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Design Failure Modes and Effects Analysis By Ammara Aftab MSC Applied statistics (final) 12 th june 2015

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Page 1: Documentqc

Design Failure Modes and

Effects AnalysisBy

Ammara AftabMSC Applied statistics (final)

12th june 2015

Design Failure Modes and Effects Analysis

A structured approach that ensures potential product failure modes and their associated causes have been considered and addressed in the product design

ndashWhat can go wrong ndashWhere will the variation come from ndashHow can we prevent or control

Failure Modes and Effects Analysis

FAILURE MODE How a product can fail to meet design

specifications or functional intent

CAUSE bull A deficiency that results in a failure mode 1048782eg

sources of variation

EFFECT bull Impact on customer if the failure mode is not

prevented or corrected

FMEA is a part of ISOhellip

Purpose Of Failure Modes and Effects Analysis

Who creates FMEA

FMEA Flow

Ranking systemhellip

A ranking system is used to estimate three factors

how Severe the failure would be

how frequently the failure would Occur

how difficult it would be to Detect and

These three factors are multiplied and the resulting value is called the

Risk Priority Number (RPN)

The RPN is used to prioritize the failure modes so that corrective actions

can be taken to reduce the frequency and severity andor improve the

detectability of the failure mode

Around 75 percent of toys sold around the world are made in

China

Lin Jaimin (The founder and General Manager of Quanzhou Jaimin Toy Co Ltd )

Toy company background

Quanzhou Jianmin Toy Co Ltd located in Quanzhou Scientific and

Technological Development Zone Fujian province

The factory has annual sales of around 2 million yuan

Employs 3000 workers and produces stuffing dolls bears minions cars etc

they usually made as Christmas gifts for children in North America and

Germany

The busiest season for Jaimin Toy Co Ltd is normally from August to

November

FMEA implementing

JAIMAN TOYCO LTDhellip

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

defective parts of

toys

too big and some disabled tyres produced

9

labor mistakes he slept during

working hours

4 4 144

make strict rule for labor not to sleep

during working hours

Project Manager 4 3 2 24

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

3 poor material

toys are damages early Ie broken hand

of a toy

6using poor

basic organic material

8 5 240

provided basic

organic material of

good quality

Material Engineer 4 4 2 32

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det RPN recommen

ded action

Responsibility

and target

SEV

OCC

DET

RNP

4 over manufactured

toys joint together

and products are waste

5

wrong assumptio

nfollowed

7 6 210 Make correct assumptions

Process Engineer 3 4 3 36

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

stretched toys

a toy is stretched more than it specified

9

lake of expert labor as he does not set

the parameters

7 6 378

hire experienced and qualified

labor

HR Manager 5 3 2 30

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

dead batteries

company loose their customers 8 broken wires 6 6 360 repair the

batteriesTechnicalExpert 6 3 3 54

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and target

SEV

OCC

DET

RNP

system problem in

toys

toys can not perform well 8 using old

batteries 3 3 72 provide new batteries

Product Manager 3 2 2 12

System Problem

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPNrecomme

nded action

Responsibility and

target

SEV

OCC

DET

RNP

1 variation in length

same toys have different length 8

no standard parameters settings are

done

6 3 144 Set the parameters

Test Engineer 4 5 1 20

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

2 lack of design

no uniform or equal parts of

toys manufactured Ie their should be 2eyes but by mistaken 1 eye manufactured

7

No standard design to

make equal parts of toys

7 2 98

DOE process

have to be improve

DesignEngineer 5 6 1 30

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

over heated

toys are more melted as specified

7 Improper heat treatment 6 5 210 standardized

temperatureProcess

Engineer 4 3 4 48

400

C

THANK YOU

  • Design Failure Modes and Effects Analysis
  • Design Failure Modes and Effects Analysis
  • Failure Modes and Effects Analysis
  • FMEA is a part of ISOhellip
  • Slide 5
  • Who creates FMEA
  • FMEA Flow
  • Ranking systemhellip
  • Slide 9
  • Slide 10
  • Lin Jaimin (The founder and General Manager of Quanzhou Jaimin
  • Toy company background
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • FMEA implementing JAIMAN TOY CO LTDhellip
  • Slide 18
  • Slide 19
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Slide 26
  • Slide 27
  • Slide 28
Page 2: Documentqc

Design Failure Modes and Effects Analysis

A structured approach that ensures potential product failure modes and their associated causes have been considered and addressed in the product design

ndashWhat can go wrong ndashWhere will the variation come from ndashHow can we prevent or control

Failure Modes and Effects Analysis

FAILURE MODE How a product can fail to meet design

specifications or functional intent

CAUSE bull A deficiency that results in a failure mode 1048782eg

sources of variation

EFFECT bull Impact on customer if the failure mode is not

prevented or corrected

FMEA is a part of ISOhellip

Purpose Of Failure Modes and Effects Analysis

Who creates FMEA

FMEA Flow

Ranking systemhellip

A ranking system is used to estimate three factors

how Severe the failure would be

how frequently the failure would Occur

how difficult it would be to Detect and

These three factors are multiplied and the resulting value is called the

Risk Priority Number (RPN)

The RPN is used to prioritize the failure modes so that corrective actions

can be taken to reduce the frequency and severity andor improve the

detectability of the failure mode

Around 75 percent of toys sold around the world are made in

China

Lin Jaimin (The founder and General Manager of Quanzhou Jaimin Toy Co Ltd )

