product catalogue oil hydraulic components and systems1756,ponar+catalogue+2014.pdf · product...
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www.ponar-silesia.pl
www.ponar-wadowice.pl
PRODUCT CATALOGUEoil hydraulic components and systems
PRODUCT CATALOGUEoil hydraulic components and systems
CONTENTS
ABOUT THE COMPANYPutting Customers first ..................................................................................................... 7Complete solutions ........................................................................................................... 7Presence in each major industry ...................................................................................... 8Certificates ........................................................................................................................ 8Main areas of activity ........................................................................................................ 9Selection & supply of power hydraulic elements and components ............................... 10
PRODUCTIONDirectional control valves ............................................................................................... 13Intrinsically safe valves ................................................................................................... 14Directional control logic valves ....................................................................................... 15Pressure control valves .................................................................................................. 15Check valves ................................................................................................................... 17Flow control valves ......................................................................................................... 19Cartridge valves ............................................................................................................. 20Proportional valves ......................................................................................................... 22Mobile hydraulics ........................................................................................................... 24Safety blocks .................................................................................................................. 24Accessories ..................................................................................................................... 25Subplates and manifolds ................................................................................................ 26Pumps ............................................................................................................................. 27
DISTRIBUTIONPumps ............................................................................................................................. 31Hydraulic motors ............................................................................................................ 32Accumulators .................................................................................................................. 33Filters .............................................................................................................................. 34Heat exchangers (coolers) .............................................................................................. 36Hydraulic fittings and couplings ..................................................................................... 39
HYDRAULIC CYLINDERSHydraulic cylinders ......................................................................................................... 42Technical capabilities of hydraulic cylinders production ................................................ 43Hydraulic cylinders – standard versions ........................................................................ 44
HYDRAULIC SYSTEMSHydraulic systems .......................................................................................................... 46
SERVICETechnical service and support ........................................................................................ 51
CONTACTSContacts .......................................................................................................................... 55
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ABOU
T TH
E CO
MPA
NY
www.ponar-wadowice.pl www.ponar-silesia.pl
ABOU
T TH
E CO
MPA
NY
8
PUTTING CUSTOMERS FIRST
COMPLETE SOLUTIONS
PONAR Silesia Group was established to provide a comprehensive Customer service in the field of hydraulic components, spare parts, repairs and complete supply of hydraulic systems.
The Group consists of two companies: PONAR Wadowice S.A., a renowned producer of oil hydraulic elements, well-known on the domestic market and abroad, and PONAR Silesia S.A., a dynamically operating manufacturer and supplier of hydraulic systems.Thanks to tradition combined with advanced technology, we have become more innovative, flexible and effective in responding to Customers’ needs.
PONAR Wadowice S.A. is a comprehensive and flexible partner specialized in design, manufacturing and repairs of oil hydraulic elements. Many years of experience and the availability of single elements, components and complete systems, allow us to be
permanently present in all branches of industry.
PONAR Silesia S.A. designs and supplies advanced hydraulic and oil lubrication systems, integrated on Customer’s request with automatics, providing support during the assembly and start-up. The Company delivers hydraulic installations for different mounting methods (welding, tube forming, upsetting or cutting ring).
Our own design and engineering department, logistics, production and servicing facilities allow us to provide a full range of services to the Customers from all industries. We are proud to undertake not only new projects, but also provide upgrade and repair services for the existing hydraulic systems. An integral part of our offer is the export of hydraulic systems and our assembly services.
1. PONAR Silesia Group, formed by PONAR Wadowice S.A. and PONAR Silesia S.A. is a strong, Polish brand, well-recognized and
reputable locally and abroad.
2. Our engineers are highly qualified and experienced professionals.
3. The Company develops complete, state-of-the-art systems and solutions for all branches of industry.
4. We operate to the ISO-approved management system.
5. We have thorough knowledge of our sector and follow the market trends.
6. We make a reliable and trustworthy partner in designing, engineering and servicing of complete hydraulic systems.
7. We promptly and willingly adjust our solutions to satisfy Customer’s preferences and offer flexible financial terms.
8. With our product range, we can satisfy the needs of even the most demanding Customers.
9. With the wide distribution network all over Poland and abroad we are able to provide prompt deliveries of our products.
10. We can assure timely fulfillment of even the most difficult projects.
11. Our company provides training programs in power hydraulics.
12. PONAR Silesia Group is up-to-date managed, with the support of advanced computer software.
www.ponar-silesia.pl www.ponar-wadowice.plwww.ponar-silesia.pl
ABOUT THE COMPANY
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PRESENCE IN EACH MAJOR INDUSTRYWe are a Polish company providing Polish products for all branches of industry.
Many years of experience, extensive knowledge of the market and a wide range of hydraulic components and systems made it possible for us to be present in each major industry.
Our reliable hydraulic components, drives and controls can be found in:
• stationary machinery and equipment used in machine building and plastics processing industry
• mobile machinery: agricultural, road construction, transport and lifting machines, vehicles and moving platforms
• in heavy industry sectors: mining, iron and steel industry • shipbuilding industry• defence industry• conventional and renewable power engineering industry• machine tools industry• offshore and oil-and-gas industry• aerospace industry
CERTIFICATES
PONAR Silesia Group holds a Quality Management Certificate of conformity with ISO 9001:2008 for: designing, production, assembly, and servicing of hydraulic and lubrication system, hydraulic pumps, hydraulic control equipment, cylinders and hydraulic power packs, including equipment used in low temperatures.
Our products are also certified for application in many different industries:
• certificate of conformity with the Pressure Directive 97/23/EC – safety valve DBD.../...C and the AS… accumulators• certificate of conformity with the Transport Directive 2000/9/EC – safety valve DBD.../...C• certificate of conformity with the Intrinsic Safety Directive 94/9/EC – directional control valves: IWE 6, 2IRED 6, 2IRES 6, 3IREH 6,
3IREH 2 [intrinsic safety certificate I M1 Ex ia I, for valves working with intrinsically safe output circuit “ia” or “ib” of an appropriate power pack for a proper explosion group of a gas of max. parameters Ui=15 V, li=1,6 A, intended e.g., for operation in hydraulic systems which require to be powered with intrinsically safe circuits in underground parts of mines and some parts of their surface installations (certificate I M1 Ex ia I Ma), exposed to a risk of methane and/or coal dust explosion or equipment operating near flammable materials in form of a gas, vapours, mists, in accordance with the proper list in the standard ATEX specification (certificates II 2G Ex ia IIB T4 Gb or II 2G Ex ia IIC T6/T5 Gb)]
PONAR Wadowice S.A. was awarded with a Platinum Certificate in recognition of achieving Caterpillar Quality Management Systemsupplier certification. Our Company exhibited excellent process control while providing quality products to Caterpillar Customers.
PONAR Wadowice S.A. has obtained the Environment Management Certificate of conformity with ISO 14001. The Company has also been registered in the Eco-Management and Audit Scheme (EMAS). This proves that the Company observes the highest standards of environmental protection.
PONAR Silesia S.A. and PONAR Wadowice S.A. manufacture products for the defence industry in compliance with AQAP and acceptance procedures of military representatives.
www.ponar-wadowice.pl www.ponar-silesia.pl
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MAIN AREAS OF ACTIVITYProduction and distribution of oil hydraulics elements:
• directional control valves • check valves • pressure control valves • flow control valves • proportional valves • intrinsically safe valves • all types of hydraulic pumps and motors• pressure switches• cartridge valves• mobile hydraulics • hydraulic cylinders • hydraulic accumulators • proportionally-controlled elements• filters and coolers • hydraulic fittings and accessories – connectors, pipes, flexible hoses, minimesses
Production of auxiliary equipment
Services:
• on-site design, manufacture and assembly of hydraulic drive and control systems • selection and supply of hydraulic components and assemblies • repairs and upgrades of hydraulic systems and machinery• repairs and regeneration of hydraulic elements and systems• consultation and technical advice • reliable and professional technical service• operation and maintenance training on the supplied products
Our product range has been recently expanded to include special product groups intended for extreme, unusual environmental conditions, and for operating with aggressive media. These products are marked with SO 478, SO 495 labels – versions for low and high temperatures and for special electric connections, SO 594 – “skydrol” medium – for the hydraulic liquid most commonly used in “aerospace” industry.
www.ponar-silesia.pl www.ponar-wadowice.plwww.ponar-silesia.pl
ABOUT THE COMPANY
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SELECTION & SUPPLY OF POWER HYDRAULIC ELEMENTS AND COMPONENTS
PONAR Wadowice S.A. and PONAR Silesia S.A. provide their Customers with far-reaching assistance in selection and supply of oil hydraulic elements to supplement the main production profile.
