product safety made easier - mettler toledo...quality reporting • performance verification built...

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X-ray Inspection Superior Product Safety The AdvanCheK x-ray system delivers outstanding contamination detection of foreign bodies like glass, metal, stone, bone and high density plastics such rubber compounds, even for products wrapped in aluminium foil or metallised film. Maximum Uptime The user friendly, intuitive interface ensures product menus can be set up or adjusted by line operators, without the involvement of an The AdvanCheK x-ray system uses a single vertical x-ray beam and is a fast, reliable and economical way to introduce x-ray inspection into food and pharmaceutical production lines. It ensures your products are free from contaminants and provides the tools to assist with industry standard compliance like HACCP. AdvanCheK / AdvanCheK Plus Product Safety Made Easier engineer and automatic product set up can readily be completed within minutes. Protect your Profitability The AdvanCheK can be upgraded to an AdvanCheK Plus x-ray system which offers not only contamination detection but is also able to perform gross mass measurement for calculated portion control. This combined model protects profitability and ensures product safety and quality simultaneously.

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Page 1: Product Safety Made Easier - Mettler Toledo...quality reporting • Performance verification built in to ensure constant optimum performance • Flexible approach to connectivity is

X-ra

y In

spec

tion

Superior Product SafetyThe AdvanCheK x-ray system delivers outstanding contamination detection of foreign bodies like glass, metal, stone, bone and high density plastics such rubber compounds, even for products wrapped in aluminium foil or metallised film.

Maximum UptimeThe user friendly, intuitive interface ensures product menus can be set up or adjusted by line operators, without the involvement of an

The AdvanCheK x-ray system uses a single vertical x-ray beam and is a fast, reliable and economical way to introduce x-ray inspection into food and pharmaceutical production lines. It ensures your products are free from contaminants and provides the tools to assist with industry standard compliance like HACCP.

AdvanCheK / AdvanCheK PlusProduct Safety Made Easier

engineer and automatic product set up can readily be completed within minutes.

Protect your ProfitabilityThe AdvanCheK can be upgraded to an AdvanCheK Plus x-ray system which offers not only contamination detection but is also able to perform gross mass measurement for calculated portion control. This combined model protects profitability and ensures product safety and quality simultaneously.

Page 2: Product Safety Made Easier - Mettler Toledo...quality reporting • Performance verification built in to ensure constant optimum performance • Flexible approach to connectivity is

2

X-ra

y In

spec

tion AdvanCheK / AdvanCheK Plus

Functionally Rich X-ray Systems

Software Capability• Sophisticated yet simple to use,

giving the operator full control without requiring special training or previous x-ray knowledge

• Fully automated set-up and ready to use within minutes, ensuring maximum production uptime

• Standard inspection speed of up to 500 packs per minute

• Depending on pack size, faster line speeds are possible without compromising sensitivity or reliability

Flexibility / Safety• 300mm, 400mm and 600mm

wide belt systems are available to suit varying throughputs

• Compact footprint and can be fitted into the tightest of environments

• Designed to operate at low energy, the system is also inherently safe and reliable, helping to reduce the cost of ownership

Design / Hygiene• Class-leading hygienic design

following GMP, NSF and EHEDG principles and compliance with FDA regulations and EU Directives

• IP65 as standard and IP69K is available as an option for harsh wash down environments

• Quick release belts with no hidden bug traps where bacteria could breed, ensuring minimum downtime and optimum protection against pathogenic micro-organism growth

Audits / Verification• Full statistics traceability for

quality reporting• Performance verification built

in to ensure constant optimum performance

• Flexible approach to connectivity is offered with options for data retrieval via external USB or Ethernet ports directly or via an OMAC compliant OPC server

• Reject confirm and bin full options ensure a 100% effective rejection from the line

The AdvanCheK and AdvanCheK Plus x-ray systems not only offer outstanding contamination detection but also provide many other valuable benefits and features.

Page 3: Product Safety Made Easier - Mettler Toledo...quality reporting • Performance verification built in to ensure constant optimum performance • Flexible approach to connectivity is

AdvanCheK 300mm beam diagram

AdvanCheK / AdvanCheK Plus 300mm drawing with an auto reject system

The AdvanCheK Plus x-ray system can perform contamination detection and simultaneously perform gross mass measurement on single lane applications.

The x-ray system creates an x-ray image which shows up as varying tones of grey. The more product, the darker the image. By converting these grey tones into a 3-D image, the AdvanCheK Plus can calculate how much product is in the pack. To check that the correct amount of product

AdvanCheK / AdvanCheK Plus 300mm drawing without an auto reject system

is present, the x-ray system compares each x-ray image of a pack with an image from a known good pack.

If the calculated mass falls within a programmed tolerance, the pack is good. If it deviates, the pack will be rejected.

It is recommended to install two different reject bins. One for contaminanted products and one bin for products which contain the wrong mass.

AdvanCheK Plus - Gross Mass Measurement

0.8mm SS and 2mm glass detected in a box of stock cubes

A piece of wire detected in a packet of nuts

Page 4: Product Safety Made Easier - Mettler Toledo...quality reporting • Performance verification built in to ensure constant optimum performance • Flexible approach to connectivity is

For more information

Mettler Toledo Ltd64 Boston Road, Beaumont LeysLE4 1AW, LeicesterTel. 0870 066 3150Fax. 0116 236 6399Email: [email protected]

Subject to technical changes© 02/2010 Mettler-Toledo Safeliine X-ray Ltd.Printed in the UK

www.mt.com/safeline-xray

Specifications

Reject Mechanism

Model AdvanCheK / AdvanCheK Plus

Adaptive software Automatic product variation compensation and real time display

Casing material Stainless Steel - system is lead free

Connectivity External USB (capturing data on a memory stick) or Ethernet ports directly or via optional OMAC OPC server

Maximum scan width 300mm / 400mm / 600mm

Conveyor speed Up to 75m/min. / fully variable via touchscreen

Cooling method Tank externally mounted - self cooling, no additional cooling required

Display Full color TFT 5inch touch screen

Masking function Equipped as standard

Operation humidity 30-85%

Temperature 5-40°C

Power options 70Kv 1.5mA; 50Kv 2.0mA; 84Kv 1.2mA

Power supply 110V (60Hz) / 230V (50Hz)

Preset memory Unlimited amount of product menus as standard

Traceability Full event log incl. changes of parameters, products and users

X-ray detector Highly stable USB detector with 0.8mm diode as standard / 1.5mm diode as an option

X-ray emissions < 1microsievert per hour

X-ray protection Protective curtains or Extended tunnel guards or Chicaning

The AdvanCheK / AdvanCheK Plus x-ray systems are specifically used in the food and pharmaceutical industry for the inspection of small and medium sized end of line products on single lane applications.

AdvanCheK / AdvanCheK Plus Capabilities

There are a number of different types of fully integrated high-speed reject systems available. The correct choice depends on a number of factors like type of environment, belt speed, container type, weight and size. All reject systems have optional reject verification, ensuring that the faulty product has been rejected into the reject bin, verifying the reject is working.

Overhead pusher reject systemAir blast reject system

Fruit & Veg Dairy Bakery Fish & Seafood

Beverages Pet Food Condiments Pharma

Meat & Poultry

Confectionery Tobacco InfantFeeding

Cereals Ready Meals

Snacks Personal Care

Small & Medium

Packaging

Fruit & Veg Dairy Bakery Fish & Seafood

Beverages Pet Food Condiments Pharma

Meat & Poultry

Confectionery Tobacco InfantFeeding

Cereals Ready Meals

Snacks Personal Care

Small & Medium

Packaging