Toy company background

Quanzhou Jianmin Toy Co Ltd located in Quanzhou Scientific and

Technological Development Zone Fujian province

The factory has annual sales of around 2 million yuan

Employs 3000 workers and produces stuffing dolls bears minions cars etc

they usually made as Christmas gifts for children in North America and

Germany

The busiest season for Jaimin Toy Co Ltd is normally from August to

November

FMEA implementing

JAIMAN TOYCO LTDhellip

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

defective parts of

toys

too big and some disabled tyres produced

9

labor mistakes he slept during

working hours

4 4 144

make strict rule for labor not to sleep

during working hours

Project Manager 4 3 2 24

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

3 poor material

toys are damages early Ie broken hand

of a toy

6using poor

basic organic material

8 5 240

provided basic

organic material of

good quality

Material Engineer 4 4 2 32

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det RPN recommen

ded action

Responsibility

and target

SEV

OCC

DET

RNP

4 over manufactured

toys joint together

and products are waste

5

wrong assumptio

nfollowed

7 6 210 Make correct assumptions

Process Engineer 3 4 3 36

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

stretched toys

a toy is stretched more than it specified

9

lake of expert labor as he does not set

the parameters

7 6 378

hire experienced and qualified

labor

HR Manager 5 3 2 30

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

dead batteries

company loose their customers 8 broken wires 6 6 360 repair the

batteriesTechnicalExpert 6 3 3 54

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and target

SEV

OCC

DET

RNP

system problem in

toys

toys can not perform well 8 using old

batteries 3 3 72 provide new batteries

Product Manager 3 2 2 12

System Problem

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPNrecomme

nded action

Responsibility and

target

SEV

OCC

DET

RNP

1 variation in length

same toys have different length 8

no standard parameters settings are

done

6 3 144 Set the parameters

Test Engineer 4 5 1 20

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

2 lack of design

no uniform or equal parts of

toys manufactured Ie their should be 2eyes but by mistaken 1 eye manufactured

7

No standard design to

make equal parts of toys

7 2 98

DOE process

have to be improve

DesignEngineer 5 6 1 30

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

over heated

toys are more melted as specified

7 Improper heat treatment 6 5 210 standardized

temperatureProcess

Engineer 4 3 4 48

400

C

THANK YOU

  • Design Failure Modes and Effects Analysis
  • Design Failure Modes and Effects Analysis
  • Failure Modes and Effects Analysis
  • FMEA is a part of ISOhellip
  • Slide 5
  • Who creates FMEA
  • FMEA Flow
  • Ranking systemhellip
  • Slide 9
  • Slide 10
  • Lin Jaimin (The founder and General Manager of Quanzhou Jaimin
  • Toy company background
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • FMEA implementing JAIMAN TOY CO LTDhellip
  • Slide 18
  • Slide 19
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Slide 26
  • Slide 27
  • Slide 28
Page 3: Documentqc

Failure Modes and Effects Analysis

FAILURE MODE How a product can fail to meet design

specifications or functional intent

CAUSE bull A deficiency that results in a failure mode 1048782eg

sources of variation

EFFECT bull Impact on customer if the failure mode is not

prevented or corrected

FMEA is a part of ISOhellip

Purpose Of Failure Modes and Effects Analysis

Who creates FMEA

FMEA Flow

Ranking systemhellip

A ranking system is used to estimate three factors

how Severe the failure would be

how frequently the failure would Occur

how difficult it would be to Detect and

These three factors are multiplied and the resulting value is called the

Risk Priority Number (RPN)

The RPN is used to prioritize the failure modes so that corrective actions

can be taken to reduce the frequency and severity andor improve the

detectability of the failure mode

Around 75 percent of toys sold around the world are made in

China

Lin Jaimin (The founder and General Manager of Quanzhou Jaimin Toy Co Ltd )

Toy company background

Quanzhou Jianmin Toy Co Ltd located in Quanzhou Scientific and

Technological Development Zone Fujian province

The factory has annual sales of around 2 million yuan

Employs 3000 workers and produces stuffing dolls bears minions cars etc

they usually made as Christmas gifts for children in North America and

Germany

The busiest season for Jaimin Toy Co Ltd is normally from August to

November

FMEA implementing

JAIMAN TOYCO LTDhellip

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

defective parts of

toys

too big and some disabled tyres produced

9

labor mistakes he slept during

working hours

4 4 144

make strict rule for labor not to sleep

during working hours

Project Manager 4 3 2 24

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

3 poor material

toys are damages early Ie broken hand

of a toy

6using poor

basic organic material

8 5 240

provided basic

organic material of

good quality

Material Engineer 4 4 2 32

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det RPN recommen

ded action

Responsibility

and target

SEV

OCC

DET

RNP

4 over manufactured

toys joint together

and products are waste

5

wrong assumptio

nfollowed

7 6 210 Make correct assumptions

Process Engineer 3 4 3 36

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

stretched toys

a toy is stretched more than it specified

9

lake of expert labor as he does not set

the parameters

7 6 378

hire experienced and qualified

labor

HR Manager 5 3 2 30

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

dead batteries

company loose their customers 8 broken wires 6 6 360 repair the

batteriesTechnicalExpert 6 3 3 54

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and target

SEV

OCC

DET

RNP

system problem in

toys

toys can not perform well 8 using old

batteries 3 3 72 provide new batteries

Product Manager 3 2 2 12

System Problem

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPNrecomme

nded action

Responsibility and

target

SEV

OCC

DET

RNP

1 variation in length

same toys have different length 8

no standard parameters settings are

done

6 3 144 Set the parameters

Test Engineer 4 5 1 20

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

2 lack of design

no uniform or equal parts of

toys manufactured Ie their should be 2eyes but by mistaken 1 eye manufactured

7

No standard design to

make equal parts of toys

7 2 98

DOE process

have to be improve

DesignEngineer 5 6 1 30

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

over heated

toys are more melted as specified

7 Improper heat treatment 6 5 210 standardized

temperatureProcess

Engineer 4 3 4 48

400

C

THANK YOU

  • Design Failure Modes and Effects Analysis
  • Design Failure Modes and Effects Analysis
  • Failure Modes and Effects Analysis
  • FMEA is a part of ISOhellip
  • Slide 5
  • Who creates FMEA
  • FMEA Flow
  • Ranking systemhellip
  • Slide 9
  • Slide 10
  • Lin Jaimin (The founder and General Manager of Quanzhou Jaimin
  • Toy company background
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • FMEA implementing JAIMAN TOY CO LTDhellip
  • Slide 18
  • Slide 19
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Slide 26
  • Slide 27
  • Slide 28
Page 4: Documentqc

FMEA is a part of ISOhellip

Purpose Of Failure Modes and Effects Analysis

Who creates FMEA

FMEA Flow

Ranking systemhellip

A ranking system is used to estimate three factors

how Severe the failure would be

how frequently the failure would Occur

how difficult it would be to Detect and

These three factors are multiplied and the resulting value is called the

Risk Priority Number (RPN)

The RPN is used to prioritize the failure modes so that corrective actions

can be taken to reduce the frequency and severity andor improve the

detectability of the failure mode

Around 75 percent of toys sold around the world are made in

China

Lin Jaimin (The founder and General Manager of Quanzhou Jaimin Toy Co Ltd )

