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Design Failure Modes and
Effects AnalysisBy
Ammara AftabMSC Applied statistics (final)
12th june 2015
Design Failure Modes and Effects Analysis
A structured approach that ensures potential product failure modes and their associated causes have been considered and addressed in the product design
ndashWhat can go wrong ndashWhere will the variation come from ndashHow can we prevent or control
Failure Modes and Effects Analysis
FAILURE MODE How a product can fail to meet design
specifications or functional intent
CAUSE bull A deficiency that results in a failure mode 1048782eg
sources of variation
EFFECT bull Impact on customer if the failure mode is not
prevented or corrected
FMEA is a part of ISOhellip
Purpose Of Failure Modes and Effects Analysis
Who creates FMEA
FMEA Flow
Ranking systemhellip
A ranking system is used to estimate three factors
how Severe the failure would be
how frequently the failure would Occur
how difficult it would be to Detect and
These three factors are multiplied and the resulting value is called the
Risk Priority Number (RPN)
The RPN is used to prioritize the failure modes so that corrective actions
can be taken to reduce the frequency and severity andor improve the
detectability of the failure mode
Around 75 percent of toys sold around the world are made in
China
Lin Jaimin (The founder and General Manager of Quanzhou Jaimin Toy Co Ltd )
Toy company background
Quanzhou Jianmin Toy Co Ltd located in Quanzhou Scientific and
Technological Development Zone Fujian province
The factory has annual sales of around 2 million yuan
Employs 3000 workers and produces stuffing dolls bears minions cars etc
they usually made as Christmas gifts for children in North America and
Germany
The busiest season for Jaimin Toy Co Ltd is normally from August to
November
FMEA implementing
JAIMAN TOYCO LTDhellip
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
defective parts of
toys
too big and some disabled tyres produced
9
labor mistakes he slept during
working hours
4 4 144
make strict rule for labor not to sleep
during working hours
Project Manager 4 3 2 24
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
3 poor material
toys are damages early Ie broken hand
of a toy
6using poor
basic organic material
8 5 240
provided basic
organic material of
good quality
Material Engineer 4 4 2 32
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det RPN recommen
ded action
Responsibility
and target
SEV
OCC
DET
RNP
4 over manufactured
toys joint together
and products are waste
5
wrong assumptio
nfollowed
7 6 210 Make correct assumptions
Process Engineer 3 4 3 36
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
stretched toys
a toy is stretched more than it specified
9
lake of expert labor as he does not set
the parameters
7 6 378
hire experienced and qualified
labor
HR Manager 5 3 2 30
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
dead batteries
company loose their customers 8 broken wires 6 6 360 repair the
batteriesTechnicalExpert 6 3 3 54
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and target
SEV
OCC
DET
RNP
system problem in
toys
toys can not perform well 8 using old
batteries 3 3 72 provide new batteries
Product Manager 3 2 2 12
System Problem
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPNrecomme
nded action
Responsibility and
target
SEV
OCC
DET
RNP
1 variation in length
same toys have different length 8
no standard parameters settings are
done
6 3 144 Set the parameters
Test Engineer 4 5 1 20
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
2 lack of design
no uniform or equal parts of
toys manufactured Ie their should be 2eyes but by mistaken 1 eye manufactured
7
No standard design to
make equal parts of toys
7 2 98
DOE process
have to be improve
DesignEngineer 5 6 1 30
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
over heated
toys are more melted as specified
7 Improper heat treatment 6 5 210 standardized
temperatureProcess
Engineer 4 3 4 48
400
C
THANK YOU
- Design Failure Modes and Effects Analysis
- Design Failure Modes and Effects Analysis
- Failure Modes and Effects Analysis
- FMEA is a part of ISOhellip
- Slide 5
- Who creates FMEA
- FMEA Flow
- Ranking systemhellip
- Slide 9
- Slide 10
- Lin Jaimin (The founder and General Manager of Quanzhou Jaimin
- Toy company background
- Slide 13
- Slide 14
- Slide 15
- Slide 16
- FMEA implementing JAIMAN TOY CO LTDhellip
- Slide 18
- Slide 19
- Slide 20
- Slide 21
- Slide 22
- Slide 23
- Slide 24
- Slide 25
- Slide 26
- Slide 27
- Slide 28
-
Design Failure Modes and Effects Analysis
A structured approach that ensures potential product failure modes and their associated causes have been considered and addressed in the product design
ndashWhat can go wrong ndashWhere will the variation come from ndashHow can we prevent or control
Failure Modes and Effects Analysis
FAILURE MODE How a product can fail to meet design
specifications or functional intent
CAUSE bull A deficiency that results in a failure mode 1048782eg
sources of variation
EFFECT bull Impact on customer if the failure mode is not
prevented or corrected
FMEA is a part of ISOhellip
Purpose Of Failure Modes and Effects Analysis
Who creates FMEA
FMEA Flow
Ranking systemhellip
A ranking system is used to estimate three factors
how Severe the failure would be
how frequently the failure would Occur
how difficult it would be to Detect and
These three factors are multiplied and the resulting value is called the
Risk Priority Number (RPN)
The RPN is used to prioritize the failure modes so that corrective actions
can be taken to reduce the frequency and severity andor improve the
detectability of the failure mode
Around 75 percent of toys sold around the world are made in
China
Lin Jaimin (The founder and General Manager of Quanzhou Jaimin Toy Co Ltd )
Toy company background
Quanzhou Jianmin Toy Co Ltd located in Quanzhou Scientific and
Technological Development Zone Fujian province
The factory has annual sales of around 2 million yuan
Employs 3000 workers and produces stuffing dolls bears minions cars etc
they usually made as Christmas gifts for children in North America and
Germany
The busiest season for Jaimin Toy Co Ltd is normally from August to
November
FMEA implementing
JAIMAN TOYCO LTDhellip
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
defective parts of
toys
too big and some disabled tyres produced
9
labor mistakes he slept during
working hours
4 4 144
make strict rule for labor not to sleep
during working hours
Project Manager 4 3 2 24
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
3 poor material
toys are damages early Ie broken hand
of a toy
6using poor
basic organic material
8 5 240
provided basic
organic material of
good quality
Material Engineer 4 4 2 32
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det RPN recommen
ded action
Responsibility
and target
SEV
OCC
DET
RNP
4 over manufactured
toys joint together
and products are waste
5
wrong assumptio
nfollowed
7 6 210 Make correct assumptions
Process Engineer 3 4 3 36
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
stretched toys
a toy is stretched more than it specified
9
lake of expert labor as he does not set
the parameters
7 6 378
hire experienced and qualified
labor
HR Manager 5 3 2 30
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
dead batteries
company loose their customers 8 broken wires 6 6 360 repair the
batteriesTechnicalExpert 6 3 3 54
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and target
SEV
OCC
DET
RNP
system problem in
toys
toys can not perform well 8 using old
batteries 3 3 72 provide new batteries
Product Manager 3 2 2 12
System Problem
