reliability centered maintenance: designing for...
TRANSCRIPT
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RELIABILITY CENTERED MAINTENANCE:
Designing for Sustainability
RELIABILITY CENTERED MAINTENANCE:
Designing for Sustainability
Ms. Yvonne RomeroUSMC Systems Command
PM RCMSME Maintenance Planning
SME Design Interface
Ms. Yvonne RomeroUSMC Systems Command
PM RCMSME Maintenance Planning
SME Design Interface
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PURPOSEPURPOSE
• Application of Reliability Centered Maintenance (RCM) on Joint Assault Bridge (JAB) to design in sustainability
• Application of Reliability Centered Maintenance (RCM) on Joint Assault Bridge (JAB) to design in sustainability
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JOINT ASSAULT BRIDGEJOINT ASSAULT BRIDGE
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JOINT ASSAULT BRIDGEJOINT ASSAULT BRIDGE
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RCM Impacts JAB DesignRCM Impacts JAB Design
• System design
• Logistics Support architecture
• Marine Corps approach to RCM process
• System design
• Logistics Support architecture
• Marine Corps approach to RCM process
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WORK BREAKDOWN STRUCTURE
WORK BREAKDOWN STRUCTURE
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• Failure Effect:– A low pressure
condition in hydraulics causes cavitation leading to total system failure– Safety Consequences• Redesign
• Failure Effect:– A low pressure
condition in hydraulics causes cavitation leading to total system failure– Safety Consequences• Redesign
HIGH PRESSURE HYDRAULICS
HIGH PRESSURE HYDRAULICS
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• Resulting design change– Added a redundant
auxiliary pump– Increased inherent
reliability of the system
• Resulting design change– Added a redundant
auxiliary pump– Increased inherent
reliability of the system
HIGH PRESSURE HYDRAULICS REDESIGN
HIGH PRESSURE HYDRAULICS REDESIGN
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WORK BREAKDOWN STRUCTURE
WORK BREAKDOWN STRUCTURE
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ELECTRICAL SYSTEM REDESIGN
ELECTRICAL SYSTEM REDESIGN
• Functional Effects• Diversionary valve
cable failure:– System suddenly became
inoperative and bridging operations ceases.–Major troubleshooting
required to identify problem.– Safety consequences– Redesign is compulsory
• Functional Effects• Diversionary valve
cable failure:– System suddenly became
inoperative and bridging operations ceases.–Major troubleshooting
required to identify problem.– Safety consequences– Redesign is compulsory
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• Resulting design change– Added Cable LED on HIP
Control Panel
• Human Factors and Logistics Support Architecture– 75% reduction in time to
diagnose.– Aided development of Tech
Publications, Training, Support Equipment and ESOH.
• Resulting design change– Added Cable LED on HIP
Control Panel
• Human Factors and Logistics Support Architecture– 75% reduction in time to
diagnose.– Aided development of Tech
Publications, Training, Support Equipment and ESOH.
ELECTRICAL SYSTEM REDESIGN
ELECTRICAL SYSTEM REDESIGN
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Warfighter RequirementsWarfighter RequirementsWarfighter Requirements
WarfighterWarfighter
MaintainerMaintainer
PMPM
EngineerEngineer
LCLLCL
OEMOEM
facilitatorfacilitator
facilitatorfacilitator
Building Sustainability with RCM
Building Sustainability with RCM
Best Value SolutionBest Value SolutionBest Value Solution
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CapabilityCapability RequirementsRequirements
FunctionCenteredAnalysis
FunctionCenteredAnalysis Human
SystemsIntegration
HumanSystems
Integration
ProcessPolicy
Procedure
ProcessPolicy
Procedure
RCM OutputsRCM Outputs
COTSCOTS
Maint/SupportStrategy
Maint/SupportStrategy
PrognosticsDiagnosticsPrognosticsDiagnostics
Design in ReliabilityDesign in Reliability
OperatingProceduresOperatingProcedures
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RCM Champion/PractitionerRCM Champion/Practitioner
RCM Training PathRCM Training PathIntroductory 3
Day Basic Course10 Day Facilitator
CourseMentoring with
RCM Practitioner
Participate in RCM Analyses
Facilitate RCM Analyses
15 day Practitioner Course
RCM ChampionRCM Champion
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QUESTIONS?QUESTIONS?