Toy company background

Quanzhou Jianmin Toy Co Ltd located in Quanzhou Scientific and

Technological Development Zone Fujian province

The factory has annual sales of around 2 million yuan

Employs 3000 workers and produces stuffing dolls bears minions cars etc

they usually made as Christmas gifts for children in North America and

Germany

The busiest season for Jaimin Toy Co Ltd is normally from August to

November

FMEA implementing

JAIMAN TOYCO LTDhellip

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

defective parts of

toys

too big and some disabled tyres produced

9

labor mistakes he slept during

working hours

4 4 144

make strict rule for labor not to sleep

during working hours

Project Manager 4 3 2 24

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

3 poor material

toys are damages early Ie broken hand

of a toy

6using poor

basic organic material

8 5 240

provided basic

organic material of

good quality

Material Engineer 4 4 2 32

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det RPN recommen

ded action

Responsibility

and target

SEV

OCC

DET

RNP

4 over manufactured

toys joint together

and products are waste

5

wrong assumptio

nfollowed

7 6 210 Make correct assumptions

Process Engineer 3 4 3 36

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

stretched toys

a toy is stretched more than it specified

9

lake of expert labor as he does not set

the parameters

7 6 378

hire experienced and qualified

labor

HR Manager 5 3 2 30

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

dead batteries

company loose their customers 8 broken wires 6 6 360 repair the

batteriesTechnicalExpert 6 3 3 54

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and target

SEV

OCC

DET

RNP

system problem in

toys

toys can not perform well 8 using old

batteries 3 3 72 provide new batteries

Product Manager 3 2 2 12

System Problem

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPNrecomme

nded action

Responsibility and

target

SEV

OCC

DET

RNP

1 variation in length

same toys have different length 8

no standard parameters settings are

done

6 3 144 Set the parameters

Test Engineer 4 5 1 20

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

2 lack of design

no uniform or equal parts of

toys manufactured Ie their should be 2eyes but by mistaken 1 eye manufactured

7

No standard design to

make equal parts of toys

7 2 98

DOE process

have to be improve

DesignEngineer 5 6 1 30

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

over heated

toys are more melted as specified

7 Improper heat treatment 6 5 210 standardized

temperatureProcess

Engineer 4 3 4 48

400

C

THANK YOU

  • Design Failure Modes and Effects Analysis
  • Design Failure Modes and Effects Analysis
  • Failure Modes and Effects Analysis
  • FMEA is a part of ISOhellip
  • Slide 5
  • Who creates FMEA
  • FMEA Flow
  • Ranking systemhellip
  • Slide 9
  • Slide 10
  • Lin Jaimin (The founder and General Manager of Quanzhou Jaimin
  • Toy company background
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • FMEA implementing JAIMAN TOY CO LTDhellip
  • Slide 18
  • Slide 19
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Slide 26
  • Slide 27
  • Slide 28
Page 5: Documentqc

Purpose Of Failure Modes and Effects Analysis

Who creates FMEA

FMEA Flow

Ranking systemhellip

A ranking system is used to estimate three factors

how Severe the failure would be

how frequently the failure would Occur

how difficult it would be to Detect and

These three factors are multiplied and the resulting value is called the

Risk Priority Number (RPN)

The RPN is used to prioritize the failure modes so that corrective actions

can be taken to reduce the frequency and severity andor improve the

detectability of the failure mode

Around 75 percent of toys sold around the world are made in

China

Lin Jaimin (The founder and General Manager of Quanzhou Jaimin Toy Co Ltd )

Toy company background

Quanzhou Jianmin Toy Co Ltd located in Quanzhou Scientific and

Technological Development Zone Fujian province

The factory has annual sales of around 2 million yuan

Employs 3000 workers and produces stuffing dolls bears minions cars etc

they usually made as Christmas gifts for children in North America and

Germany

The busiest season for Jaimin Toy Co Ltd is normally from August to

November

FMEA implementing

JAIMAN TOYCO LTDhellip

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

defective parts of

toys

too big and some disabled tyres produced

9

labor mistakes he slept during

working hours

4 4 144

make strict rule for labor not to sleep

during working hours

Project Manager 4 3 2 24

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

3 poor material

toys are damages early Ie broken hand

of a toy

6using poor

basic organic material

8 5 240

provided basic

organic material of

good quality

Material Engineer 4 4 2 32

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det RPN recommen

ded action

Responsibility

and target

SEV

OCC

DET

RNP

4 over manufactured

toys joint together

and products are waste

5

wrong assumptio

nfollowed

7 6 210 Make correct assumptions

Process Engineer 3 4 3 36

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

stretched toys

a toy is stretched more than it specified

9

lake of expert labor as he does not set

the parameters

7 6 378

hire experienced and qualified

labor

HR Manager 5 3 2 30

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

dead batteries

company loose their customers 8 broken wires 6 6 360 repair the

batteriesTechnicalExpert 6 3 3 54

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and target

SEV

OCC

DET

RNP

system problem in

toys

toys can not perform well 8 using old

batteries 3 3 72 provide new batteries

Product Manager 3 2 2 12

System Problem

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPNrecomme

nded action

Responsibility and

target

SEV

OCC

DET

RNP

1 variation in length

same toys have different length 8

no standard parameters settings are

done

6 3 144 Set the parameters

Test Engineer 4 5 1 20

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

2 lack of design

no uniform or equal parts of

toys manufactured Ie their should be 2eyes but by mistaken 1 eye manufactured

7

No standard design to

make equal parts of toys

7 2 98

DOE process

have to be improve

DesignEngineer 5 6 1 30

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

over heated

toys are more melted as specified

7 Improper heat treatment 6 5 210 standardized

temperatureProcess

Engineer 4 3 4 48

400

C

THANK YOU

  • Design Failure Modes and Effects Analysis
  • Design Failure Modes and Effects Analysis
  • Failure Modes and Effects Analysis
  • FMEA is a part of ISOhellip
  • Slide 5
  • Who creates FMEA
  • FMEA Flow
  • Ranking systemhellip
  • Slide 9
  • Slide 10
  • Lin Jaimin (The founder and General Manager of Quanzhou Jaimin
  • Toy company background
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • FMEA implementing JAIMAN TOY CO LTDhellip
  • Slide 18
  • Slide 19
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Slide 26
  • Slide 27
  • Slide 28
Page 6: Documentqc

Who creates FMEA

FMEA Flow

Ranking systemhellip

A ranking system is used to estimate three factors

how Severe the failure would be

how frequently the failure would Occur

how difficult it would be to Detect and

These three factors are multiplied and the resulting value is called the

Risk Priority Number (RPN)

The RPN is used to prioritize the failure modes so that corrective actions

can be taken to reduce the frequency and severity andor improve the

detectability of the failure mode

Around 75 percent of toys sold around the world are made in

China

Lin Jaimin (The founder and General Manager of Quanzhou Jaimin Toy Co Ltd )

Toy company background

Quanzhou Jianmin Toy Co Ltd located in Quanzhou Scientific and

Technological Development Zone Fujian province

The factory has annual sales of around 2 million yuan

Employs 3000 workers and produces stuffing dolls bears minions cars etc

they usually made as Christmas gifts for children in North America and

Germany

The busiest season for Jaimin Toy Co Ltd is normally from August to

November

FMEA implementing

JAIMAN TOYCO LTDhellip

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

defective parts of

toys

too big and some disabled tyres produced

9

labor mistakes he slept during

working hours

4 4 144

make strict rule for labor not to sleep

during working hours

Project Manager 4 3 2 24

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

3 poor material

toys are damages early Ie broken hand

of a toy

6using poor

basic organic material

8 5 240

provided basic

organic material of

good quality

Material Engineer 4 4 2 32

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det RPN recommen

ded action

Responsibility

and target

SEV

OCC

DET

RNP

4 over manufactured

toys joint together

and products are waste

5

wrong assumptio

nfollowed

7 6 210 Make correct assumptions

Process Engineer 3 4 3 36

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

stretched toys

a toy is stretched more than it specified

9

lake of expert labor as he does not set

the parameters

7 6 378

hire experienced and qualified

labor

HR Manager 5 3 2 30

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

dead batteries

company loose their customers 8 broken wires 6 6 360 repair the

batteriesTechnicalExpert 6 3 3 54

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and target

SEV

OCC

DET

RNP

system problem in

toys

toys can not perform well 8 using old

batteries 3 3 72 provide new batteries

Product Manager 3 2 2 12

System Problem

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPNrecomme

nded action

Responsibility and

target

SEV

OCC

DET

RNP

1 variation in length

same toys have different length 8

no standard parameters settings are

done

6 3 144 Set the parameters

Test Engineer 4 5 1 20

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

2 lack of design

no uniform or equal parts of

toys manufactured Ie their should be 2eyes but by mistaken 1 eye manufactured

7

No standard design to

make equal parts of toys

7 2 98

DOE process

have to be improve

DesignEngineer 5 6 1 30

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

over heated

toys are more melted as specified

7 Improper heat treatment 6 5 210 standardized

temperatureProcess

Engineer 4 3 4 48

400

C

THANK YOU

  • Design Failure Modes and Effects Analysis
  • Design Failure Modes and Effects Analysis
  • Failure Modes and Effects Analysis
  • FMEA is a part of ISOhellip
  • Slide 5
  • Who creates FMEA
  • FMEA Flow
  • Ranking systemhellip
  • Slide 9
  • Slide 10
  • Lin Jaimin (The founder and General Manager of Quanzhou Jaimin
  • Toy company background
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • FMEA implementing JAIMAN TOY CO LTDhellip
  • Slide 18
  • Slide 19
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Slide 26
  • Slide 27
  • Slide 28
Page 7: Documentqc