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPNrecomme
nded action
Responsibility and
target
SEV
OCC
DET
RNP
1 variation in length
same toys have different length 8
no standard parameters settings are
done
6 3 144 Set the parameters
Test Engineer 4 5 1 20
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
2 lack of design
no uniform or equal parts of
toys manufactured Ie their should be 2eyes but by mistaken 1 eye manufactured
7
No standard design to
make equal parts of toys
7 2 98
DOE process
have to be improve
DesignEngineer 5 6 1 30
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
over heated
toys are more melted as specified
7 Improper heat treatment 6 5 210 standardized
temperatureProcess
Engineer 4 3 4 48
400
C
THANK YOU
- Design Failure Modes and Effects Analysis
- Design Failure Modes and Effects Analysis
- Failure Modes and Effects Analysis
- FMEA is a part of ISOhellip
- Slide 5
- Who creates FMEA
- FMEA Flow
- Ranking systemhellip
- Slide 9
- Slide 10
- Lin Jaimin (The founder and General Manager of Quanzhou Jaimin
- Toy company background
- Slide 13
- Slide 14
- Slide 15
- Slide 16
- FMEA implementing JAIMAN TOY CO LTDhellip
- Slide 18
- Slide 19
- Slide 20
- Slide 21
- Slide 22
- Slide 23
- Slide 24
- Slide 25
- Slide 26
- Slide 27
- Slide 28
-
Failure Modes and Effects Analysis
FAILURE MODE How a product can fail to meet design
specifications or functional intent
CAUSE bull A deficiency that results in a failure mode 1048782eg
sources of variation
EFFECT bull Impact on customer if the failure mode is not
prevented or corrected
FMEA is a part of ISOhellip
Purpose Of Failure Modes and Effects Analysis
Who creates FMEA
FMEA Flow
Ranking systemhellip
A ranking system is used to estimate three factors
how Severe the failure would be
how frequently the failure would Occur
how difficult it would be to Detect and
These three factors are multiplied and the resulting value is called the
Risk Priority Number (RPN)
The RPN is used to prioritize the failure modes so that corrective actions
can be taken to reduce the frequency and severity andor improve the
detectability of the failure mode
Around 75 percent of toys sold around the world are made in
China
Lin Jaimin (The founder and General Manager of Quanzhou Jaimin Toy Co Ltd )
Toy company background
Quanzhou Jianmin Toy Co Ltd located in Quanzhou Scientific and
Technological Development Zone Fujian province
The factory has annual sales of around 2 million yuan
Employs 3000 workers and produces stuffing dolls bears minions cars etc
they usually made as Christmas gifts for children in North America and
Germany
The busiest season for Jaimin Toy Co Ltd is normally from August to
November
FMEA implementing
JAIMAN TOYCO LTDhellip
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
defective parts of
toys
too big and some disabled tyres produced
9
labor mistakes he slept during
working hours
4 4 144
make strict rule for labor not to sleep
during working hours
Project Manager 4 3 2 24
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
3 poor material
toys are damages early Ie broken hand
of a toy
6using poor
basic organic material
8 5 240
provided basic
organic material of
good quality
Material Engineer 4 4 2 32
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det RPN recommen
ded action
Responsibility
and target
SEV
OCC
DET
RNP
4 over manufactured
toys joint together
and products are waste
5
wrong assumptio
nfollowed
7 6 210 Make correct assumptions
Process Engineer 3 4 3 36
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
stretched toys
a toy is stretched more than it specified
9
lake of expert labor as he does not set
the parameters
7 6 378
hire experienced and qualified
labor
HR Manager 5 3 2 30
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
dead batteries
company loose their customers 8 broken wires 6 6 360 repair the
batteriesTechnicalExpert 6 3 3 54
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and target
SEV
OCC
DET
RNP
system problem in
toys
toys can not perform well 8 using old
batteries 3 3 72 provide new batteries
Product Manager 3 2 2 12
System Problem
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPNrecomme
nded action
Responsibility and
target
SEV
OCC
DET
RNP
1 variation in length
same toys have different length 8
no standard parameters settings are
done
6 3 144 Set the parameters
Test Engineer 4 5 1 20
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
2 lack of design
no uniform or equal parts of
toys manufactured Ie their should be 2eyes but by mistaken 1 eye manufactured
7
No standard design to
make equal parts of toys
7 2 98
DOE process
have to be improve
DesignEngineer 5 6 1 30
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
over heated
toys are more melted as specified
7 Improper heat treatment 6 5 210 standardized
temperatureProcess
Engineer 4 3 4 48
400
C
THANK YOU
- Design Failure Modes and Effects Analysis
- Design Failure Modes and Effects Analysis
- Failure Modes and Effects Analysis
- FMEA is a part of ISOhellip
- Slide 5
- Who creates FMEA
- FMEA Flow
- Ranking systemhellip
- Slide 9
- Slide 10
- Lin Jaimin (The founder and General Manager of Quanzhou Jaimin
- Toy company background
- Slide 13
- Slide 14
- Slide 15
- Slide 16
- FMEA implementing JAIMAN TOY CO LTDhellip
- Slide 18
- Slide 19
- Slide 20
- Slide 21
- Slide 22
- Slide 23
- Slide 24
- Slide 25
- Slide 26
- Slide 27
- Slide 28
-
FMEA is a part of ISOhellip
Purpose Of Failure Modes and Effects Analysis
Who creates FMEA
FMEA Flow
Ranking systemhellip
A ranking system is used to estimate three factors
how Severe the failure would be
how frequently the failure would Occur
how difficult it would be to Detect and
These three factors are multiplied and the resulting value is called the
Risk Priority Number (RPN)
The RPN is used to prioritize the failure modes so that corrective actions
can be taken to reduce the frequency and severity andor improve the
detectability of the failure mode
Around 75 percent of toys sold around the world are made in
China
Lin Jaimin (The founder and General Manager of Quanzhou Jaimin Toy Co Ltd )
Toy company background
Quanzhou Jianmin Toy Co Ltd located in Quanzhou Scientific and
Technological Development Zone Fujian province
The factory has annual sales of around 2 million yuan
Employs 3000 workers and produces stuffing dolls bears minions cars etc
they usually made as Christmas gifts for children in North America and
Germany
The busiest season for Jaimin Toy Co Ltd is normally from August to
November
FMEA implementing
JAIMAN TOYCO LTDhellip
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
defective parts of
toys
too big and some disabled tyres produced
9
labor mistakes he slept during
working hours
4 4 144
make strict rule for labor not to sleep
during working hours
Project Manager 4 3 2 24
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
3 poor material
toys are damages early Ie broken hand
of a toy
6using poor
basic organic material
8 5 240
provided basic
organic material of
good quality
Material Engineer 4 4 2 32
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det RPN recommen
ded action
Responsibility
and target
SEV
OCC
DET
RNP
4 over manufactured
toys joint together
and products are waste
5
wrong assumptio
nfollowed
7 6 210 Make correct assumptions
Process Engineer 3 4 3 36
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
stretched toys
a toy is stretched more than it specified
9
lake of expert labor as he does not set
the parameters
7 6 378
hire experienced and qualified
labor
HR Manager 5 3 2 30
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
dead batteries
company loose their customers 8 broken wires 6 6 360 repair the
batteriesTechnicalExpert 6 3 3 54
