repair welding - ::joke oberflächentechnik / surface ... · our new range around the topic of...

Repairwelding

Completely new:

• Welding units

• Accessories

• Welding fillers

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Finest results demand the best equipment. It is based on this premise that we have compiled our new range around the topic of welding technology. joke multiSpot technology forms the heart of the range and allows very fine weldings on all materials. In addition, you will find everything that you need in terms of accessories and workplace equipment.

In particular however, you will find above all one thing in addition to all the „hardware“: know how. Our team under the leadership of Peter Elvedji will offer you advice right from the outset based on a solid three decades of experience. In our training programmes, we will impart the desired portion of knowledge in different welding courses of between one and three days‘ duration - on your premises or ours.

Our assortment of welding fillers has likewise been thoroughly revised. Specifically tailored to the requirements in tool making and mould building, our joke Fill wires are available on reels or as rods in packaging units to suit your consumption.

Your joke expert for everything all around our Welding technology product range:

Peter Elvedji

Tel. +49 (0) 22 04 / 8 39-548Fax +49 (0) 22 04 / 8 39-85Mail [email protected]

Finest results demand the best equipment

Welding unitsfrom page 6

Accessories for welding unitsfrom page 9

Workplace equipmentfrom page 11

Welding torchesfrom page 18

Welding trainingspage 26

Welding fillersfrom page 28

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5. Welding and coating systems // 5.1. Welding units and accessories

Tel. +49 (0) 22 04 / 8 39-0 • Fax +49 (0) 22 04 / 8 39-60 • [email protected]

joke multiSpotThe Technology

Durable repair welding and shortest repair times on moulds and tools are a must in today’s modern production environments. The lack of replacement tools and increas-ingly shorter production times demand the fastest, yet nevertheless impeccable repairs – under the same roof. Conventional TIG welding has too many disadvantages here, such as fusion penetration, distortion and structural transformation and therefore usually does not allow a final repair job on-site and usually render additional laser welding necessary. This costs time and above all money.

joke multiSpot 3The joke multiSpot technology provides you with the chance to repair your tools safely and cost-efficiently on-site. You there-fore not only gain an important piece of freedom from external service providers, but also achieve results with this system, which are largely consistent with laser welding quality. Thanks to the joke multiSpot technology external labour, waiting and down-time is reduced to a minimum.

SelectionThree devices leave you freedom of choice customised to your requirements: The „large“ multiSpot AC/DC pulse offers the full functio-nal scope for pulsed welding on steel and aluminium. Alongside this, the „DC pulse“ model offers the same fine results - but exclusively for use on steel. Those who are able to do without the pulse function will find the right system for first-class welding results on steel and aluminium in the form of the multiSpot 3 AC/DC.

TechnologyThe special electrical arc formation allows spot-on welding. No other system places finer points and seam on the material on sur-faces, edges, grooves and engravings, etc. In the latest generation now also even with additional filler wires of 0.1 mm and more! Penetration and shrinkage in addition to dis-tortion of the base material are respectively reduced to such an extent that they no longer have any technical significance. The result: optimum connections and high-strength diffusion melts.

Everything ACCESSORY to it allOur new welding torches leave you freedom of choice: weld freehand or take up position precisely over the workpiece with the aid of the cross table. The foot switch and foot con-troller govern the welding energy and pulses. The transport trolleys make your multiSpot mobile and therefore usable anywhere to-gether with its accessories. Gloves, helmets, lighting, a special welding microscope and other „little helpers“ complete the peripheral equipment. To top it all, we offer you in the form of the high quality joke Fill welding fillers special wires in alloys optimised for tool making and mould building.

multi4

5From a technical viewpoint ....

Special pulsed electric arc

Very fine welding points and seams

Cost-effective repairs in your own company

Accessories for flexible application possibilities

Specially developed for pulsed welding. The special electrical arc formation allows spot-on weldings. No other system places finer points and seam on the material on surfaces, edges, grooves and engravings, etc. Such fine and precise wel-dings only existed up to now with laser.

A machine torch and three hand torches leave you free choice of processing: weld freehand or position precisely over the workpiece with the aid of the cross table and weld with pinpoint accuracy. The welding pulses are triggered using the foot pulse switch and the foot controller allows you sensitive control of exactly the welding energy required in TIG, TIG pulse and AC welding.

Your welding station on the corresponding transport trolley makes you mobile and mano-euvrable. The automatic welding helmet with an optional push-fit magnifying glass ensures optimum visibility during work.

To be more precise, with additional filler wires of 0.1 mm and more. Penetration and shrinkage in addition to distortion of the base material are reduced to a technically insignificant minimum.

The joke multiSpot technology has revolutio-nised repair and modification welding in tool making and mould building. Simple, rapid and safe - the ideal system for efficient in-house tool repair.

Spot

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“multiSpot scores points particularly with small excarvations”Source: Journal „werkzeug & formenbau“,

Verlag moderne Industrie

“With regard to the precision of build-up welding, the multiSpot method (…) offers almost just as good alternatives in comparison to the laser”

Source: „Laser-Präzisionsauftragsschweißen mit zentrischer Werkstoffzufuhr“, Fraunhofer Verlag

“The achievable results are similar to laser in wide sections”Source: Journal „Form + Werkzeug“, Carl Hanser Verlag

Practically speaking ...

