N/A

MAIN

TENANCE


Error Codes Continued

Table 07- Option Error Codes


E17 Reset Limits (High Priority)

The position limits cannot be verified

Perform a quick setup

E18 Wireless Airlock Failed to Authorize Opening (Low Priority)

The controller failed to receive an Airlock request acknowledgement

Check opposite controller to ensure that it is operational Check that both controllers have been wirelessly connected together and that each controller has Wireless and airlock enabled Disconnect controllers and run a discovery to reconnect controllers

E19 Wireless No Response There was no response from the onboard wireless

Ensure that the wireless is enabled then power cycle the controller

E20 N/A N/A N/A

E21 Option - SeyWave OCS Remote Timeout

A paired SeyWave wireless O/C/S remote has timed out

Check the remote for operation Refer to supplied SeyWave wireless manual for troubleshooting

E22 Option - SeyWave DS Remote Timeout

A paired SeyWave wireless door sensor remote has timed out

Option - SeyWave DS connection fault

E23 Option - SeyWave DS Connection Fault

A paired SeyWave wireless Door sensor remote has reported a connection fault

Check the connection and remote for operation Refer to supplied SeyWave wireless manual for troubleshooting

Code Description Cause

Low Activation input Can also be reset by higher priority reset conditions

Medium Stop, E-Stop or Menu/Enter button pressed

Can also be reset by higher priority reset conditions

High Menu/Enter button pressed Priority Reset Limits Successful quick setup

Table 08 - Error code Priority Levels

MAINTENANCE


Instructions for OrderingThis parts manual is intended to assist in the correct identification of the more commonly replaced parts; covering, generally, all models and styles offered within the marathon pharm Line The manual will also help identify obsolete parts, part design changes and current production parts For more specific parts information, please contact an authorized representative or consult the factory’s customer service or engineering departments Asi doors reserves the right to discontinue any part and make design changes without notice

Refer to the information tag on your door and record the: 1 Door model number 2 Job number 3 Door number 4 Manufacturing date Use part numbers referenced in this manual If the item is not found in the manual, the product code on the back of the item is helpful If your door has no information label, the approximate purchase date is helpful

General Instructions for Ordering Door PartsAccurate information is always necessary to serve you correctly and promptly Several

steps should be followed to determine exactly the parts that are needed

Call

1-800-558-7068or visit

asidoors.com/partsto order partsREPLACEM

ENT PARTS


Door Identification

REPLACEMENT

PARTS

Determining the Job Number, Model and Year of Manufacture of your door is necessary to provide quick and accurate parts identification The following is a description of labels and their locations

When ordering parts, specify Job Number, Door Number

and Manufacture Date

ID Tag Location


End Caps

REPLACEMENT

PARTS

16A002-1 Endcap, RH 16A002-2 Endcap, LH

16A000 Endcap, RH Window/Starter

16A101 Endcap, LH Window/Starter


Barrel & Curtain Assembly

REPLACEMENT

PARTS

F4 F3 F2 F1 DESCRIPTION PART #X ASM, BARREL AND CURTAIN, LH DRV, 1 1/2 DIA 81B0044F1

X ASM, BARREL AND CURTAIN, RH DRV, 1 1/2 DIA 81B0044F2X ASM, BARREL AND CURTAIN, LH DRV, 2 0 DIA 81B0044F3

X ASM, BARREL AND CURTAIN, RH DRV, 2 0 DIA 81B0044F4

AR AR AR AR BRUSH, POLYPROPYLENE 6”, (LENGTH=WIC) 15A123AR AR ASM, BARREL, 1 1/2” SHAFT, 109 24B0911NV

AR AR ASM, BARREL, 2 0” SHAFT, 109 24B0912NVAR AR AR AR RETAINER, ALUMINUM 5 50” (LENGTH=WIC) 44A034AR AR AR AR OPTION, CURTAIN ASSEMBLY 55B0837