Hydraulic oil maintenance systems:
• pressure filters • return-line filters • breather filters • breather and by-pass oil filtration units • equipment for determining cleanliness class and water content in hydraulic oil
Oil temperature control systems:
• oil-air coolers mounted inline or as a by-pass• oil-water coolers• accessories, i.e. thermostats, control valves, etc.
Complete supply of hydraulic fittings:
• couplings • hydraulic hoses • minimess• ball valves• oil level indicators• mounting systems for pipelines
Equipment for monitoring parameters of the system and control components:
• pressure switches and dampers• temperature switches and transducers• oil flow switches and transducers• manometers• industrial automation systems for oil hydraulics applications
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DIRECTIONAL CONTROL VALVESDirectional control valves are used to regulate fluid (oil) flow in hydraulic systems. Our offer includes a wide selection of directional control valves with a variety of controls, suitable for many different applications.
We also provide subplates for all types of directional control valves and if requested by the Customer, we can meet any additional requirements. Depending on the type of order, our electro-hydraulically operated directional control valves can be equipped with a pilot choke adjustment, stroke limiter or a limit switch.
URJP10 reverse directional control valves
10 up to 20 up to 80 WK 498 710
UREP10 electro-hydraulically operated directional control valves
10 up to 31,5 up to 150 WK 421 610
WEH
electro-hydraulically operated via DC or AC current, 2- or 3-position directional control valves for subplate mounting
16 up to 35 up to 240 WK 499 482
22 up to 35 up to 450 WK 460 110
ZS-USSF control units 4, 6 up to 6,3 up to 16 WK 470 100
WMD
manually operated via a rotary knob, 2- or 3-position directional control valves for subplate mounting
5 up to 32 up to 16 WK 450 201
6 up to 31,5 up to 80 WK 420 170
10 up to 31,5 up to 120 WK 420 180
WMR
mechanically operated with a roller, 2- or 3-position directional control valves for subplate mounting
5 up to 32 up to 16 WK 450 201
6 up to 31,5 up to 80 WK 420 170
10 up to 31,5 up to 120 WK 420 180
WHhydraulically operated, 2- or 3-position directional control valves for subplate mounting
6 up to 31,5 up to 80 WK 420 170
10 up to 31,5 up to 120 WK 420 180
16 up to 35 up to 240 WK 499 501
22 up to 35 up to 450 WK 460 200
TYPE DESCRIPTION SIZE PRESSURE(MPa)
FLOW (dm3/min)
CATALOGUE CARD NUMBER
WE
electrically operated by DC or AC current, 2- or 3-position directional control valves for subplate mounting
5 up to 25 up to 16 WK 450 187
6 s. 12 up to 35 up to 80 WK 499 502
6 s. 32 up to 31,5 up to 80 WK 420 970
10 up to 31,5 up to 120 WK 499 780
WE6-SO 478special version of electrically operated directional control valves
6 up to 31,5 up to 80 WK 496 420
WE6-SO 495 6 up to 31,5 up to 80 WK 499 997
WE10-SO 495 10 up to 31,5 up to 120 WK 499 998
WMMhand lever-operated, 2- or 3-position directional control valves for subplate mounting
5 up to 31,5 up to 16 WK 450 201
6 up to 31,5 up to 80 WK 420 170
10 up to 31,5 up to 120 WK 420 180
16 up to 35 up to 240 WK 499 800
22 up to 35 up to 450 WK 460 330
WMM22-NL
hand lever-operated, 2- or 3-position directional control valves for subplate mounting, special version for applications in low temperatures
22 up to 35 up to 450 WK 460 331
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DIRECTIONAL CONTROL VALVES
INTRINSICALLY SAFE VALVESElectrically controlled, intrinsically safe directional control valves are intended to regulate the direction of hydraulic fluid (oil) flow in hydraulic systems which require to be powered with intrinsically safe circuits, unable to cause an ignition in an environment with potentially explosive atmosphere for group I or II, by creating a spark or thermal effect. To provide a distinction from the standard hydraulic equipment, the “I” letter, preceding the product type was introduced.
The valves are ATEX certified for intrinsically safe applications and can be used with an intrinsically safe circuit “ia” or “ib” of a power pack unit, suitable for the proper explosion group of a gas (max. parameters: Ui = 15 V, Ii = 1,6 A). For some of the elements (for the II group of equipment), the intrinsically safe power unit should have a power limit Pi, in compliance with the technical specification table.
The intrinsically safe valves are intended (among other applications), for hydraulic systems which require to be powered with intrinsically safe circuits:
• in underground part of mines and in some of their installations at the surface (certificate I M1 Ex ia I Ma), exposed to methane and/or coal dust explosion
• in equipment and devices working near the flammable materials, such as: gases, vapours, mists, in compliance to the proper list mentioned in the ATEX standard specification (certificates II 2G Ex ia IIB T4 Gb or II 2G Ex ia IIC T6/T5 Gb)
TYPE DESCRIPTION SIZE PRESSURE(MPa)
FLOW (dm3/min)
CATALOGUE CARD NUMBER
G subplates for directional control valves
6 up to 31,5 – WK 496 480
10 up to 31,5 – WK 496 520
16 up to 35 – WK 450 788
22 up to 35 – WK 491 800
ULRA multi-station manifold blocks
6 up to 31,5 – WK 450 499
10 up to 31,5 – WK 450 500
TYPE DESCRIPTION SIZE PRESSURE(MPa)
FLOW (dm3/min)
CATALOGUE CARD NUMBER
IWE6intrinsically safe directional control valves for subplate mounting
6 up to 31,5 up to 20 WK 499 775
IWE6-SO495intrinsically safe directional control valves for subplate mounting – special version
6 up to 31,5 up to 20 WK 499 775
2IRED6 2-way intrinsically safe, cartridge directional control valves
6 up to 31,5 up to 20 WK 499 424
2IRES62-way, unilateral, cartridge intrinsically safe valves
6 up to 31,5 up to 30 WK 499 425
3IREH23-way intrinsically safe directional control valves
2 up to 31,5 up to 1,3 WK 499 415
3IREH63-way intrinsically safe cartridge directional control valves
6 up to 31,5 up to 20 WK 499 296
IWZCDE4
intrinsically safe, electrically controlled, proportional pressure reducing/relief cartridge valves
4 up to 21 up to 5 WK 423 580
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DIRECTIONAL CONTROL LOGIC VALVES
PRESSURE CONTROL VALVES
Directional control logic valves are elements for cartridge mounting. The working element (URZS) is designed to fit the standard socket (DIN ISO 7368) and is closed with a proper cover (ULZS). The cover provides a connection between the working element (URZS) and the controlling apparatus. The covers (ULZS) are available in many versions to suit different requirements.
Pressure control valves are used to affect the working pressure in a hydraulic system or in its specific part. Our offer includes a wide selection of valves, depending on the mounting method and function in the system, they can be divided into the following groups:
• pressure limiting valves (pressure relief valves)• pressure reducing valves• pressure sequence valves (supplying pressure/cutting off pressure)
The valves can be direct- or pilot-operated.
