RPI HOCKEY WALL DECAL Rachel Barnum- Berlin

Caraline Wood- Averill Park

WHY THIS PRODUCT? Team Spirit

Funny/gag gift

For all ages

Who doesn’t love RPI logo or RPI Hockey?

Purpose: Nightlight, decoration or just for fun

PROCESSES & MATERIALS Ejection molding

Water Jet

Laser Cutter

CNC Machine (Rotary Used on the cylinder)

Powder Coating

Ultrasonic Welding

Acrylic

Mold

Battery Operated LED

Cellophane Powder Coat

INJECTION MOLDING

3 in

1 in

Radius=1.5 in

1.5 in

1 in

2 mold method: adds another step of ultrasonic welding.

COST (ONE MOLD PUCK)

MATERIAL UNIT PRICE TOTAL COST COST PER UNIT

Aryclic ? Lb Donated FREE

Ejection Mold 1 Small Mold $500 $1.25

Battery Operated LED $21.99 for 10 $900 $2.25

Clear Cellophane Roll 1 (100' by 20'' sheet) $5 $0.01

Powder Coating $5/1800 sqaure ft. $350 $0.88

$1,755 $4.39

COST (TWO MOLD PUCK)

MATERIAL UNIT PRICE TOTAL COST COST PER UNIT

Aryclic ? LbDonated

FREE

Ejection Mold 2 Small Mold $1000 $2.50

Battery Operated LED $21.99 for 10 $900 $2.25

Clear Cellophane Roll 1 (100' by 20'' sheet) $5 $0.01

Powder Coating $5/1800 sqaure ft. $350 $0.88

$2,255 $5.64

WATER JET 7 in

4 in

Thickness= 1/8 in

LASER CUTTER Diameter =1/8

Radius: ½ in

MILLING MACHINE

POWDER COATING

CNC MACHINE WITH A ROTARY 4TH AXIS

RED LIGHT Clear Cellophane

Seal RPI logo with Cellophane attached with adhesive.

ADHESIVE

ULTRASONIC WELDING

ANY COMMENTS

OR CONCERNS?