Comparison of the width and hardness of the heat affected zone (material 1.2343)

Method Width of the heat-affected zone (mm) Hardness in the heat-affected zone (HV2)

TIG 1 378

TIG pulsed 0,75 411

TIG-Cro 1,25 545

TIG-joke 0,50 296

Laser 0,50 293

Source: „Laser-Präzisionsauftragsschweißen mit zentrischer Werkstoffzufuhr, Fraunhofer Verlag (2009)

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Technical datajoke multiSpot 3in accordance with IEC 974.1/EN 60974.1/CE declaration of conformityDimensions (L x W x H) 480 x 260 x 380 mmWeight 26.2 kgInsulation class HType of protection IP 23Cooling type Forced-air cooled

Input dataMains voltage U1 230 Volt (single phase), 50/60 HzMains fuse I1 16 A, slow-blowEfficiency factor cos o 0.9 at 150 A extractionPrimary constant power S1 max. 5.0 kVA

Output dataNo-load voltage U0 85 Volt TIG/TIG/electrodeOperating voltage U2 19.1 – 16.5 V / TIG max. 18 V / Electrode max. 26 VWelding current ignition I2 from 3 AWelding current range I2 3 – 210 APower-on time at 200 A 50 % at +40° CPower-on time at 130 A 100% at +40° CPulse time 20 – 300 msBreak time 20 – 1000 ms

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Welding systems joke multiSpot 3Basic units

Pulse welding and Electric arc welding on steel

Electric arc welding on steel and aluminium

Pulse welding on steel plus Electric arc on steel and aluminium

Product info Art. No. Price

multiSpot 3 AC/DC pulse 4 901 210

The allround carefree package in our multi-Spot 3 line. All functions for all materials:1. Pulse on steel2. Very fine electric arc on steel3. Very fine electric arc on aluminium


multiSpot 3 DC pulse 4 902 210

If you work exclusively on steel, this device offers everything you need:

1. Pulse on steel2. Electric arc welding with the finest

dimensions on steel


multiSpot 3 AC/DC 4 903 210

Using this device, you can achieve excellent welding results on steel and aluminium with welding fillers between Ø 0.8 and Ø 4 mm. No pulse function.

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5 5. Welding and coating systems // 5.1. Welding units and accessories


Welding unitjoke easyWIG

Technical Datajoke easyWIGMains voltage 230 V, 50/60 HzPhases 1Mains fuse 16 A slow-blowType of protection IP 23Insulation class HDimensions (H x L x W) 340 x 365 x 165 mmWeight 12.7 kgMark of conformity EN 6097.4, IEC 974.1, S

/ CE identificationNo-load voltage 85 VMax. output current 165 APower consumptionPrimary constant power (ED 60/40 % TIG/electrode) 4.4 kvA / 6 kvATemperature range 0 – 40 °CUpslope/Downslope 0 - 20 sec. (on final value)Postsurge gas-flow time 0 - 25 sec.Presurge gas-flow time 0.5 sec.

Electrode weldingWelding current range 5 - 140 Afor 10min/40 °C 40 % c.d.f. 140 A (25 V)

TIG DC weldingHF ignition yesWelding current range 5 - 165 Afor 10min/40 °C 60 % c.d.f. 165 A (16.4 V)for 10min/40 °C 10 % c.d.f. 120 A (14.0 V)

Welding unit joke easyWIGHigh-performance TIG unit with finest spark behaviour. The extremely stable electric arc facilitates welding even on complex compo-nent geometries.

The compact measurements and the extreme-ly low weight make this unit very handy and suitable for mobile applications. The optional foot controller further enhances its function-ality.


Welding unit joke easyWIG 4 904 160

Basic unit without accessories

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AccessoriesFoot pedal controller • Earthing cable • gas pressure reducer


Foot pedal controller for multiSpot 4 902 000

for the exact control of the required energy

Foot pedal controller for easyWIG 4 902 001

for the exact control of the required energy


Foot pulse switch 4 901 000

for generating welding impulses


Earthing cable with crocodile clip 4 902 125


Gas pressure reducer (200 bar) with flowmeter 4 800 250

Double extraction valve 4 800 260

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AccessoriesCleaning pens • Welding filler holder

Welder‘s gloves

Size Pack. unit Art. No. Price

S 1 pair 4 881 007

M 1 pair 4 881 008

L 1 pair 4 881 009

XL 1 pair 4 881 010

XXL 1 pair 4 881 011

Size Pack. unit Art. No. Price

L 1 pair 4 881 109

XL 1 pair 4 881 110

XXL 1 pair 4 881 111

TIG gloves• Grained goatskin with cuff (10 cm) made of

cowhide leather• Heat-resistant yet still supple• Good finger sensitivity• Reinforced seams made of heatproof

Kevlar®• Elastic band on wrist for optimum fit

Universal gloves• Chrome-free tanned, grained goatskin• For sensitive skin types• Very supple with good finger sensitivity• Insensitive to water• Elastic band on wrist for best fit


Cleaning pen fibreglass 4 805 501

Replacement lead fibreglass 4 865 601

Cleaning pen brass 4 805 502

Replacement lead brass 4 865 602

Cleaning pen steel 4 805 503

Replacement lead steel 4 865 603


Welding filler holder 4 806 000

for Ø 0.2 – 1.0 mm welding fillers


Welding rod feeding pen 4 806 100

for Ø 0.2 – 0.6 mm welding fillers

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Workplace equipment

photo shows optional

accessories


Transport trolley, large 4 905 001

Dimensions (L x W x H): 860 x 500 x 1,250 mmWeight: 35 kg

Transport trolley, small 4 905 000

Dimensions (L x W x H): 1,020 x 460 x 1,050 mm


Welding torch holder, magnetic 4 802 000

• for the secure storage of your welding torch• easy to install thanks to magnet


Cross table with flexible arm and steel plate 4 901 600

Cross table with flexible arm and magnetic foot 4 901 601

Steel plate (spare) for cross table 4 901 602

Magnetic foot (spare) for cross table 4 901 603

Cross tableIts x-y-z axis and freely movable torch holder ensures the exact positioning of the machine welding torch over the workpiece.