TYPE DESCRIPTION SIZE PRESSURE(MPa)
FLOW (dm3/min)
CATALOGUE CARD NUMBER
DBD
direct operated pressure relief valves for subplate mounting, threaded connection or cartridge mounting
6, 10, 20 up to 63 up to 250 WK 450 610
UZPD30 direct operated pressure relief valves
30 up to 31,5 up to 330 WK 499 840
DBD…/CDBDS6(10)…
/…C,DBDPS6(10)…
/…C,DBDPH6(10)…
/…C
pressure relief valves, direct operated, plate, threaded or cartridge versions, as safety valves
6, 10 up to 40 up to 120 WK 450 610
DB(DBW)
pilot operated pressure relief valves for subplate mounting or threaded connection
10, 20, 30 up to 35 up to 650 WK 420 140
TYPE DESCRIPTION SIZE PRESSURE(MPa)
FLOW (dm3/min)
CATALOGUE CARD NUMBER
URZS2/2-way logic valves
16 up to 42 up to 140 WK 450 950
25 up to 42 up to 400 WK 450 423
32 up to 42 up to 700 WK 490 907
40 up to 42 up to 1600 WK 421 750
50 up to 42 up to 2400 WK 422 020
URZS/S 32, 40, 50 up to 42 up to 2400 WK 421 340
ULZS covers for logic valves
16 up to 42 up to 140 WK 450 950
25 up to 42 up to 400 WK 450 423
32 up to 42 up to 700 WK 490 907
40 up to 42 up to 1600 WK 421 750
50 up to 42 up to 2400 WK 422 020
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PRESSURE CONTROL VALVES
TYPE DESCRIPTION SIZE PRESSURE(MPa)
FLOW (dm3/min)
CATALOGUE CARD NUMBER
DR5DPdirect operated pressure reducing valves for subplate mounting
5 up to 21 up to 15 WK 450 448
DRpilot operated pressure reducing valves for subplate mounting or threaded connection
10, 20, 30 up to 31,5 up to 400 WK 420 310
DZ5DP pressure sequence valves for subplate mounting
5 up to 21 up to 15 WK 450 447
UZK pilot operated pressure sequence valves
10, 20, 30 up to 31,5 up to 450 WK 420 360
UZCP10 pilot operatedcounterbalance valves
10 up to 31,5 up to 80 WK 420 280
UZKC pressure sequence valves, sandwich plate type
6 up to 21 up to 30 WK 493 061
10 up to 31,5 up to 54 WK 494 721
UZKB6 pressure sequence valves for subplate mounting
6 up to 21 up to 30 WK 496 020
UZKD6 pressure sequence valves 6 up to 31,5 up to 30 WK 497 670
UZRC
pressure reducing sandwich plate valves for mounting between the subplate and the valve
6 up to 21 up to 30 WK 493 060
10 up to 31,5 up to 54 WK 494 720
UZRBdirect operated pressure reducing valves for subplate mounting
6 up to 21 up to 30 WK 493 220
10 up to 31,5 up to 54 WK 498 010
UZPRpressure relief sandwich plate valves for mounting between the subplate and the valve
6 up to 31,5 up to 60 WK 494 060
10 up to 31,5 up to 100 WK 497 100
UZRR6
pressure reducing sandwich plate valves for mounting between the subplate and the valve
6 up to 31,5 up to 50 WK 495 750
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PRESSURE CONTROL VALVES
TYPE DESCRIPTION SIZE PRESSURE(MPa)
FLOW (dm3/min)
CATALOGUE CARD NUMBER
UZCR6 pressure reducing/relief valves 6 up to 31,5 up to 50 WK 495 740
UZOP pilot operated unloading valves 10, 20, 30 up to 31,5 up to 240 WK 420 290
MRQA unloading valves 6 up to 35 up to 40
G subplates for pressure reducing valves
10 up to 35 – WK 470 013
20 up to 35 – WK 450 797
30 up to 35 – WK 470 473
CHECK VALVESCheck valves are designed for blocking hydraulic fluid flow in one direction and allowing free flow in the reverse direction.
more information at:www.ponar-wadowice.pl/en
TYPE DESCRIPTION SIZE PRESSURE(MPa)
FLOW (dm3/min)
CATALOGUE CARD NUMBER
S check valves for inch threaded connection
6 - 30 up to 31,5 up to 260 WK 450 540
UZZR check valves for metric threaded connection
6 - 25 up to 32 up to 175 WK 450 433
UZZB valves for subplate mounting
6 up to 31,5 up to 20 WK 450 432
10 up to 31,5 up to 60 WK 450 347
20 up to 31,5 up to 200 WK 450 351
32 up to 31,5 up to 400 WK 450 353
UZZD valves for cartridge mounting
6 up to 32 up to 20 WK 450 270
10 up to 32 up to 60 WK 450 271
20 up to 32 up to 200 WK 450 348
32 up to 32 up to 360 WK 450 349
WZZCsandwich plate check valves for mounting between the subplate and directional control valves
6 up to 31,5 up to 60 WK 421 440
10 up to 31,5 up to 120 WK 421 520
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CHECK VALVES
TYPE DESCRIPTION SIZE PRESSURE(MPa)
FLOW (dm3/min)
CATALOGUE CARD NUMBER
Z2S
double pilot operated (hydraulic lock) sandwich plate check valves for mounting between the subplate and directional control valves
6 up to 31,5 up to 50 WK 450 360
10 up to 31,5 up to 80 WK 450 309
16 up to 31,5 up to 200 WK 450 310
22 up to 31,5 up to 300 WK 450 229
UZSB pilot operated valves for subplate mounting
6 up to 31,5 up to 50 WK 420 390
10 up to 32 up to 60 WK 470 400
20 up to 31,5 up to 200 WK 450 560
32 up to 31,5 up to 360 WK 450 630
UZSB32-NLpilot operated valves for subplate mounting, intended for application in low temperatures
32 up to 31,5 up to 360 WK 460 762
2UZSBR6 pilot operated double check valves
6 up to 31,5 up to 40 WK 496 890
2UZSBE6 pilot operated double check valves
6 up to 31,5 up to 40 WK 494 810
3UZZE6 3-way shut-off logic valves 6 up to 29 up to 40 WK 494 820
UZSG16 pilot operated check valves 16 up to 31,5 up to 200 WK 490 850
2UZSG16 pilot operated double check valves
16 up to 31,5 up to 200 WK 470 010
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FLOW CONTROL VALVESFlow control valves are designed to affect the speed of actuators by changing the cross-section of the fluid flow. The valves provide variable (stepless) speed control of the actuator.
Flow control valves can be divided into:
• throttle valves – at the same cross-section of flow, the fluid flow rate changes due to pressure difference at the throttle point• flow control regulators – regardless of the pressure difference at the inlet and outlet, at the same cross-section, fluid flow remains
unchanged
TYPE DESCRIPTION SIZE PRESSURE(MPa)
FLOW (dm3/min)
CATALOGUE CARD NUMBER
MG throttle valves for inch threaded connection
6, 8, 10, 15, 20, 25, 30
up to 31,5 up to 400 WK 450 372
MK throttle/check valves for inch threaded connection
6, 8, 10, 15, 20, 25, 30
up to 31,5 up to 400 WK 450 371
Z2FS
double throttle/check sandwich valves for mounting between the subplate and directional control valves
6 up to 31,5 up to 60 WK 421 060
10 up to 31,5 up to 120 WK 450 233
16 up to 31,5 up to 200 WK 450 235
22 up to 31,5 up to 300 WK 450 237
UDRD6 flow control valves for subplate mounting
6 up to 31,5 up to 43 WK 420 020
2FRM flow control valves for subplate mounting
5 up to 21 up to 15 WK 146 937
10 up to 31,5 up to 50 WK 450 570
16 up to 31,5 up to 160 WK 450 570
UZFC rectifier sandwich plates
5 up to 30 up to 15 WK 491 920
6 up to 31,5 up to 43 WK 491 980
10 up to 31,5 up to 50 WK 491 930
16 up to 31,5 up to 160 WK 491 940
UZFC-NLrectifier sandwich plates, intended for operation in low temperatures
6 up to 31,5 up to 43 WK 491 981
10 up to 31,5 up to 50 WK 491 931
16 up to 31,5 up to 160 WK 491 941
VRFU throttle/check valves 6 - 15 up to 40 up to 80 WK 421 370
VRFB 2-way flow control valves 6 - 15 up to 40 up to 80 WK 421 360
UDDB10throttle valves for subplate mounting
10 up to 21 up to 80 WK 496 230
UDUE10 3-way flow controllers 10 up to 35 up to 50 WK 422 620
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CARTRIDGE VALVESCartridge valves are a great extension of our products line for sandwich mounting, they help to reduce the overall dimensions and weight of a hydraulic system. Full product range of the cartridge valves suits any hydraulic system with the flow rate between 12 and 400 dm3/min, and working pressure up to 35 MPa.
