q16-0416 proposal rev a.pdf

Jord InternACN 102 6

national Pty Ltd 636 215

For Quote:

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Jord International Pty Ltd ACN 102 636 215

38 Oxley Street St Leonards NSW 2065 Australia T: +61 2 8425 1500 F: +61 2 8425 1555

www.jord.com.au

Abengoa 12th November, 2015

Abenisa Business Development

C/ Energia Solar, 1

Palmas Altas, 41014 Sevilla

Espania

Attention: Manuel Dominguez Leon, Mechanical Engineer, Dpto. Estudios y Proyectos Reference: Los Rulos Combine Cycle Power Plant, Air Cooled Condensers Dear Sir, This has reference to your above enquiry, please find attached our Technical & Commercial proposal for supply of Qty One (1) off Vacuum Steam Air Cooled Condenser for Los Rulos CCPP Project in Chile. We do hope our offer meets your expectations and should you desire any additional information, kindly advise. Should you have any further queries, please feel free to contact us. Yours faithfully, Jord International Pty Ltd.

Arjun Sales Engineer- Power Power Division



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Contents

SECTION 1 - Commercial terms & conditions

SECTION 2 - Technical specification

SECTION 3 - Material scope of supply & exclusions

SECTION 4 - Design data sheets & drawings

a. Equipment data sheets

b. Fan data sheets including noise data

c. Preliminary general arrangement drawing

d. Preliminary P & ID

SECTION 5 - Reference & Installations

SECTION 6 - Technology Brochure



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SECTION 1

Commercial Terms & Conditions



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A. Scope Thermal Design Mechanical Design Ticked boxes denote “Included in Scope” Manufacture Empty boxes denote “Not included in Scope” Documentation FOB Port of Export, Asia

B. Type Budget

C. Currency of Proposal

USD

D. Payment Terms

100% against Irrevocable LC issued and confirmed by First class International Bank Payable at sight Monthly Progress Claims Progress Payments Against Specific Milestones, Net 30 days.

Percentage

Milestone

10%

Upon award

15%

Submission of G.A and loading diagram

20%

On receipt of bare tubes as evidenced by delivery & inspection documents and transfer of title to Buyer

25%

Receipt of plate materials for steam duct and finning material into fabrication shop

10%

Pneumatic air test of tube bundles at fabrication shop

15%

Upon FOB, Port of Export, Asia

5%

Upon submission of final Documentation

E. Delivery cycle

Delivery to be discussed depending on project requirement. Indicative delivery is 48-52

weeks progressively. Jord is flexible on this and this can be discussed further during finalization meeting.



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F. Pricing

F.1 Base offer

Tag Number

Description

Qty

Unit price

USD

Total Price

USD

Base offer Air Coooled Steam Condenser including: 01 $15,500,000 $15,500,000

Single Row Heat Transfer Tube Bundles Included Fans, gears and motors Included Steel structure and wind wall Included Maintenance walkways & ladders Included Instrument package for ACC operation Included Spare parts for commissioning / start-up Included Vacuum pumps system Included Condensate and Drain pumps Included Condensate collection tank with deaerator Included Windwall Structure & Sheeting Included

Grand Total 15,500,000

Optional Semi-auto fin tube cleaning system (Only 1 set for 1 ACC unit)

$185,000 $185,000

Optional Variable Speed Drives TBA TBA TBA

F.2 Spare parts

Recommended Spare Parts for one unit

Qty

Unit price

USD

Total price

USD

1. Start-up & commissioning spares

Rupture disk 1 Included Included

Bolts/nuts 2% “ “ 2. Special Tool

Fan blade angle inclinometer 1 “ “

Note : Spare parts shall be purchased and delivered with the main order. In the event they are not, please be advised that future spare part orders shall be subjected to escalation & shipping charges and shall be priced at the time of request.

Sub-vendors are Jord choice and is based on global sourcing. Tentative location of sub-components of ACC:

Finned Tube Bundles China Structural Steel China, Vietnam, Korea, Thailand Steam Ducting & Condensate Manifold China, Vietnam, Korea, Thailand Condensate Tank China, Korea Piping Vietnam, Korea, Thailand Fans Italy, Netherlands



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Motors Taiwan, USA, Brazil, Mexico, Europe Gears USA, Germany, China Air Removal Equipment Australia, China Instruments & Valves USA, China, Europe, etc.. Expansion Joints Spain, USA, China Pumps Australia, USA, Europe, India

G. Delivery Point

FOB Port of Export, Asia

H. Validity 30 days

I. Retention/Security

Yes No Please note that no performance bonds, warranty bonds or advance payment bonds have been considered in our scope of supply.

J. Warranty

Jord International Pty Ltd (hereinafter referred to as JORD) warrants only new products manufactured by Jord against defective workmanship and/or materials, under normal and proper use, for a period of Twelve (12) months from initial operation of the product, or Eighteen (18) months after shipment, or Eighteen (18) months after notification that the product is ready for shipment, whichever first occur. Jord’s obligation to remedy defective workmanship or material shall be limited to repairing or replacing the defective part or parts. No allowance shall be granted for repairs, or alterations, made by the Purchaser without Jord’s prior written consent. The decision to repair or replace shall be at Jord’s election. Jord’s warranty does not apply to parts requiring replacement because of normal wear and tear, corrosion or erosion, or improper storage prior to initial start-up.

K. Liquidated Damages

Our offer includes for Liquidated Damages for Late Delivery for Equipment of 0.5% of the Total Purchase Order per week (or part thereof), up to a maximum of 5% on the undelivered portion. Liquidated Damages, if imposed shall constitute the sole remedy. Our offer excludes Liquidated Damages for Documents.

L. Consequential Loss

To the maximum extent permitted by applicable law, neither Buyer or Seller shall be liable to the other for the following resulting from or arising out of the Purchase Order Agreement :

Indirect and consequential damages; Loss of profits or product or future revenue; Loss of prospective economic advantage or benefit; Damages from business interruption; and Punitive, special, and exemplary damages.



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This mutual waiver and release applies to loss or damage regardless of cause even if caused in whole or in part by negligence (active, passive or concurrent), fault, strict liability, strict products liability, or breach of duty, statutory or otherwise, of Buyer and Seller and regardless of foresee ability.