Transport trolley, largeThis trolley provides space for the welding device, gas cylin-der, cross table and other ad-ditional devices such as water cooling or other accessories.

Completely welded and powder-coated steel frame, robust, very free-running and partly lockable swivel and fixed castors, compartments with non-slip mat, chain for securing cylinders.

Transport trolley, smallCompact trolley with 3 compart-ment shelves for the welding device and accessories, two side hooks and gas cylinder holder. The angled top compartment shelf allows a very ergonomic view and operation of the device.

Black lacquered steel sheeting, ro-bust swivel and fixed castors. The front is protected by the projecting retaining bracket.

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Flexible arm systemfor welding workplaces

Flexible arm systemThis Flexible arm system is the ideal sup-plement in order to make your work even easier when welding and optimise the results obtainable. You have a choice between a flexible arm for the machine torch receptacle on the cross table and two flexible arms with a magnetic foot as further accessories: work for example with the glare protection shield even without a welding helmet with the proper protection for your eyes at all times. With the stereomicroscopes likewise available with a flexible arm, you can place even finer welding seams on the workpiece.


Flexible arm for welding torches with magnetic foot 4 901 300

For flexible use of the cross table upper section in larger moulds. The upper section is push-fitted into the magnetic foot and can therefore be positioned almost everywhere. The flexible arm, by means of which the torch can be variably set in almost any desired working position, is installed on the cross table upper section using a locating bolt.

Glare protection shield with flexible arm and magnetic foot 4 901 200

This protection shield allows you to work safely even without a welding helmet! The glare protection cassette works with variable blackness values 8-12 (DIN). Sensitivity and delay can be adjusted in two settings respectively. The power supply is provided by solar cells. Since work is performed without magnification in this case, the working distance can be variably configured.

Replacement filter cassette 4 938 335

fits for glare protection shield and welding microscope

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Automatic welding helmets

Automatic welding helmet Panorama• Premium welding helmet with a panoramic viewing window

(30% larger viewing window)• Dual-stage filter effect adjustment from 6-13 in addition to

adjustable sensitivity and opening time• Switchable grinding mode• Particularly good optical characteristics

Technical data:Field of view 96 x 68 mmProtection levels DIN 6-8 and 9-13Weight 578 g

Automatic welding helmet extra light• Large field of view• With variable protection level (5-9 + 9-13)

and adjustable sensitivity• Very lightweight design

Technical data:Field of view 50 x 100 mmProtection levels DIN 4/5-9 and DIN 4/9-13Weight 490 g


Automatic welding helmet Panorama 4 800 200

Magnifier 2.5 dioptres 4 800 225




Holder for magnifier 4 800 205

Replacement pane inside (10 pieces) 4 860 251

Replacement pane outside (10 pieces) 4 860 252

Set of headbands front and back 4 800 255


Automatic welding helmet extra light 4 800 300



Replacement pane inside 4 800 351

Replacement pane outside 4 800 352

Replacement-headband with velcro 4 800 353

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5 5. Welding and coating systems // 5.1. Welding units and accessories5. Welding and coating systems // 5.1. Welding units and accessories

Cold light source P 100 W

Cold light source P 100 W Powerful cold light source 100 watts of lumi-nous power. Longlife illuminants as accessori-es are optionally available.

The brightness can be continuously adjusted by a rotary switch. The cold light source is available without, with single swan-necked or double swannecked light guide.

Technical data:Lamp Halogen 100 W, 12 VColour temperature 3200 KLamp service life approx. 50 hLight brightness by rotary switchCooling by fanDimensions (W x H x D) 110 x 155 x 240 mmConnection voltage 230 V, 50/60 HzFuse 1 A, slow blowProtection class IP 20Weight approx. 4.0 kg

XXL Flexlight for cold light sourceswith magnetic foot and XXL swan neck

Magnetic foot

with switch for

positioning on the

workpiece

XXL swan necks

smallest bending radius 55 mm!


XXL Flexlight for cold light sources 0 200 778

The perfect supplement to be connected to our cold light sources. With magnetic feet for easy positioning, thanks to flexible glass fibre supply (2 m) also farther from the light source. The XXL swan necks (800 mm) are long and flexible to focus the light exactly there where you need it.


Cold light source P 100 W without swan-necked light guide 0 200 710

Cold light source P 100 W with single swan-necked light guide, 53 cm 0 200 740

Cold light source P 100 W with double swan-necked light guide, 53 cm 0 200 700

Illuminant, halogen 100 W 0 200 721

Illuminant, halogen 100 W, Longlife (approx. 1,500 h) 0 200 725

Single swan-necked light guide, 53 cm 0 200 730

Double swan-necked light guide, 53 cm 0 200 720

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LED cold light source JS4Economical, efficient, durable!