81B0044


Curtain Assembly Options

REPLACEMENT

PARTS

55B0837

F4 F3 F2 F1 DESCRIPTION PART # ITEM#X ASSY, CURTAIN, RH DRIVE, WIC <192 55B0837F1

X ASSY, CURTAIN, LH DRIVE, WIC <192 55B0837F2X ASSY, CURTAIN, RH DRIVE, WIC =>192 55B0837F3

X ASSY, CURTAIN, LH DRIVE, WIC =>192 55B0837F4

5 5 5 5 SLAT, STARTER 38C007 1AR AR AR AR CURTAIN MOUNTING CLIP, (WIC/1 5) - WIC TO NEAREST FOOT 24A051 2AR AR AR AR WASHER, FLAT, 5/16, ZN, (WIC/1 5) - WIC TO NEAREST FOOT 41A126 3AR AR AR AR SCREW, 5/16-18 X 750 BHMS, (WIC/1 5) - WIC TO NEAREST FOOT 41A208 4AR AR AR AR RIVET, 1875 X 562, ALUM (BTM SLAT (4), STARTER/WINDOW SLAT (8)) 41A028 5AR AR AR AR RIVET, 1875 X 562, STAINLESS, (FULL ALUM NON-INSL SLATS (4) ) 41A875 5AR AR AR AR NYLON WINDLOCK ENDS, RH, (INSULATED SLATS (1) ) 16A002-1 6AR AR AR AR NYLON WINDLOCK ENDS, LH, (INSULATED SLATS (1) ) 16A002-2 7AR AR AR AR ENDCAP, STARTER SLAT, RH, (1 PER) 16A100 8AR AR AR AR ENDCAP, STARTER SLAT, LH, (1 PER) 16A101 9AR AR AR AR ASM, SLAT, INSULATED, GREY ( REFERENCE: WIC + 3 50”) 38B004NV 10AR AR AR AR ASM, SLAT, INSULATED, ORANGE ( REFERENCE: WIC: 3 50”) 38B003NV 10AR AR AR AR SLAT, NON-INSULATED ( REFERENCE: WIC + 3 50”) 38C007 10AR AR AR AR SLAT, WINDOW, NON-INSULATED ( REFERENCE: WIC + 3 50”) 13B1774NV 10AR AR AR AR ASM, WINDOW SLAT, PERFORATED ALUMINUM 24B0526NV 10AR AR AR AR ASM, WINDOW SLAT, POLYCARBONATE STRIP 24B0489NV 10AR AR AR AR SLAT, FULL ALUMINUM, NON-INSULATED 44B0035 10- - - AR ASM, BOTTOM SLAT, RH DRV, STD HIC 24B0913RV 11- - AR - ASM, BOTTOM SLAT, LH DRV, STD HIC 24B0913LV 11- - - AR ASM, BOTTOM SLAT, RH DRV, LOW PROFILE 24B0914RV 11- - AR - ASM, BOTTOM SLAT, LH DRV,LOW PROFILE 24B0914LV 11- AR - AR ASM, BOTTOM SLAT W/STIFFENER, RH DRV, STD HIC 24B0915RV 11

AR - AR - ASM, BOTTOM SLAT W/STIFFENER, LH DRV, STD HIC 24B0915LV 11- AR - AR ASM, BOTTOM SLAT W/STIFFENER, RH DRV, LOW PROFILE 24B0916RV 11

AR - AR - ASM, BOTTOM SLAT W/STIFFENER, LH DRV, LOW PROFILE 24B0916LV 11AR AR AR AR SOUND REDUCTION MATERIAL 10A040NN 12


Window Slat Assemblies

REPLACEMENT

PARTS

24B0526NV

QTY DESCRIPTION PART # ITEM #X ASM, WINDOW SLAT, PERFORATED ALUMINUM, 109LP 24B0526NV -

1 SLAT, WINDOW, 109LP 13B1774NV 11 WINDOW STRIP, PERFORATED ALUMINUM 13B1905NN 2

24B0489NV

QTY DESCRIPTION PART # ITEM #X ASM, WINDOW SLAT, POLYCARBONATE STRIP, 109LP 24B0489NV -

1 SLAT, WINDOW, 109LP 13B1774NV 11 WINDOW STRIP, POLYCARBONATE 19A004 2


End Stop Plates

REPLACEMENT

PARTS

13B1696LN & 13B1696RN

QTY. DESCRIPTION PART # ITEM #1 PLATE, END STOP, SIDE GUIDE, LH 13B1696LN 11 PLATE, END STOP, SIDE GUIDE, RH 13B1696RN 22 SCREW, 5/16-18 X 2 50, WZLK 41A188 3