M. Site Services & Aftersales

Jord International have a professional team of highly qualified aftersales service engineers & technicians that provide customer support for the supervision of erection, pre-commissioning, comissioning, start-up and site performance test requirements. Daily Rates for these services can be provided upon request. Additionally we have dedicated staff to support future maintenance, troubleshooting, & debottlenecking requirements as well as a highly efficient spare part sales and service division.

N. Performance Guarantee

Jord International Pty Ltd guarantees the minimum thermal performance stated in this proposal. These values are understood to apply only when the unit is operated in accordance with the design process conditions stipulated in the proposal and in new clean condition. The Purchaser, at his option and cost, may conduct a performance test to determine if the performance guarantees are being met. The Purchaser shall provide sufficient notice to JORD so that a representative of JORD can witness the test. Additionally, JORD will be given access to all operating data and laboratory analysis that would bear on the final determination of the performance. Jord reserves the right to replace or modify equipment not meeting performance guarantees in order to remedy that deficiency.



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SECTION 2 Technical Specification



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A. Performance data Please refer the attached Equipment and fan data sheets enclosed in this proposal. Other relevant data to our proposed design :- Heat exchanger finned tube surface : 972,111 m2 Dimensions of the ACC (W x L) : 75.6 x 61.0 m ( column to column on the grade) B . Description of air cooled condenser

B.1 General arrangement For this unit, there is 5 trains of 6 modules. The ACC unit comprised of multiple A-frame assemblies

arranged on a steel supporting structure of 23.0 M height. Each train consists of 5.57 modules (or cells) of Condenser and 0.43 module of Reflux Condenser. One module has 14 bundles.

In total, the ACC unit comprised of 420 finned tube bundles arranged in 30 cells. Each cell is cooled by

1 forced draft fan at the base of the A-frame and therefore there is a total of 30 fans per unit. The axial flow fans are driven by electrical motors linked to Gear drive for speed reduction. Please refer to the detailed General Arrangement Drawing attached in Section 4.

B.2 Finned Tube Bundles The ACC consists of Single Row fin tubes which are produced by brazing the aluminium fins onto the flat carbon steel tubes which have been aluminized on the outside (air-side). Single row tube will ensure condensing evenly across the whole tube bundle and steam will remain at the end of condenser bundles under all operation cases. Air leaking test will be conducted for each tube bundles prior to ex-works. B.3 Support Structure

The ACC unit is placed on the steel structure at a platform elevation of 23.0 M level which is designed to support both the dead load of the condenser and the specified wind loads included in the tender documents. Here it is assumed that there is no obstruction at the grade level of ACC for air flow.

In addition, the complete system (i.e. finned tube modules, steam piping and structure) is designed to

accommodate the thermal movement of the system over the total range of ambient and operating conditions.

The ACC structure is designed for wind velocity of not more than 40 m/s. B.4 Fans, motors and gear drives The required cooling air is supplied by axial fans which are arranged in the lower part of the roof. The

fans are driven by electric motors. The speed reduction is achieved by a gear drive. FRP Fan blades have been considered to meet the noise criteria. The fan blades are adjustable during standstill. Gear boxes shall be parallel shaft. An AGMA service factor of 2.0 minimum has been considered. The gear box shall be provided with an integral forced lubrication system which provides sufficient lubrication at all speeds and in either direction of rotation.



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B.5 Access and maintenance Each condenser module is isolated at the fan plenum from the adjoining cells by triangular steel partition

walls which are provided with painted steel doors. A platform for access to the air cooled condenser drive and gear box maintenance shall be provided. (See attached preliminary G.A drawing and our scope of supply) Additionally a monorail system with electric hoist for motor and gear box removal has been included. B.6 Wind-walls

Painted panel windwalls around the perimeter of the condenser are supplied for the purpose of reducing

the recirculation of the cooling air and to shield against the adverse effects of wind. In addition, they provide an acceptable environment for operators during inspection. The outer appearance can be selected to match the general architectural appearance of the building exterior and as per the project painting specification.

B.7 Exhaust steam duct (Assumed 10m in length, refer to GA) & distribution manifold The exhaust steam is supplied to the air-cooled condenser through a large diameter exhaust steam

duct. Expansion bellows shall be included in the duct system to accommodate thermal growth and meet allowable turbine loadings. Wind and thermal loads are transferred through the bellow hardware to the condenser structure. The condensing elements are arranged as an A-Frame structure to form “roof” sections at the top of which runs the steam distribution manifold.

The material of construction for the duct has been considered as structural steel material A36/SS400 or

equivalent and welding of the same is performed to AWSD1.1 which is inline with HEI Standard for Air Cooled Condensers First Edition 2011.

Two 700 mm round manways have been considered for internal duct access. Please note that the steam ducts of sizes larger than 5 m in diameter will be shipped in pre-

fabricated (cut along the long seam) condition only. Client will have to do site welding along the long seam to complete the ducting and install at site.

. C. System description & operation principle

The turbine exhaust steam is supplied to the ACC through a large diameter steam duct of 7.8 M diameter and located as indicated in the GA drawing. A flexible turbine exhaust bellow or a spring pot bottom support shall be installed near the exhaust opening to keep the induced forces and moments on the turbine casing within the allowable range.

The condenser modules and their corresponding bundles are designed as primary and secondary. In

the primary modules, approx. 85.0% of the steam is condensed in parallel flow condenser bundles which are welded to the steam distribution manifold at the top of the apex. In these bundles, both the steam and the condensate flow co-currently from the roof top to the D-shaped outlet headers at the bottom.

These headers are connected via nozzles and a common steam-condensate manifold to the secondary bundles which are also known as the Reflux Condenser (Dephlegmator).



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The steam exiting the condenser tube bundles enters the bottom of the Dephlegmator bundle and is condensed. The condensate flows downwards to the manifold. As the condensate flows past the upward flowing steam, it is heated minimizing subcooling.

The non-condensables are extracted from the top of the Dephlegmator/Reflux Condenser.

All steam, condensate and air extraction manifolds are directly welded to the condenser bundle to reduce the possibilities of air leakages of the vacuum operated system to a minimum.