FMEA Flow

Ranking systemhellip

A ranking system is used to estimate three factors

how Severe the failure would be

how frequently the failure would Occur

how difficult it would be to Detect and

These three factors are multiplied and the resulting value is called the

Risk Priority Number (RPN)

The RPN is used to prioritize the failure modes so that corrective actions

can be taken to reduce the frequency and severity andor improve the

detectability of the failure mode

Around 75 percent of toys sold around the world are made in

China

Lin Jaimin (The founder and General Manager of Quanzhou Jaimin Toy Co Ltd )

Toy company background

Quanzhou Jianmin Toy Co Ltd located in Quanzhou Scientific and

Technological Development Zone Fujian province

The factory has annual sales of around 2 million yuan

Employs 3000 workers and produces stuffing dolls bears minions cars etc

they usually made as Christmas gifts for children in North America and

Germany

The busiest season for Jaimin Toy Co Ltd is normally from August to

November

FMEA implementing

JAIMAN TOYCO LTDhellip

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

defective parts of

toys

too big and some disabled tyres produced

9

labor mistakes he slept during

working hours

4 4 144

make strict rule for labor not to sleep

during working hours

Project Manager 4 3 2 24

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

3 poor material

toys are damages early Ie broken hand

of a toy

6using poor

basic organic material

8 5 240

provided basic

organic material of

good quality

Material Engineer 4 4 2 32

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det RPN recommen

ded action

Responsibility

and target

SEV

OCC

DET

RNP

4 over manufactured

toys joint together

and products are waste

5

wrong assumptio

nfollowed

7 6 210 Make correct assumptions

Process Engineer 3 4 3 36

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

stretched toys

a toy is stretched more than it specified

9

lake of expert labor as he does not set

the parameters

7 6 378

hire experienced and qualified

labor

HR Manager 5 3 2 30

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

dead batteries

company loose their customers 8 broken wires 6 6 360 repair the

batteriesTechnicalExpert 6 3 3 54

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and target

SEV

OCC

DET

RNP

system problem in

toys

toys can not perform well 8 using old

batteries 3 3 72 provide new batteries

Product Manager 3 2 2 12

System Problem

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPNrecomme

nded action

Responsibility and

target

SEV

OCC

DET

RNP

1 variation in length

same toys have different length 8

no standard parameters settings are

done

6 3 144 Set the parameters

Test Engineer 4 5 1 20

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

2 lack of design

no uniform or equal parts of

toys manufactured Ie their should be 2eyes but by mistaken 1 eye manufactured

7

No standard design to

make equal parts of toys

7 2 98

DOE process

have to be improve

DesignEngineer 5 6 1 30

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

over heated

toys are more melted as specified

7 Improper heat treatment 6 5 210 standardized

temperatureProcess

Engineer 4 3 4 48

400

C

THANK YOU

  • Design Failure Modes and Effects Analysis
  • Design Failure Modes and Effects Analysis
  • Failure Modes and Effects Analysis
  • FMEA is a part of ISOhellip
  • Slide 5
  • Who creates FMEA
  • FMEA Flow
  • Ranking systemhellip
  • Slide 9
  • Slide 10
  • Lin Jaimin (The founder and General Manager of Quanzhou Jaimin
  • Toy company background
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • FMEA implementing JAIMAN TOY CO LTDhellip
  • Slide 18
  • Slide 19
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Slide 26
  • Slide 27
  • Slide 28
Page 8: Documentqc

Ranking systemhellip

A ranking system is used to estimate three factors

how Severe the failure would be

how frequently the failure would Occur

how difficult it would be to Detect and

These three factors are multiplied and the resulting value is called the

Risk Priority Number (RPN)

The RPN is used to prioritize the failure modes so that corrective actions

can be taken to reduce the frequency and severity andor improve the

detectability of the failure mode

Around 75 percent of toys sold around the world are made in

China

Lin Jaimin (The founder and General Manager of Quanzhou Jaimin Toy Co Ltd )

Toy company background

Quanzhou Jianmin Toy Co Ltd located in Quanzhou Scientific and

Technological Development Zone Fujian province

The factory has annual sales of around 2 million yuan

Employs 3000 workers and produces stuffing dolls bears minions cars etc

they usually made as Christmas gifts for children in North America and

Germany

The busiest season for Jaimin Toy Co Ltd is normally from August to

November

FMEA implementing

JAIMAN TOYCO LTDhellip

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

defective parts of

toys

too big and some disabled tyres produced

9

labor mistakes he slept during

working hours

4 4 144

make strict rule for labor not to sleep

during working hours

Project Manager 4 3 2 24

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

3 poor material

toys are damages early Ie broken hand

of a toy

6using poor

basic organic material

8 5 240

provided basic

organic material of

good quality

Material Engineer 4 4 2 32

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det RPN recommen

ded action

Responsibility

and target

SEV

OCC

DET

RNP

4 over manufactured

toys joint together

and products are waste

5

wrong assumptio

nfollowed

7 6 210 Make correct assumptions

Process Engineer 3 4 3 36

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

stretched toys

a toy is stretched more than it specified

9

lake of expert labor as he does not set

the parameters

7 6 378

hire experienced and qualified

labor

HR Manager 5 3 2 30

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

dead batteries

company loose their customers 8 broken wires 6 6 360 repair the

batteriesTechnicalExpert 6 3 3 54

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and target

SEV

OCC

DET

RNP

system problem in

toys

toys can not perform well 8 using old

batteries 3 3 72 provide new batteries

Product Manager 3 2 2 12

System Problem

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPNrecomme

nded action

Responsibility and

target

SEV

OCC

DET

RNP

1 variation in length

same toys have different length 8

no standard parameters settings are

done

6 3 144 Set the parameters

Test Engineer 4 5 1 20

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

2 lack of design

no uniform or equal parts of

toys manufactured Ie their should be 2eyes but by mistaken 1 eye manufactured

7

No standard design to

make equal parts of toys

7 2 98

DOE process

have to be improve

DesignEngineer 5 6 1 30

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

over heated

toys are more melted as specified

7 Improper heat treatment 6 5 210 standardized

temperatureProcess

Engineer 4 3 4 48

400

C

THANK YOU

  • Design Failure Modes and Effects Analysis
  • Design Failure Modes and Effects Analysis
  • Failure Modes and Effects Analysis
  • FMEA is a part of ISOhellip
  • Slide 5
  • Who creates FMEA
  • FMEA Flow
  • Ranking systemhellip
  • Slide 9
  • Slide 10
  • Lin Jaimin (The founder and General Manager of Quanzhou Jaimin
  • Toy company background
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • FMEA implementing JAIMAN TOY CO LTDhellip
  • Slide 18
  • Slide 19
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Slide 26
  • Slide 27
  • Slide 28
Page 9: Documentqc

