plantextrakt – tea for industries; refreshing tea ideas ... · formulations, flavour profiles and...
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Innovations from Plantextrakt – The Basis for your Success
Plantextrakt can offer you everything you need from a single source: The best raw materials, innovative products and customised services. As the leading company in the development and production of Tea and Herbal Extracts and Decaf-feinated Teas, we put all of our international experience and product expertise at your disposal to ensure your success.
Plantextrakt has been har-vesting and processing raw materials for more than 75 years. Use the knowledge of our 2,500 employees to establish your success in the market.
A driving force inspires new ideasOur efforts are continuously oriented towards developing new ideas for our customers. We take advantage of the endless possibilities offered by tea to create new extract formulations, flavour profiles and substances, which lead directly to innovative products of tomorrow.
Global expertiseBeing a member of the nature network®, Plantextrakt can guarantee you a head start when it comes to innovation. This global network of major plant-based brands ensures more than just a secure supply of raw materials. A full range of expertise from around the world is at our disposal – and available to our customers. It is this international knowledge and experience that drives the extraordinary innovative power of Plantextrakt.
Successful with TeaA pronounced upward trend is particularly evident in the popularity of our products based on Black Tea, Green Tea and White Tea. And this is hardly surprising as teais the world’s second most frequently consumed drink after water. Green Tea, especially, is becoming an increasingly sought-after ingredient because of its health-promoting properties. We meet these demands with an extensive range of high-quality extracts and tea flavours.
Flavouring, colouring and active substances from TeaThis brochure gives an over-view of our compre hensive product range:� Black, Green and
White Tea Extracts� Decaffeinated Black and
Green Tea Extracts� Natural Black and
Green Tea Flavours� Decaffeinated Black,
Green and White Tea
Experience the incredibly multifarious world of Plant extrakt, and let our wide range of products and services inspire youto create new ideas!
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Black and Green Tea – Traditionally Healthy
[1] Hänsel R. et al.: Hagers Handbuch der Pharmazeutischen Praxis, (1994) Vol. 4, Springer-Verlag Berlin, 5th Ed., [2] Lorist M. M., Snel J., Kok A., Mulder G.: Influence of caffeine on selective attention in well-rested and fatigued subjects, Psychophysiology (1994) 31: 525-534
Known for thousands of years, tea (Camellia sinensis) is a plant that has become famous throughout the world as a hot beverage. The tea bush grows in warm, tropical highlands and is kept to a height of approx. 1 meter through regular cutting and picking. The best qual-ity is obtained if only the top two leaves and the bud are plucked during harvesting. The world’s most important cultivation areas include China, India, Sri Lanka, Indonesia and some African countries.
Health from natureTea contains all sorts of physiologically effective substances. Green Tea, in particular, is known for its functional and healing effects. Since the leaves have not been subjected to oxidation by enzymes, the polyphenols contained in Green Tea are primarily catechins, including epi-gallocatechin gallate (EGCG), which is a particularly powerful bioactive agent. The first thing we notice when enjoying a cup of tea is its stimulating effect. The caffeine that it contains releases such messenger substances in the brain as dopamine or serotonin, which stimulate the central nervous system and consi-derably improve our mental capacity [1]. This effect was proven in the course of extensive tests conducted in the mid 1990s [2].