D. Scope of supply In total, the ACC unit consists of 390 Condenser bundles and 30 Dephlegmator bundles of Single Row finned tubes. Single Row fin tubes are produced by brazing the aluminium fins onto the flat carbon steel tubes which have been aluminized on the outside (air-side). The finned length is approximately 10.6 M in the Condensers and 9.6 M in the Dephlegmators. Each cell of 14 bundles are serviced by 1 axial flow fan (30 fans in total). Fan blades are made of FRP and are adjustable during standstill. The fans are driven by Single-speed electric motors. The speed reduction is achieved by Gear Drive. It is preferred to have atleast 50% Variable Speed Drives for regulating the airflow. We have not included any variable speed drives in our offer. However, if required we will include the same.

Steel supporting structure includes the platform around the ACC at fan deck, one staircase and a wind wall around the ACC made of corrugated color bond sheet. The ACC supporting structure is designed for the dead load of the condenser components, the operating loads and the specified wind and seismic loading. Material is A36 or SS400 or equivalent. Corrosion protection will be as per your specified requirements. Jord will be fabricating structural steel globally. Structural steel material will comply with International Standards but not limited to Material Standards such as ASME / ASTM / ANSI / DIN / JIS / GB / BS etc. shall be permitted. However, structure shall be designed in accordance with applicable codes of the tender document. One horizontal type condenser tank size based on a 5 Minutes retention time. Material of construction of storage tank shall be carbon steel, sandblasted and painted with two prime coats or as per the project specifications. Internal piping within the ACC such as: - air extraction pipe from each reflux module to the evacuation unit - drainage pipe from steam duct via the Hotwell tank / drain pot to the pumps and main condensate

tank, including all necessary valves and strainers as per P&ID. - All piping complies with the requirements of ASMEB31.3.

International Standards, as the ACC components are sourced on a global basis, various internationally recognized standards, particularly, but not limited to material standards, such as ASME / ASTM / ANSI / DIN / JIS / GB / BS etc. shall be permitted. 2 x 100% Vacuum Pumps system for hogging operation (to reach 0.34 bara vacuum in 30 min) and holding operation, interconnecting pipes, valves. The unit is pre-assembled on a frame with all necessary internal valves and local instruments. This is selected in accordance with HEI.



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2 x 100% Exhaust Drain Pumps sized based on the maximum amount of wet steam from the turbine. 5 min retention time is considered for drain pot. 100% rupture disc assemblies are provided and selected as per HEI recommendations. Access will be provided for replacement of disc in future. Platform and ladder for access have been considered. Primary measuring instruments such as: - one pressure transmitter at the turbine outlet - one condensate and air extraction temperature transmitter - one level transmitter at the condensate tank and at the drain pot - local instrumentation with pressure gauges, thermometers and level indicators - all the other instruments according to P&ID and will have IP65 weather protection.

Supervision during erection and commissioning will be as per agreed per diem rates. Performance testing acceptace shall be as per VGB-R 131 Me. Other applicable code for Air cooled condensers considered as HEI Standard for Air Cooled Condensers First Edition 2011. The detailed scope of supply is stipulated in Section 3.



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SECTION 3 Material Scope of Supply & Exclusions



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A. Turbine Exhaust Duct Jord By Scope Others - Transition piece from turbine flange to steam duct - Vacuum breaker valves - Exhaust steam duct and distribution manifold to duct risers - Steam duct support saddles and guides - Steam duct foundations, grouting, anchor bolts and fasteners - Steam duct expansion joints - Steam duct drain pot - Steam distribution manifolds on top of tube bundles with stiffeners - Rupture disc assembly (100% steam flow ) -Pressure safety valve B. Finned Tube Bundle Assemblies - Single Row CS/AL Fin tubes - A-frame bundle supports structure - Bundle Packing - Standard pneumatic "Air under water" shop leak testing

C. Condensate Manifold - Manifold sized to module length with downcomer condensate pipe D. Piping, Instrumentation & Valves (Refer P& ID) - Interconnecting piping for Jord's ACC auxiliary equipment within ACC plot between JORD supplied equipment - Condensate drain piping within ACC plot - Air removal piping within ACC plot - Piping external to Jord supplied equipment scope - Instruments, control valves & flow elements as per P&ID - Pipe hangers and support for JORD supplied piping - Pipe routing within turbine building - Piping from Condensate storage tank outlet to Deaerator (within ACC Plot area) - Min. recirculation piping upto condensate storage tank - Hotwell drain to Condensate storage tank - Pressure balancing line from steam duct to Condensate storage tank E. ACC Condensate Storage Tank - Main Condensate tank with associated nozzles and Man hole of 24”

& Instrumentation - Tank foundation, grouting, anchor bolts & fasteners - Make-up water vacuum deaeration feature (If required) F. Pumps - Two exhaust duct drain pumps (2 x 100%, 1W + 1S) - Drainage pump valves, strainers, piping, and instrumnetation (As per P&ID) - 2 x 100% Main condensate extraction pumps - Condensate pump valves,stainers,piping, and instrumentation



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Jord By Scope Others G. Air Removal System

- 2 x 100% vacuum pumps system for holding and hogging - 1 Common Silencer to meet 85 dbA - Foundation & anchors - Instrumentation and Isolation valves as per P&ID

H. Rotating Equipment - Axial fans - Gear Box drivers - Single-speed Electric Motors, TEFC For Fans - 1 No. vibration transmitter per Fan only - Condensate pump (CEP) motors I. Galvanized Inlet Fan Drive Assembly J. Tube Bundle Cleaning (Only 1 set for 1 ACC unit) - Manual cleaning ladders for tube bundles cleaning - High pressure water jet bundle cleaning system K. ACC Support Structure

- ACC structures support including fan deck (Height as shown in GA) - ACC support structure, platform and staircase for ACC and condensate tank - Handrails including toe plates in the fan deck level shall be steel construction - ACC volume concrete foundation - Fan drive assembly - Monorail with hoist drive for motor and gear box removal L. ACC Access Way

- Drive maintenance platforms - One fan deck level access stair & ladder - ACC perimeter deck, grating and frames M. Windwall & Windwall Support

- ACC windwall above fan deck elevation - ACC windwall support structure above fan deck elevation - Windwall to tube bundles N. Control & Instrumentation - Jord standard instrumentation package, insuring safe and reliable ACC operation (Refer to P&ID) - Pumps / Tanks level control philosophy and logic diagrams - Any other control & instrumentation documentation - DCS/ PLC programming and implementation - DCS / PLC control system for ACC operation - Instrumentation and Control valves as per P&ID