Around 75 percent of toys sold around the world are made in

China

Lin Jaimin (The founder and General Manager of Quanzhou Jaimin Toy Co Ltd )

Toy company background

Quanzhou Jianmin Toy Co Ltd located in Quanzhou Scientific and

Technological Development Zone Fujian province

The factory has annual sales of around 2 million yuan

Employs 3000 workers and produces stuffing dolls bears minions cars etc

they usually made as Christmas gifts for children in North America and

Germany

The busiest season for Jaimin Toy Co Ltd is normally from August to

November

FMEA implementing

JAIMAN TOYCO LTDhellip

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

defective parts of

toys

too big and some disabled tyres produced

9

labor mistakes he slept during

working hours

4 4 144

make strict rule for labor not to sleep

during working hours

Project Manager 4 3 2 24

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

3 poor material

toys are damages early Ie broken hand

of a toy

6using poor

basic organic material

8 5 240

provided basic

organic material of

good quality

Material Engineer 4 4 2 32

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det RPN recommen

ded action

Responsibility

and target

SEV

OCC

DET

RNP

4 over manufactured

toys joint together

and products are waste

5

wrong assumptio

nfollowed

7 6 210 Make correct assumptions

Process Engineer 3 4 3 36

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

stretched toys

a toy is stretched more than it specified

9

lake of expert labor as he does not set

the parameters

7 6 378

hire experienced and qualified

labor

HR Manager 5 3 2 30

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

dead batteries

company loose their customers 8 broken wires 6 6 360 repair the

batteriesTechnicalExpert 6 3 3 54

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and target

SEV

OCC

DET

RNP

system problem in

toys

toys can not perform well 8 using old

batteries 3 3 72 provide new batteries

Product Manager 3 2 2 12

System Problem

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPNrecomme

nded action

Responsibility and

target

SEV

OCC

DET

RNP

1 variation in length

same toys have different length 8

no standard parameters settings are

done

6 3 144 Set the parameters

Test Engineer 4 5 1 20

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

2 lack of design

no uniform or equal parts of

toys manufactured Ie their should be 2eyes but by mistaken 1 eye manufactured

7

No standard design to

make equal parts of toys

7 2 98

DOE process

have to be improve

DesignEngineer 5 6 1 30

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

over heated

toys are more melted as specified

7 Improper heat treatment 6 5 210 standardized

temperatureProcess

Engineer 4 3 4 48

400

C

THANK YOU

  • Design Failure Modes and Effects Analysis
  • Design Failure Modes and Effects Analysis
  • Failure Modes and Effects Analysis
  • FMEA is a part of ISOhellip
  • Slide 5
  • Who creates FMEA
  • FMEA Flow
  • Ranking systemhellip
  • Slide 9
  • Slide 10
  • Lin Jaimin (The founder and General Manager of Quanzhou Jaimin
  • Toy company background
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • FMEA implementing JAIMAN TOY CO LTDhellip
  • Slide 18
  • Slide 19
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Slide 26
  • Slide 27
  • Slide 28
Page 10: Documentqc

Lin Jaimin (The founder and General Manager of Quanzhou Jaimin Toy Co Ltd )

Toy company background

Quanzhou Jianmin Toy Co Ltd located in Quanzhou Scientific and

Technological Development Zone Fujian province

The factory has annual sales of around 2 million yuan

Employs 3000 workers and produces stuffing dolls bears minions cars etc

they usually made as Christmas gifts for children in North America and

Germany

The busiest season for Jaimin Toy Co Ltd is normally from August to

November

FMEA implementing

JAIMAN TOYCO LTDhellip

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

defective parts of

toys

too big and some disabled tyres produced

9

labor mistakes he slept during

working hours

4 4 144

make strict rule for labor not to sleep

during working hours

Project Manager 4 3 2 24

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

3 poor material

toys are damages early Ie broken hand

of a toy

6using poor

basic organic material

8 5 240

provided basic

organic material of

good quality

Material Engineer 4 4 2 32

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det RPN recommen

ded action

Responsibility

and target

SEV

OCC

DET

RNP

4 over manufactured

toys joint together

and products are waste

5

wrong assumptio

nfollowed

7 6 210 Make correct assumptions

Process Engineer 3 4 3 36

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

stretched toys

a toy is stretched more than it specified

9

lake of expert labor as he does not set

the parameters

7 6 378

hire experienced and qualified

labor

HR Manager 5 3 2 30

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

dead batteries

company loose their customers 8 broken wires 6 6 360 repair the

batteriesTechnicalExpert 6 3 3 54

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and target

SEV

OCC

DET

RNP

system problem in

toys

toys can not perform well 8 using old

batteries 3 3 72 provide new batteries

Product Manager 3 2 2 12

System Problem

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPNrecomme

nded action

Responsibility and

target

SEV

OCC

DET

RNP

1 variation in length

same toys have different length 8

no standard parameters settings are

done

6 3 144 Set the parameters

Test Engineer 4 5 1 20

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

2 lack of design

no uniform or equal parts of

toys manufactured Ie their should be 2eyes but by mistaken 1 eye manufactured

7

No standard design to

make equal parts of toys

7 2 98

DOE process

have to be improve

DesignEngineer 5 6 1 30

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

over heated

toys are more melted as specified

7 Improper heat treatment 6 5 210 standardized

temperatureProcess

Engineer 4 3 4 48

400

C

THANK YOU

  • Design Failure Modes and Effects Analysis
  • Design Failure Modes and Effects Analysis
  • Failure Modes and Effects Analysis
  • FMEA is a part of ISOhellip
  • Slide 5
  • Who creates FMEA
  • FMEA Flow
  • Ranking systemhellip
  • Slide 9
  • Slide 10
  • Lin Jaimin (The founder and General Manager of Quanzhou Jaimin
  • Toy company background
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • FMEA implementing JAIMAN TOY CO LTDhellip
  • Slide 18
  • Slide 19
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Slide 26
  • Slide 27
  • Slide 28
Page 11: Documentqc