NOTE one end stop plate will be installed at the top of the side frame, on the opposite side from the operator For RH operators, LH end stop will be installed on the LH side frame, and for LH operators, RH

end stop will be installed on the rh side frame as shown Adjust height as needed

NOTE




Bottom Slat Assembly

Bottom Slat Assemblies

1

2

3

4

57

89

10

111213

1

2

3

REPLACEMENT

PARTS


Bottom Slat Assembly Continued

PART # DESCRIPTION ITEM #X 24B0913RV / LV ASM, BOTTOM SLAT, STD HEIGHT, RH / LH -

X 24B0914RV / LV ASM, BOTTOM SLAT, LOW PROFILE, RH / LH -X 24B0915RV / LV ASM, BOTTOM SLAT, STD HEIGHT, W/ STIFFENER, RH / LH -

X 24B0916RV / LV ASM, BOTTOM SLAT, LOW PROFILE, W/ STIFFENER, RH / LH -

1 1 1 1 13B2598NV EXTRUSION, SLAT, BOTTOM (WIC + 3 50) 11 - 1 - 24B0921NN ASM, SENSING EDGE,LOW PROFILE (WIC - 50) 2- 1 - 1 24B0922NN ASM, SENSING EDGE,STANDARD (WIC - 50) 2- A/R - A/R 15B0047 BOTTOM RUBBER SEAL, BLACK EPDM (WIC + 3 50) 3

A/R - A/R - 15B0048 BOTTOM RUBBER SEAL, BLACK EPDM (WIC + 3 50) 31 1 1 1 23B154 TRANSMITTER, EDGE SENSOR, WIRELESS 41 1 1 1 23B162 ENCLOSURE, 2 1/2 X 2 1/2 X 1 2/4 51 1 1 1 22A248 STRAIN RELIEF, NYLON 6

A/R A/R A/R A/R 11A0214 ACTUATOR, LIGHT CURTAIN (USED WITH LIGHT CURTAIN ONLY) 7A/R A/R A/R A/R 14B0308 BUTTON, PUSH IN, NYLON (USED WITH LIGHT CURTAIN ONLY) 86 6 6 6 41A981 SCREW, PH ROUND, #8 X 1 50, SS 9

A/R A/R - - 44B0050F2 EXTRUSION, STIFFENER W/SEAL (WIC) 10A/R A/R - - 41A525 SCREW, 3/8-16 x 2 00, FHCS, SS 11A/R A/R - - 41A526 WASHER, 3/8, SQ BEVELED, ZN 12A/R A/R - - 41A770 NYLON INSERT LOCKNUT, 3/8-16 UNC 13



NOTES:

1 11A0214 & 14B0308 used with light curtain option only 2 23B154 wireless sensor / transmitter must be calibrated with receiver prior to operation

