professional practice 2005 417

8/13/2019 Professional Practice 2005 417

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38TH World Skills

Competition

2005 in HelsinkiMay 25 June 1, 2005

ProfessionalPractice Agreement'Mechatronics'


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Festo Didactic GmbH & Co. World Skills Competition Mechatronics 2005 2

Published: 12 / 2005Authors: Eckhard von Terzi, Festo Didactic

2005 by Festo Didactic GmbH & Co.,

Rechbergstrae 3, D-73770 Denkendorf


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Festo Didactic GmbH & Co. World Skills Competition Mechatronics 2005

The mechatronics competition reflects reality on theshop-floor:

People working under pressure to design andimplement solutions and to maintain and constantlyimprove production.


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Team-Briefing

The whistle starts each task.

The exercises cover the topics design, assembly,commissioning, programming and troubleshooting.

All exercises are translated in the native languages ofthe competitors.


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Assembly of components.

Production and adaptation of modules.

Integration of modules into the production line.

Wiring, tubing and commissioning of mechatronicproduction lines.


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Praxis orientiet exercises have to be mastered:

...troubleshooting...

...Teamwork...

...precision...

To succeed in mechatronics the combination of skillsexcellence with team skills is necessary!


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Wiring and tubing

Description OK not OK

Aderendhlsen /

End sleeves

metall visible

Lnge der Aderendhlsen /

Length of end sleeves

metall visibleAlle Verbindungen mit

Aderendhlsen /

Endsleeves are necessary on

all wire connections

no end sleeves used

Kabellnge: Mindestens 10

cm Reserve im Kabelkanal /

Cable lenghth: a minimum of

10 cm reserve in the cableduct

less than 10 cm reserve

Verlegung: Elektrische Kabel

und Schluche getrennt /

Layout: electrical cable and

tubes separated

tubes and cables not separated

Professional Practice


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Verlegung: Keine Schluche im

Kabelkanal /

Layout: no tubes inside or

through cable ducts.

tubes are going through the cable

duct

Ablngen von Kabelbindern:

Kabelbinder mssen bndig

abgelngt werden. /

Cutting cable binders: Cable

binders have to be cut flush

cut too long, danger of injury!

Abstand zwischen

Kabelbindern: Der Abstand

zwischen Kabelbindern muss

kleiner 40mm betragen /

Distance between cable

binders: less than 40 mm.

distance more than 40mm

Abstand zwischen

Anschlssen und

Kabelbindern: Der Abstand

vom Anschluss zum ersten

Kabelbinder kann max. 60 mm

betragen /

Distance between cable

binders and connectors: The

distance from e.g. valve orcylinder connection to the

first cable binder must be less

than 60 mm.


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Kabel isolierung: /

cable insulation

insulation not completly removed

Beschdigung von Kabeln:

Kabel und Adern drfen nicht

beschdigt werden. /

Damage of cables: Cables and

wires have to be undamaged.

insulation of wire destroyed

Kabellnge: Kabel

entsprechend abgelngt, KeineKabel die aus dem Kabelkanal

herausragen. /

Cable lenghth: Cables have to

be shortened in order that they

fit into the cable ducts.

cables not completely inside the

cable duct


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Mechanical assembly

Description OK not OK

Kollisionsfreie Bewegung aller

Aktoren und Werstcke /

Collision free movements of

all actuators and workpieces

collisions between cables

actuators or workpieces during

the evaluation

Kein Werkzeug auf der Anlage

/

No tools on the system

Kein Verdrahtungs- oder

Verschlauchungsmaterial auf

der Anlage /

No wiring or tubing material

on the system

Alle Elemente, Module

befestigt (keine lockeren

Schrauben) /

All elements, modules fixed

(no screws loose)

Keine Teile oder Module

beschdigt oder verloren /

No parts or modules broken,

damaged or lost


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Stationslayout: Stationen

bndig (max. Versatz 5mm) /

Station layout: Station flush

(max. misalignment of 5 mm)

more than 5 mm

Verbindung von Stationen:Stationen mit mind. 2

Verbindern verbunden /

Connection of stations:

Stations have to be

connected by a mimimum of 2

connectors.

Stationslayout: MaximalerAbstand zwischen Stationen

5mm /

Station layout:Maximum

distance between stations 5

mm

Alle pneumatischenVerbindungen dicht /

All pneumatc connections

leakproof


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Kabelkanle geschlossen /

Cable ducts closed

Kein Mll im Kabelkanal /

No rubbish in the cable ducts

Beschriftung von Baugruppen

ist nicht erforderlich /

Label ing of components and

modules is not necessary

Endkappen auf Profilen /

End caps on profiles

Befestigung und Aufbau der

Module: Kabelkanal mit mind.

2 Schrauben und Unterleg-

scheibe befestigt.

Module mssen entsprechend

der Zeichnungen aufgebaut

sein, wenn Zeichnungen wennin Aufgaben enthalten

Use min. 2 screws and

washers to fix cable ducts.

If drawings are provided,

modules have to be built and

fixed as shown on drawings


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Festo Didactic GmbH & Co World Skills Competition Mechatronics 2005

Schraubenkpfe

unbeschdigt /

Bold heads

undamaged

professional practice 2005 417

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