Focussing attachmentfor swan-necked optical fibre

Focussing attachmentPush-fitted on to the end of the swan-necked optical fibre, this small attachment substan-tially improves the quality of the illumination. The light beam can be infinitely adjusted in size and therefore optimally adapted to the conditions and task. A welcome side effect: the sensitive glass fibres of the optical fibre are protected by the attachment.


Focussing attachment for swan-necked optical fibre, without lens 0 200 737

suitable for all Ø 10 mm swan necks

Lens, aspherical 0 200 739

suitable for focussing attachment


LED cold light source JS4 0 200 523

Equipment 2 x 3.5 watts high-output LED‘s (2 x 400 lumens)Colour temperature 6,300 KLuminous intensity 170,000 Lux (at 10 cm distance)Reflected beam angle 25°Bulb life 50,000 hConnection Input 110/240 V, 50/60 Hz Output 12 V, 1500 mA

LED cold light source JS4• Colour temperature similar to daylight (6,300 K)• Low power consumption• Very little heat generation• Silent, since no ventilator necessary• Very long bulb life• Adjustable luminosity• 2 x swan neck (600 mm), self-supporting

... with a great effectA small attachment ...

Infinitely adjustable light beam

for perfect illumination

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Tungsten electrodesNon-radioactive!

Colour Dimensions Art. No. Price

blue Ø 1,0 x 175 mm 4 569 010

blue Ø 1,6 x 175 mm 4 569 016

blue Ø 2,4 x 175 mm 4 569 024

blue Ø 3,2 x 175 mm 4 569 032


gold Ø 1,0 x 175 mm 4 569 210

gold Ø 1,6 x 175 mm 4 569 216

gold Ø 2,4 x 175 mm 4 569 224

gold Ø 3,2 x 175 mm 4 569 232


turquoise Ø 1,0 x 175 mm 4 569 410

turquoise Ø 1,6 x 175 mm 4 569 416

turquoise Ø 2,4 x 175 mm 4 569 424

turquoise Ø 3,2 x 175 mm 4 569 432

Tungsten electrodes, blueContains lanthanum special additives for per-fect ignition even at the lowest inverter device current intensities. Very good service life and optimum re-ignition in the hot and cold state. Universally usable with direct and alternating current. Non-radioactive!

Interesting facts about tungsten electrodesThe best welding device can only display its specific characteristics when the entire system is functioning correctly. In this case of the TIG (Tungsten Inert Gas) method, this includes to a particularly great extent the tungsten electrode. The alloy, the purity, the heat treatment and some further aspects de-termine whether the melt will be able to occur as desired on the workpiece.

At joke, attention has been paid for many years now to use of the highest quality materials. Use of the so-called „thoriated“ electrodes still on the market is completely avoided. These electrodes usually marked RED or ORANGE are radioactive and therefore particularly harmful to health. All the electrodes available from joke are therefore free of radioactivity of any kind.

In addition to use of the right alloy, the tip is of crucial importance. The tip angle should be approx. 15° - 25° for fine TIG weldings. It is essential that grinding be performed in the

longitudinal direction in order to allow unim-peded electron flow up to the tip, as a result of which the desired narrow electric arc arises. The electrode surface should always be metallically bright and clean.

Common commercially available grinding devices with corundum or diamond discs can be used to grind the electrodes. Special electrode grinding devices with an adjustable angle, extraction filter and other auxiliaries can be used for further optimisation - ask our technicians.

The special joke multiSpot pulse arc has a unique status. This highly concentrated individual pulse requires a grinding technique that deviates from the norm. In this case, the tip is given its surface crossways. This grin-ding technique prevents the otherwise usual formation of an oxide coating on the surface, thereby permanently guaranteeing good igniti-on pulses. This allows perfect weldings at low current intensities and with thin filler wires.

Tungsten electrodes, goldVery economical-to-use electrodes for direct and alternating current when the ignition current is within the medium to high range. Non-radioactive!

Tungsten electrodes, turquoiseUniversal electrodes with a very good service life for direct and alternating current. Good electric arc stability and reliable ignition with inverters and conventional current sources. Non-radioactive!

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Compact stereomicroscopefor welding workplaces

Settings for filter level and dimming(sensitivity and delay)

The eyepieces can be adapted to the observer’s eyes

Compact stereomicroscopeThis welding microscope leaves nothing to be desired. The extended working distance of approx. 225 mm allows trouble-free use even on workpiece geometries that are not readily accessible. Owing to the 10 x magnification, precise positioning and welding is possi-ble. The first-rate glare protection cassette appeals by the following advantages: power supply by button cell, variable degree of protection 8-12 (DIN), variable sensitivity ad-justment, dual-setting adjustment of opening delay. The microscope can also be used for polishing or quality control, when the cassette is removed.