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and target
SEV
OCC
DET
RNP
system problem in
toys
toys can not perform well 8 using old
batteries 3 3 72 provide new batteries
Product Manager 3 2 2 12
System Problem
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPNrecomme
nded action
Responsibility and
target
SEV
OCC
DET
RNP
1 variation in length
same toys have different length 8
no standard parameters settings are
done
6 3 144 Set the parameters
Test Engineer 4 5 1 20
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
2 lack of design
no uniform or equal parts of
toys manufactured Ie their should be 2eyes but by mistaken 1 eye manufactured
7
No standard design to
make equal parts of toys
7 2 98
DOE process
have to be improve
DesignEngineer 5 6 1 30
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
over heated
toys are more melted as specified
7 Improper heat treatment 6 5 210 standardized
temperatureProcess
Engineer 4 3 4 48
400
C
THANK YOU
- Design Failure Modes and Effects Analysis
- Design Failure Modes and Effects Analysis
- Failure Modes and Effects Analysis
- FMEA is a part of ISOhellip
- Slide 5
- Who creates FMEA
- FMEA Flow
- Ranking systemhellip
- Slide 9
- Slide 10
- Lin Jaimin (The founder and General Manager of Quanzhou Jaimin
- Toy company background
- Slide 13
- Slide 14
- Slide 15
- Slide 16
- FMEA implementing JAIMAN TOY CO LTDhellip
- Slide 18
- Slide 19
- Slide 20
- Slide 21
- Slide 22
- Slide 23
- Slide 24
- Slide 25
- Slide 26
- Slide 27
- Slide 28
-
Purpose Of Failure Modes and Effects Analysis
Who creates FMEA
FMEA Flow
Ranking systemhellip
A ranking system is used to estimate three factors
how Severe the failure would be
how frequently the failure would Occur
how difficult it would be to Detect and
These three factors are multiplied and the resulting value is called the
Risk Priority Number (RPN)
The RPN is used to prioritize the failure modes so that corrective actions
can be taken to reduce the frequency and severity andor improve the
detectability of the failure mode
Around 75 percent of toys sold around the world are made in
China
Lin Jaimin (The founder and General Manager of Quanzhou Jaimin Toy Co Ltd )
Toy company background
Quanzhou Jianmin Toy Co Ltd located in Quanzhou Scientific and
Technological Development Zone Fujian province
The factory has annual sales of around 2 million yuan
Employs 3000 workers and produces stuffing dolls bears minions cars etc
they usually made as Christmas gifts for children in North America and
Germany
The busiest season for Jaimin Toy Co Ltd is normally from August to
November
FMEA implementing
JAIMAN TOYCO LTDhellip
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
defective parts of
toys
too big and some disabled tyres produced
9
labor mistakes he slept during
working hours
4 4 144
make strict rule for labor not to sleep
during working hours
Project Manager 4 3 2 24
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
3 poor material
toys are damages early Ie broken hand
of a toy
6using poor
basic organic material
8 5 240
provided basic
organic material of
good quality
Material Engineer 4 4 2 32
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det RPN recommen
ded action
Responsibility
and target
SEV
OCC
DET
RNP
4 over manufactured
toys joint together
and products are waste
5
wrong assumptio
nfollowed
7 6 210 Make correct assumptions
Process Engineer 3 4 3 36
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
stretched toys
a toy is stretched more than it specified
9
lake of expert labor as he does not set
the parameters
7 6 378
hire experienced and qualified
labor
HR Manager 5 3 2 30
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
dead batteries
company loose their customers 8 broken wires 6 6 360 repair the
batteriesTechnicalExpert 6 3 3 54
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and target
SEV
OCC
DET
RNP
system problem in
toys
toys can not perform well 8 using old
batteries 3 3 72 provide new batteries
Product Manager 3 2 2 12
System Problem
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPNrecomme
nded action
Responsibility and
target
SEV
OCC
DET
RNP
1 variation in length
same toys have different length 8
no standard parameters settings are
done
6 3 144 Set the parameters
Test Engineer 4 5 1 20
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
2 lack of design
no uniform or equal parts of
toys manufactured Ie their should be 2eyes but by mistaken 1 eye manufactured
7
No standard design to
make equal parts of toys
7 2 98
DOE process
have to be improve
DesignEngineer 5 6 1 30
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
over heated
toys are more melted as specified
7 Improper heat treatment 6 5 210 standardized
temperatureProcess
Engineer 4 3 4 48
400
C
THANK YOU
- Design Failure Modes and Effects Analysis
- Design Failure Modes and Effects Analysis
- Failure Modes and Effects Analysis
- FMEA is a part of ISOhellip
- Slide 5
- Who creates FMEA
- FMEA Flow
- Ranking systemhellip
- Slide 9
- Slide 10
- Lin Jaimin (The founder and General Manager of Quanzhou Jaimin
- Toy company background
- Slide 13
- Slide 14
- Slide 15
- Slide 16
- FMEA implementing JAIMAN TOY CO LTDhellip
- Slide 18
- Slide 19
- Slide 20
- Slide 21
- Slide 22
- Slide 23
- Slide 24
- Slide 25
- Slide 26
- Slide 27
- Slide 28
-
Who creates FMEA
FMEA Flow
Ranking systemhellip
A ranking system is used to estimate three factors
how Severe the failure would be
how frequently the failure would Occur
how difficult it would be to Detect and
These three factors are multiplied and the resulting value is called the
Risk Priority Number (RPN)
The RPN is used to prioritize the failure modes so that corrective actions
can be taken to reduce the frequency and severity andor improve the
detectability of the failure mode
Around 75 percent of toys sold around the world are made in
China
Lin Jaimin (The founder and General Manager of Quanzhou Jaimin Toy Co Ltd )
Toy company background
Quanzhou Jianmin Toy Co Ltd located in Quanzhou Scientific and
Technological Development Zone Fujian province
The factory has annual sales of around 2 million yuan
Employs 3000 workers and produces stuffing dolls bears minions cars etc
they usually made as Christmas gifts for children in North America and
Germany
The busiest season for Jaimin Toy Co Ltd is normally from August to
November
FMEA implementing
JAIMAN TOYCO LTDhellip
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
defective parts of
toys
too big and some disabled tyres produced
9
labor mistakes he slept during
working hours
4 4 144
make strict rule for labor not to sleep
during working hours
Project Manager 4 3 2 24
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
3 poor material
toys are damages early Ie broken hand
of a toy
6using poor
basic organic material
8 5 240
provided basic
organic material of
good quality
Material Engineer 4 4 2 32
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det RPN recommen
ded action
Responsibility
and target
SEV
OCC
DET
RNP
4 over manufactured
toys joint together
and products are waste
5
wrong assumptio
nfollowed
7 6 210 Make correct assumptions
Process Engineer 3 4 3 36
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
stretched toys
a toy is stretched more than it specified
9
lake of expert labor as he does not set
the parameters
7 6 378
hire experienced and qualified
labor
HR Manager 5 3 2 30
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
dead batteries
company loose their customers 8 broken wires 6 6 360 repair the
batteriesTechnicalExpert 6 3 3 54
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and target
SEV
OCC
DET
RNP
system problem in
toys
toys can not perform well 8 using old