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Jord By Scope Others

O. Electricals - Terminal junction box for fan motors, drain pot pump motors - Motor control equipment (MCCs & starters) - Variable frequency Drives (VFD) - Power feeds to the MCCs, VFDs and to the ACC, as required - Conditioned enclosures for MCCs or VFDs - Electrical cabling, wiring, conduit, cable trays, etc - Control & instrument system wiring, cable trays, etc. - ACC grounding connections (lugs) - Lightning protection and grounding system P. Coating - All platforms, ladders, stairways, as well as ACC Steel structure shall be galvanised Q. Miscellaneous - Fasteners, hardware & gaskets for equipment in JORD's scope of supply - Any and all utilities for installation and operation - Turbine exhaust flow silencer - Foundations, and threader fastener for system components unless defined otherwise - Any other equipment, materials or services not mentioned in the scope of supply - Thermal Insulation provided for all accessible equipments, where skin temperature is more than 50degC except exhaust steam duct for personnel protection R. Services - Engineering, Design, Procurement, & Delivery of Equipment mentioned in Offer - JORD standard detailed design & erection drawing package - JORD standard operation & maintenance manuals - Shop testing & inspection - Start-up advisory (limited duration) Optional (At per diem rate) - Training of operation and maintenance personnel on site - ACC mechanical erection - Immediate unloading of shipments/deliveries - Storage of CIF-site shipments - Design & installation ACC electricals - Any drawings & diagrams for equipment or materials not supplied by JORD S. Exclusions

Electrical and control wiring, MCC’s and DCS control system Interconnecting piping & its supports for GSC drain, DM water supply line Pumps for make up water, if required Transition piece from turbine flange to steam duct Third party inspection, if any Mating flange for turbine exhaust Blanking plate VFD and its panels



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API 661 is not applicable to A-frames and thus not included

Bypass line including Dump Tube / Spray Pipe System if any Hotbox Installation, erection and commissioning. However, supervision for Commissioning & Installation can be

provided per diem rate Insulation Lightning protection Heat tracing Lighting equipment Insulation Soundproof construction Lighting and miscellaneous transformers excluded Electrically actuated sectionalizing valves Power, Control and Instrumentation cable There will only be air leakage test, hydrotest not included Pressure safety valve on main steam duct Trial Assembly



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SECTION 4 Design Data Sheets & Drawings

a. Equipment Data sheet

b. Fan Data sheets including Noise data

c. Preliminary GA

d. Preliminary P&ID

Client Proj. No Item No

Page By SS

Date 8/11/2015 Revision A

Proposal No Q16-0416 Contract No

Inquiry No Order No

ACC Equipment Data Sheets

Project Name : LOS RULOS CCPP PROJECT

Manufacturer : JORD INTERNATIONAL PTY LTD

Customer : ABENGOA

Plant Location : CHILE

Service : AIR COOLED CONDENSER

AA. Ambient conditions

No. Items

Min Amb Max

1 Case case

1.1 Temperature(*) -0.9 33.6

1.2 Pressure 1.0041 1.0041

1.3 Relative humidity Later Later

1.4 Wind velocity * *

1.5 Noise Level

1.6 Site elevation above sea level

Main Parameter

*: Wind velocity: ACC structure design is assumed as 40 m/s; ACC thermal performance is based on maximum 3.0 m/s crossing wind speed on top of wind wall.

Units

°C

Bar (a)

%

m/s

m asl

< 85 dBA @ 1 m from the surface of equipment

76.5

Design Amb

Case

13.6

1.0041

72

*

Client Proj. No Item No

Page By SS

Date 8/11/2015 Revision A

Proposal No Q16-0416 Contract No

Inquiry No Order No


Project Name : LOS RULOS CCPP PROJECT

Manufacturer : JORD INTERNATIONAL PTY LTD

Customer : ABENGOA

Plant Location : CHILE

Service : AIR COOLED CONDENSER

BB. Work conditions & guarantee data

2 Calculated Values100% minimum extreme case

100% maximum extreme case

Bypass case

2.1 Ambient air temperature -0.9 33.6 13.6

2.2 Ambient air pressure 1.0041 1.0041 1.0041

2.3 Turbine exhaust back pressure 0.045 0.165 0.1035

2.4 Turbine exhaust steam temperature 31.01 55.96 67.98

2.5 Turbine exhaust flow 424.872 473.796 699.552

2.6 Exhaust steam enthalpy 2,354.2 2,510.7 2,626.4

2.7 Speed of fans in operation 100 100 100

2.8 No.of Fans in operation 30 30 30

2.90Total fans power consumption (at motor terminals) at Design air ambient temp

3276 3276 3276

2.10 ACC heat discharge 267.41 302.75 480.07

2.11 Condensate temperature 27.9 55.25 44.95

ACC Operating Data

30

1.0041

13.6

Design case

100

2,367.0

438.84

32.9

0.05

MW

°C 30.98

272.38

3276

Note : No fouling factors are considered in this design.

No. Item Units

°C

Bar (a)

Bar (a)

°C

t/h

kJ/kg

%

-

kW

Client Proj. No Item NoPage By SSDate 8/11/2015 Revision AProposal No Q16-0416 Contract No

Inquiry No Order No


Project Name : LOS RULOS CCPP PROJECTManufacturer : JORD INTERNATIONAL PTY LTDCustomer : ABENGOAPlant Location : CHILEService : AIR COOLED CONDENSER

CC. Air cooled condenser general design data

Counter Flow

3 ACC General3.1 Condenser type - single row3.2 Quantity of condenser streets per unit Nos3.3 Quantity of condenser modules per street Nos3.4 Quantity of Tube bundles per Module3.5 Quantity of tube bundles per unit Nos 303.6 Length of condenser module (street direction) mm3.7 Width of cooling module mm3.8 Fin tube total surface m2 63,3163.9 Fin tube total surface m2

3.10 Platform height m3.11 Fin tube face velocity of cooling air m/s 2.63.12 Average heat transfer coefficient W/m2·K3.13 Design initial temperature difference ITD K3.14 Design pressure bar (g)3.15 Test pressure bar (g)3.16 Design temperature °C

44.1 Fin tube cross-sectional dimension mm 219 x 194.2 Fin tube wall thickness mm 1.504.3 Fin outer dimension mm 200 x 194.4 Fin thickness mm 0.264.5 Fin pitch mm 2.304.6 Outline dimension of finned tube mm 219 x 574.7 Fin tube / fin material - CS / Al4.8 Fin tube processing method - welded / brazed

55.1 Quantity of finned tubes per tube bundle Nos5.2 Finned tube length mm 9,6005.3 Tube bundle width mm 1,798

66.1 Walkway width (between condenser streets) mm6.2 A frame yes / no -6.3 A frame angle ° deg

908,795

2.6

219 x 191.50

200 x 19

972,111

30.119.3

Parallel Flow

single row

390

yes

23.0

0.5 / F.V.