NOTE

REPLACEMENT

PARTS


Side Frame Assemblies

5

3

7

10

9

8

9

8 10

7

2

1

5

LH Side Frame Assembly RH Side Frame Assembly

REPLACEMENT

PARTS


Side Frame Assemblies Continued

SIDE FRAME ASSEMBLIES

DESCRIPTION PART #ASM, SIDE FRAME, STEEL MOUNT, LH, HIC <=120 76B0020LVASM, SIDE FRAME, STEEL MOUNT, RH, HIC <=120 76B0020RVASM, SIDE FRAME, MASONRY MOUNT, LH, HIC <=120 76B0021LVASM, SIDE FRAME, MASONRY MOUNT, RH, HIC <=120 76B0021RVASM, SIDE FRAME, STEEL MOUNT, LH, HIC >120 <=168 76B0024LVASM, SIDE FRAME, STEEL MOUNT, RH, HIC >120 <=168 76B0024RV ASM, SIDE FRAME, MASONRY MOUNT, LH, HIC >120 <=168 76B0025LVASM, SIDE FRAME, MASONRY MOUNT, RH, HIC >120 <=168 76B0025RVASM, SIDE FRAME, STEEL MOUNT, LH, HIC >168 <=264 76B0026LVASM, SIDE FRAME, STEEL MOUNT, RH, HIC >168 <=264 76B0026RVASM, SIDE FRAME, MASONRY MOUNT, LH, HIC >168 <=264 76B0027LVASM, SIDE FRAME, MASONRY MOUNT, RH, HIC >168 <=264 76B0027RV

PART# DESCRIPTION QTY ITEM #13B1690RV GUARD ANGLE, RH, HIC<=120” (USE WITH 24B0909NN) A/R 113B2703RV GUARD ANGLE, W/LIGHT CURTAIN, RH, HIC<=120” A/R 113B1699RV GUARD ANGLE, LOWER, RH, HIC>120”<=168” (USE WITH 24B0909NN) A/R 213B1708RV GUARD ANGLE, LOWER, RH, HIC>168”<=264” (USE WITH 24B0909NN) A/R 213B2704RV GUARD ANGLE, W/LIGHT CURTAIN,LOWER, RH, HIC>120”<=168” A/R 213B2706RV GUARD ANGLE, W/LIGHT CURTAIN,LOWER, RH, HIC>168”<=264” A/R 213B1690LV GUARD ANGLE, LH, HIC<=120” (USE WITH 24B0909NN) A/R 313B2703LV GUARD ANGLE, W/LIGHT CURTAIN, LH, HIC<=120” A/R 313B1699LV GUARD ANGLE, LOWER, LH, HIC>120”<=168” (USE WITH 24B0909NN) A/R 413B1708LV GUARD ANGLE, LOWER, LH, HIC>168”<=264” (USE WITH 24B0909NN) A/R 413B2704LV GUARD ANGLE, W/LIGHT CURTAIN,LOWER, LH, HIC>120”<=168” A/R 413B2706LV GUARD ANGLE, W/LIGHT CURTAIN,LOWER, LH, HIC>168”<=264” A/R 413B1698NV GUARD ANGLE, UPPER, HIC>120”<=168” (USE WITH 24B0909NN) A/R 513B2705NV GUARD ANGLE, W/LIGHT CURTAIN,UPPER, HIC>120”<=168” A/R 513B1707NV GUARD ANGLE, UPPER, HIC>168”<=264” (USE WITH 24B0909NN) A/R 513B2707NV GUARD ANGLE, W/LIGHT CURTAIN,UPPER, HIC>168”<=264” A/R 524B0391LV ASM, SPLIT ALUMINUM SIDE GUIDE, LH 1 624B0391RV ASM, SPLIT ALUMINUM SIDE GUIDE, RH 1 624B0815 ASM, LIGHT CURTAIN, RECEIVER A/R 724B0816 ASM, LIGHT CURTAIN, TRANSMITTER A/R 724B0909NNF1 ASM, INTERNAL PHOTOEYE, RECEIVER, TELCO A/R 824B0909NNF2 ASM, INTERNAL PHOTOEYE, TRANSMITTER, TELCO A/R 824B0910NNF1 ASM, INTERNAL PHOTOEYE, RECEIVER, PANTRON A/R 924B0910NNF2 ASM, INTERNAL PHOTOEYE, TRANSMITTER, PANTRON A/R 924B0757NNF1 OPTION, EXTERNAL PHOTO EYE, TRANSMITTER A/R 1024B0757NNF2 OPTION, EXTERNAL PHOTO EYE, RECEIVER A/R 10



NOTE steel side frame parts are available in galvanized or stainless versions. Many parts are specific to rh or lh side frames. Check with asi parts department for specific version required when

ordering.