Compact stereomicroscope with XXL working distance 4 901 400

Working distance approx. 225 mmMagnification 10 xFilter cassette degree of protection 8-12 (DIN)Scope of delivery stereomicroscope with filter cassette,

magnetic foot and flexible arm

Replacement filter cassette 4 938 335

fits for glare protection shield and welding microscope

Welding torches

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Microtorches Series 70-140Hose packs • Expendable and spare parts


Series 70 microtorch hose pack incl. accessory set 4 535 000

Series 140 microtorch hose pack incl. accessory set 4 535 400

Spare parts set for series 70-140 microtorches 4 539 900

Replacement heads Art. No. Price

45° replacement head for type 70-140 4 530 445

90° replacement head for type 70-140 4 530 590

Straight replacement head for type 70-140 4 530 618

Gas nozzle Dimension Length Art. No. Price

PYREX gas nozzle Ø 7,0 15,0 4 531 404

Insulating bush Ø 8,2 90,0 4 532 400

Clamping bushes Dimension Length Art. No. Price

Clamping bush for type 70-140 Ø 1,0 8,0 4 532 710



Adjustment aid for tungsten electrode - - 4 533 400

TIG weldingSeries 70: 70 ASeries 140: 140 A with water cooling

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Small hand welding torches Series 9Hose packs

TIG weldingDC 110 AAC 95 A


Series 9 hand torch hose pack, rigid, 4 m, without pushbutton 4 515 000

Series 9 hand torch hose pack, rigid, 4 m, with pushbutton 4 515 200

Series 9 hand torch hose pack, flex., 4 m, without pushbutton 4 515 400

Series 9 hand torch hose pack, flex., 4 m, with pushbutton 4 515 600

Spare parts set for series 9 small hand torch 4 519 900

Clamping bush

housing

Standard

Clamping bush

housing with

gas lens

Clamping bush

housing with

jumbo gas lens

Ceramic gas nozzles

Standard

Torch caps

Torch bodies

Ceramic gas nozzles

curved for gas lens

Ceramic gas nozzles

jumbo gas lens

Clamping

bush

Clamping

bush

Isolator

Jumbo

Clamping

bush

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Small hand welding torches Series 9Expendable and spare parts

Torch bodies Art. No. Price

Torch body 9, flexible 4 511 000

Torch body 9, rigid 4 511 100

Torch body 20 WK, flexible 4 510 400

Torch body 20 WK, rigid 4 510 500

Torch caps Dim. Length Art. No. Price

Torch cap, short Ø 8,6 20,0 4 510 186

Torch cap, medium Ø 8,6 50,0 4 510 386

Torch cap, long Ø 8,6 145,0 4 510 286

Ceramic gas nozzles Dim. Length Art. No. Price

Standard, size 4 Ø 6,5 30,0 4 512 004

Standard, size 5 Ø 8,0 30,0 4 512 005

Standard, size 6 Ø 9,5 30,0 4 512 006

Standard, size 7 Ø 11,0 30,0 4 512 007

Standard, size 8 Ø 13,5 30,0 4 512 008

Standard, size 10 Ø 16,0 30,0 4 512 010

Standard, size 3 Ø 5,0 48,0 4 512 103

Standard, size 4 Ø 6,5 48,0 4 512 104

Standard, size 5 Ø 8,0 48,0 4 512 105

Standard, size 6 Ø 9,5 48,0 4 512 106

Standard, size 4 Ø 6,5 63,0 4 512 204

Standard, size 5 Ø 8,0 63,0 4 512 205

Standard, size 4 Ø 6,5 89,0 4 512 304

Curved, size 4 Ø 6,5 25,0 4 511 404

Curved, size 5 Ø 8,0 25,0 4 511 405

Curved, size 6 Ø 9,5 25,0 4 511 406

Curved, size 7 Ø 11,0 25,0 4 511 407

Curved, size 8 Ø 13,5 25,0 4 511 408

Curved, long, size 6 Ø 9,5 35,0 4 511 506

Curved XL, size 6 Ø 9,5 72,0 4 511 706

Jumbo, short, size 15 Ø 24,0 35,0 4 511 815

Jumbo, size 10 Ø 16,0 48,0 4 511 910

Jumbo, size 12 Ø 19,0 48,0 4 511 912

Isolator for jumbo gas lens Ø 30,0 14,0 4 512 600

Clamping bushes Dim. Length Art. No. Price

Standard and gas lens Ø 1,0 25,4 4 512 710




Jumbo Ø 1,0 40,0 4 512 910

Jumbo Ø 1,6 40,0 4 512 916

Jumbo Ø 2,4 40,0 4 512 924

Jumbo Ø 3,2 40,0 4 512 932

Clamping bush housings Dim. Length Art. No. Price

Standard Ø 1,0 21,0 4 513 310

Standard Ø 1,6 21,0 4 513 316

Standard Ø 2,4 21,0 4 513 324

Standard Ø 3,2 21,0 4 513 332

Gas lens Ø 1,0 22,0 4 513 110

Gas lens Ø 1,6 22,0 4 513 116

Gas lens Ø 2,4 22,0 4 513 124

Gas lens Ø 3,2 22,0 4 513 132

Jumbo gas lens Ø 1,0 41,0 4 513 210

Jumbo gas lens Ø 1,6 41,0 4 513 216

Jumbo gas lens Ø 2,4 41,0 4 513 224

Jumbo gas lens Ø 3,2 41,0 4 513 232

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Large hand welding torches Series 17-18-26Hose packs



Series 26 hand torch hose pack, 4 m, with pushbutton 4 525 200

Series 26 hand torch hose pack, flex., 4 m, with pushbutton 4 525 600

Spare parts set for series 26 large hand torch 4 529 900

Torch caps

Torch bodies

Ceramic gas nozzles

Standard

Ceramic gas nozzles

curved for gas lens

Ceramic gas nozzles

Jumbo gas lens

Clamping bush

housing

Clamping bush

housing with gas lens

Clamping bush

housing with

jumbo gas lens

Clamping

bush

Clamping

bush

Isolator

Isolator Clamping

bush

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Large hand welding torches Series 17-18-26Expendable and spare parts