31

As per code120

0.262.30

219 x 57CS / Al

welded / brazed

10,6001,798

Finned Tubes

No. Items Units Main Parameter

12,600

5

60

600Condenser Module

6

Condenser Tube bundles

12,200

14

Client Proj. No Item NoPage By SSDate 8/11/2015 Revision AProposal No Q16-0416 Contract No

Inquiry No Order No


Project Name : LOS RULOS CCPP PROJECTManufacturer : JORD INTERNATIONAL PTY LTDCustomer : ABENGOAPlant Location : CHILEService : AIR COOLED CONDENSER

DD. Air Moving System Design Data

Counter Flow

7 Fans7.0 Type of fan installation -7.1 Mounting orientation -7.2 Fan inlet shape -7.3 Air flow m3/s7.4 Total static pressure Pa7.5 Design inlet air temperature °C7.6 Design inlet air humidity %7.7 Design inlet air barometric pressure Bara7.8 Fan diameter ft / mm7.9 Type of fan -

7.10 Fan blade material -7.11 Quantity of fan blades per fan Nos7.12 Quantity of fans per unit Nos7.13 Blade tip speed m/s7.14 Fan speed r/min7.15 Static efficiency %7.16 Total efficiency %7.17 Fan shaft power @Design inlet amb.temp kW7.18 Fan motor power kW7.19 Fan balance standard - ISO 19407.20 Fan balance class - G 6.37.21 Sound pressure level at 1 m from ACC perimeter dB(A)7.22 Weight of single fan kg

88.0 Type of gear box -8.1 Type of lubrication -8.2 Type of lube oil pump -8.3 Speed reduction ratio -8.4 Weight of single gear box kg Later

99.1 Type of motor -9.2 Hazardous area -9.3 Rated voltage / frequency V / Hz9.4 Rated speed rpm9.5 Rated power kW 9.6 Insulation class / temperature rise (IEC 34-1) - F / B9.7 Degree of motor protection - IP559.8 Degree of terminal box protection - IP559.9 Anti-condensation heater - yes(if Required)

9.10 Weight of single motor kg Later

IP55IP55

yes(if required)Later

ISO 1940G 6.3

Later

F / B

380V/3Ph/50Hz

Parallel Shaft (18.125 : 1)

5

TBA

FRP

Later

109.20

Parallel Flow

72

Conical L/D=0.15

forced draught

13.6

18.125

forced

85

Gear Boxes

132

Motors

Non-hazardousTEFC, Low Voltage

1,450

No. Items Units

85.6

132

30

640.38105.22

43.4180

64.8

COFIMCO Model 10363-5-40F/G2.0RT34/ 10363

Main Parameter

vertical shaft

1.0041

640.38 m³/sec 105.22 PaRequired Volume Required Static Pressure

Pressure recovery 0.00 Pa Fan static pressure 105.22 Pa

33.74 Pa 138.96 PaVelocity pressure Total pressure

Inlet Air Humidity (%) 72.0

Site Elevation 76.5 m

10363 mm

1.2180 kg/m³

Fan diameter

Inlet Air Density

Blade Airfoil 40F FRP

Fan ring diameter 10467 mm

80.00 RPM

G2.0R

Speed

Rotor hub type

N. blades 5

Blade Tip Speed 43.41 m/sec

64.8 %

358 cpm

Static efficiency

Blade Operating Freq. +/-5%

Blade pitch angle 14.4 (°)

Total efficiency 85.6 %

CHARACTERISTICS

Air Temperature 13.6 °C

Rotor shaft power 104.0 kW

35 Volume Margin (%) 14Pressure Margin (%)

Tip Clearance/D 0.005 Inlet Elliptical

Diffuser:Length/DDiffuser angle (°)

Inlet Obstacle a/A Incl. in SP Inlet Obstacle x/D Incl. in SP

Incl. in SPIncl. in SP Outlet Obstacle x/DOutlet Obstacle a/A

Installation Type Forced Aerod axial force 11715 N

Rotor total weight

Rotor inertia PD²

Max residual unbalance

Blade Failure Load

2 Blades Failure Load

1354 kg

21517 kg x m²

71.5 N

21403 N

34630 N

NOISE CHARACTERISTICS

dB(A)98.2

PWL (± 2)

m1.0

SPL @

dB(A)76

Inlet / outlet (± 2)

dB(A)68.5

Side (± 2)

Tolerance on sound values +/- 2 dB(A)

Min. Ambient Temperature Rotor shaft power @ -0.9 °C-0.9 109.8°C kW

m³/sec

29

according to API

1 2

1 2 at Design Pitch Angle

1/

From Fan

Octave [Hz] 31.5 63 125 250 500 1000 2000 4000 8000

PWL [dB] 101.3 103.3 103.3 99.3 96.3 93.3 85.3 81.3 77.3

Inlet/Outlet SPL [dB] 79.1 81.1 81.1 77.1 74.1 71.1 63.1 59.1 55.1

Side SPL [dB] 71.6 73.6 73.6 69.6 66.6 63.6 55.6 51.6 47.6

Tolerance +/- 5.0 5.0 3.0 2.0 2.0 2.0 2.0 2.0 2.0

Via A. Gramsci, 62 - 28050 Pombia (NO) Italy - Phone +39-0321-968311 - Fax +39-0321-958992

Customer Name ABENGOA

Job Name Q16-0416 Rev A

Job Reference

Item Number Fan Rating

9660 Grunwald Road - Beasley Texas 77417 - Phone +1 -281-396-8385 - Fax +1 -281-396-8388

Kai Xuan Hua Yuan, 111 Zhong Cao Road, Shanghai 200030, P.R.China - Phone +86-2164-686460 - Fax +86-2164-686460

6/11/2015Date

Cofimco Industrial Fans India Pvt. Ltd. - Survey Nos. 15/2A - Mel Ayanambakkam Main Road, Chennai - India - Phone +91-4465510390