TYPE DESCRIPTION SIZE PRESSURE(MPa)
FLOW (dm3/min)
CATALOGUE CARD NUMBER
UZZD check valves
4 up to 31,5 up to 30 WK 396 370
6 up to 31,5 up to 40 WK 493 530
10 up to 31,5 up to 150 WK 499 435
UDSD6 cartridge throttle/check valves 6 up to 31,5 up to 40 WK 494 010
UZGD6 adjustable cartridge check valves 6 up to 31,5 up to 40 WK 493 700
UZSD pilot operated check valves6 up to 31,5 up to 40 WK 493 770
10 up to 31,5 up to 100 WK 421 640
UDZD6 throttle/check valves 6 up to 31,5 up to 40 WK 494 670
UDDD throttle valves
6 up to 31,5 up to 40 WK 494 610
10 s. 12 up to 31,5 up to 100 WK 494 730
10 s. 02 up to 31,5 up to 150 WK 422 550
UDUN6 3-way flow control valves 6 up to 31,5 up to 45 WK 496 590
UDUD10 3-way flow control valves 10 up to 31,5 up to 90 WK 420 390
UDRN6 flow control valves 6 up to 31,5 up to 30 WK 496 630
3URED
cartridge valves
4 up to 31,5 up to 12 WK 496 380
6 up to 31,5 up to 30 WK 496 060
2URED6 6 up to 31,5 up to 25 WK 493 130
4URED6 6 up to 31,5 up to 30 WK 496 680
2URED6-SO478cartridge valves special version
6 up to 31,5 up to 25 WK 493 130
2URED6-SO495 6 up to 31,5 up to 25 WK 493 130
2URES solenoid cartridge valves
6 up to 21 up to 40 WK 493 140
10 up to 21 up to 150 WK 497 860
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CARTRIDGE VALVES
TYPE DESCRIPTION SIZE PRESSURE(MPa)
FLOW (dm3/min)
CATALOGUE CARD NUMBER
3UREH6 cartridge directional control valves
6 up to 21 up to 20 WK 497 680
UZPD direct operated cartridge pressure relief valves
4 up to 31,5 up to 30 WK 496 360
6 up to 31,5 up to 40 WK 493 790
UZPS pilot operated cartridge pressure relief valves
4 up to 31,5 up to 30 WK 420 260
6 up to 31,5 up to 60 WK 492 860
10 up to 31,5 up to 120 WK 497 060
32 up to 35 up to 400 WK 480 050
UZPSX6 pilot operated cartridge pressure relief valves
6 up to 31,5 up to 60 WK 499 301
UZKS25 pilot operated sequence cartridge valve
25 up to 35 up to 450 WK 422 700
UZPHD10 counterbalance valves 10 up to 31,5 up to 120 WK 498 500
UZCS6 pressure reducing/relief valves 6 up to 31,5 up to 50 WK 494 860
UZRS pilot operated pressure reducing valves
6 up to 31,5 up to 50 WK 494 870
2URHD6
pressure sequence valves
6 up to 31,5 up to 30 WK 496 910
3URHD6 6 up to 31,5 up to 30 WK 495 940
UZMD6 constant pressure drop valves 6 up to 31,5 up to 80 WK 499 967
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PROPORTIONAL VALVES
CARTRIDGE HYDRAULICS
TYPE DESCRIPTION SIZE PRESSURE(MPa)
FLOW (dm3/min)
CATALOGUE CARD NUMBER
2UL 03/3
subplates for cartridge hydraulics
3 up to 21 – WK 218 865
2UL 03/4 3 up to 21 – WK 218 864
2UL 06/1 6 up to 21 – WK 495 531
2UL 06/2 6 up to 21 – WK 495 532
2UL 06/3 6 up to 21 – WK 495 533
3UL 06/4 6 up to 21 – WK 495 534
3UL 06/5 6 up to 21 – WK 495 535
3UL 06/6 6 up to 21 – WK 495 536
4UL 06/7 6 up to 21 – WK 495 537
4UL 06/8 6 up to 21 – WK 495 538
2UL 10/1 10 up to 21 – WK 217 555
2UL 10/2 10 up to 21 – WK 217 556
2UL 10/3 10 up to 21 – WK 217 557
3UL 10/4 10 up to 21 – WK 217 558
3UL 10/5 10 up to 21 – WK 217 599
Proportional valves are used to provide full control of the dynamics (speed, force) of a mechanical system. This task is performed by adjusting the solenoid force (and in the result, the oil flow or pressure) depending on the controlling current.
TYPE DESCRIPTION SIZE PRESSURE(MPa)
FLOW (dm3/min)
CATALOGUE CARD NUMBER
WZPPEproportional pressure relief valves for subplate mounting with electronic amplifier cards
10, 20, 30 up to 31,5 up to 600 WK 450 392
WZRS6 electrically operated proportional pressure reducing valves
6 s. 02 up to 5 up to 40 WK 499 979
6 s. 52 up to 21 up to 30 WK 421 040
WZRPEproportional pressure reducing valves for subplate mounting with electronic amplifier cards
10, 20 up to 31,5 up to 300 WK 460 300
WZCPE10
proportional pressure reducing/relief valves for subplate mounting with electronic amplifier cards
10, 20 up to 31,5 up to 80 WK 480 730
www.ponar-wadowice.pl
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PROPORTIONAL VALVESTYPE DESCRIPTION SIZE PRESSURE
(MPa)FLOW
(dm3/min)CATALOGUE
CARD NUMBER
USAB proportional directional control valves for subplate mounting, with/without a position sensor, voltage DC, with electronic amplifier cards
6 up to 31,5 up to 32 WK 450 520
10 up to 31,5 up to 64 WK 420 570
USEB6 up to 31,5 up to 32 WK 420 530
10 up to 31,5 up to 64 WK 420 560
USAB6-NL
proportional directional control valves for subplate mounting, with/without a position sensor, voltage DC, with electronic amplifier cards, for operation in low temperatures
6 up to 31,5 up to 32 WK 420 741
USAB6-SO495 proportional valves - special version
6 up to 31,5 up to 32 WK 450 520
UDRDA6 electrically controlled, proportional flow controllers
6 up to 21 up to 22 WK 420 840
UDRDE6 electrically operated proportional flow control valves
6 up to 21 up to 22 WK 497 180
WDUD10 3-way electrically operated proportional flow control valves
10 up to 21 up to 90 WK 420 270
WZCDE4
proportional, electrically controlled pressure reducing/relief valves for cartridge mounting
4 up to 21 up to 6 WK 421 300
20RE 10
controllable current amplifiers cards
– – – WK 495 771
30RE 1132RE 11 – – – WK 495 772
30RE 2032RE 20 – – – WK 495 773
30RE 2132RE 21 – – – WK 495 774
20RE 10D – – – WK 420 810
21RE 10D – – – WK 421 810
30RE 20D – – – WK 420 830
20RE 10E – – – WK 420 820
20RE 10ES – – – WK 423 530
EURO-DIN stands – – – WK 420 930
Joystick electronic joysticks for controlling two proportional solenoids
– – –more information at:
www.ponar-wadowice.pl/en
www.ponar-wadowice.pl
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SAFETY BLOCKSHydraulic accumulators safety and shut-off blocks are used for connecting a hydraulic accumulator to a hydraulic system in compliance with safety requirements. A full range of hydraulic accumulators is available at the “Distribution” tab, on page 33.
MOBILE HYDRAULICS
TYPE DESCRIPTION SIZE PRESSURE(MPa)
FLOW (dm3/min)
CATALOGUE CARD NUMBER
6URRE6 6-way sectional valves 6 up to 25 up to 80 WK 420 010
3URRE13 directional valves 13 up to 15 up to 80 WK 490 080
UZSZ8 unloading valves 8 up to 31,5 up to 60 WK 490 060
THZ hydraulic dampers – – – WK 497 460
3/2URER 3/2 way directional valves6 up to 35 up to 50 WK 421 550
10 up to 35 up to 100 WK 421 570
4/3UREM6 4/3 way sectional valves 6 up to 35 up to 50 WK 423 140
6/2UREM6/2URMM
stackable sectional 6-way valves6 up to 35 up to 50 WK 421 540
6/2UREM 10 up to 35 up to 80 WK 421 590
UZPHE6 counterbalance valves 6 up to 35 up to 60 WK 499 943
2UZPHE6 double counterbalance valves 6 up to 35 up to 60 WK 499 948
TYPE DESCRIPTION SIZE PRESSURE(MPa)
FLOW (dm3/min)
CATALOGUE CARD NUMBER
UZAE10
shut-off and safety blocks for hydraulic accumulators
10 36 – WK 493 120
B20 20 36 150 WK 491 810
BS 25, 32 36 180 - 290 WK 491 820
Our range of mobile hydraulic products (requiring high resistance to external factors, compact size and low weight) includes sectional directional control valves 6URRE6 for common applications, e.g. in agricultural, construction and mining industry machines. We also provide other elements for such applications.
www.ponar-wadowice.pl
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ACCESSORIESOur product range includes ball valves intended for opening and blocking fluid flow in the systems, pressure switches, hand (and foot) pumps, fluid level control and indication equipment, and other components.