Toy company background

Quanzhou Jianmin Toy Co Ltd located in Quanzhou Scientific and

Technological Development Zone Fujian province

The factory has annual sales of around 2 million yuan

Employs 3000 workers and produces stuffing dolls bears minions cars etc

they usually made as Christmas gifts for children in North America and

Germany

The busiest season for Jaimin Toy Co Ltd is normally from August to

November

FMEA implementing

JAIMAN TOYCO LTDhellip

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

defective parts of

toys

too big and some disabled tyres produced

9

labor mistakes he slept during

working hours

4 4 144

make strict rule for labor not to sleep

during working hours

Project Manager 4 3 2 24

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

3 poor material

toys are damages early Ie broken hand

of a toy

6using poor

basic organic material

8 5 240

provided basic

organic material of

good quality

Material Engineer 4 4 2 32

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det RPN recommen

ded action

Responsibility

and target

SEV

OCC

DET

RNP

4 over manufactured

toys joint together

and products are waste

5

wrong assumptio

nfollowed

7 6 210 Make correct assumptions

Process Engineer 3 4 3 36

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

stretched toys

a toy is stretched more than it specified

9

lake of expert labor as he does not set

the parameters

7 6 378

hire experienced and qualified

labor

HR Manager 5 3 2 30

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

dead batteries

company loose their customers 8 broken wires 6 6 360 repair the

batteriesTechnicalExpert 6 3 3 54

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and target

SEV

OCC

DET

RNP

system problem in

toys

toys can not perform well 8 using old

batteries 3 3 72 provide new batteries

Product Manager 3 2 2 12

System Problem

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPNrecomme

nded action

Responsibility and

target

SEV

OCC

DET

RNP

1 variation in length

same toys have different length 8

no standard parameters settings are

done

6 3 144 Set the parameters

Test Engineer 4 5 1 20

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

2 lack of design

no uniform or equal parts of

toys manufactured Ie their should be 2eyes but by mistaken 1 eye manufactured

7

No standard design to

make equal parts of toys

7 2 98

DOE process

have to be improve

DesignEngineer 5 6 1 30

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

over heated

toys are more melted as specified

7 Improper heat treatment 6 5 210 standardized

temperatureProcess

Engineer 4 3 4 48

400

C

THANK YOU

  • Design Failure Modes and Effects Analysis
  • Design Failure Modes and Effects Analysis
  • Failure Modes and Effects Analysis
  • FMEA is a part of ISOhellip
  • Slide 5
  • Who creates FMEA
  • FMEA Flow
  • Ranking systemhellip
  • Slide 9
  • Slide 10
  • Lin Jaimin (The founder and General Manager of Quanzhou Jaimin
  • Toy company background
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • FMEA implementing JAIMAN TOY CO LTDhellip
  • Slide 18
  • Slide 19
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Slide 26
  • Slide 27
  • Slide 28
Page 12: Documentqc

FMEA implementing

JAIMAN TOYCO LTDhellip

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

defective parts of

toys

too big and some disabled tyres produced

9

labor mistakes he slept during

working hours

4 4 144

make strict rule for labor not to sleep

during working hours

Project Manager 4 3 2 24

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

3 poor material

toys are damages early Ie broken hand

of a toy

6using poor

basic organic material

8 5 240

provided basic

organic material of

good quality

Material Engineer 4 4 2 32

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det RPN recommen

ded action

Responsibility

and target

SEV

OCC

DET

RNP

4 over manufactured

toys joint together

and products are waste

5

wrong assumptio

nfollowed

7 6 210 Make correct assumptions

Process Engineer 3 4 3 36

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

stretched toys

a toy is stretched more than it specified

9

lake of expert labor as he does not set

the parameters

7 6 378

hire experienced and qualified

labor

HR Manager 5 3 2 30

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

dead batteries

company loose their customers 8 broken wires 6 6 360 repair the

batteriesTechnicalExpert 6 3 3 54

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and target

SEV

OCC

DET

RNP

system problem in

toys

toys can not perform well 8 using old

batteries 3 3 72 provide new batteries

Product Manager 3 2 2 12

System Problem

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPNrecomme

nded action

Responsibility and

target

SEV

OCC

DET

RNP

1 variation in length

same toys have different length 8

no standard parameters settings are

done

6 3 144 Set the parameters

Test Engineer 4 5 1 20

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

2 lack of design

no uniform or equal parts of

toys manufactured Ie their should be 2eyes but by mistaken 1 eye manufactured

7

No standard design to

make equal parts of toys

7 2 98

DOE process

have to be improve

DesignEngineer 5 6 1 30

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

over heated

toys are more melted as specified

7 Improper heat treatment 6 5 210 standardized

temperatureProcess

Engineer 4 3 4 48

400

C

THANK YOU

  • Design Failure Modes and Effects Analysis
  • Design Failure Modes and Effects Analysis
  • Failure Modes and Effects Analysis
  • FMEA is a part of ISOhellip
  • Slide 5
  • Who creates FMEA
  • FMEA Flow
  • Ranking systemhellip
  • Slide 9
  • Slide 10
  • Lin Jaimin (The founder and General Manager of Quanzhou Jaimin
  • Toy company background
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • FMEA implementing JAIMAN TOY CO LTDhellip
  • Slide 18
  • Slide 19
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Slide 26
  • Slide 27
  • Slide 28
Page 13: Documentqc

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

defective parts of

toys

too big and some disabled tyres produced

9

labor mistakes he slept during

working hours

4 4 144

make strict rule for labor not to sleep

during working hours

Project Manager 4 3 2 24

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

3 poor material

toys are damages early Ie broken hand

of a toy

6using poor

basic organic material

8 5 240

provided basic

organic material of

good quality

Material Engineer 4 4 2 32

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det RPN recommen

ded action

Responsibility

and target

SEV

OCC

DET

RNP

4 over manufactured

toys joint together

and products are waste

5

wrong assumptio

nfollowed

7 6 210 Make correct assumptions

Process Engineer 3 4 3 36

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

stretched toys

a toy is stretched more than it specified

9

lake of expert labor as he does not set

the parameters

7 6 378

hire experienced and qualified

labor

HR Manager 5 3 2 30

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

dead batteries

company loose their customers 8 broken wires 6 6 360 repair the

batteriesTechnicalExpert 6 3 3 54

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and target

SEV

OCC

DET

RNP

system problem in

toys

toys can not perform well 8 using old

batteries 3 3 72 provide new batteries

Product Manager 3 2 2 12

System Problem

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPNrecomme

nded action

Responsibility and

target

SEV

OCC

DET

RNP

1 variation in length

same toys have different length 8

no standard parameters settings are

done

6 3 144 Set the parameters

Test Engineer 4 5 1 20

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

2 lack of design

no uniform or equal parts of

toys manufactured Ie their should be 2eyes but by mistaken 1 eye manufactured

7

No standard design to

make equal parts of toys

7 2 98

DOE process

have to be improve

DesignEngineer 5 6 1 30

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

over heated

toys are more melted as specified

7 Improper heat treatment 6 5 210 standardized

temperatureProcess

Engineer 4 3 4 48

400

C

THANK YOU

  • Design Failure Modes and Effects Analysis
  • Design Failure Modes and Effects Analysis
  • Failure Modes and Effects Analysis
  • FMEA is a part of ISOhellip
  • Slide 5
  • Who creates FMEA
  • FMEA Flow
  • Ranking systemhellip
  • Slide 9
  • Slide 10
  • Lin Jaimin (The founder and General Manager of Quanzhou Jaimin
  • Toy company background
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • FMEA implementing JAIMAN TOY CO LTDhellip
  • Slide 18
  • Slide 19
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Slide 26
  • Slide 27
  • Slide 28
Page 14: Documentqc