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HPLC Chromatogram of Green Tea
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Ingredients of Green and Black Tea, based on dry weight in %:
Green Tea Black Tea
Caffeine 3 – 4 3 – 4 Total Polyphenols 25 – 35 ~ 30 -Flavan-3-ole 17 – 30 ~ 10-Flavonols 3 – 4 ~ 5-Phenolic acid, Depside ~ 5 ~ 4-Theaflavin — 0.3 – 1.8-Thearubigen — 9 – 19 Aminoacids ~ 4 ~ 4Organic acids ~ 0,5 ~ 0,5Polysaccharides ~ 13 ~ 13Proteines ~ 15 ~ 15Lipides ~ 3Volatile components 0.01 – 0.02 0,01
~ approximatly
HPLC chromatogram of Green Tea: gallic acid (1), theobromine (2), epigallocatechin (3), catechin (4), caffeine (5), epicatechin (6), epigallocatechin gallate (7), epicatechin gallate (8)
Green Tea, Black Tea, White Tea, Oolong Tea or Pu-Erh–Tea – they all come from the same plant: Camellia sinensis. With Black Tea, the phenolic substances of the leaves are oxidised by enzymes contained in the cell’s own juices, which react with aerial oxygen. During this process, the monomeric polyphenols of the leaf, such as catechin, epicatechin, epigallocatechin or epigallo-catechin gallate, polymerise into different long chained polyphenols like theaflavine or thearubigine.
This process is shortened for Oolong Tea, while Green and White Tea are made from unfermented leaves.
It is necessary to deactivate the enzymes responsible for polyphenol oxidation in the Green Tea manufacturing process. The freshly plucked tea leaves are heated up by steaming or pan firing.
As far as White Tea is con-cerned, the plucked tea leaves are dried immediately, without any further process-ing. The best grade of White Tea is made by plucking just the unopened young shoots of the tea bush, which are immediately dried in the sun. This type is referred to as “silver needle” because of the tiny silvery hairs on the buds. Bai Mu Dan is another popular type, which is produced by plucking a pro portion of two leaves and a bud and these are also just dried in the sun after plucking. White Tea therefore comes closest to the natural product actually grown on the plantation.
The Pu-Erh–Tea manufac-turing process is the other extreme, in which the fresh tea leaves are oxidised for an extremely long period lasting between three and 30 years. Oxidation takes place under controlled temperature and humidity conditions. This production process gives Pu-Erh–Tea its typically earthy taste and an extremely dark brew.
Five Tea Specialties – One Plant
Drying
Mechanical rolling
WitheringSteamingRoasting
Plucking
Sorting
Black TeaOolong TeaGreen TeaWhite Tea Pu-Erh-Tea
Longoxidation
Shortoxidation
Controlledoxidation3–30 years
Tea Manufacturing
Functional Properties
A stimulating drink and a medicinal plantWhat makes Green Tea spe-cial is its reported capacity to prevent cancer, strokes, heart attacks, high blood pressure and many other, often serious illnesses. This is primarily due to its antioxidant potential, i.e. its reaction to the free radicals which are constantly being created during meta-bolic processes. Also known as Reactive Oxygen Species (ROS), these free radicals attack the human cell struc-tures and damage the DNA. Our cells contain the body’s enzymes, which are able to neutralise the quantities of ROS that occur under nor-mal conditions. A surplus of free radicals can also build
up as a result of stress, environmental pollution, diet and many other factors, however, and this can have undesirable consequences. Free radicals can accelerate the aging process, damage blood vessels and are thought to cause many forms of can-cer by reacting with DNA (3).
Natural antioxidantsAntioxidants that are absorbed with food, such as vitamins C and E, which trap the free radicals in the body, can provide protection against damage of this type. The Green Tea polyphenols (GTP) are among the strongest natural antioxidants (4). Their antioxidative potential is 20 to 30 times stronger thanthat of vitamins C and E (5).
Tests have demonstrated a resistance to carcinogenic substances after the admin-istration of Green Tea. In irradiation tests, the regular addition of GTP to drinking water produced increased resistance to skin cancer (6). Studies indicate that poly-phenols from Green Tea can slow down the growth of tumour cells in the breast, large intestine, lungs and skin (7) – results which clearly prove that Green Tea can help prevent a wide range of cancers.