TYPE DESCRIPTION SIZE PRESSURE(MPa)
FLOW (dm3/min)
CATALOGUE CARD NUMBER
HED 2pressure switches for threaded connection
– up to 20 – WK 450 239
HED 3 – up to 40 – WK 450 240
USPH 1 pressure switches for threaded connection or for subplate mounting
– up to 35 – WK 450 175
USPH 4 – up to 35 – WK 450 398
S4250 pressure switches with adjustable histeresis
– – –
UOPF 1single, 4-, or 6-point pressure gauge isolator valve
– up to 32 – WK 450 269
UOPF 4 – up to 32 – WK 450 472
UOPF 6 – up to 32 – WK 450 327
BKball valves for fuels and gas, two- or multi-way, manually or mechanically operated
4 - 40 up to 65 – WK 491 870
3BK 4 - 40 up to 60 – WK 491 880
4BK 4 - 40 up to 60 – WK 492 190
UOFP oil filler/air breather 32, 40 – 10, 15 WK 470 410
UPTR 12/1,6 2-stage, hand operated hydraulic pumps
–p1 = max. 4
p2 = max. 70V1 = 12 cm3/strokeV2 = 1,6 cm3/stroke
WK 492 220
UOSPoil level indicators for monitoring oil level in hydraulic systems’ tanks
– – – WK 470 080
UYFA 15 oil pumping and filtering units – up to 0,4 up to 15 WK 480 220
UPTN5-02.SO454 foot pumps – up to 12 max. 5 cm3/stroke WK 499 745
VUBA automatic hose-burst safety check valves
01 - 05 up to 35 up to 210
Plug-in connectors
plug-in connectors used in PONAR Wadowice S.A. products
– – – WK 499 963
more information at: www.ponar-
wadowice.pl/en
more information at: www.ponar-
wadowice.pl/en
www.ponar-wadowice.pl
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SUBPLATES AND MANIFOLDSThis range of products provides opportunity to connect quickly and easily our valves to other elements of a hydraulic system. Our offer includes subplates of type G for directional control valves, of nominal sizes from 6 to 22, for pressure control valves of nominal sizes from 10 to 30; multi-station manifold blocks ULRA 6 and ULRA 10 for threaded mounting of elements with a plate connection; UL plates of nominal sizes from 3 to 10 for threaded connection of cartridge valves; and modular control plates MOD of nominal sizes 6 and 10, for stackable mounting.
TYPE DESCRIPTION SIZE PRESSURE(MPa)
CATALOGUE CARD NUMBER
G subplates for directional control valves
6 up to 31,5 WK 496 480
10 up to 31,5 WK 496 520
16 up to 35 WK 450 788
22 up to 35 WK 491 800
G subplates for pressure-reducing valves
10 up to 35 WK 470 013
20 up to 35 WK 450 797
30 up to 35 WK 470 473
ULRA multi-station manifold blocks
6 up to 31,5 WK 450 499
10 up to 31,5 WK 450 500
MOD modular control plates system
6 up to 31,5 WK 560 520
10 up to 31,5 WK 560 521
2UL 03/3
plates for cartridge valves
3 up to 21 WK 218 865
2UL 03/4 3 up to 21 WK 218 864
2UL 06/1 6 up to 21 WK 495 531
2UL 06/2 6 up to 21 WK 495 532
2UL 06/3 6 up to 21 WK 495 533
3UL 06/4 6 up to 21 WK 495 534
3UL 06/5 6 up to 21 WK 495 535
3UL 06/6 6 up to 21 WK 495 536
4UL 06/7 6 up to 21 WK 495 537
4UL 06/8 6 up to 21 WK 495 538
2UL 10/1 10 up to 21 WK 217 555
2UL 10/2 10 up to 21 WK 217 556
2UL 10/3 10 up to 21 WK 217 557
3UL 10/4 10 up to 21 WK 217 558
3UL 10/5 10 up to 21 WK 217 599
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PUMPSPV type vane pumps are used to provide oil flow to hydraulic devices and systems. These are vane pumps of variable displacement and adjustable pressure.
Advantages:
• easy start-up by automatic air bleeding• low noise level• hydrodynamically lubricated bearings to ensure long bearing life• good sliding characteristics of control discs due to bronze coating and semi-fluid friction
More vane, gear and piston pumps are available at the “Distribution“ tab, on pages 31 and 32.
TYPE DESCRIPTION SIZE PRESSURE(MPa)
DISPLACEMENT(cm3/rev.)
CATALOGUE CARD NUMBER
V3/12 variable displacement vane pumps
12 up to 10 up to 9 WK 414 501
V3/25 variable displacement vane pumps
25 up to 10 up to 19 WK 409 073
V3/40 variable displacement vane pumps
40 up to 10 up to 32 WK 144 618
V3/63 variable displacement vane pumps
63 up to 10 up to 46 WK 144 619
V3+V3 variable displacement vane pumps, pumps assemblies
– up to 10 – WK 470 020
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PUMPSOur offer includes all types of hydraulic pumps: gear pumps, vane pumps and piston pumps for stationary and mobile machines. The pumps are designed as one- or multi-section pumps for closed and open circuits, with a full range of bell-housing and couplings available. To complete our offer, we also provide repairs and maintenance of the manufactured pumps.
Full range of vane pumps manufactured by our company can be found at the “Production” tab, on page 27.
VANE PUMPS
PRODUCT SIZE PRESSURE(MPa)
DISPLACEMENT(cm3/rev.)
Vane pumps type PVS 1, 2, 3 up to 15 up to 105,5
Vane pumps type PSP 1, 2, 3 up to 16 up to 105,5
Vane pumps type PHC 1, 2, 3 up to 16 up to 105,5
Vane pumps of variable displacement type 02 PSPK 1, 2, 3 up to 16 up to 105,5
Vane pumps type PHV 05 up to 25 up to 34,5
NRV check valves for PVS, PSP, PHC, PSPK and PHV pumps 25, 32 up to 30 –
Vane pumps type PLP 05 up to 12 up to 17,9
Pumps assemblies type GMP – up to 16 –
PISTON PUMPS
PRODUCT SIZE PRESSURE(MPa)
DISPLACEMENT(cm3/rev.)
Piston pumps type MA10V 18, 28, 45, 71, 100, 140 up to 28 up to 140
www.ponar-wadowice.pl
DISTRIBUTION
33
HYDRAULIC MOTORS
PUMPS
GEAR PUMPS
PRODUCT SIZE PRESSURE(MPa)
DISPLACEMENT(cm3/rev.)
Gear pumps group 0 – up to 20 0,25 - 2
Gear pumps group 1 – up to 25 1 - 9,8
Gear pumps group 2 – up to 25 4,5 - 36
Gear pumps group 3 – up to 25 20 - 60
Tandem gear pumps – up to 25 –
HYDRAULIC MOTORS
PRODUCT SIZE TORQUE(daNm)
DISPLACEMENT(cm3/rev.)
Hydraulic motors, G-rotor type MM, MP, MR, MH, MRB, PL, RL, PK, RK, RW, HW 8 - 500 up to 85 8,2 - 502,4
Hydraulic motors, G-rotortype MS, MSY, MT, MV 80 - 800 up to 188 80,5 - 801,8
Hydraulic motors are used to transform the fluid pressure energy into mechanical energy of rotation.