batteries 3 3 72 provide new batteries
Product Manager 3 2 2 12
System Problem
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPNrecomme
nded action
Responsibility and
target
SEV
OCC
DET
RNP
1 variation in length
same toys have different length 8
no standard parameters settings are
done
6 3 144 Set the parameters
Test Engineer 4 5 1 20
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
2 lack of design
no uniform or equal parts of
toys manufactured Ie their should be 2eyes but by mistaken 1 eye manufactured
7
No standard design to
make equal parts of toys
7 2 98
DOE process
have to be improve
DesignEngineer 5 6 1 30
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
over heated
toys are more melted as specified
7 Improper heat treatment 6 5 210 standardized
temperatureProcess
Engineer 4 3 4 48
400
C
THANK YOU
- Design Failure Modes and Effects Analysis
- Design Failure Modes and Effects Analysis
- Failure Modes and Effects Analysis
- FMEA is a part of ISOhellip
- Slide 5
- Who creates FMEA
- FMEA Flow
- Ranking systemhellip
- Slide 9
- Slide 10
- Lin Jaimin (The founder and General Manager of Quanzhou Jaimin
- Toy company background
- Slide 13
- Slide 14
- Slide 15
- Slide 16
- FMEA implementing JAIMAN TOY CO LTDhellip
- Slide 18
- Slide 19
- Slide 20
- Slide 21
- Slide 22
- Slide 23
- Slide 24
- Slide 25
- Slide 26
- Slide 27
- Slide 28
-
FMEA Flow
Ranking systemhellip
A ranking system is used to estimate three factors
how Severe the failure would be
how frequently the failure would Occur
how difficult it would be to Detect and
These three factors are multiplied and the resulting value is called the
Risk Priority Number (RPN)
The RPN is used to prioritize the failure modes so that corrective actions
can be taken to reduce the frequency and severity andor improve the
detectability of the failure mode
Around 75 percent of toys sold around the world are made in
China
Lin Jaimin (The founder and General Manager of Quanzhou Jaimin Toy Co Ltd )
Toy company background
Quanzhou Jianmin Toy Co Ltd located in Quanzhou Scientific and
Technological Development Zone Fujian province
The factory has annual sales of around 2 million yuan
Employs 3000 workers and produces stuffing dolls bears minions cars etc
they usually made as Christmas gifts for children in North America and
Germany
The busiest season for Jaimin Toy Co Ltd is normally from August to
November
FMEA implementing
JAIMAN TOYCO LTDhellip
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
defective parts of
toys
too big and some disabled tyres produced
9
labor mistakes he slept during
working hours
4 4 144
make strict rule for labor not to sleep
during working hours
Project Manager 4 3 2 24
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
3 poor material
toys are damages early Ie broken hand
of a toy
6using poor
basic organic material
8 5 240
provided basic
organic material of
good quality
Material Engineer 4 4 2 32
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det RPN recommen
ded action
Responsibility
and target
SEV
OCC
DET
RNP
4 over manufactured
toys joint together
and products are waste
5
wrong assumptio
nfollowed
7 6 210 Make correct assumptions
Process Engineer 3 4 3 36
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
stretched toys
a toy is stretched more than it specified
9
lake of expert labor as he does not set
the parameters
7 6 378
hire experienced and qualified
labor
HR Manager 5 3 2 30
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
dead batteries
company loose their customers 8 broken wires 6 6 360 repair the
batteriesTechnicalExpert 6 3 3 54
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and target
SEV
OCC
DET
RNP
system problem in
toys
toys can not perform well 8 using old
batteries 3 3 72 provide new batteries
Product Manager 3 2 2 12
System Problem
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPNrecomme
nded action
Responsibility and
target
SEV
OCC
DET
RNP
1 variation in length
same toys have different length 8
no standard parameters settings are
done
6 3 144 Set the parameters
Test Engineer 4 5 1 20
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
2 lack of design
no uniform or equal parts of
toys manufactured Ie their should be 2eyes but by mistaken 1 eye manufactured
7
No standard design to
make equal parts of toys
7 2 98
DOE process
have to be improve
DesignEngineer 5 6 1 30
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
over heated
toys are more melted as specified
7 Improper heat treatment 6 5 210 standardized
temperatureProcess
Engineer 4 3 4 48
400
C
THANK YOU
- Design Failure Modes and Effects Analysis
- Design Failure Modes and Effects Analysis
- Failure Modes and Effects Analysis
- FMEA is a part of ISOhellip
- Slide 5
- Who creates FMEA
- FMEA Flow
- Ranking systemhellip
- Slide 9
- Slide 10
- Lin Jaimin (The founder and General Manager of Quanzhou Jaimin
- Toy company background
- Slide 13
- Slide 14
- Slide 15
- Slide 16
- FMEA implementing JAIMAN TOY CO LTDhellip
- Slide 18
- Slide 19
- Slide 20
- Slide 21
- Slide 22
- Slide 23
- Slide 24
- Slide 25
- Slide 26
- Slide 27
- Slide 28
-
Ranking systemhellip
A ranking system is used to estimate three factors
how Severe the failure would be
how frequently the failure would Occur
how difficult it would be to Detect and
These three factors are multiplied and the resulting value is called the
Risk Priority Number (RPN)
The RPN is used to prioritize the failure modes so that corrective actions
can be taken to reduce the frequency and severity andor improve the
detectability of the failure mode
Around 75 percent of toys sold around the world are made in
China
Lin Jaimin (The founder and General Manager of Quanzhou Jaimin Toy Co Ltd )
Toy company background
Quanzhou Jianmin Toy Co Ltd located in Quanzhou Scientific and
Technological Development Zone Fujian province
The factory has annual sales of around 2 million yuan
Employs 3000 workers and produces stuffing dolls bears minions cars etc
they usually made as Christmas gifts for children in North America and
Germany
The busiest season for Jaimin Toy Co Ltd is normally from August to
November
FMEA implementing
JAIMAN TOYCO LTDhellip
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
defective parts of
toys
too big and some disabled tyres produced
9
labor mistakes he slept during
working hours
4 4 144
make strict rule for labor not to sleep
during working hours
Project Manager 4 3 2 24
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
3 poor material
toys are damages early Ie broken hand
of a toy
6using poor
basic organic material
8 5 240
provided basic
organic material of
good quality
Material Engineer 4 4 2 32
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det RPN recommen
ded action
Responsibility
and target
SEV
OCC
DET
RNP
4 over manufactured
toys joint together
and products are waste
5
wrong assumptio
nfollowed
7 6 210 Make correct assumptions
Process Engineer 3 4 3 36
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
stretched toys
a toy is stretched more than it specified
9
lake of expert labor as he does not set
the parameters
7 6 378
hire experienced and qualified
labor
HR Manager 5 3 2 30
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
dead batteries
company loose their customers 8 broken wires 6 6 360 repair the
batteriesTechnicalExpert 6 3 3 54
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and target
SEV
OCC
DET
RNP
system problem in
toys
toys can not perform well 8 using old
batteries 3 3 72 provide new batteries
Product Manager 3 2 2 12
System Problem
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPNrecomme
nded action
Responsibility and
target
SEV
OCC
DET
RNP
1 variation in length
same toys have different length 8