NOTE

REPLACEMENT

PARTS


Operator Assembly

1

3

2

3

2

1

24B0755, 1-1/2” Bore 24B0756, 2” Bore

REPLACEMENT

PARTS


Operator Assembly Continued

F4 F3 F2 F1 PART # DESCRIPTION ITEM #X 24B0755F1 ASM, GEARMOTOR, 1 1/2” BORE, RH, 230V -

X 24B0755F2 ASM, GEARMOTOR, 1 1/2” BORE, LH, 230V -X 24B0755F3 ASM, GEARMOTOR, 1 1/2” BORE, RH, 460V -

X 24B0755F4 ASM, GEARMOTOR, 1 1/2” BORE, LH, 460V -

- - 1 1 50A0217 F1 GEARMOTOR, 1 50 BORE, 230V 11 1 - - 50A0217 F2 GEARMOTOR, 1 50 BORE, 460V 11 - 1 - 24B0807F1 ASM, ENCODER, LH DRV, APEX 2- 1 - 1 24B0807F2 ASM, ENCODER, RH DRV, APEX 21 1 1 1 28B0422NN WMDMNT, MOUNT, GEAR MOTOR, 1 1/2” BORE 34 4 4 4 41A201 WASHER, FLAT, 1/2”, ZN, 1-1/16” OD 42 2 2 2 41A972 SCREW, HHCS, 1/2-20 X 1 1/4, GRD 8, ZINC 52 2 2 2 41A973 NUT, 1/2-20 NYLOC, GRD 8 6

24B0755, 1-1/2” Bore

F8 F7 F6 F5 F4 F3 F2 F1 PART # DESCRIPTION ITEM #X 24B0756F1 ASM, GEARMOTOR, 2 00 BORE, RH, 230V, LO SPD -

X 24B0756F2 ASM, GEARMOTOR, 2 00 BORE, LH, 230V, LO SPD -X 24B0756F3 ASM, GEARMOTOR, 2 00 BORE, RH, 460V, LO SPD -

X 24B0756F4 ASM, GEARMOTOR, 2 00 BORE, LH, 460V, LO SPD -X 24B0756F5 ASM, GEARMOTOR, 2 00 BORE, RH, 230V, HI SPD -

X 24B0756F6 ASM, GEARMOTOR, 2 00 BORE, LH, 230V, HI SPD -X 24B0756F7 ASM, GEARMOTOR, 2 00 BORE, RH, 460V, HI SPD -

X 24B0756F8 ASM, GEARMOTOR, 2 00 BORE, LH, 460V, HI SPD -

- - - - - - 1 1 50A0216 F1 ASM, GEARMOTOR, 2 00” BORE, 230V, LO SPD 1- - - - 1 1 - - 50A0216 F2 ASM, GEARMOTOR, 2 00” BORE, 460V, LO SPD 1- - 1 1 - - - - 50A0216 F3 ASM, GEARMOTOR, 2 00” BORE, 230V, HI SPD 11 1 - - - - - - 50A0216 F4 ASM, GEARMOTOR, 2 00” BORE, 460V, HI SPD 11 - 1 - 1 - 1 - 24B0807F1 ASM, ENCODER, LH DRV, APEX 2- 1 - 1 - 1 - 1 24B0807F2 ASM, ENCODER, RH DRV, APEX 21 1 1 1 1 1 1 1 28B0421NN WLDMNT, MOUNT, GEAR MOTOR, 2 00” BORE 34 4 4 4 4 4 4 4 41A201 WASHER, FLAT, 1/2”, ZN, 1-1/16” OD 42 2 2 2 2 2 2 2 41A972 SCREW, HHCS, 1/2-20 X 1 1/4, GRD 8, ZINC 52 2 2 2 2 2 2 2 41A973 NUT, 1/2-20 NYLOC, GRD 8 6

24B0756, 2” Bore


and Manufacture DateNOTE 1 RH motors shown - LH opposite.