Our offer includes low-speed hydraulic motors (G-rotor motors) of displacement ranging from 8 to 801 cm3/rev. The products are available with many different flanges and shafts. The motors can be powered with oil under the pressure reaching 20,5 MPa. They are used in vehicles for special applications, agricultural machines and mining equipment.
www.ponar-wadowice.pl
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ACCUMULATORS
BLADDER ACCUMULATORS
PRODUCT SIZE(dm3)
PRESSURE(MPa)
FLOW(dm3/min)
High pressure accumulators type AS, ASP 0,2 - 55
36 (carbon steel)8 - 36 (stainless steel)
160 - 1000
Low pressure accumulatorstype ASB 0,7 - 55
6 (carbon steel)40 (stainless steel)
100 - 300
Additional gas bottles type B 52 and 75 36 (carbon steel) –
Additional gas bottlestype ASS 3 - 52 36 (carbon steel) –
DIAPHRAGM ACCUMULATORS
PRODUCT SIZE(dm3)
PRESSURE(MPa)
FLOW(dm3/min)
Diaphragm accumulators type AM 0,05 - 2,5
21 - 33 (carbon steel)15 - 21 (stainless steel)
10 - 60
Diaphragm accumulators type AML 0,8 and 1,5
25 - 35 (carbon steel)15 - 21 (stainless steel)
40
Diaphragm accumulators type AMS 0,075 - 3,5
10 - 35 (carbon steel)10 (stainless steel)
20 - 70
Hydraulic accumulators are used in hydraulic systems as an additional power source, an element compensating pressure or as a hydraulic fluid storage tank terminating the hydrostatic process in case of a pump failure. We offer bladder, diaphragm and piston accumulators for many different hydraulic systems. The products are available in a wide range of pressures and capacities. Our offer includes also safety and shut-off blocks (more information on page 24), mounting elements, spare parts and equipment for testing and nitrogen filling.
www.ponar-wadowice.pl
DISTRIBUTION
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FILTERS
PRESSURE FILTERS
PRODUCT SIZE PRESSURE(MPa)
Pressure filters type HP 31 31 42
Pressure filters type HP 61 - 151 61 - 151 42
Pressure filters type HP 171 - 451 171 - 451 42
Pressure filters type ML 170 - 450 170 - 450 16
Pressure filters type MNL 40 - 100 40 - 100 16
LOW PRESSURE FILTERS
PRODUCT SIZE PRESSURE(MPa)
Low pressure filters type LF 63 63 2,5
Low pressure filters type LF 101 101 3,2
Low pressure filters type LF 251 - 1100 251 - 1100 3,2
OFF-LINE FILTERS
PRODUCT SIZE PRESSURE(MPa)
Off-line filters type NF 250 250 1,6
Off-line filters type NF 631 631 1,6
Off-line filters type NF 1000 1000 1,6
We offer a wide range of hydraulic filters. Apart from the popular suction filters, pressure filters and return-line filters, our offer includes mobile and stationary filtration units, equipment for cleaning lubrication oils and/or cooling fluids, equipment for monitoring the clarity of oil in a working hydraulic system (including water content) and for determining oil cleanliness. We also provide high-quality filter elements.
www.ponar-wadowice.pl
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FILTERS
RETURN-LINE FILTERS
PRODUCT SIZE PRESSURE(MPa)
Return-line filters type TEF 41 41 1
Return-line filters type TEF 55 - 320 55 - 320 1
Return-line filters type TEF 426 426 1
Return-line filters type TEF 625 625 1
Return-line filters type TEFB 41 41 1
Return-line filters type TEFB 55 - 120 55 - 120 1
Return-line filters type TEFB 210 - 310 210 - 310 1
Return-line filters type TRW 310 310 1
SPIN-ON FILTERS
PRODUCT SIZE PRESSURE(MPa)
Spin-on filters type WPL 45 - 260 45 - 260 1
SUCTION FILTERS
PRODUCT SIZE PRESSURE(MPa)
Suction filters type ASF 25 - 275 25 - 275 –
Suction filters type TSW 210 - 310 210 - 310 –
Suction filters type TSW 426 426 –
www.ponar-wadowice.pl
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HEAT EXCHANGERS (COOLERS)
FILTERS
BREATHER FILTERS
PRODUCT SIZE PRESSURE(MPa)
Breather filters type BFD 95 - 130 95 - 130 –
Breather filters type EBF 30 and 50, TBF3/4, BF 30, 50 –
Breather filters type NBF, BF - WP 25 - 85, 90 –
AIR-OIL HEAT EXCHANGERS
PRODUCT CAPACITY(kW/°C)
PRESSURE(MPa)
FLOW(dm3/min)
Air-oil heat exchangers type 2005K 0,5 2 2,5 - 20
Air-oil heat exchangers type 2010K 0,078 2 10 - 40
Air-oil heat exchangers type 2015K 0,13 2 20 - 80
Air-oil heat exchangers type 2020K 0,17 2 25 - 100
We offer oil-water and oil-air coolers in a variety of sizes and capacities. Our product range includes autonomous cooling systems, with a pump, and also thermostats, temperature controls and thermostatic valves. Oil-air coolers are available for different power sources: DC (12 V and 24 V), AC (230 V, 400 V), and also powered by a hydraulic motor. On Customer’s request, we also provide customized products, based on the Customer’s technical drawing.
www.ponar-wadowice.pl
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HEAT EXCHANGERS (COOLERS)
AIR-OIL HEAT EXCHANGERS MG AIR
PRODUCT CAPACITY(kW/°C)
PRESSURE(MPa)
FLOW(dm3/min)
Air-oil heat exchangers type 2024K 0,38 2 30 - 120
Air-oil heat exchangers type 2030K 0,43 2 35 - 140
Air-oil heat exchangers type 2040K 0,65 2 40 - 160
Air-oil heat exchangers type 2050K 1 2 45 - 180
MG WATER-OIL HEAT EXCHANGERS
PRODUCT CAPACITY(kW/°C)
PRESSURE(MPa)
FLOW(dm3/min)
Water-oil heat exchangers type MG 80 32 1,2 25 - 130
Water-oil heat exchangers type MG 81 36 1,2 50 - 180
Water-oil heat exchangers type MG 130 80 1,2 60 - 280
Water-oil heat exchangers type MG 131 120 1,2 50 - 420
Water-oil heat exchangers type MG 155 170 1,2 120 - 450
Water-oil heat exchangers type MG 157 265 1,2 120 - 450
www.ponar-wadowice.pl
DISTRIBUTION
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MGB WATER-OIL HEAT EXCHANGERS
PRODUCT CAPACITY(kW/°C)
PRESSURE(MPa)
FLOW(dm3/min)
Water-oil heat exchangers type MGB 80 40 1,2 30 - 200
Water-oil heat exchangers type MGB 114 68 1,2 50 - 280
Water-oil heat exchangers type MGB 130 80 1,2 60 - 280
Water-oil heat exchangers type MGB 131 125 1,2 50 - 420
Water-oil heat exchangers type MGB 140 120 1,2 50 - 280
Water-oil heat exchangers type MGB 168 160 1,2 100 - 550
Water-oil heat exchangers type MGB 219 310 1,2 80 - 800
AUTONOMOUS COOLING UNIT SILENT EVO
PRODUCT CAPACITY(kW/°C)
PRESSURE(MPa)
FLOW(dm3/min)
Silent EVO 30 0,6 10 - 40
HEAT EXCHANGERS (COOLERS)
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HYDRAULIC FITTINGS AND COUPLINGS
PRODUCT
Bourdon tube pressure gauge type MG 63, MG 100, MG 160
Hose selection tables for different nominal working pressures
Ferrules
Straight male nipples with internal cone 24° CEL\CES (P21) light and heavy series
Straight female nipples with cone 24°, o-ring, DKOL\DKOS (P51) light and heavy series
Elbow 90° female nipples with cone 24°, o-ring. DKOL\DKOS 90 (P52) light and heavy series
Elbow 45° female nipples with cone 24°, o-ring. DKOL\DKOS 45 (P55) light and heavy series
Contact nipples STECK-O (P71)
Straight male nipples with socket 60° BSP thread. AGR (C21)
Test hoses SMS 15 (16x1,5)
Test hoses SMS 20 (16x2)
Test couplings SMK 15 (16x1,5)
Test couplings SMK 20 (16x2)
Direct gauge adaptors SMD 20 (16x2)
Nuts, cutting rings TN 81, TN/TD 88, AR3C
Welding bosses TN 91
Male stud couplings rubber seal TN 92 GG
Male stud couplings TN 93
Full range of manometers, hydraulic hoses, couplers and measuring equipment (minimess) allows our Customers to construct and safely operate any hydraulic system.