ROTOR MODEL 10363- 5-40F/G2.0RT ACC-W

All data must be approved by Cofimco Fantastic.NET 2008.4

Via A. Gramsci, 62 - 28050 Pombia (NO) Italy - Phone +39-0321-968311 - Fax +39-0321-958992

Customer Name ABENGOA

Job Name Q16-0416 Rev A

Job Reference

Item Number Fan Rating

9660 Grunwald Road - Beasley Texas 77417 - Phone +1 -281-396-8385 - Fax +1 -281-396-8388

Kai Xuan Hua Yuan, 111 Zhong Cao Road, Shanghai 200030, P.R.China - Phone +86-2164-686460 - Fax +86-2164-686460

6/11/2015Date

Cofimco Industrial Fans India Pvt. Ltd. - Survey Nos. 15/2A - Mel Ayanambakkam Main Road, Chennai - India - Phone +91-4465510390

STATIC PRESSURE vs VOLUME CURVE

Inlet Air Density 1.218 kg/m³

80 RPM = 43.41 m/sec

Pressure recovery 0.00 Pa

Rotor shaft power 104.0 kW

PWL (± 2) 98.2 dB(A)

ROTOR MODEL 10363- 5-40F/G2.0RT ACC-W

All data must be approved by Cofimco Fantastic.NET 2008.4



www.jord.com.au

SECTION 5 References & Installations

JORD INTERNATIONAL PTY LIMITED

AIR COOLED CONDENSER ( ACC ) INDICATIVE REFERENCE LIST

JOB NO. CLIENT PROJECT Trains Flow / Duty Tin, Pin, DP Power Plotspace (m) Material Config No . Bundle Installed Year

TPH / MW C, bar (a) Install'd, KW

B113 US Filter Anaconda Nickel ( Minerals ) 4 27.6 TPH 66.2 / 0.019 360 16.6 x 30 m SS304l H 8 Australia 1997

B147 Stone & Webster Petronas PDH 1 44.1 / 28.8 65 /.25 /.024 420 31.1 x 15.6 m CS A 18 Malaysia 1998

B147 Stone & Webster Petronas PDH 1 51.3 / 33.6 65 / .25 / .026 440 36 x 15.6 m CS A 24 Malaysia 1998

A367 BHP Port Kembla 2 16 TPH 65 / .15 / .035 180 14 x 14 m Duplex A 12 Australia 2001

A407 Energy Equipment Green Energy,QLD 1 19 / 12.6 54 / .15 / .035 148 18 x 14 m SS304 A 8 Australia 2001

C1300 Samsung Advanced Poly Co, PDH/PP 1 135.5 / 80 81 / .49 / .016 740 60 x 12.8 m CS A 40 Saudi 2006

C1300 Samsung Advanced Poly Co, PDH/PP 1 115 / 73.7 81 / .49 / .016 666 54 x 1.8 m CS A 36 Saudi 2006

C1468 Daelim Sahara Petrochem, PDH/PP 2 115 / 74.5 74 / .37 / .015 814 40 x 25 m CS A 44 Saudi 2006

C1468 Daelim Sahara Petrochem, PDH/PP 2 123 / 75.2 74 /.37 / .01 990 40 x 25 m CS A 44 Saudi 2006

C1550 Tate & Lyle United Sugar Co 1 72 / 47.7 57 / .17 / .03 1215 18.3 x 69 m SS304 H 9 Egypt 2006

C2592 Cevital Alger Algeria Refinery 1 90 / 57 57 / .173 /.04 1980 18.3 x 97.5 m SS304 H 24 Algeria 2008

C2592 Cevital Alger Algeria Refinery 1 30 / 19 57 / .173 /.04 660 18.3 x 33 m SS304 H 8 Algeria 2008

C2592 Cevital Alger Algeria Refinery 1 30 / 19 57 /.173 /.04 660 18.3 x 33 m SS304 H 8 Algeria 2008

C2805 Cevital Alger Algeria Refinery 1 151.5 / 98 129.8 / 2.7 / .2 666 18.3 x 30 m SS304 H 6 Algeria 2008

V102 Shree Renuka Ltd India Refinery 1 90 / 58.97 57/0.175 1110 18.3 x 81 m SS304 H 20 India 2010

C3623 Sutra International Bahrein Refinery 1 70 /45.9 57 / 0.175 1815 18.3 x 90 m SS304 H 22 Bahrein 2011

K218 HanJing Heavy Industries NamYang Combined Power Plant 3 138.35 / 83.4 54 /.15 1188 36 x 43 m CS A 108 Korea 2012

C4704 Cevital Alger Algeria Refinery 1 90 / 57.14 57 / 0.173 1980 18.4 x 97.5 m SS304 H 24 Algeria 2012

JORD INTERNATIONAL PTY LIMITED

AIR COOLED CONDENSER ( ACC ) INDICATIVE REFERENCE LIST

JOB NO. CLIENT PROJECT Trains Flow / Duty Tin, Pin, DP Power Plotspace (m) Material Config No . Bundle Installed Year

TPH / MW C, bar (a) Install'd, KW

C4704 Cevital Alger Algeria Refinery 1 30 / 19.4 69.1 / 0.3 495 18.4 x 24.5 m SS304 H 6 Algeria 2012

V117 Uniworlds Private India Refinery 1 40 / 26.1 57 / 0.17 660 18.4 x 32.5 m SS304 H 8 India 2012

F1057 Hangzhou Steam Turbine Ningbo Zhonjin Petrochemical 1 112 / 70.2 65 / 0.25 1320 20 x 63 m CS A 72 China 2012

F1057 Hangzhou Steam Turbine Ningbo Zhonjin Petrochemical 1 78.7 / 49 60 / 0.2 880 20 x 43m CS A 48 China 2012

F1058 Hangzhou Steam Turbine Sinopec Tahe 1 11.7 / 7.43 62 / 0.22 148 11 x 9 m CS A 6 China 2012

F1059 Hangzhou Steam Turbine Sinopec Yulin 1 20.15 / 12.8 60 / 0.2 168 6 x 29.2 m CS A 16 China 2012

C5051 Forge Group Power Camp Lambert CC Power Plant 1 155.6 / 91.36 63.3 / 0.232 792 24 x 36 m CS A 72 Australia 2013

C5417 Mitsubishi Heavy Industries, Ltd Russia PhosAgro Ammonia Project 2 94 / 58.383 54.9 / 0.157 1056 34.34 x 24.4 m SA 334 Gr 6 A 48 Russia 2014

C5417 Mitsubishi Heavy Industries, Ltd Russia PhosAgro Ammonia Project 2 76 / 47.166 54.9 / 0.157 880 31.255 x 22 m SA 334 Gr 6 A 48 Russia 2014

C5446 Descon Engineering Ltd.