Torch bodies Art. No. Price








Torch cap, short Ø 12,0 25 4 520 112

Torch cap, short Ø 13,0 25 4 520 113

Torch cap, medium Ø 12,0 60 4 520 312

Torch cap, long Ø 12,0 120 4 520 212

Torch cap, long Ø 13,0 120 4 520 213


Standard, size 4 Ø 6,5 47,0 4 522 204

Standard, size 5 Ø 8,0 47,0 4 522 205

Standard, size 6 Ø 9,5 47,0 4 522 206

Standard, size 7 Ø 11,0 47,0 4 522 207

Standard, size 8 Ø 13,5 47,0 4 522 208

Curved, size 4 Ø 6,5 42,0 4 521 404

Curved, size 5 Ø 8,0 42,0 4 521 405

Curved, size 6 Ø 9,5 42,0 4 521 406

Curved, size 7 Ø 11,0 42,0 4 521 407

Curved, size 8 Ø 12,0 42,0 4 521 408




Jumbo, short, size 15 Ø 24,0 35,0 4 511 815

Jumbo, size 10 Ø 16,0 48,0 4 511 910

Jumbo, size 12 Ø 19,0 48,0 4 511 912


Standard Ø 1,0 47,0 4 523 310

Standard Ø 1,6 47,0 4 523 316

Standard Ø 2,4 47,0 4 523 324

Standard Ø 3,2 47,0 4 523 332

Standard Ø 4,0 47,0 4 523 340

Gas lens Ø 1,0 50,0 4 523 110

Gas lens Ø 1,6 50,0 4 523 116

Gas lens Ø 2,4 50,0 4 523 124

Gas lens Ø 3,2 50,0 4 523 132

Gas lens Ø 4,0 50,0 4 523 140

Jumbo gas lens Ø 1,0 50,0 4 523 210

Jumbo gas lens Ø 1,6 50,0 4 523 216

Jumbo gas lens Ø 2,4 50,0 4 523 224

Jumbo gas lens Ø 3,2 50,0 4 523 232


Standard for type 17-18-26 Ø 1,0 50,0 4 522 710










Isolators Dim. Length Art. No. Price

for gas lens Ø 25,0 13,0 4 522 400

for jumbo gas lens Ø 30,0 16,0 4 523 030

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Series 9 machine torchesHose packs



Series 9 machine torch hose pack 4 516 000

Spare parts set for series 9 machine torch 4 519 901

Clamping bush

housing

Clamping bush

housings with

gas lens

Ceramic gas nozzles

Standard

Torch cap

Torch body

Ceramic gas nozzles

curved for gas lens

Clamping

bush

Clamping

bush

Illustration: Clamping bush original size

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10

11

12



Series 9 machine torchesExpendable and spare parts


Standard, size 4 Ø 6,5 30,0 4 512 004

Standard, size 5 Ø 8,0 30,0 4 512 005

Standard, size 6 Ø 9,5 30,0 4 512 006

Standard, size 7 Ø 11,0 30,0 4 512 007

Standard, size 8 Ø 13,5 30,0 4 512 008

Standard, size 10 Ø 16,0 30,0 4 512 010

Standard, size 3 Ø 5,0 48,0 4 512 103

Standard, size 4 Ø 6,5 48,0 4 512 104

Standard, size 5 Ø 8,0 48,0 4 512 105

Standard, size 6 Ø 9,5 48,0 4 512 106

Standard, size 4 Ø 6,5 63,0 4 512 204

Standard, size 5 Ø 8,0 63,0 4 512 205

Standard, size 4 Ø 6,5 89,0 4 512 304

Curved, size 4 Ø 6,5 25,0 4 511 404

Curved, size 5 Ø 8,0 25,0 4 511 405

Curved, size 6 Ø 9,5 25,0 4 511 406

Curved, size 7 Ø 11,0 25,0 4 511 407

Curved, size 8 Ø 13,5 25,0 4 511 408


Curved XL, size 6 Ø 9,5 72,0 4 511 706


Standard Ø 1,0 21,0 4 513 310

Standard Ø 1,6 21,0 4 513 316

Gas lens Ø 1,0 22,0 4 513 110

Gas lens Ø 1,6 22,0 4 513 116


Standard for type MT-9 Ø 1,0 161,0 4 513 510

Standard for type MT-9 Ø 1,6 161,0 4 513 516

Torch body Art. No. Price

Torch body MT-9, rigid 4 511 200


Torch cap, short Ø 7,8 22,0 4 513 600

26



Welding training courses Repair welding • TIG welding

Individual welding training courses for beginners and advanced welders

Repair welding has acquired an important and central role in the field of toolmaking and mould building and in other areas too. Specific use of the right system saves a great deal of time and money. It does not stop at the purchase of a welding device however, since as in many cases, the same applies here: knowledge is power.

We therefore not only offer you the corresponding “hardware” in the form of our different welding systems, but also impart the appropriate know how about machines, materials and their possibilities.

In our welding courses, you will acquaint yourself with the common welding methods on one or several days and will be trained in the right welding me-thod for you as intensively as your level of knowledge and aims require.