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HYDRAULIC FITTINGS AND COUPLINGS
PRODUCT
Stud elbows TN 94
Straight couplings TN 98
Reduced straight couplings TN 98 R
Equal elbows TN 99
Equal teeses TN 100
Bulkhead connections TN 102
Banjos rubber seals TA 111 GG M
Banjos rubber seals TA 111 GG R
Male/female stud adaptors packing rings TN 141 GG
Inner hexagon plug packing rings TN 185 GG
Welding nipples with o-ring seals TN 299 B
Pipe plugs for TN 87 connections with o-ring seals TN 324
Gauge couplings with o-ring seals TN 403
Rotary fittings with o-ring seals TN 419, TN 420, TN 421
Stud/standpipe adaptors packing ring/o-ring seal TN 426 R, TN 426 M
Standpipe/tube reducers with o-ring seal TN 432 L, TN 432 S
Straight couplings with o-ring TN 498
Adjustable check valves VUBADIN
Automatic hose burst safety check valves VUBA
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HYDRAULIC
CYLINDERS
HYDRAULIC CYLINDERS
Hydraulic cylinders convert the energy of pressure accumulated in the hydraulic fluid supplied to the cylinder by putting the piston into reciprocating motion.
Hydraulic cylinders manufactured by PONAR Wadowice S.A. can be divided into two major groups: • standard cylinders – manufactured in accordance with catalogue cards• special versions – a modification of standard cylinders, or any other versions made upon specific Customer’s requirements or provided documentation.
Overal and connection dimensions – for standard cylinders are specified in catalogue cards, for special versions, determined in technical arrangements made with the Customer.
Nominal pressure – standard cylinders are designed for nominal pressure of 20 MPa. If requested, it is possible to manufacture cylinders for nominal pressure of 25 MPa.
Operating medium – hydraulic oils are the basic operating media. On Customer’s request we can provide cylinders adjusted to work with other media, e.g. HFA, HFB, HFC liquids.
Ambient temperature – standard cylinders are designed to work at the temperature from -25°C to +80°C. For special versions this temperature range can be increased.
Sealing – we use seals of well-known and reliable companies, such as: Guarnitec, Kastas, Busak+Shamban. On Customer’s request we can use different types of sealing, e.g. Merkel Hallite, etc.
Piston rods – the rods of standard cylinders are made of structural steel covered with a layer of technical chrome. On Customer’s request, we can provide rods covered with nickel and technical chrome layer. It is possible to make rods of stainless steel, covered with technical chrome. PONAR Wadowice S.A. provides cylinder rods up to 370 mm diameter, and on special request, up to 500 mm.
Bearings – depending on design, the cylinders can be equipped with swivel or spherical bearing (see catalogue cards). Special versions of cylinders can be equipped with different types of swivel bearings, on Customer’s request.
Connection ports – standard cylinders are made with metric or inch connections. Special versions can have other outlets, if requested.
End position cushioning of the piston Special versions of cylinders can be made with:• non-adjustable end position cushioning of the piston, performed by a suitably shaped trunnion• adjustable end position cushioning of the piston, performed by means of a throttle valveSupporting the movement of the piston from final position is provided by a check valve. End position cushioning of the piston can be performed:• from the bottom side of the cylinder• from the side of the cylinder head• from both sides of the cylinderAdditionally, the cylinders can be equipped with valves bleeding the air behind the piston.
Piston position sensors The cylinders can be equipped with:• sensors signalizing electrically final position of the piston• linear sensor of piston position: the transducer provides an electrical signal containing information about the piston position
Coating – epoxide primer, colours: RAL 7001, layer thickness of 0,05 mm. On Customer’s request it is possible to use multi-layered paining sets, including coating for marine or tropical applications.
Quality control – each of the manufactured cylinders undergoes acceptance tests at the dedicated testing stations:• pressure test, at the pressure of 1,5 Pnom• operating testsThe acceptance process is performed by the Quality Control Department in accordance with ISO procedures.
PONAR Wadowice S.A. provides warranty, post-warranty services and spare parts delivery.
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TECHNICAL CAPABILITIES OF HYDRAULIC CYLINDERS PRODUCTION
Piston diameter (mm) Piston rod diameter (mm) Max. stroke (mm)25 18 300
32 22 400
40 22 400
50 28 500
63 36 630
80 45 800
100 56 1000
125 70 1250
140 80 1400
160 90 1600
180110
1800125
200
110
2000125
130
220 1302200
250 130
Cylinders UCJ 1, 2 and 6 can be made with piston diameters of 280 and 300 mm, but the diameter of the piston rod should not exceed 130 mm and adeqately limited stroke (because of a possibility of buckling).
In specific circumstances, upon agreement, PONAR Wadowice S.A. is able to provide cylinders or their elements of sizes exceeding the above parameters.
NEW
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Diameter (mm) Possible forming length (mm) Possible forming length (mm)
up to 140 – 5000
160H8
180
3000
185
190
195
200
165H8 190
170H8
190
195
200
210
180H8
200
205
210
220
190H8 220
200H8
225
230
235
240
245
220H8245
273
250H8
280
300
324
280H8 343
300H8 324
HONED CYLINDER TUBE PROCESSING (including offered honed tubes)
HYDRAULIC CYLINDERS RANGE
45www.ponar-wadowice.pl
HYDRAULIC
CYLINDERS
HYDRAULIC CYLINDERS – STANDARD VERSIONS
PRODUCT MOUNTING PRESSURE(MPa)
CATALOGUE CARD NUMBER
Piston hydraulic cylinder type UCJ1, 2 swivel bearing, spherical bearing 20 WK 583 216
Piston hydraulic cylinder type UCJ3 flange at cylinder head 20 WK 583 217
Piston hydraulic cylinder type UCJ4 flange at cylinder head 20 WK 583 217
Piston hydraulic cylinder type UCJ5 trunnion at cylinder tube 20 WK 583 218
Piston hydraulic cylinder type UCJ6 foot-mounted 20 WK 583 219
Piston hydraulic cylinder type UCD6 foot-mounted with a double rod 20 WK 584 837
Plunger hydraulic cylinder type UCN1, 2 swivel bearing, spherical bearing 20 WK 583 220
Piston hydraulic cylinder type UCJ1...PK/UCJ2...PK
swivel bearing, spherical bearing with a limit switch
20 WK 583 221
Piston hydraulic cylinder type UCJ3...L
flange at cylinder head with constant travel control
20 WK 583 462
Piston hydraulic cylinder type UCJ6...L
foot-mounted with constant travel control
20 WK 583 463
Cylinder eyestype UU1,2 swivel bearing, spherical bearing 20 WK 584 836
Diameter (mm) Possible length of forming (mm)
up to 130 5000
from 130 to 360 3000
PROCESSING RODS FOR PISTON RODS
46
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HYDRAULIC SYSTEMSHigh quality and reliability of operation are the main features of the hydraulic systems manufactured by PONAR Silesia S.A. Our company supplies standardised products, as listed in the catalogue and customized systems, made to a specific order, in compliance with the working conditions and parameters requested by the Customer.
Hydraulic power units are designed for application in open or closed circuits. Depending on operational requirements, they can be manufactured with a standard or non-standard equipment to meet the Customer’s requirements. For severe operating conditions, the power units can be equipped with hydraulic fluid coolers or heaters, while the power unit’s pump, depending on the type of order, can be
installed inside the tank, under the tank or at the side of the tank.
Hydraulic systems manufactured by our company find a variety of applications in machine tools, presses, machines used in metallurgy, mining, woodworking, papermill, building materials industry, agriculture, craft, etc.
We also provide a full range of services from simple control cabinets of power unit drives, to complete control cabinets with PLC controllers, visualization and archiving of the processed data.
On Customer’s request, the control and measuring equipment can be adjusted to suit the specific design. We also provide upgrades of outdated control systems and integrate them with master control.