[3] Aucamp J., Gaspar A., Hara Y., Apostolides Z.: Inhibition of xanthin oxidase by catechins from tea (Camellia sinensis), Anticancer Research. (1997) 17: 4381-4386, [4] Cao G., Sofic E., Prior R. L.:Antioxidant capacity of tea and common vegetables, J. Agric. Food Chem. (1996) 44: 3426-3431, [5] Vinson J. A., Dabbagh Y. A., Serry M. M., Jang J.: Plant flavonoids, especially tea flavonols, are powerful antioxidants using an in vitro oxidation model for heart disease, J. Agric Food Chem. (1995) 43: 2800-2802, [6] Katiyar K. S., Mukhtar H.: tea antioxidants in cancer chemoprevention, Journal of cel-lular Biochemistry supplement (1997) 27: 59-67, [7] Valcic S., Timmermann B. N., Albert D. S., Wächter G. A., Krutzsch M., Wymer J., Guillen: Inhibitory effect of six green tea catechins and caffeine on the growth of four selected human tumour cell lines, Anti-cancer drugs, (1996) 7: 461-468
(+)- Catechine (-)- Epigallocatechingallate
O
OH
OH
OH
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OH
OH
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O
OH
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OH
OHO
OH
OH
OH
Studies in Japan and the U.S.Epidemiological studies from Japan also substantiate the anticancer effect of Green Tea as found in laboratory trials: In the Prefecture of Shizuoka, an area in which large quan-tities of Green Tea are con-sumed (around 8 to 9 cups a day), the mortality rate from cancers is well below the Japanese average (8). A study carried out on 472 American breast cancer patients also showed that drinking Green Tea was able to clearly reduce the renewed formation of cancer cells after an operation (9).
Get fit with Green TeaWhile discussing the health-promoting properties of Green Tea, we must be sure to mention its antibacterial effects as well, including the way it affects caries bacteria, for example, or bleeding gums (10). Furthermore, Green Tea has also been found to promote weight loss in tests performed on animals, even where food with a high fat content was administered at the same time (11). This effect has now also been demon-strated in humans (12), provid-ing yet further proof of the amazing healing powers of the ancient cultivated plant that is tea.
Green Tea and CognitionPlantextrakt has conducted a scientific study to investigate the effects of a soft drink containing a decaffeinated Green Tea extract enriched with L-theanine and theo-gallin. The study was carried out with 12 healthy human volunteers in a randomised, placebo-controlled, crossover study. The results clearly showed neurophysiologi-cal effects located in frontal brain regions, indicating an improvement of cognitive function. (13, 14, 15)
[8] Mitscher L. A., Jung M., Shankel D., Dou J.-H.: Chemoprotection: A review of the potential therapeutic antioxidant properties of green tea (Camellia sinensis) and certain of its constituents, Medicinal Research Reviews (1997) 17(4): 327-365, [9] Reichert R.: green tea may decrease breast cancer metastasis and recurrence, Herbal research review (1999) 6(2): 86-87, [10] see footnote [8], [11] Prophylactic functions of tea polyphenols, Brochure, Food research laboratories, Mitsu Norin Co. LTD: 1995, [12] Dulloo A. G., Duret Ch., Rohrer D., Girardier L., Mensi N., Fathi M., Chantre Ph., Vandermander J.: Efficacy of a green tea extract rich in catechin polyphenols and caffeine in increasing 24-h energy expenditure and fat oxidation in humans, Am. J Clin Nutr (1999) 70:1040-1045, [13] Dimpfel W., Kler A., Kriesl E., Lehnfeld R., Keplinger-Dimpfel I.K.: Source density analysis of the human EEG after ingestion of a drink containing decaffeinated extract of green tea enriched with L-theanine and theogallin, Nutritional Neuroscience, June/August 2007; 10(3/4): 169-180, [14] Dimpfel W., Kler A., Kriesl E., Lehnfeld R.: Theogallin and L-theanine as active ingredients in decaffeinated green tea extract: I. electrophysiological characterization in the rat hippocampus in vitro, Journal of Pharmacy and Pharmacology 2007, 59: 1131-1136, [15] Dimpfel W., Kler A., Kriesl E., Lehnfeld R.: Theogallin and L-theanine as active ingredients in decaffeinated green tea extract: II. Characterization in the freely moving rat by means of quantitative field potential analysis, Journal of Pharmacy and Pharmacology 2007, 59: 1397-1403
TheogallinTheanineO
HOOC CH2
C
H NH2
CH2
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CH2
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OHO
Tea Extracts Range
This table shows just a small selection of the Plantextrakt portfolio. – organic or fairtrade version only on request –
The tea extracts in our exten-sive portfolio are used in several areas of the food and beverage industry. Most of our Black, Green and White Tea Extracts are processed in accordance with the indi-vidual needs of our custom-ers. Unique technologies and individual handling guaran-tee a product quality tailored to any specific requirements.