Consult us about your individual welding training. We will be pleased to advise you and compile you a customised programme tailored to your needs, even on your premises as you wish.

Mr. Peter ElvedjiTel. +49 (0) 22 04 / 8 39-548 • [email protected]

Our trainer Marinko Ostojić is a TÜV-

approved welding specialist and knows

exactly what he is talking about in

order to be optimally equipped for your

questions.

„Welding in tool making and mould building“ (3-day training course in Bergisch Gladbach)

Program schedule and contents: Day 18 a.m. - 9.30 a.m. Welcome and introduction of joke and participants9.45 a.m. - 12 a.m. Theory: principles of the TIG method, torch and equipment knowledge1.15 p.m. - 4 p.m. Practice: configuring the device, build-up welding of edges and surfaces4 p.m. - 4.30 p.m. Discussion of questions and problems in practice Day 28 a.m. - 9.30 a.m. Theory: weldability and particularities of the steels in tool making and mould

building9.45 a.m. - 12 a.m. Practice: build-up welding with interval and pulse arcs1.15 p.m. - 2.30 p.m. Theory: specific solutions to problems due to abnormal overlay materials2.30 p.m. - 4.30 p.m. Practice: welding of aluminium, bronze and steel Day 38 a.m. - 9.30 a.m. Theory: particularities of multiSpot-3 pulse technology; comparison with other

methods such as laser, MIG-MAG and electrode9.45 a.m. - 12 a.m. Practice: fine welding with auxiliaries such as a microscope and cross table12.15 p.m. - 2 p.m. Theory: thermal pre-treatment and after-treatment,categorisation of welding

fillers, final discussion and certificate issue

5

27



Welding training courses Repair welding • TIG welding

FactsNumber of participants: up to max. 8 persons

Duration: 3 days (8.30 a.m. - 5 p.m.)Leadership: Peter Elvedji and Marinko Ostojić

Venue: joke Technology GmbH, Bergisch Gladbach or on your premises!

Equipment: completely equipped workplaces with devices and consumables.

Included in course fee: practice material, consumables, course documents in a folder, participation certificate, lunch and drinks

during breaks.

Do you wish to further train personally or refresh and update your know how acquired years ago? If so, this 3-day course is just what you need.

„Welding in tool making and mould building“ means fine fingertip control. Microfine weldings are often only detec-table with a microscope.

Yet these tiny welding points and seams are of major signi-ficance, since they frequently make faulty moulds and tools usable again and avoid the highly expensive reconstruc-tion of the components required for production.

One speaks of repair welding in this connection. It is cer-tain that this needs learning from the outset in order to be equipped for an „emergency“.

During the training course „Welding in tool making and mould building“, all the relevant technologies are dealt with in theory and practice:

Pulsed welding makes extremely fine weldings possible, yet conventional TIG welding is already adequate for many applications.

What are the differences; when do I choose which method; what do I need at my workplace? The joke welding course provides the answers.

Have we aroused your interest?If so, visit us today at www.joke.de and secure yourself your individual place in one of our upcoming „Welding in tool making and mould building“ courses!

Prefer to phone us?Mr Peter Elvedji remains at your disposal at any time at +49 (0) 22 04 / 8 39-548.

Welding fillersjoke Fill

Welding fillers joke Fill• Alloys adapted specifically for repairs and

modifications in tool making and mould building• Likewise matching alloys are available for

serial production• TIG rods in a handy length of 500 mm• Economical and durable packaging in

as little as 1.0 kg upwards• Effective and fair prices without any

concealed surcharges• Laser wires as straightened rods now also

in a length of 500 mm for fewer remnants• Even more economical than endless wire on

large reels in quantities of 50 g and more• Special grades or other quantities and

diameter on request!• Our wires are constantly being optimised

in cooperation with well-known raw material suppliers and users

5

29

5. Welding and coating systems // 5.2. Welding fillers


joke Fill Suitable for materials Characteristics

W - 05 1.2311 • 1.2312 • 1.2738 • 1.2162 and similar soft, very easily etchable

W - 10 1.2311 • 1.2312 • 1.2738 • 1.2162 and similar similar in colour

W - 22 1.2343 • 1.2344 • 1.2082 • 1.2083 • 1.2367 • 1.2606 and similar similar in colour, readily workable

W - 25 1.2713 • 1.2714 • 1.2740 • 1.2744 • 1.2764 • 1.2767 and similar similar in colour, readily workable

W - 60Nickel, nickel-based alloys, GG (grey cast iron),

GGG (spheroidal graphite cast iron), GGL (lamellar graphite cast iron)very soft, corrosion-resistant, non-hardening

M - 30 1.2343 • 1.2344 • 1.2764 • 1.2767 and similar very crack-resistant, tough and easily polishable

M - 33 1.2343 • 1.2344 • 1.2764 • 1.2767 and similar good wear resistance, tough and easily polishable

M - 40 1.2343 • 1.2344 • 1.2360 • 1.2362 and similar similar in colour and structurally synchronous

M - 45 1.2343 • 1.2344 • 1.2362 • 1.2363 • 1.2367 and similar high wear resistance, similar in structure and colour

M - 50 1.2082 • 1.2083 • 1.2316 • 1.4115 • 1.4120 and similar corrosion-resistant and wear-resistant

M - 55 1.2343 • 1.2344 and all other hot-work steels readily workable, improvement material