PRODUCT SIZE PRESSURE(MPa)
FLOW (dm3/min)
CATALOGUE CARD NUMBER
Oil tank type UB 63 - 1250 – – WK 560 514
Power pack type UHJV 63 63 10 13 WK 560 498
Power pack type UHJV 100 100 16 27,5 WK 560 499
Power pack type UHJV 160 160 16 47 WK 560 500
Power pack type UHJV 250 250 16 67 WK 560 501
Power pack type UHMZ5/E 5 16 2,2 WK 560 551
Power pack type UHMZ5/G 5 16 2,2 WK 560 550
Power pack type UHMZ5/H 5 16 2,2 WK 213 475
Power pack type UHMZ5/J 5 16 2,2 WK 213 293
Power pack type UHMZ 12 12 20 3,5 WK 560 502
Power pack type UHMZ 5 5 16 2 WK 585 088
Power pack type UHMZ 25 25 20 14 WK 560 503
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HYD
RAU
LIC
SYST
EMS
48
HYDRAULIC SYSTEMS
Power pack type UHPT 100 - 630 28 140 WK 583 847
Power pack type UHKG 12 20 11 WK 576 921
Power pack type UHKZ 12 20 14 WK 576 898
Power pack type UHWZ 8 - 30 20 14 WK 576 115
Power pack type UHBZ – 25 4,8 WK 579 336
Piston pumps assemblies – 28 200 WK 582 332
Cooling-filtration units type UHCH – – 140 WK 580 075
Gear pumps assemblies – 25 84 WK 577 206
Vane pumps assemblies – 16 147 WK 577 236
Modular control plates type MOD 6 6 30 – WK 560 520
Modular control plates type MOD 10 10 30 – WK 560 521
Multi-station manifold block type ULRA 6 6 32 – WK 450 499
PRODUCT SIZE PRESSURE(MPa)
FLOW (dm3/min)
CATALOGUE CARD NUMBER
Power pack type UHMZ 40 40 20 14 WK 585 250
Power pack type UHMZ 63 63 20 14 WK 560 505
Power pack type UHMZ 100 100 20 28 WK 560 506
Power pack type UHMZ 160 160 20 35 WK 560 507
Power pack type UHMZ 250 250 20 45 WK 560 508
www.ponar-silesia.pl
HYD
RAU
LICSYSTEM
S
49
HYDRAULIC SYSTEMS
PRODUCT SIZE PRESSURE(MPa)
FLOW (dm3/min)
CATALOGUE CARD NUMBER
Multi-station manifold block type ULRA 10 10 32 – WK 450 500
NON-STANDARD HYDRAULIC SYSTEMS*
Lubrication system type UHWP200 200 0,8 20 WK 583 850
Lubrication system type UHWP630 630 1 30 WK 583 983
* the table contains sample values which are subject to agreement with the Customer
High quality, short delivery times, products tailor-made to individual requirements of the Customer and low price are the major advantages of our hydraulic systems. Please find below a list of basic technical details of our standard hydraulic power packs, and the systems designed to the Customer’s specific requirements.
BASIC PARAMETERS OF HYDRAULIC SYSTEMS
GENERAL SPECIFICATION OF STANDARD HYDRAULIC SYSTEMS OTHER HYDRAULIC SYSTEMS (MAX. PARAMETERS,
AS SPECIFIED)WITH A VANE PUMP WITH A GEAR PUMP
Operating pressure up to 16 MPa up to 25 MPa up to 63 MPa
Total pump flow rate up to 60 dm3/min up to 100 dm3/min up to 1500 dm3/min
Oil viscosity 10 ÷ 160 mm²/s 10 ÷ 400 mm²/s up to 1000 mm²/s
Motor rotation speed 1500 rev./min 1500 rev./min up to 3000 rev./min
Electric motor power up to 22 kW up to 55 kW up to 132 kW
Filtration accuracy 16 µm 16 µm as specified
Tank capacity 40 ÷ 250 dm3 12 ÷ 630 dm3 up to 8000 dm3
Optimal oil temperature range 40ºC ÷ 55ºC 40ºC ÷ 55ºC 40ºC ÷ 55ºC
Allowed oil temperature range 20ºC ÷ 70ºC 20ºC ÷ 70ºC 20ºC ÷ 70ºC
Ambient temperature range -15ºC ÷ 35ºC/50ºC * -15ºC ÷ 35ºC/50ºC * -15ºC ÷ 35ºC/50ºC *
Colour RAL 5010 RAL 5010 as specified
Motor power supply voltage 230/400 V 50 Hz 230/400 V 50 Hz230/400 V 50 Hz, 230/400/500 V 50 Hz,
12/24/48 V DC or as specified
Power supply voltage of the control elements 24 V DC, 230 AC 24 V DC, 230 AC as specified
*50ºC – for power packs with a water-oil heat exchanger
50
SERV
ICE
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SERV
ICE
TECHNICAL SERVICE AND SUPPORTPONAR Silesia Group provides a comprehensive technical service and support in the following areas:
• Hydraulic systems repairs and maintenance
These are the primary activities of our service unit, provided for our own and third-party products. Only the parts and components of approved quality standards for mass-produced items are used in repairs and maintenance. When the task is completed, all the equipment is carefully inspected for compliance with the requirements for new products and is given a six months warranty.
• Diagnostics and upgrades
We offer our knowledge and experience in the following areas:
• technical operation and maintenance of hydraulic systems to ensure their long and reliable service• modernization and upgrades of old hydraulic systems
This knowledge is supported with a high-quality equipment for taking dynamic measurements of pressure, flow and oil cleanliness.
• Assembly and putting the systems into service
The Company provides a professional installation and assembly of the elements and complete hydraulic systems. Special attention is paid to maintaining cleanliness during the entire work.
For performing diagnostics and assisting during the assembly and installation, dedicated service vehicles with proper equipment are used.
After finishing the installation and putting the equipment into service, the Company ensures that a professional technical operation training is given to the users.
• Technical advice
The Company provides technical advice in the following areas:
• replacing of other manufacturers’ equipment with the products of PONAR Wadowice S.A.• design, operation and application of hydraulic elements manufactured by PONAR Wadowice S.A.• trainings on technical operation and real-life maintenance of hydraulic components and systems
• Diagnostics and testing of hydraulic equipment
The Company provides diagnostics and technical inspections for wear and suitability for further operation, in compliance with the requirements set for new products.
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SERVICE
TECHNICAL SERVICE AND SUPPORT
• Assembly and inspections of hydraulic and lubrication pipelines made of carbon or stainless steel
Installations are carried out in accordance with Customer’s design or based on the documentation developed by our Design&Engineering Office. We use the components received from the Customer or delivered by PONAR Silesia S.A. The Company employs qualified personnel certified to carry out the following types of welding: UDT, TÜV, ASME. While providing the piping for oil or lubrication hydraulics, our service unit uses dedicated service vehicles equipped with:
• equipment for different forming of pipe ends (welding, tube forming, flaring tube 37° and cutting ring)• equipment for hydraulic hoses clamping, along with a wide selection of hoses• equipment for proper pipe bending• oil filtration equipment• units for flushing pipelines and conducting pressure tests• equipment for measuring hydraulic oil cleanliness class in compliance with the NAS, ISO, SAE standards• equipment for measuring the pressure, flow, temperature, with an on-line display and PC recording
On finishing the assembly, the system is flushed and pressure tests are conducted. The Customer is given a complete report on the carried out works, confirmed by the records from the electronic equipment monitoring the cleanliness of oil, in compliance with the NAS, ISO, SAE standards, and measuring p, Q, T with certificates of calibration. The Company provides also a professional technical operation and maintenance training.
• Hydraulic accumulators inspection and diagnostics
The Company provides inspection and diagnostics of hydraulic accumulators regarding the wear, suitability for further operation, and UDT (Technical Inspection Office) acceptance. Our service unit carries out internal and external examination of pressure tanks, supported by magnafluxing, pressure tests and measuring the wall thickness, supervised by the UDT, TÜV, GL, ABS employees or other associations or organizations. We also perform inspections of safety valves produced by our company or other manufacturers. The Customer is given full documentation necessary for UDT submission.
CONT
ACTS
54
www.ponar-wadowice.pl56
CONTACTS
ul. Pabianicka 119/13193-490 Łódźtel./fax +48 42 209 27 [email protected]
Sales Department
Design and Engineering Department Production Department Quality Control Department
Technical Service Department Logistics Department
Łódź OfficePONAR Silesia S.A.
tel. +48 33 488 21 20 - 21fax +48 33 488 21 [email protected]
25
Management Board Secretary Management Board Office Customer Service Department
Import Department Export Department Technical Service Department
Logistics Department Quality Department Marketing and PR Department
PONAR Wadowice S.A.F
Wrocław Office
www.ponar-wadowice.plwww.ponar-silesia.pl
CONTACTS
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01-2014
www.ponar-silesia.pl
www.ponar-wadowice.pl
PRODUCT CATALOGUEoil hydraulic components and systems