We obtain our extracts from selected teas from all over the world.
Soft, powdered, calcium stable and granulated extracts, which are soluble in hot and/ or cold water can be produced to comply with our customers‘specifications. We are capableof meeting virtually any requirements regarding colour, structure and bulk density. If not otherwise spe-cified, standard tea extracts contain a minimum of 3 % caffeine. The polyphenol con-tent of Black Tea Extracts usu-ally amounts to approximately 20 %. Green Tea Extracts may
be standar dised according to minimum catechin content, e.g. min. 10 %, min. 30 % or min. 60 % (only soluble in hot water). Decaffeinated Tea and Green Tea Extracts have a maximum residual caffeine content of 0.4 %. Plantextrakt has developed specific tea extracts, which are also stable when used with/in natural spring water or water fortified with calcium. This means that producers wishing to use water with a high calcium content are
Product Solubility Colour level Caffeine Polyphenols PP (Folin-Ciocalteu) Application Catechins C (HPLC)Tea Powdered Extract
Tea Powdered Extract
micromilled
Tea Powdered Extract organic
Tea Soft Extract
Decaffeinated Tea Powdered
Extract
Decaffeinated Tea Powdered
Extract organic
Green Tea Powdered Extract
Green Tea Powdered Extract
organic
Green Tea Powdered Extract
low density
Decaffeinated Green Tea
Powdered Extract
Decaffeinated Green Tea
Powdered Extract organic
White Tea Powdered Extract
Pu-Erh–Tea Powdered Extract Dark red brown
Cold water soluble
Hot water soluble
Approx. 20 % PP
Approx. 20 % PP
Approx. 15 % PP
Approx. 15 % PP
Min. 10 % C
Min. 13 % C
Min. 30 % C
Min. 60 % C
Very dark
Dark
Light
Min. 3 % orMin. 5 %
Min. 3 % orMin. 5 %
Min. 3 %
Min. 5 %
Max. 0,4 %
Max. 0,4 %
Greenish
Yellow
Light brown
RTD
Dry mixes
Vending
Confectionary
Dairy
Tablets, Capsules
Others
also able to use Plantextrakt’s tea extracts and thereby mini-mise the risk of precipitation. As far as the demands of different religions are con-cerned, all kinds of tea extracts and decaffeinated teas are produced under Kosher and Halal supervision and can be supplied with the appropriate certificates.
Plantextrakt is also certified to sell Organic (EU Organic as well as US NOP) and Fair-trade tea extracts.
We offer Tea blends
from various origins
all over the world
Decaffeinated Teas
show a maximum level
from 0.1 to 0.4 % Caffeine
Product Origin / Blend Caffeine
CO2 Decaffeinated Tea
CO2 Decaffeinated Tea organic
Ethylacetate Decaffeinated Tea
CO2 Decaffeinated Green Tea
CO2 Decaffeinated Green Tea steamed
CO2 Decaffeinated Green Tea organic
Ethylacetate Decaffeinated Green Tea
CO2 Decaffeinated White Tea
Natural Decaffeinated Black Tea and Green Tea
Decaffeinated Black Tea, Green Tea and White Tea
This table shows just a small selection of the Plantextrakt portfolio.