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

3 poor material

toys are damages early Ie broken hand

of a toy

6using poor

basic organic material

8 5 240

provided basic

organic material of

good quality

Material Engineer 4 4 2 32

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det RPN recommen

ded action

Responsibility

and target

SEV

OCC

DET

RNP

4 over manufactured

toys joint together

and products are waste

5

wrong assumptio

nfollowed

7 6 210 Make correct assumptions

Process Engineer 3 4 3 36

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

stretched toys

a toy is stretched more than it specified

9

lake of expert labor as he does not set

the parameters

7 6 378

hire experienced and qualified

labor

HR Manager 5 3 2 30

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

dead batteries

company loose their customers 8 broken wires 6 6 360 repair the

batteriesTechnicalExpert 6 3 3 54

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and target

SEV

OCC

DET

RNP

system problem in

toys

toys can not perform well 8 using old

batteries 3 3 72 provide new batteries

Product Manager 3 2 2 12

System Problem

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPNrecomme

nded action

Responsibility and

target

SEV

OCC

DET

RNP

1 variation in length

same toys have different length 8

no standard parameters settings are

done

6 3 144 Set the parameters

Test Engineer 4 5 1 20

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

2 lack of design

no uniform or equal parts of

toys manufactured Ie their should be 2eyes but by mistaken 1 eye manufactured

7

No standard design to

make equal parts of toys

7 2 98

DOE process

have to be improve

DesignEngineer 5 6 1 30

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

over heated

toys are more melted as specified

7 Improper heat treatment 6 5 210 standardized

temperatureProcess

Engineer 4 3 4 48

400

C

THANK YOU

  • Design Failure Modes and Effects Analysis
  • Design Failure Modes and Effects Analysis
  • Failure Modes and Effects Analysis
  • FMEA is a part of ISOhellip
  • Slide 5
  • Who creates FMEA
  • FMEA Flow
  • Ranking systemhellip
  • Slide 9
  • Slide 10
  • Lin Jaimin (The founder and General Manager of Quanzhou Jaimin
  • Toy company background
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • FMEA implementing JAIMAN TOY CO LTDhellip
  • Slide 18
  • Slide 19
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Slide 26
  • Slide 27
  • Slide 28
Page 15: Documentqc

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det RPN recommen

ded action

Responsibility

and target

SEV

OCC

DET

RNP

4 over manufactured

toys joint together

and products are waste

5

wrong assumptio

nfollowed

7 6 210 Make correct assumptions

Process Engineer 3 4 3 36

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

stretched toys

a toy is stretched more than it specified

9

lake of expert labor as he does not set

the parameters

7 6 378

hire experienced and qualified

labor

HR Manager 5 3 2 30

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

dead batteries

company loose their customers 8 broken wires 6 6 360 repair the

batteriesTechnicalExpert 6 3 3 54

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and target

SEV

OCC

DET

RNP

system problem in

toys

toys can not perform well 8 using old

batteries 3 3 72 provide new batteries

Product Manager 3 2 2 12

System Problem

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPNrecomme

nded action

Responsibility and

target

SEV

OCC

DET

RNP

1 variation in length

same toys have different length 8

no standard parameters settings are

done

6 3 144 Set the parameters

Test Engineer 4 5 1 20

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

2 lack of design

no uniform or equal parts of

toys manufactured Ie their should be 2eyes but by mistaken 1 eye manufactured

7

No standard design to

make equal parts of toys

7 2 98

DOE process

have to be improve

DesignEngineer 5 6 1 30

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

over heated

toys are more melted as specified

7 Improper heat treatment 6 5 210 standardized

temperatureProcess

Engineer 4 3 4 48

400

C

THANK YOU

  • Design Failure Modes and Effects Analysis
  • Design Failure Modes and Effects Analysis
  • Failure Modes and Effects Analysis
  • FMEA is a part of ISOhellip
  • Slide 5
  • Who creates FMEA
  • FMEA Flow
  • Ranking systemhellip
  • Slide 9
  • Slide 10
  • Lin Jaimin (The founder and General Manager of Quanzhou Jaimin
  • Toy company background
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • FMEA implementing JAIMAN TOY CO LTDhellip
  • Slide 18
  • Slide 19
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Slide 26
  • Slide 27
  • Slide 28
Page 16: Documentqc

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

stretched toys

a toy is stretched more than it specified

9

lake of expert labor as he does not set

the parameters

7 6 378

hire experienced and qualified

labor

HR Manager 5 3 2 30

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

dead batteries

company loose their customers 8 broken wires 6 6 360 repair the

batteriesTechnicalExpert 6 3 3 54

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and target

SEV

OCC

DET

RNP

system problem in

toys

toys can not perform well 8 using old

batteries 3 3 72 provide new batteries

Product Manager 3 2 2 12

System Problem

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPNrecomme

nded action

Responsibility and

target

SEV

OCC

DET

RNP

1 variation in length

same toys have different length 8

no standard parameters settings are

done

6 3 144 Set the parameters

Test Engineer 4 5 1 20

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

2 lack of design

no uniform or equal parts of

toys manufactured Ie their should be 2eyes but by mistaken 1 eye manufactured

7

No standard design to

make equal parts of toys

7 2 98

DOE process

have to be improve

DesignEngineer 5 6 1 30

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

over heated

toys are more melted as specified

7 Improper heat treatment 6 5 210 standardized

temperatureProcess

Engineer 4 3 4 48

400

C

THANK YOU

  • Design Failure Modes and Effects Analysis
  • Design Failure Modes and Effects Analysis
  • Failure Modes and Effects Analysis
  • FMEA is a part of ISOhellip
  • Slide 5
  • Who creates FMEA
  • FMEA Flow
  • Ranking systemhellip
  • Slide 9
  • Slide 10
  • Lin Jaimin (The founder and General Manager of Quanzhou Jaimin
  • Toy company background
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • FMEA implementing JAIMAN TOY CO LTDhellip
  • Slide 18
  • Slide 19
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Slide 26
  • Slide 27
  • Slide 28
Page 17: Documentqc

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

dead batteries

company loose their customers 8 broken wires 6 6 360 repair the

batteriesTechnicalExpert 6 3 3 54

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and target

SEV

OCC

DET

RNP

system problem in

toys

toys can not perform well 8 using old

batteries 3 3 72 provide new batteries

Product Manager 3 2 2 12

System Problem

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPNrecomme

nded action

Responsibility and

target

SEV

OCC

DET

RNP

1 variation in length

same toys have different length 8

no standard parameters settings are

done

6 3 144 Set the parameters

Test Engineer 4 5 1 20

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

2 lack of design

no uniform or equal parts of

toys manufactured Ie their should be 2eyes but by mistaken 1 eye manufactured

7

No standard design to

make equal parts of toys

7 2 98

DOE process

have to be improve

DesignEngineer 5 6 1 30

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

over heated

toys are more melted as specified

7 Improper heat treatment 6 5 210 standardized

temperatureProcess

Engineer 4 3 4 48

400

C

THANK YOU

  • Design Failure Modes and Effects Analysis
  • Design Failure Modes and Effects Analysis
  • Failure Modes and Effects Analysis
  • FMEA is a part of ISOhellip
  • Slide 5
  • Who creates FMEA
  • FMEA Flow
  • Ranking systemhellip
  • Slide 9
  • Slide 10
  • Lin Jaimin (The founder and General Manager of Quanzhou Jaimin
  • Toy company background
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • FMEA implementing JAIMAN TOY CO LTDhellip
  • Slide 18
  • Slide 19
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Slide 26
  • Slide 27
  • Slide 28
Page 18: Documentqc

