q-release masterplan injection moulded cards v2.0 26may
DESCRIPTION
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Quality Masterplan - Basic tests for injection-moulded cards (Q-Release)V 2.0 26.05.2011
Test Method Standard
Customer requirement
Toshiba list incl. RoHS conformity 0-CS-Q0740VA04 Annex 2
Visual inspection Order specification
Customer specific requirements (incl. environment related substances)
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Constancy of formulation (FTIR) Reference sample according order specification
Card dimension ID-1 heightCard dimension ID-1 width
Drawing / Order specification(according ISO/IEC 7810)
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Card thickness ID-1
Card corner radius ID-1
Card edge
Dimensions and locations of the cavity Drawing / Order specification
Drawing / Order specification(analog ISO/IEC 7810 with restriction for injection moulded cards)
Drawing / Order specification(according ISO/IEC 7810)
Drawing / Order specification(according ISO/IEC 7810)
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Depth of adherend Drawing / Order specification
Depth of blind hole Drawing / Order specification
Surface roughness Rz adherend Drawing / Order specification
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Surface roughness Rz card surface Drawing / Order specification
Drawing / Order specification
Card warpage Drawing / Order specification
Colour
Surface profilereverse side module area
Reference sample according order specification
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Light fastness
Bending stiffness
Order specification(analog DIN EN ISO 105-B02,exposure method 2)
Card dimensional stability and warpage with temperature and humidity
Order specification(according ISO/IEC 7810)
Order specification(according ISO/IEC 7810)
Resistance to chemicalsof cardbody
Order specification(according ISO/IEC 7810)
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Resistance to heat (Cantilever method) Order specification
Bending strength-DIN G&D internal
ISO/IEC 7810
ISO/IEC 7810
Bending strength-ISOwith chip module(for new card materials part ofQ-qualification)
Torsion strength-ISOwith chip module(for new card materials part ofQ-qualification)
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G&D internal
G&D internal
Abrasion resistance of surface printing G&D internal
Adhesive strength of surface printing G&D internal
Bending stressin axxis A/B(for new card materials part ofQ-qualification)
Bending stressat low temperature (-7°C)(for new card materials part ofQ-qualification)
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ISO/IEC 7810
G&D internal
ISO/IEC 7810
G&D internal
Resistance to chemicalsof surface printing
Wipe resistance to alcoholof surface printing
Adhesion or blockingof surface printing
Resistance to plasticizerof surface printing (7 days / +50°C)
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Light fastnesssurface printing
ISO/IEC 7810(analog DIN EN ISO 105-B02,exposure method 2)
Location of the ID-000 size cardin the ID-1 size cardbody
Drawing / Order specification(according ISO/IEC 7810)
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Card thickness ID-000
Corner radius ID-000
Card dimension ID-000 heightCard dimension ID-000 width
Drawing / Order specification(according ISO/IEC 7810)
Drawing / Order specification(analog ISO/IEC 7810 with restriction for injection moulded cards)
Drawing / Order specification(according ISO/IEC 7810)
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Bevel of ID-000
Order specification
Handling in terms of Plug-In break out G&D internal
G&D internal
Mailing simulation G&D internal