no standard parameters settings are
done
6 3 144 Set the parameters
Test Engineer 4 5 1 20
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
2 lack of design
no uniform or equal parts of
toys manufactured Ie their should be 2eyes but by mistaken 1 eye manufactured
7
No standard design to
make equal parts of toys
7 2 98
DOE process
have to be improve
DesignEngineer 5 6 1 30
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
over heated
toys are more melted as specified
7 Improper heat treatment 6 5 210 standardized
temperatureProcess
Engineer 4 3 4 48
400
C
THANK YOU
- Design Failure Modes and Effects Analysis
- Design Failure Modes and Effects Analysis
- Failure Modes and Effects Analysis
- FMEA is a part of ISOhellip
- Slide 5
- Who creates FMEA
- FMEA Flow
- Ranking systemhellip
- Slide 9
- Slide 10
- Lin Jaimin (The founder and General Manager of Quanzhou Jaimin
- Toy company background
- Slide 13
- Slide 14
- Slide 15
- Slide 16
- FMEA implementing JAIMAN TOY CO LTDhellip
- Slide 18
- Slide 19
- Slide 20
- Slide 21
- Slide 22
- Slide 23
- Slide 24
- Slide 25
- Slide 26
- Slide 27
- Slide 28
-
Around 75 percent of toys sold around the world are made in
China
Lin Jaimin (The founder and General Manager of Quanzhou Jaimin Toy Co Ltd )
Toy company background
Quanzhou Jianmin Toy Co Ltd located in Quanzhou Scientific and
Technological Development Zone Fujian province
The factory has annual sales of around 2 million yuan
Employs 3000 workers and produces stuffing dolls bears minions cars etc
they usually made as Christmas gifts for children in North America and
Germany
The busiest season for Jaimin Toy Co Ltd is normally from August to
November
FMEA implementing
JAIMAN TOYCO LTDhellip
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
defective parts of
toys
too big and some disabled tyres produced
9
labor mistakes he slept during
working hours
4 4 144
make strict rule for labor not to sleep
during working hours
Project Manager 4 3 2 24
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
3 poor material
toys are damages early Ie broken hand
of a toy
6using poor
basic organic material
8 5 240
provided basic
organic material of
good quality
Material Engineer 4 4 2 32
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det RPN recommen
ded action
Responsibility
and target
SEV
OCC
DET
RNP
4 over manufactured
toys joint together
and products are waste
5
wrong assumptio
nfollowed
7 6 210 Make correct assumptions
Process Engineer 3 4 3 36
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
stretched toys
a toy is stretched more than it specified
9
lake of expert labor as he does not set
the parameters
7 6 378
hire experienced and qualified
labor
HR Manager 5 3 2 30
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
dead batteries
company loose their customers 8 broken wires 6 6 360 repair the
batteriesTechnicalExpert 6 3 3 54
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and target
SEV
OCC
DET
RNP
system problem in
toys
toys can not perform well 8 using old
batteries 3 3 72 provide new batteries
Product Manager 3 2 2 12
System Problem
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPNrecomme
nded action
Responsibility and
target
SEV
OCC
DET
RNP
1 variation in length
same toys have different length 8
no standard parameters settings are
done
6 3 144 Set the parameters
Test Engineer 4 5 1 20
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
2 lack of design
no uniform or equal parts of
toys manufactured Ie their should be 2eyes but by mistaken 1 eye manufactured
7
No standard design to
make equal parts of toys
7 2 98
DOE process
have to be improve
DesignEngineer 5 6 1 30
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
over heated
toys are more melted as specified
7 Improper heat treatment 6 5 210 standardized
temperatureProcess
Engineer 4 3 4 48
400
C
THANK YOU
- Design Failure Modes and Effects Analysis
- Design Failure Modes and Effects Analysis
- Failure Modes and Effects Analysis
- FMEA is a part of ISOhellip
- Slide 5
- Who creates FMEA
- FMEA Flow
- Ranking systemhellip
- Slide 9
- Slide 10
- Lin Jaimin (The founder and General Manager of Quanzhou Jaimin
- Toy company background
- Slide 13
- Slide 14
- Slide 15
- Slide 16
- FMEA implementing JAIMAN TOY CO LTDhellip
- Slide 18
- Slide 19
- Slide 20
- Slide 21
- Slide 22
- Slide 23
- Slide 24
- Slide 25
- Slide 26
- Slide 27
- Slide 28
-
Lin Jaimin (The founder and General Manager of Quanzhou Jaimin Toy Co Ltd )
Toy company background
Quanzhou Jianmin Toy Co Ltd located in Quanzhou Scientific and
Technological Development Zone Fujian province
The factory has annual sales of around 2 million yuan
Employs 3000 workers and produces stuffing dolls bears minions cars etc
they usually made as Christmas gifts for children in North America and
Germany
The busiest season for Jaimin Toy Co Ltd is normally from August to
November
FMEA implementing
JAIMAN TOYCO LTDhellip
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
defective parts of
toys
too big and some disabled tyres produced
9
labor mistakes he slept during
working hours
4 4 144
make strict rule for labor not to sleep
during working hours
Project Manager 4 3 2 24
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
3 poor material
toys are damages early Ie broken hand
of a toy
6using poor
basic organic material
8 5 240
provided basic
organic material of
good quality
Material Engineer 4 4 2 32
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det RPN recommen
ded action
Responsibility
and target
SEV
OCC
DET
RNP
4 over manufactured
toys joint together
and products are waste
5
wrong assumptio
nfollowed
7 6 210 Make correct assumptions
Process Engineer 3 4 3 36
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
stretched toys
a toy is stretched more than it specified
9
lake of expert labor as he does not set
the parameters
7 6 378
hire experienced and qualified
labor
HR Manager 5 3 2 30
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
dead batteries
company loose their customers 8 broken wires 6 6 360 repair the
batteriesTechnicalExpert 6 3 3 54
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and target
SEV
OCC
DET
RNP
system problem in
toys
toys can not perform well 8 using old
batteries 3 3 72 provide new batteries
Product Manager 3 2 2 12
System Problem
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPNrecomme
nded action
Responsibility and
target
SEV
OCC
DET
RNP
1 variation in length
same toys have different length 8
no standard parameters settings are
done
6 3 144 Set the parameters
Test Engineer 4 5 1 20
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
2 lack of design
no uniform or equal parts of
toys manufactured Ie their should be 2eyes but by mistaken 1 eye manufactured
7
No standard design to
make equal parts of toys
7 2 98
DOE process
have to be improve
DesignEngineer 5 6 1 30
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
over heated
toys are more melted as specified
7 Improper heat treatment 6 5 210 standardized
temperatureProcess
Engineer 4 3 4 48
400
C
THANK YOU
- Design Failure Modes and Effects Analysis
- Design Failure Modes and Effects Analysis
- Failure Modes and Effects Analysis
- FMEA is a part of ISOhellip
- Slide 5
- Who creates FMEA
- FMEA Flow
- Ranking systemhellip
- Slide 9
- Slide 10
- Lin Jaimin (The founder and General Manager of Quanzhou Jaimin
- Toy company background
- Slide 13
- Slide 14
- Slide 15
- Slide 16
- FMEA implementing JAIMAN TOY CO LTDhellip
- Slide 18
- Slide 19
- Slide 20
- Slide 21
- Slide 22
- Slide 23
- Slide 24
- Slide 25
- Slide 26
- Slide 27
- Slide 28
-
Toy company background
Quanzhou Jianmin Toy Co Ltd located in Quanzhou Scientific and