2 See Option Drawing 55B0855 for options on 1.5” Bore, & 2.0” Bore Gear motors.

NOTEREPLACEM

ENT PARTS


Operator Assembly Continued

F18 F17 F16 F15 F14 F13 DESCRIPTION PART #X OPER ASM, RH DRIVE, 1 1/2” BORE, 208V 55B0855F13

X OPER ASM, LH DRIVE, 1 1/2” BORE, 208V 55B0855F14X OPER ASM, RH DRIVE, 1 1/2” BORE, 230V 55B0855F15

X OPER ASM, LH DRIVE, 1 1/2” BORE, 230V 55B0855F16X OPER ASM, RH DRIVE, 1 1/2” BORE, 460V 55B0855F17

X OPER ASM, LH DRIVE, 1 1/2” BORE, 460V 55B0855F18

- - - 1 - 1 ASM, GEARMOTOR, 1 1/2” BORE, RH, 230V 24B0755F1- - 1 - 1 - ASM, GEARMOTOR, 1 1/2” BORE, LH, 230V 24B0755F2- 1 - - - - ASM, GEARMOTOR, 1 1/2” BORE, RH, 460V 24B0755F31 - - - - - ASM, GEARMOTOR, 1 1/2” BORE, LH, 460V 24B0755F4- - - - 1 1 POWER BOOST BOX 18D259- - 1 1 1 1 ASM, CONTROL PANEL, 208/230V 18D03091 1 - - - - ASM, CONTROL PANEL, 460V 18D03101 1 1 1 1 1 Cable, SVT, 18/3 (HIC + 36”) 22A208

1 3 1 3 1 3 1 3 1 3 1 3 CHAIN, ROLLER, #40, 29 links 50A2461 1 1 1 1 1 LINK, OFFSET, #40 50A2561 1 1 1 1 1 LINK, CONNECTING, #40 50A2551 1 1 1 1 1 SPROCKET, 40 T, #40 CHAIN, 1 1/2” BORE 50A220

24B0756, 2” Bore

F12 F11 F10 F9 F8 F7 F6 F5 F4 F3 F2 F1 DESCRIPTION PART #X OPER ASM, RH DRIVE, 2” BORE, 208V, LOW SPEED 55B0855F1

X OPER ASM, LH DRIVE, 2” BORE, 208V, LOW SPEED 55B0855F2X OPER ASM, LH DRIVE, 2” BORE, 208V, LOW SPEED 55B0855F3

X OPER ASM, LH DRIVE, 2” BORE, 208V, HIGH SPEED 55B0855F4X OPER ASM, RH DRIVE, 2” BORE, 230V, LOW SPEED 55B0855F5

X ASM, GEARMOTOR, 2 00 BORE, LH, 230V, HI SPD 55B0855F6X OPER ASM, LH DRIVE, 2” BORE, 230V, LOW SPEED 55B0855F7

X OPER ASM, RH DRIVE, 2” BORE, 230V, HIGH SPEED 55B0855F8X OPER ASM, LH DRIVE, 2” BORE, 230V, HIGH SPEED 55B0855F9

X OPER ASM, LH DRIVE, 2” BORE, 460V, LOW SPEED 55B0855F10X OPER ASM, RH DRIVE, 2” BORE, 460V, HIGH SPEED 55B0855F11

X OPER ASM, LH DRIVE, 2” BORE, 460V, HIGH SPEED 55B0855F12

- - - - - - - 1 - - - 1 ASM, GEARMOTOR, 2 00 BORE, RH, 230V, LO SPD 24B0756 F1- - - - - - 1 - - - 1 - ASM, GEARMOTOR, 2 00 BORE, LH, 230V, LO SPD 24B0756 F2- - - 1 - - - - - - - - ASM, GEARMOTOR, 2 00 BORE, RH, 460V, LO SPD 24B0756 F3- - 1 - - - - - - - - - ASM, GEARMOTOR, 2 00 BORE, LH, 460V, LO SPD 24B0756 F4- - - - - 1 - - - 1 - - ASM, GEARMOTOR, 2 00 BORE, RH, 230V, HI SPD 24B0756 F5- - - - 1 - - - 1 - - - ASM, GEARMOTOR, 2 00 BORE, LH, 230V, HI SPD 24B0756 F6- 1 - - - - - - - - - - ASM, GEARMOTOR, 2 00 BORE, RH, 460V, HI SPD 24B0756 F71 - - - - - - - - - - - ASM, GEARMOTOR, 2 00 BORE, LH, 460V, HI SPD 24B0756 F8- - - - - - - - 1 1 1 1 POWER BOOST BOX 18D259- - - - 1 1 1 1 1 1 1 1 ASM, CONTROL PANEL, 208/230V 18D03091 1 1 1 - - - - - - - - ASM, CONTROL PANEL, 460V 18D03101 1 1 1 1 1 1 1 1 1 1 1 Cable, SVT, 18/3 (HIC + 36”) 22A208