9.45 MW KESC Combined Cycle

Power Plant Project 1 53.9 / 33.21 56.34 / 0.168 447 37.8 x 12 m CS A 42 Pakistan 2014

C5069 Hangzhou Steam Turbine Ningbo Zhonjin Petrochemical1 54.4 / 33.16 57.8 / 0.18 660 9 x 54 m CS A 36 China 2014

C5069 Hangzhou Steam Turbine Shandong Hengyu Project1 28.8 / 17.942 60 / 0.2 264 12 x 25 m CS A 24 China 2014

C5700 Hangzhou Steam TurbineSinopec Zhongtian Hechuang

Energy Co., Ltd 2 37.2 / 22.89 65 / 0.25 165 12 x 24.128 m CS A 32 China 2015

C5700 Hangzhou Steam TurbineSinopec Zhongtian Hechuang

Energy Co., Ltd 2 64.0 / 40.07 60 / 0.2 330 12 x 48.256 m CS A 64 China 2015



www.jord.com.au

SECTION 6 Company Brochure

POWER INDUSTRYJORD GROUP

CELEBRATING FOUR DECADES OF SERVICE

IDEAS ENGINEERED

Jord has served the power generation industry for over 40 years, with innovation, value and reliability. We are a privately owned firm that has grown steadily and organically, by solving unique problems with speed and personal service.

Think hard about Jord. We’ll be thinking hard for you. We have been for 40 years.

IDEAS ENGINEERED Innovation Value Reliability

QUALITY DELIVERED

JORD INTERNATIONAL People Partners Capital Performance

JORD FOUNDATION

IDEAS ENGINEERED

CONTENTS Closed circuit cooling water modules for a gas fired power plant, Saudi Arabia.

Ideas EngineeredJord custom-designs, manufactures, commissions and services process plant for the power generation industry. We supply individual capital equipment, or integrate various technologies into bespoke modular systems or complete turnkey plant. We collaborate with clients for both greenfield and existing sites, to meet the efficiency and environmental challenges of our times, while delivering innovation, value and reliability.

For example, Jord overcame severe plotspace restrictions on a Petrobras Brazil offshore gas platform to design and construct lube oil recirculation modules for four gas turbines.

Recently, Jord overcame a number of hurdles to successfully retrofit a 36 MW boiler into an existing power plant. Factors to consider were poor site access, a maximum lift restriction, minimising plant downtime, the structural integrity of the unit due to limited anchor points and easy replacement of the cold end tubes in the event of dew point corrosion.

A pile of rocks ceases to be a pile when somebody contemplates it with a cathedral in mind. ”

“

- Antoine St. Exupery

IDEAS ENGINEERED

PAGE 2 PAGE 3

Main page : Modular delivery of economiser components for brownfield retrofit, Australia. Opposite page : Lube oil recirculation module for offshore gas turbines, Brazil.

Ideas are like rabbits. You get a couple and learn how to handle them, and pretty soon you have a dozen. ”

InnovationJord’s motto of Ideas Engineered reflects our pursuit of creative technical solutions that are cost-effective and dependable.

As every project is different, we collaborate with our client’s experts to devise, consider and rank options : methodical approaches harnessing open minds and lateral thinking. Each approach is driven by a desire to reduce cost, time and risk − both for plant installation and for ongoing service and refurbishment.

One of our more unusual projects was a brief in 2014 to custom design and construct an iso-pentane revapourisation system for a Combined Cycle Power Plant, such that all iso-pentane produced in an adjacent LNG facility could be fully consumed without any venting or flaring. Jord’s system comprises five modules that convert liquid iso-pentane into superheated pentane vapour for delivery to the power station’s HRSGs.

“

– John Steinbeck

INNOVATION IDEAS ENGINEERED

PAGE 4 PAGE 5

Iso-pentane vapourisers, the main component of a complete system supplied by Jord in modular form (opposite page).

Clockwise from main page : Absolute gas separator modules, Kuwait. Gas turbine wash module, Sweden. Containerised NOx control modules, Algeria.

ValueIn all our projects, we will look to add value, be it to increase capacity or efficiency, reduce cost or operating risk, decrease cycle time or reduce environmental impact.

Jord’s turbine auxiliary systems are a good example of this. Over a 20 year period, Jord has provided good value to its repeat order customers by a relentless drive to reduce both module cost and cycle time.

Since Jord’s first cooling water recirculation module was designed, manufactured and delivered to a 120 MW Malaysian power plant in 1994, Jord has supplied over 1,000 gas turbine accessory modules, to all points of the globe. In addition to cooling water, applications include NOx emission control, fuel and lube oil conditioning and turbine washing systems.

References include a number of world scale installations, for 1,000 MW+ gas fired power plants involving large banks of turbine accessory modules. Short cycle time delivery has been a key consideration for these projects, requiring strict adherence to rigorous project execution processes.

VALUE IDEAS ENGINEERED

PAGE 6 PAGE 7

Main page : Vacuum steam A-Frame condenser for a PDH / PP plant, Saudi Arabia. Facing page : Air cooled condenser installations in China.

ReliabilityJust as many of our earliest plants will soon reach 50 years of active service, we expect our latest plant to do the same, even in the most challenging of operating environments.

There are many reasons for this. First, we have the technical skills and take the time to understand the full plant in which our system will operate. This allows us to appreciate the risks ; ensuring our part of the plant is well designed and manufactured. Second, we nurture exclusive, stable fabrication partnerships that over decades provide consistent quality of manufacture and service. Finally, as a private firm that’s here for the long term, we bend over backwards to make sure our systems operate as designed for our clients. We systematically troubleshoot operational issues and work with our customers to optimise performance as process conditions change throughout the life of a plant.

Jord’s reliability can be demonstrated through its steam cycle heat exchanger systems. Our robust Air Cooled Condenser (ACC) designs were forged from a joint venture with German based Balcke Duerr in the 1990s. The units we have supplied since then span the harshest of operating environments; from the hot sandy desert environment of Saudi Arabia to the freezing conditions of northern Russia, where design temperatures drop to – 45 deg C.