Technological Development Zone Fujian province
The factory has annual sales of around 2 million yuan
Employs 3000 workers and produces stuffing dolls bears minions cars etc
they usually made as Christmas gifts for children in North America and
Germany
The busiest season for Jaimin Toy Co Ltd is normally from August to
November
FMEA implementing
JAIMAN TOYCO LTDhellip
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
defective parts of
toys
too big and some disabled tyres produced
9
labor mistakes he slept during
working hours
4 4 144
make strict rule for labor not to sleep
during working hours
Project Manager 4 3 2 24
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
3 poor material
toys are damages early Ie broken hand
of a toy
6using poor
basic organic material
8 5 240
provided basic
organic material of
good quality
Material Engineer 4 4 2 32
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det RPN recommen
ded action
Responsibility
and target
SEV
OCC
DET
RNP
4 over manufactured
toys joint together
and products are waste
5
wrong assumptio
nfollowed
7 6 210 Make correct assumptions
Process Engineer 3 4 3 36
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
stretched toys
a toy is stretched more than it specified
9
lake of expert labor as he does not set
the parameters
7 6 378
hire experienced and qualified
labor
HR Manager 5 3 2 30
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
dead batteries
company loose their customers 8 broken wires 6 6 360 repair the
batteriesTechnicalExpert 6 3 3 54
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and target
SEV
OCC
DET
RNP
system problem in
toys
toys can not perform well 8 using old
batteries 3 3 72 provide new batteries
Product Manager 3 2 2 12
System Problem
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPNrecomme
nded action
Responsibility and
target
SEV
OCC
DET
RNP
1 variation in length
same toys have different length 8
no standard parameters settings are
done
6 3 144 Set the parameters
Test Engineer 4 5 1 20
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
2 lack of design
no uniform or equal parts of
toys manufactured Ie their should be 2eyes but by mistaken 1 eye manufactured
7
No standard design to
make equal parts of toys
7 2 98
DOE process
have to be improve
DesignEngineer 5 6 1 30
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
over heated
toys are more melted as specified
7 Improper heat treatment 6 5 210 standardized
temperatureProcess
Engineer 4 3 4 48
400
C
THANK YOU
- Design Failure Modes and Effects Analysis
- Design Failure Modes and Effects Analysis
- Failure Modes and Effects Analysis
- FMEA is a part of ISOhellip
- Slide 5
- Who creates FMEA
- FMEA Flow
- Ranking systemhellip
- Slide 9
- Slide 10
- Lin Jaimin (The founder and General Manager of Quanzhou Jaimin
- Toy company background
- Slide 13
- Slide 14
- Slide 15
- Slide 16
- FMEA implementing JAIMAN TOY CO LTDhellip
- Slide 18
- Slide 19
- Slide 20
- Slide 21
- Slide 22
- Slide 23
- Slide 24
- Slide 25
- Slide 26
- Slide 27
- Slide 28
-
FMEA implementing
JAIMAN TOYCO LTDhellip
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
defective parts of
toys
too big and some disabled tyres produced
9
labor mistakes he slept during
working hours
4 4 144
make strict rule for labor not to sleep
during working hours
Project Manager 4 3 2 24
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
3 poor material
toys are damages early Ie broken hand
of a toy
6using poor
basic organic material
8 5 240
provided basic
organic material of
good quality
Material Engineer 4 4 2 32
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det RPN recommen
ded action
Responsibility
and target
SEV
OCC
DET
RNP
4 over manufactured
toys joint together
and products are waste
5
wrong assumptio
nfollowed
7 6 210 Make correct assumptions
Process Engineer 3 4 3 36
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
stretched toys
a toy is stretched more than it specified
9
lake of expert labor as he does not set
the parameters
7 6 378
hire experienced and qualified
labor
HR Manager 5 3 2 30
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
dead batteries
company loose their customers 8 broken wires 6 6 360 repair the
batteriesTechnicalExpert 6 3 3 54
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and target
SEV
OCC
DET
RNP
system problem in
toys
toys can not perform well 8 using old
batteries 3 3 72 provide new batteries
Product Manager 3 2 2 12
System Problem
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPNrecomme
nded action
Responsibility and
target
SEV
OCC
DET
RNP
1 variation in length
same toys have different length 8
no standard parameters settings are
done
6 3 144 Set the parameters
Test Engineer 4 5 1 20
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
2 lack of design
no uniform or equal parts of
toys manufactured Ie their should be 2eyes but by mistaken 1 eye manufactured
7
No standard design to
make equal parts of toys
7 2 98
DOE process
have to be improve
DesignEngineer 5 6 1 30
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
over heated
toys are more melted as specified
7 Improper heat treatment 6 5 210 standardized
temperatureProcess
Engineer 4 3 4 48
400
C
THANK YOU
- Design Failure Modes and Effects Analysis
- Design Failure Modes and Effects Analysis
- Failure Modes and Effects Analysis
- FMEA is a part of ISOhellip
- Slide 5
- Who creates FMEA
- FMEA Flow
- Ranking systemhellip
- Slide 9
- Slide 10
- Lin Jaimin (The founder and General Manager of Quanzhou Jaimin
- Toy company background
- Slide 13
- Slide 14
- Slide 15
- Slide 16
- FMEA implementing JAIMAN TOY CO LTDhellip
- Slide 18
- Slide 19
- Slide 20
- Slide 21
- Slide 22
- Slide 23
- Slide 24
- Slide 25
- Slide 26
- Slide 27
- Slide 28
-
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
defective parts of
toys
too big and some disabled tyres produced
9
labor mistakes he slept during
working hours
4 4 144
make strict rule for labor not to sleep
during working hours
Project Manager 4 3 2 24
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
3 poor material
toys are damages early Ie broken hand
of a toy
6using poor
basic organic material
8 5 240
provided basic
organic material of
good quality
Material Engineer 4 4 2 32
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det RPN recommen
ded action
Responsibility
and target
SEV
OCC
DET
RNP
4 over manufactured
toys joint together
and products are waste
5
wrong assumptio
nfollowed
7 6 210 Make correct assumptions
Process Engineer 3 4 3 36
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
stretched toys
a toy is stretched more than it specified
9
lake of expert labor as he does not set
the parameters
7 6 378
hire experienced and qualified
labor
HR Manager 5 3 2 30
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
dead batteries
company loose their customers 8 broken wires 6 6 360 repair the
batteriesTechnicalExpert 6 3 3 54
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and target
SEV
OCC
DET
RNP
system problem in
toys
toys can not perform well 8 using old
batteries 3 3 72 provide new batteries
Product Manager 3 2 2 12
System Problem
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPNrecomme
nded action
Responsibility and
target
SEV
OCC
DET
RNP
1 variation in length
same toys have different length 8
no standard parameters settings are
done
6 3 144 Set the parameters
Test Engineer 4 5 1 20
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
2 lack of design
no uniform or equal parts of
toys manufactured Ie their should be 2eyes but by mistaken 1 eye manufactured
7
No standard design to
make equal parts of toys
7 2 98
DOE process
have to be improve
DesignEngineer 5 6 1 30
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