1 3 1 3 1 3 1 1 1 1 1 1 1 1 1 CHAIN, ROLLER, #40, 29 links 50A2461 1 1 1 1 1 1 1 1 1 1 1 LINK, OFFSET, #40 50A2561 1 1 1 1 1 1 1 1 1 1 1 LINK, CONNECTING, #40 50A2551 1 1 1 1 1 1 1 1 1 1 1 SPROCKET, 40 T, #40 CHAIN, 2” BORE 50A219

24B0756, 2” Bore

REPLACEMENT

PARTS


Shroud Options

Shroud Assemblies

Idler Shroud

Closed Drive Shroud

Center Shroud

Open Drive Shroud

1 Center and Idler Shrouds are provided as a set 2 Drive Shrouds are offered in Open or Closed designs

3 Drive Shrouds may be installed without Center/Idler Shrouds 4 Shroud options are specific to WIC, HIC, and material type

5 Contact ASI Parts Department for P/N’s specific to your door installation

NOTE

CENTER SHROUDS PART #ASM, SHROUD, CENTER, WIC <=240, HIC <=120, GALV 24B0885NV10ASM, SHROUD, CENTER, WIC <=240, HIC >120 <=168, GALV 24B0886NV10ASM, SHROUD, CENTER, WIC <=240, HIC >168 <=264, GALV 24B0887NV10ASM, SHROUD, CENTER, WIC <=240, HIC <=120, SS 24B0885NV20ASM, SHROUD, CENTER, WIC <=240, HIC >120 <=168, SS 24B0886NV20ASM, SHROUD, CENTER, WIC <=240, HIC >168 <=264, SS 24B0887NV20ASM, SHROUD, CENTER, WIC >240, HIC <=120, GALV 24B0906NV10ASM, SHROUD, CENTER, WIC >240, HIC >120 <=168, GALV 24B0907NV10ASM, SHROUD, CENTER, WIC >240, HIC >168 <=264, GALV 24B0908NV10ASM, SHROUD, CENTER, WIC >240, HIC <=120, SS 24B0906NV20ASM, SHROUD, CENTER, WIC >240, HIC >120 <=168, SS 24B0907NV20ASM, SHROUD, CENTER, WIC >240, HIC >168 <=264, SS 24B0908NV20

REPLACEMENT

PARTS


Shroud Options

Shroud Assemblies

IDLER SHROUDS PART #ASM, SHROUD, IDLER, LH, HIC<=120, GALV 24B0889LN10ASM, SHROUD, IDLER, RH, HIC<=120, GALV 24B0889RN10ASM, SHROUD, IDLER, LH, HIC >120 <=168, GALV 24B0890LN10ASM, SHROUD, IDLER, RH, HIC >120 <=168, GALV 24B0890RN10ASM, SHROUD, IDLER, LH, HIC >168 <=264, GALV 24B0891LN10ASM, SHROUD, IDLER, RH, HIC >168 <=264, GALV 24B0891RN10ASM, SHROUD, IDLER, LH, HIC<=120, SS 24B0889LN20ASM, SHROUD, IDLER, RH, HIC<=120, SS 24B0889RN20ASM, SHROUD, IDLER, LH, HIC >120 <=168, SS 24B0890LN20ASM, SHROUD, IDLER, RH, HIC >120 <=168, SS 24B0890RN20ASM, SHROUD, IDLER, LH, HIC >168 <=264, SS 24B0891LN20ASM, SHROUD, IDLER, RH, HIC >168 <=264, SS 24B0891RN20