Decaffeinated Teas and Tea Flavours
Decaffeinated Black, Green and White TeaPlantextrakt is the leading supplier of Decaffeinated Black, Green and White Teas worldwide. Decaffeinated teas have a high antioxidant potential that is well recog-nised by health-conscious consumers. Consumers who are sensitive to caffeine prefer decaffeinated teas, which are also very suitable for children. At Plantextrakt, decaffeinated teas are produced by means of a CO2 decaffeination process or using a direct method with ethyl acetate as the solvent.
No halogenated solvents, such as methylene chloride are used. The CO2 process is the preferable alternative for decaffeination of Green Tea, as caffeine is removed selectively while the majority of catechins remain in the product. Most Black Teas are decaffeinated by means of the direct method, using ethyl acetate.
Natural Tea FlavoursPlantextrakt has been processing tea for over 20 years. Our unique knowledge of the chemistry and indi-vidual characteristics of teas from different origins enables us to protect and maintain the highly sensitive and unique best flavour quality of the “two leaves and a bud”. This enables Plantextrakt to offer all Natural Tea Flavour-ings FTNF (From The Named Fruit), which are considered to be among the best Black and Green Tea Flavours available in the world.
These natural flavours are available in liquid and powdered form and are therefore suitable for virtu-ally any application, particu-larly including beverages and instant preparations. We are also able to offer liquid tea flavours with Kosher and Halal status as we have other solvents at our disposal apart from ethyl alcohol. Plant extrakt Natural Tea and Green Tea Flavours are clearly water soluble, colour-less to pale yellow and free of caffeine.
A Full Range of Tea-Products for your Markets
Ready-to-drink beverages� Ice Tea� Tea and Fruit combinations� Soft drinks� Functional drinks� Flavoured waters� Near Water products� Infant Teas
Instant beverages� Ice Tea� Tea and Fruit combinations� Infant Teas� Products for vending
machines
Decaffeinated Teas� For Tea bags� Decaffeinated Leaf Tea
Confectionary� Tea candies� Chewing gum� Chocolate products� Bars
Dairy products� Yogurt/yogurt drinks� Desserts� Ice cream products
Various products� Breads and baked goods� Seasonings� Food supplements/
Neutraceuticals
Non-food products� Extracts for cosmetic
applications� Cosmeceuticals� Fragrances
Pet-food products� For dogs and cats� Dry foods� Wet foods� Snacks
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Full Service
Plantextrakt provides a full range of services that covers everything, from customised product development right through to a comprehensive spectrum of documentation and technical support. We offer valuable advice and professional project manage-ment in the following areas:
Product development� Formula development� Formula optimising� Concept development� Processing technology
Scientific support� Product documentation� Certificates� Literature research� Analytical services
Certification� Organic� Fair trade� Kosher� Halal� Others
Marketing support� Analysis of existing
as well as new markets� Information on the latest
trends� Support for launches
Notice
The information contained in this brochure is the result of our findings and experience. It represents
the best of our knowledge and belief and its intended purpose is to advise our customers. However,
the information is of a non-binding nature only. Industrial property rights belonging to third parties
must be observed. Dosage recommendations are not to be taken as a substitute for preliminary trials in
individual cases, which are imperative for the intended use of the individual product. Furthermore, before
sale of the products it must in all cases be ensured that the product meets all local legal requirements.
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Plantextrakt GmbH & Co. KGDutendorfer Straße 5 – 791487 VestenbergsgreuthGermanyTel.: +49 9163 88-450Fax: +49 9163 [email protected]
Martin Bauer Inc.300 Harmon Meadow Boulevard, Suite 510Secaucus, New Jersey 07094USATel.: +1 201 659 3100Fax: +1 201 [email protected]