over heated
toys are more melted as specified
7 Improper heat treatment 6 5 210 standardized
temperatureProcess
Engineer 4 3 4 48
400
C
THANK YOU
- Design Failure Modes and Effects Analysis
- Design Failure Modes and Effects Analysis
- Failure Modes and Effects Analysis
- FMEA is a part of ISOhellip
- Slide 5
- Who creates FMEA
- FMEA Flow
- Ranking systemhellip
- Slide 9
- Slide 10
- Lin Jaimin (The founder and General Manager of Quanzhou Jaimin
- Toy company background
- Slide 13
- Slide 14
- Slide 15
- Slide 16
- FMEA implementing JAIMAN TOY CO LTDhellip
- Slide 18
- Slide 19
- Slide 20
- Slide 21
- Slide 22
- Slide 23
- Slide 24
- Slide 25
- Slide 26
- Slide 27
- Slide 28
-
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
3 poor material
toys are damages early Ie broken hand
of a toy
6using poor
basic organic material
8 5 240
provided basic
organic material of
good quality
Material Engineer 4 4 2 32
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det RPN recommen
ded action
Responsibility
and target
SEV
OCC
DET
RNP
4 over manufactured
toys joint together
and products are waste
5
wrong assumptio
nfollowed
7 6 210 Make correct assumptions
Process Engineer 3 4 3 36
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
stretched toys
a toy is stretched more than it specified
9
lake of expert labor as he does not set
the parameters
7 6 378
hire experienced and qualified
labor
HR Manager 5 3 2 30
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
dead batteries
company loose their customers 8 broken wires 6 6 360 repair the
batteriesTechnicalExpert 6 3 3 54
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and target
SEV
OCC
DET
RNP
system problem in
toys
toys can not perform well 8 using old
batteries 3 3 72 provide new batteries
Product Manager 3 2 2 12
System Problem
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPNrecomme
nded action
Responsibility and
target
SEV
OCC
DET
RNP
1 variation in length
same toys have different length 8
no standard parameters settings are
done
6 3 144 Set the parameters
Test Engineer 4 5 1 20
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
2 lack of design
no uniform or equal parts of
toys manufactured Ie their should be 2eyes but by mistaken 1 eye manufactured
7
No standard design to
make equal parts of toys
7 2 98
DOE process
have to be improve
DesignEngineer 5 6 1 30
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
over heated
toys are more melted as specified
7 Improper heat treatment 6 5 210 standardized
temperatureProcess
Engineer 4 3 4 48
400
C
THANK YOU
- Design Failure Modes and Effects Analysis
- Design Failure Modes and Effects Analysis
- Failure Modes and Effects Analysis
- FMEA is a part of ISOhellip
- Slide 5
- Who creates FMEA
- FMEA Flow
- Ranking systemhellip
- Slide 9
- Slide 10
- Lin Jaimin (The founder and General Manager of Quanzhou Jaimin
- Toy company background
- Slide 13
- Slide 14
- Slide 15
- Slide 16
- FMEA implementing JAIMAN TOY CO LTDhellip
- Slide 18
- Slide 19
- Slide 20
- Slide 21
- Slide 22
- Slide 23
- Slide 24
- Slide 25
- Slide 26
- Slide 27
- Slide 28
-
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det RPN recommen
ded action
Responsibility
and target
SEV
OCC
DET
RNP
4 over manufactured
toys joint together
and products are waste
5
wrong assumptio
nfollowed
7 6 210 Make correct assumptions
Process Engineer 3 4 3 36
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
stretched toys
a toy is stretched more than it specified
9
lake of expert labor as he does not set
the parameters
7 6 378
hire experienced and qualified
labor
HR Manager 5 3 2 30
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
dead batteries
company loose their customers 8 broken wires 6 6 360 repair the
batteriesTechnicalExpert 6 3 3 54
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and target
SEV
OCC
DET
RNP
system problem in
toys
toys can not perform well 8 using old
batteries 3 3 72 provide new batteries
Product Manager 3 2 2 12
System Problem
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPNrecomme
nded action
Responsibility and
target
SEV
OCC
DET
RNP
1 variation in length
same toys have different length 8
no standard parameters settings are
done
6 3 144 Set the parameters
Test Engineer 4 5 1 20
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
2 lack of design
no uniform or equal parts of
toys manufactured Ie their should be 2eyes but by mistaken 1 eye manufactured
7
No standard design to
make equal parts of toys
7 2 98
DOE process
have to be improve
DesignEngineer 5 6 1 30
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
over heated
toys are more melted as specified
7 Improper heat treatment 6 5 210 standardized
temperatureProcess
Engineer 4 3 4 48
400
C
THANK YOU
- Design Failure Modes and Effects Analysis
- Design Failure Modes and Effects Analysis
- Failure Modes and Effects Analysis
- FMEA is a part of ISOhellip
- Slide 5
- Who creates FMEA
- FMEA Flow
- Ranking systemhellip
- Slide 9
- Slide 10
- Lin Jaimin (The founder and General Manager of Quanzhou Jaimin
- Toy company background
- Slide 13
- Slide 14
- Slide 15
- Slide 16
- FMEA implementing JAIMAN TOY CO LTDhellip
- Slide 18
- Slide 19
- Slide 20
- Slide 21
- Slide 22
- Slide 23
- Slide 24
- Slide 25
- Slide 26
- Slide 27
- Slide 28
-
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
stretched toys
a toy is stretched more than it specified
9
lake of expert labor as he does not set
the parameters
7 6 378
hire experienced and qualified
labor
HR Manager 5 3 2 30
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
dead batteries
company loose their customers 8 broken wires 6 6 360 repair the
batteriesTechnicalExpert 6 3 3 54
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and target
SEV
OCC
DET
RNP
system problem in
toys
toys can not perform well 8 using old
batteries 3 3 72 provide new batteries
Product Manager 3 2 2 12
System Problem
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPNrecomme
nded action
Responsibility and
target
SEV
OCC
DET
RNP
1 variation in length
same toys have different length 8
no standard parameters settings are
done
6 3 144 Set the parameters
Test Engineer 4 5 1 20
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
2 lack of design
no uniform or equal parts of
toys manufactured Ie their should be 2eyes but by mistaken 1 eye manufactured
7
No standard design to
make equal parts of toys
7 2 98
DOE process
have to be improve
DesignEngineer 5 6 1 30
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
over heated
toys are more melted as specified
7 Improper heat treatment 6 5 210 standardized
temperatureProcess
Engineer 4 3 4 48
400
C
THANK YOU
- Design Failure Modes and Effects Analysis
- Design Failure Modes and Effects Analysis
- Failure Modes and Effects Analysis
- FMEA is a part of ISOhellip
- Slide 5
- Who creates FMEA
- FMEA Flow
- Ranking systemhellip
- Slide 9
- Slide 10
- Lin Jaimin (The founder and General Manager of Quanzhou Jaimin
- Toy company background
- Slide 13
- Slide 14
- Slide 15
- Slide 16
- FMEA implementing JAIMAN TOY CO LTDhellip
- Slide 18
- Slide 19
- Slide 20
- Slide 21
- Slide 22
- Slide 23
- Slide 24
- Slide 25
- Slide 26
- Slide 27
- Slide 28
-
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
dead batteries
company loose their customers 8 broken wires 6 6 360 repair the
batteriesTechnicalExpert 6 3 3 54
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and target
SEV
OCC
DET
RNP
system problem in
toys
toys can not perform well 8 using old
batteries 3 3 72 provide new batteries
Product Manager 3 2 2 12
System Problem
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPNrecomme
nded action
Responsibility and
target
SEV
OCC