Drawing / Order specification(according ISO/IEC 7810)
Break out force ID-000(only the short ties)
Machine runabilityPrintabilityModule implantationPersonalisation
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Quality Masterplan - Basic tests for injection-moulded cards (Q-Release)
Target Type/Number of samples
Test Procedure Value / Criteria sample size
Customer requirement see. spec. see spec. X
N/A N/A ./. X
0-CS-Q1574.4PA48 Order specification 0/120 X
pass/failcriteria
f/n
ID1 without
cavity and plug in
Customer requirement
120(30/cavity)
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0-CS-Q1574.4PA06 0/1 1 X
ISO/IEC 10373-1 0/12 X
Correlation according order specification
height: 53,92 - 54,03 mmwidth: 85,47 - 85,72 mm
12(3/cavity)
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ISO/IEC 10373-1 0,78 - 0,82 mm 0/12 X
ISO/IEC 10373-1 Drawing / Order specification 0/4 X
ISO/IEC 10373-1 ≤0,08 mm 0/4 X
0-CS-Q1574.4PA29 Drawing / Order specification 0/4 --
12(3/cavity)
4(1/cavity)
4(1/cavity)
4(1/cavity)
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0-CS-Q1574.4PA30 Drawing / Order specification 0/4 --
0-CS-Q1574.4PA30 Drawing / Order specification 0/4 --
0-CS-Q1574.4PA51 Drawing / Order specification 0/4 --
4(1/cavity)
4(1/cavity)
4(1/cavity)
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0-CS-Q1574.4PA51 Drawing / Order specification 0/4 --
0-CS-Q1574.4PA38 Drawing / Order specification 0/4 --
ISO/IEC 10373-1 Drawing / Order specification 0/4 X
0-CS-Q1574.4PA02 0/4 X
4(1/cavity)
4(1/cavity)
4(1/cavity)
DY = ±2,0Dx = ±0,002Dy = ±0,002
4(1/cavity)
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0-CS-Q1574.4PA32 0/4 X
ISO/IEC 10373-1 ISO/IEC 7810 0/4 X
ISO/IEC 10373-1 0/4 X
ISO/IEC 10373-1 ISO/IEC 7810 0/12 12 X
≥4/3(woolscale/greyscale)
4(1/cavity)
4(1/cavity)
13 - 35mm (subjected to load)≤1,5mm (load removed)
4(1/cavity)
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ISO/IEC 10373-1 Order specification 0/4 X
DIN 32753-1 ≥3000 cycles 0/8 X
ISO/IEC 10373-1 0/16 16 X
ISO/IEC 10373-1 0/5 5 X
4(1/cavity)
8(2/cavity)
≥1000 cycles(end of the test:max. 8000 cycles)
≥1000(end of the test:max.10000 cycles)
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0-CS-Q1574.4PA23 0/20 20 X
0-CS-Q1574.4PA22 0/10 10 X
0-CS-Q1574.4PA16 ≥200 cycles 0/5 5 X
0-CS-Q1574.4PA35 0/5 5 X
Adhesion of module to cardat 3,0mm
electrical function, adhesion of module etc.
Only a few, small detachments are allowed
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ISO/IEC 10373-1 ISO/IEC 7810 0/12 12 X
0-CS-Q1574.4PA45 No delamination 0/3 3 X
ISO/IEC 10373-1 ISO/IEC 7810 0/5 5 X
0-CS-Q1574.4PA44 No delamination 0/8 8 X
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0-CS-Q1574.4PA32 0/4 4 X
ISO/IEC 10373-1 0/4 --
≥4/3(woolscale/greyscale)
top edge ID-1/ID-000:16,38 - 16,58 mmleft edge ID-1/ID-000:6,15 - 6,35 mm
4(1/cavity)
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ISO/IEC 10373-1 0/12 --
ISO/IEC 10373-1 0,78 - 0,82 mm 0/12 X
ISO/IEC 10373-1 0,9 - 1,1 mm 0/4 --
height: 14.90 - 15,10 mmwidth: 24,90 - 25,10 mm
12(3/cavity)
12(3/cavity)
4(1/cavity)
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ISO/IEC 10373-1 0/4 --
0-CS-Q1574.4PA85 11 - 30 N 0/16 --
0-CS-Q1574.4PA85 Order specification 0/12 --
0/2000 --
0-CS-Q1574.4PA79 0/320 --
angle: 45° ± 2°length: 2,9 - 3,1 mm
4(1/cavity)
16(4/cavity)
12(3/cavity)
Evaluation according production standards
Processability must be guaranteed
2000(500/cavity)
No complete separation of Plug-In from the ID-1 cardbody
320(80/cavity)
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Type/Number of samples Equipment Information
Type of equipment needed internally
X X ./.
X X Verification of supplier certificate ./.