RELIABILITY IDEAS ENGINEERED

PAGE 8 PAGE 9

Case Study – Fuel Gas ConditioningJord’s Wet Electro-Static Precipitators (WESP’s), Detarrers, and Flue Gas Desulphurisation (FGD) units offer superior technology to tackle difficult and complex plant emission applications within the Power industry.

Such as the cleaning of synthesis gas, or Syngas, to fuel gas turbines. Syngas is typically created as a by-product from Blast Furnaces and Coke Ovens. It is heavily contaminated with small particles of dust and tar. Carefully designed Detarrers and WESP’s condition the gas, making it suitable for Gas Turbine use.

FGD is a process for removing sulphur dioxide from the flue gas of boilers burning high sulphur fuels. Conventional FGD systems often require an expensive reagent, high grade lime or limestone, and generate solid wastes that must be transported to landfill. Jord’s FGD systems utilize a range of less expensive reagents that produce a saleable product, gypsum, which has multiple uses including the manufacture of cement.

Clockwise from main page : Wet electrostatic precipitator and de-tarrer for a 2 x 120 MW power plant in a China steel plant. 3D image of a FGD plant Jord is currently building, Indonesia.

QUALITY DELIVEREDCASE STUDY - FUEL GAS CONDITIONING

PAGE 10 PAGE 11

JORD INTERNATIONAL

PAGE 12 PAGE 13

1970s 1980s 1990s 2000s 2010sJord formed in 1972 to support the Australian sugar, minerals, oil and gas industries. Core technology in heat transfer and separation.

Value added via pioneering a strategic manufacturing alliance in Singapore. This was soon followed with alliances in multiple Asian and Middle Eastern countries.

The gradual opening of offices across most continents, to locate staff closer to customers and fabrication centres.

A focus on exclusive alliances that leverage the complimentary skills of Jord and its partners to offer better value to customers.

Organic growth generated through the broadening of technology and know-how, the investment in ISO standards and the development of a proprietary project execution system.

Australian Foundations Asian Manufacturing Technology Investment Global Growth Strategic Alliances

FUTUREContinued organic growth in delivering innovation, value and reliability to our customers and partners. FEED studies through to supply of multi-thousand ton modules.

Jord InternationalJord has been serving the global process industries since 1972. Established in Australia, 80% of our business is international. Power is one of three business divisions, the other two being Oil & Gas and Resources. We believe our engineering ideas work because, though they are innovative, they come from a very stable and effective base of people, partners, capital, performance and standards. Our principles of respect and fairness in all dealings have served us well.

An idea is salvation by imagination. ”

PeopleJord was one of the first Australian engineering companies to support the country’s resource boom from the 1970s. John Holden and Phil Blundell attracted and developed the expertise needed for their vision of serving the emerging petroleum, alumina, nickel and sugar industries, drawing in engineers with ability, humility, curiosity and dedication.

Now, the staff who share those same qualities span 10 countries, 25 nationalities and 40 languages. Our average length of service is 10 years, well ahead of the industry average.

Jord offers our people the stability of private ownership, flexible work arrangements to balance long-term commercial, professional and personal ambitions, and a significant share in the annual profit of the business.

“– Frank Lloyd Wright

PEOPLE JORD INTERNATIONAL

PAGE 14 PAGE 15

PARTNERS

“

– Charles Eames

Jord fosters and sustains long-term partnerships with international technology leaders, with fabricators and with our customers, to learn from each other, solve challenges and engineer ideas. Many of these partnerships have prospered for decades.

Together, we have custom-built and manufactured well over USD 2 billion of bespoke plant and systems. Each project, each technical challenge and each commercial setting is different.

Most recently, in collaboration with gas turbine suppliers, Jord is offering design and construct solutions for small scale simply cycle, combined cycle and cogeneration power plants. This is a natural extension of similar services Jord delivers in the Oil & Gas and Resource industries.

Eventually everthing connects – people, ideas, objects. The quality of the connections is the key. ”

Partners

In collaboration with gas turbine manufacturers, Jord offers design and construct solutions for small scale power plants.

JORD INTERNATIONAL

PAGE 16 PAGE 17

CAPITAL & PERFORMANCE

Jord remains debt-free, with both a strong balance sheet and available facilities to ensure the financial demands of large international projects are met. Our conservative fiscal approach has helped us meet these demands despite four major global economic disruptions over our 40 years.

Retaining stable, private ownership during this time has also allowed Jord to invest in its staff for the long term.

CapitalAnnual revenues of up to $200 million has been generated through steady, organic growth rather than ‘bolt-on’ acquisitions -– our customers trusting us with ever bigger and more complex projects. Our most satisfying projects are the ones where challenging circumstances are overcome and customer expectations are exceeded.

Jord’s quality guarantee is backed by over 20 years of ISO accreditation; our systems are fully integrated to ISO9001, 14001 and 18001. We have developed our own custom-built, web-based “Horizons” project execution system and knowledge centre. Horizons gives our globally spread staff and customers real-time project information and performance data.

Performance

The value of an idea lies in the using of it. ”

“– Thomas Edison

Single row ACC Jord supplied to a 130MW power plant, Korea.

JORD INTERNATIONAL

PAGE 18 PAGE 19

The Jord Environment Trust (“JET”) was established in 2007 with a charter to donate funds to international causes that help foster a biologically diverse and sustainable planet.

Almost $2 million of capital has been steadily accumulated out of Jord annual profits, the interest from which is donated to various not-for-profit causes.

Most recently, JET supplied pro-bono services and funding to deliver various clean water and clean (solar) energy projects to nature reserves being managed in outback Australia by the world renowned Bush Heritage Trust. Other projects include cyclone relief in the Philippines, earthquake relief in Nepal and sustainable development in Cambodia.

Jord Environmental Trust

JORD FOUNDATION

PAGE 20 PAGE 21

Jord International Pty LtdHead Office38 Oxley StreetSt Leonards NSW 2065Sydney, AustraliaTel : +61 2 8425 [email protected]

www.jord.com.au

IDEAS ENGINEERED

q16-0416 proposal rev a.pdf

Documents

australia t

oxley street st leonards

aujord international

jord internacn

delivery cycle delivery

oponards nsw

mw jord ref

design data sheets drawings