DET
RNP
1 variation in length
same toys have different length 8
no standard parameters settings are
done
6 3 144 Set the parameters
Test Engineer 4 5 1 20
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
2 lack of design
no uniform or equal parts of
toys manufactured Ie their should be 2eyes but by mistaken 1 eye manufactured
7
No standard design to
make equal parts of toys
7 2 98
DOE process
have to be improve
DesignEngineer 5 6 1 30
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
over heated
toys are more melted as specified
7 Improper heat treatment 6 5 210 standardized
temperatureProcess
Engineer 4 3 4 48
400
C
THANK YOU
- Design Failure Modes and Effects Analysis
- Design Failure Modes and Effects Analysis
- Failure Modes and Effects Analysis
- FMEA is a part of ISOhellip
- Slide 5
- Who creates FMEA
- FMEA Flow
- Ranking systemhellip
- Slide 9
- Slide 10
- Lin Jaimin (The founder and General Manager of Quanzhou Jaimin
- Toy company background
- Slide 13
- Slide 14
- Slide 15
- Slide 16
- FMEA implementing JAIMAN TOY CO LTDhellip
- Slide 18
- Slide 19
- Slide 20
- Slide 21
- Slide 22
- Slide 23
- Slide 24
- Slide 25
- Slide 26
- Slide 27
- Slide 28
-
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and target
SEV
OCC
DET
RNP
system problem in
toys
toys can not perform well 8 using old
batteries 3 3 72 provide new batteries
Product Manager 3 2 2 12
System Problem
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPNrecomme
nded action
Responsibility and
target
SEV
OCC
DET
RNP
1 variation in length
same toys have different length 8
no standard parameters settings are
done
6 3 144 Set the parameters
Test Engineer 4 5 1 20
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
2 lack of design
no uniform or equal parts of
toys manufactured Ie their should be 2eyes but by mistaken 1 eye manufactured
7
No standard design to
make equal parts of toys
7 2 98
DOE process
have to be improve
DesignEngineer 5 6 1 30
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
over heated
toys are more melted as specified
7 Improper heat treatment 6 5 210 standardized
temperatureProcess
Engineer 4 3 4 48
400
C
THANK YOU
- Design Failure Modes and Effects Analysis
- Design Failure Modes and Effects Analysis
- Failure Modes and Effects Analysis
- FMEA is a part of ISOhellip
- Slide 5
- Who creates FMEA
- FMEA Flow
- Ranking systemhellip
- Slide 9
- Slide 10
- Lin Jaimin (The founder and General Manager of Quanzhou Jaimin
- Toy company background
- Slide 13
- Slide 14
- Slide 15
- Slide 16
- FMEA implementing JAIMAN TOY CO LTDhellip
- Slide 18
- Slide 19
- Slide 20
- Slide 21
- Slide 22
- Slide 23
- Slide 24
- Slide 25
- Slide 26
- Slide 27
- Slide 28
-
System Problem
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPNrecomme
nded action
Responsibility and
target
SEV
OCC
DET
RNP
1 variation in length
same toys have different length 8
no standard parameters settings are
done
6 3 144 Set the parameters
Test Engineer 4 5 1 20
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
2 lack of design
no uniform or equal parts of
toys manufactured Ie their should be 2eyes but by mistaken 1 eye manufactured
7
No standard design to
make equal parts of toys
7 2 98
DOE process
have to be improve
DesignEngineer 5 6 1 30
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
over heated
toys are more melted as specified
7 Improper heat treatment 6 5 210 standardized
temperatureProcess
Engineer 4 3 4 48
400
C
THANK YOU
- Design Failure Modes and Effects Analysis
- Design Failure Modes and Effects Analysis
- Failure Modes and Effects Analysis
- FMEA is a part of ISOhellip
- Slide 5
- Who creates FMEA
- FMEA Flow
- Ranking systemhellip
- Slide 9
- Slide 10
- Lin Jaimin (The founder and General Manager of Quanzhou Jaimin
- Toy company background
- Slide 13
- Slide 14
- Slide 15
- Slide 16
- FMEA implementing JAIMAN TOY CO LTDhellip
- Slide 18
- Slide 19
- Slide 20
- Slide 21
- Slide 22
- Slide 23
- Slide 24
- Slide 25
- Slide 26
- Slide 27
- Slide 28
-
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPNrecomme
nded action
Responsibility and
target
SEV
OCC
DET
RNP
1 variation in length
same toys have different length 8
no standard parameters settings are
done
6 3 144 Set the parameters
Test Engineer 4 5 1 20
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
2 lack of design
no uniform or equal parts of
toys manufactured Ie their should be 2eyes but by mistaken 1 eye manufactured
7
No standard design to
make equal parts of toys
7 2 98
DOE process
have to be improve
DesignEngineer 5 6 1 30
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
over heated
toys are more melted as specified
7 Improper heat treatment 6 5 210 standardized
temperatureProcess
Engineer 4 3 4 48
400
C
THANK YOU
- Design Failure Modes and Effects Analysis
- Design Failure Modes and Effects Analysis
- Failure Modes and Effects Analysis
- FMEA is a part of ISOhellip
- Slide 5
- Who creates FMEA
- FMEA Flow
- Ranking systemhellip
- Slide 9
- Slide 10
- Lin Jaimin (The founder and General Manager of Quanzhou Jaimin
- Toy company background
- Slide 13
- Slide 14
- Slide 15
- Slide 16
- FMEA implementing JAIMAN TOY CO LTDhellip
- Slide 18
- Slide 19
- Slide 20
- Slide 21
- Slide 22
- Slide 23
- Slide 24
- Slide 25
- Slide 26
- Slide 27
- Slide 28
-
no
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
2 lack of design
no uniform or equal parts of
toys manufactured Ie their should be 2eyes but by mistaken 1 eye manufactured
7
No standard design to
make equal parts of toys
7 2 98
DOE process
have to be improve
DesignEngineer 5 6 1 30
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
over heated
toys are more melted as specified
7 Improper heat treatment 6 5 210 standardized
temperatureProcess
Engineer 4 3 4 48
400
C
THANK YOU
- Design Failure Modes and Effects Analysis
- Design Failure Modes and Effects Analysis
- Failure Modes and Effects Analysis
- FMEA is a part of ISOhellip
- Slide 5
- Who creates FMEA
- FMEA Flow
- Ranking systemhellip
- Slide 9
- Slide 10
- Lin Jaimin (The founder and General Manager of Quanzhou Jaimin
- Toy company background
- Slide 13
- Slide 14
- Slide 15
- Slide 16
- FMEA implementing JAIMAN TOY CO LTDhellip
- Slide 18
- Slide 19
- Slide 20
- Slide 21
- Slide 22
- Slide 23
- Slide 24
- Slide 25
- Slide 26
- Slide 27
- Slide 28
-
potential failure modes
potential effect of failure
sev
potential cause of failure
occ
Det
RPN
recommended action
Responsibility and
target
SEV
OCC
DET
RNP
over heated
toys are more melted as specified
7 Improper heat treatment 6 5 210 standardized
temperatureProcess
Engineer 4 3 4 48
400
C
THANK YOU
- Design Failure Modes and Effects Analysis
- Design Failure Modes and Effects Analysis
- Failure Modes and Effects Analysis
- FMEA is a part of ISOhellip
- Slide 5
- Who creates FMEA
- FMEA Flow
- Ranking systemhellip
- Slide 9
- Slide 10
- Lin Jaimin (The founder and General Manager of Quanzhou Jaimin
- Toy company background
- Slide 13
- Slide 14
- Slide 15
- Slide 16
- FMEA implementing JAIMAN TOY CO LTDhellip
- Slide 18
- Slide 19
- Slide 20
- Slide 21
- Slide 22
- Slide 23
- Slide 24
- Slide 25
- Slide 26
- Slide 27
- Slide 28
-
THANK YOU
- Design Failure Modes and Effects Analysis
- Design Failure Modes and Effects Analysis
- Failure Modes and Effects Analysis
- FMEA is a part of ISOhellip
- Slide 5
- Who creates FMEA
- FMEA Flow
- Ranking systemhellip
- Slide 9
- Slide 10
- Lin Jaimin (The founder and General Manager of Quanzhou Jaimin
- Toy company background
- Slide 13
- Slide 14
- Slide 15
- Slide 16
- FMEA implementing JAIMAN TOY CO LTDhellip
- Slide 18
- Slide 19
- Slide 20
- Slide 21
- Slide 22
- Slide 23
- Slide 24
- Slide 25
- Slide 26
- Slide 27
- Slide 28
-