CLOSED DRIVE SHROUDS PART #ASM, SHROUD, DRIVE, CLOSED, LH, HIC<=120, GALV 24B0892LN10ASM, SHROUD, DRIVE, CLOSED, RH, HIC<=120, GALV 24B0882RN10ASM, SHROUD, DRIVE, CLOSED, LH, HIC >120 <=168, GALV 24B0893LN10ASM, SHROUD, DRIVE, CLOSED, RH, HIC >120 <=168, GALV 24B0893RN10ASM, SHROUD, DRIVE, CLOSED, LH, HIC >168 <=264, GALV 24B0894LN10ASM, SHROUD, DRIVE, CLOSED, RH, HIC >168 <=264, GALV 24B0894RN10ASM, SHROUD, DRIVE, CLOSED, LH, HIC<=120, SS 24B0892LN20ASM, SHROUD, DRIVE, CLOSED, RH, HIC<=120, SS 24B0892RN20ASM, SHROUD, DRIVE, CLOSED, LH, HIC >120 <=168, SS 24B0893LN20ASM, SHROUD, DRIVE, CLOSED, RH, HIC >120 <=168, SS 24B0893RN20ASM, SHROUD, DRIVE, CLOSED, LH, HIC >168 <=264, SS 24B0894LN20ASM, SHROUD, DRIVE, CLOSED, RH, HIC >168 <=264, SS 24B0894RN20

CLOSED DRIVE SHROUDS PART #ASM, SHROUD, DRIVE, OPEN, LH, HIC<=120, GALV 24B0901LN10ASM, SHROUD, DRIVE, OPEN, RH, HIC<=120, GALV 24B0901RN10ASM, SHROUD, DRIVE, OPEN, LH, HIC >120 <=168, GALV 24B0902LN10ASM, SHROUD, DRIVE, OPEN, RH, HIC >120 <=168, GALV 24B0902RN10ASM, SHROUD, DRIVE, OPEN, LH, HIC >168 <=264, GALV 24B0903LN10ASM, SHROUD, DRIVE, OPEN, RH, HIC >168 <=264, GALV 24B0903RN10ASM, SHROUD, DRIVE, OPEN, LH, HIC<=120, SS 24B0901LN20ASM, SHROUD, DRIVE, OPEN, RH, HIC<=120, SS 24B0901RN20ASM, SHROUD, DRIVE, OPEN, LH, HIC >120 <=168, SS 24B0902LN20ASM, SHROUD, DRIVE, OPEN, RH, HIC >120 <=168, SS 24B0902RN20ASM, SHROUD, DRIVE, OPEN, LH, HIC >168 <=264, SS 24B0903LN20ASM, SHROUD, DRIVE, OPEN, RH, HIC >168 <=264, SS 24B0903RN20



REPLACEMENT

PARTS


Shroud Options

18D259 POWER BOOST BOX

QTY IDLER SHROUDS PART # ITEM #1 ENCLOSURE, 16 X 14 23A009 11 SUBPANEL 13C366 22 BRACKET, DIN RAIL 13B679 31 RAIL, DIN, 100 mm 22B025 41 LABEL, SUBPANEL 17B020 511 SCREW, #10-32 X 375”, PAN PHL, TYPE “F” 41A721 62 BLOCK, TERMINAL 22A007 72 RETAINER, END 22A008 810 LABEL, TERMINAL BLOCK 22A012 96 BLOCK, TERMINAL 22A026 108 NUT, 1/4”-20, HEX, NYLOCK 41A337 118 WASHER, FLAT, 1/4” 41A182 128 SCREW, 1/4”-20 X 625, HHMS 41A303 132 BOOST TRANSFORMER 23B117 13

REPLACEMEN

T PARTS

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ASI DOORS, INC. 5848 North 95th Court, Milwaukee, WI 53225 (800) 558-7068

owner’s manual - asi doors

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