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and target

SEV

OCC

DET

RNP

system problem in

toys

toys can not perform well 8 using old

batteries 3 3 72 provide new batteries

Product Manager 3 2 2 12

System Problem

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPNrecomme

nded action

Responsibility and

target

SEV

OCC

DET

RNP

1 variation in length

same toys have different length 8

no standard parameters settings are

done

6 3 144 Set the parameters

Test Engineer 4 5 1 20

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

2 lack of design

no uniform or equal parts of

toys manufactured Ie their should be 2eyes but by mistaken 1 eye manufactured

7

No standard design to

make equal parts of toys

7 2 98

DOE process

have to be improve

DesignEngineer 5 6 1 30

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

over heated

toys are more melted as specified

7 Improper heat treatment 6 5 210 standardized

temperatureProcess

Engineer 4 3 4 48

400

C

THANK YOU

  • Design Failure Modes and Effects Analysis
  • Design Failure Modes and Effects Analysis
  • Failure Modes and Effects Analysis
  • FMEA is a part of ISOhellip
  • Slide 5
  • Who creates FMEA
  • FMEA Flow
  • Ranking systemhellip
  • Slide 9
  • Slide 10
  • Lin Jaimin (The founder and General Manager of Quanzhou Jaimin
  • Toy company background
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • FMEA implementing JAIMAN TOY CO LTDhellip
  • Slide 18
  • Slide 19
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Slide 26
  • Slide 27
  • Slide 28
Page 19: Documentqc

System Problem

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPNrecomme

nded action

Responsibility and

target

SEV

OCC

DET

RNP

1 variation in length

same toys have different length 8

no standard parameters settings are

done

6 3 144 Set the parameters

Test Engineer 4 5 1 20

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

2 lack of design

no uniform or equal parts of

toys manufactured Ie their should be 2eyes but by mistaken 1 eye manufactured

7

No standard design to

make equal parts of toys

7 2 98

DOE process

have to be improve

DesignEngineer 5 6 1 30

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

over heated

toys are more melted as specified

7 Improper heat treatment 6 5 210 standardized

temperatureProcess

Engineer 4 3 4 48

400

C

THANK YOU

  • Design Failure Modes and Effects Analysis
  • Design Failure Modes and Effects Analysis
  • Failure Modes and Effects Analysis
  • FMEA is a part of ISOhellip
  • Slide 5
  • Who creates FMEA
  • FMEA Flow
  • Ranking systemhellip
  • Slide 9
  • Slide 10
  • Lin Jaimin (The founder and General Manager of Quanzhou Jaimin
  • Toy company background
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • FMEA implementing JAIMAN TOY CO LTDhellip
  • Slide 18
  • Slide 19
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Slide 26
  • Slide 27
  • Slide 28
Page 20: Documentqc

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPNrecomme

nded action

Responsibility and

target

SEV

OCC

DET

RNP

1 variation in length

same toys have different length 8

no standard parameters settings are

done

6 3 144 Set the parameters

Test Engineer 4 5 1 20

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

2 lack of design

no uniform or equal parts of

toys manufactured Ie their should be 2eyes but by mistaken 1 eye manufactured

7

No standard design to

make equal parts of toys

7 2 98

DOE process

have to be improve

DesignEngineer 5 6 1 30

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

over heated

toys are more melted as specified

7 Improper heat treatment 6 5 210 standardized

temperatureProcess

Engineer 4 3 4 48

400

C

THANK YOU

  • Design Failure Modes and Effects Analysis
  • Design Failure Modes and Effects Analysis
  • Failure Modes and Effects Analysis
  • FMEA is a part of ISOhellip
  • Slide 5
  • Who creates FMEA
  • FMEA Flow
  • Ranking systemhellip
  • Slide 9
  • Slide 10
  • Lin Jaimin (The founder and General Manager of Quanzhou Jaimin
  • Toy company background
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • FMEA implementing JAIMAN TOY CO LTDhellip
  • Slide 18
  • Slide 19
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Slide 26
  • Slide 27
  • Slide 28
Page 21: Documentqc

no

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

2 lack of design

no uniform or equal parts of

toys manufactured Ie their should be 2eyes but by mistaken 1 eye manufactured

7

No standard design to

make equal parts of toys

7 2 98

DOE process

have to be improve

DesignEngineer 5 6 1 30

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

over heated

toys are more melted as specified

7 Improper heat treatment 6 5 210 standardized

temperatureProcess

Engineer 4 3 4 48

400

C

THANK YOU

  • Design Failure Modes and Effects Analysis
  • Design Failure Modes and Effects Analysis
  • Failure Modes and Effects Analysis
  • FMEA is a part of ISOhellip
  • Slide 5
  • Who creates FMEA
  • FMEA Flow
  • Ranking systemhellip
  • Slide 9
  • Slide 10
  • Lin Jaimin (The founder and General Manager of Quanzhou Jaimin
  • Toy company background
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • FMEA implementing JAIMAN TOY CO LTDhellip
  • Slide 18
  • Slide 19
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Slide 26
  • Slide 27
  • Slide 28
Page 22: Documentqc

potential failure modes

potential effect of failure

sev

potential cause of failure

occ

Det

RPN

recommended action

Responsibility and

target

SEV

OCC

DET

RNP

over heated

toys are more melted as specified

7 Improper heat treatment 6 5 210 standardized

temperatureProcess

Engineer 4 3 4 48

400

C

THANK YOU

  • Design Failure Modes and Effects Analysis
  • Design Failure Modes and Effects Analysis
  • Failure Modes and Effects Analysis
  • FMEA is a part of ISOhellip
  • Slide 5
  • Who creates FMEA
  • FMEA Flow
  • Ranking systemhellip
  • Slide 9
  • Slide 10
  • Lin Jaimin (The founder and General Manager of Quanzhou Jaimin
  • Toy company background
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • FMEA implementing JAIMAN TOY CO LTDhellip
  • Slide 18
  • Slide 19
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Slide 26
  • Slide 27
  • Slide 28
Page 23: Documentqc

THANK YOU

  • Design Failure Modes and Effects Analysis
  • Design Failure Modes and Effects Analysis
  • Failure Modes and Effects Analysis
  • FMEA is a part of ISOhellip
  • Slide 5
  • Who creates FMEA
  • FMEA Flow
  • Ranking systemhellip
  • Slide 9
  • Slide 10
  • Lin Jaimin (The founder and General Manager of Quanzhou Jaimin
  • Toy company background
  • Slide 13
  • Slide 14
  • Slide 15
  • Slide 16
  • FMEA implementing JAIMAN TOY CO LTDhellip
  • Slide 18
  • Slide 19
  • Slide 20
  • Slide 21
  • Slide 22
  • Slide 23
  • Slide 24
  • Slide 25
  • Slide 26
  • Slide 27
  • Slide 28