X X X ./. 1.0
ID1 withinjection moulded
cavity
ID1 withinjection moulded
cavity andinjection moulded plug in
Test in
central
testlab
Estimated effort
for the
discrete test [hour
s]
Customer requirements that exceed the requirements of this Masterplan
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X X X 2.0
X X X 1.0
Device for the FT-IR analysis(e.g. Perkin Elmer FT-IR Spectrometer),Laminating-press and -plates
Digital dial indicator (accuracy 0,003 mm / supplier e.g. Mitutoyo),Ceramic-gauge blocks (grade 0 / supplier e.g. Mitutoyo),Measuring plate,Profilprojector
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X X X 0.5
X X X Coordinate reading microscope 1.0
X X X 1.0
X X X Coordinate reading microscope 2.0
Digital micrometer (operating rangemin. 0-5mm/supplier e.g. Mitutoyo)
Surface profile measuring device(e.g. Hommel)
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X X X 0.5
X X X 0.5
X X X 2.0
Digital dial indicator (accuracy 0,003 mm / supplier e.g. Mitutoyo),Measure head with a diameter of 1,5 mm
Digital dial indicator (accuracy 0,003 mm / supplier e.g. Mitutoyo),Measure head with a diameter of 1,5 mm
Surface rouhgness measuring device (supplier e.g. Mitutoyo or Hommel)
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X X X 1.0
X X X 1.5
X X X Test stand "card warpage" 0.5
X X X 1.5
Surface rouhgness measuring device (supplier e.g. Mitutoyo or Hommel)
Surface profile measuring device(e.g. Hommel)
Colour-measuring instrument(e.g. Minolta Chroma-Meter II Reflectance or Gretag SpectroEye),Specified base for colour measuring
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X X X 1.0
X X X 2.0
X X X Test stand "bending stiffness" 1.0
X X X 4.0
UV-exposure unit (e.g. Suntest CPS),Woolscale stripes,Grey scale (supplier eg. Beuth verlag)
Climatic chamber (-35°C and +50°C/95%r.H.),Test stand "card warpage" and "card dimension"
Solutions according ISO/IEC 10373-1Exhaust hood
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X X X 2.0
X -- X Bend tester DIN 2.0
X -- X Bend tester ISO 6.0
X -- X Torsion tester ISO 2.0
Thermal chamber with operating range0-200°C (supplier e.g. Vötsch),Card holder according ISO/IEC 10373-1,Height gauge
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X -- X 1.0
X -- X 1.0
X X X 1.0
X X X Adhesive tape Tesa 4101PV2 + Cutter 1.0
Manual bending equipment"Bending stress A/B" for 1,5 and 3mm
manual bending equipment"Bending stress -7°C"
Abrasion resistance tester with sandpaper according german health card specification
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X X X 4.0
X X X 0.5
X X X 1.0
X X X 1.0
Solutions according ISO/IEC 10373-1Exhaust hood
Climate chamber with operating range5-98 % rel. Humidity and -40 to 100°C (supplier e.g. Vötsch),Weight acc. to ISO/IEC 10373-1
Thermal chamber (+50°C),plasticizer films,weight: 1,25 kg
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X X X 1.0
-- X X Coordinate reading microscope 1.0
UV-exposure unit (e.g. Suntest CPS),Woolscale stripes,Grey scale (supplier eg. Beuth verlag)
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-- X X 1.0
X X X 0.5
-- X X Coordinate reading microscope 1.0
Digital dial indicator (accuracy 0,003 mm / supplier e.g. Mitutoyo),Ceramic-gauge blocks (grade 0 / supplier e.g. Mitutoyo),Measuring plate,Profilprojector
Digital micrometer (operating rangemin. 0-5 mm / supplier e.g. Mitutoyo)
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-- X X Coordinate reading microscope 1.0
-- X X Coordinate reading microscope 1.0
-- X X ./. ./.
-- X X ./.
-- X X Test equipment for mailing simulation 4.0
Production equipment for printing, module implantion and personalisation
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Equipment Information
Name of external testlab (functional test always performed at central test lab)
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Salt mist storage:IABG Ottobrunn (800 Euro)
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Salt mist storage:IABG Ottobrunn (800 Euro)
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