H - 40 1.2343 • 1.2344 and all other hot-work steels good wear resistance, nitratable and crack-resistant

H - 50 1.2842 • 1.2762 • 1.2743 • 1.2721 • 1.2710 and similar flame hardenable, high wear resistance

H - 55 1.2343 • 1.2344 • 1.2311 • 1.2312 • 1.2738 • 1.2767 and similar wear-resistant, hard

H - 60 1.2358 • 1.2363 • CARMO • CALMAX and similar hard, heat-resistant

H - 65 1.2379 • 1.2436 • 1.2080 • 1.2601 • and similar cold-work steels wear-resistant, hard

H - 80 1.2379 • 1.2436 • 1.2080 • 1.2601 • and similar cold-work steels wear-resistant, hard

H - 90 1.3243 • 1.3333 • 1.3340 • 1.3344 • 1.3348 and similar HSS and PM steels hard, heat-resistant, wear-resistant

K - 16 1.4301 • 1.4401 • 1.4541 • 1.4571 and similar V2A - V4A - alloys tough, corrosion-resistant and acid-resistant

K - 33 Joins and intermediate layers on almost all tool steels high strength, tough, corrosion-resistant

K - 40universally for case-hardened, quenched and tempered

and hot-work steels, nitrated steelsvery tough, corrosion-resistant,

improvement material

K - 77 for cracks and primers on all steel types, including mixed joins soft and tough, heat-resistant, resistant

to temperature change, rustproof

A - 50 very universally for the majority of aluminium alloys up to F30 very crack-resistant, anodisable to a limited extent

A - 70 for high strength aluminium alloys from F28 onwards, hardened high strength and crack resistance, polishable

G - 10AMPCO® in addition to other aluminium and

manganese multi-alloy bronzes, all steels high thermal conductivity, good sliding characteristic

R - 90 copper, copper materials, AMPCOLOY® very high thermal conductivity

S - 90 titanium and titanium alloys

Welding fillers joke FillOverview

Welding fillers joke FillStarter setsjoke Fill starter sets

With so many fillers, making the right choice is sometimes difficult. We have therefore compiled three starter sets for all those who would like to get down to welding imme- diately. These each contain a selection of different alloys (500 mm rods respectively) for the application in question.

We will be pleased to send you details about the set contents on request!

joke Fill starter sets Art. No. Price

Starter set „Plastic technology“, 1,250 g 4 300 001

Starter set „Cutting and stamping technology“, 1,100 g 4 300 002

Starter set „Cast technology“, 1,100 g 4 300 003

30

5

W-05

W-10



Low-alloy welding wire for rapid repair of plastic injection moulds. Optimised characte-ristics for subsequent processing. Suitable for identical-structure et-ching and erosion; very easy to polish and coat.The hardness is a very favourable max. 36 HRC for easy manual reworking.

Materials: 1.2311, 1.2312, 1.2738 in addition to similar non-alloy or low-alloy steels

Cr-Mn alloy for synchro-nous-structure applica-tion and joining of injec-tion and blow moulds made of low-alloy and medium-alloy Cr steels for plastics and rubber.Very good proces-sing and optimum similarity of colour. Thermal and mechanical treatments are identical to the base material. Polishable, erodible, nitratable, etchable, chrome-platable, can be quenched and tempered.Hardness approx. 360-400 HB

Materials: 1.2311, 1.2312, 1.2162, 1.2738 and similar

Rods 50 g 100 g 250 g 500 g 1.000 g

Dimensions

Ø 0.2 mm

Ø 0.3 mm

Ø 0.4 mm

Ø 0.5 mm

Ø 0.6 mm

Spools 50 g 100 g 250 g 500 g 1.000 g

Dimensions

Ø 0.2 mm

Ø 0.3 mm

Ø 0.4 mm

Ø 0.5 mm

Ø 0.6 mm

Art. No. Price

4 152 402

4 152 403

4 152 404

4 152 405

4 152 406

Art. No. Price

4 252 502

4 252 503

4 252 504

4 252 505

4 252 506

Art. No. Price

4 142 402

4 142 403

4 142 404

4 142 405

4 142 406

Art. No. Price

4 242 502

4 242 503

4 242 504

4 242 505

4 242 506

Art. No. Price

4 132 402

4 132 403

4 132 404

4 132 405

4 132 406

Art. No. Price

4 232 502

4 232 503

4 232 504

4 232 505

4 232 506

Art. No. Price

4 122 402

4 122 403

4 122 404

4 122 405

4 122 406

Art. No. Price

4 222 502

4 222 503

4 222 504

4 222 505

4 222 506

Art. No. Price

4 112 402

4 112 403

4 112 404

4 112 405

4 112 406

Art. No. Price

4 212 502

4 212 503

4 212 504

4 212 505

4 212 506

Rods 50 g 100 g 250 g 500 g 1.000 g

Dimensions

Ø 0.2 mm

Ø 0.3 mm

Ø 0.4 mm

Ø 0.5 mm

Ø 0.6 mm

Ø 0.8 mm

Ø 1.0 mm

Ø 1.2 mm

Ø 1.6 mm

Ø 2.4 mm

Art. No. Price

4 152 502

4 152 503

4 152 504

4 152 505

4 152 506

Art. No. Price

4 142 502

4 142 503

4 142 504

4 142 505

4 142 506

Art. No. Price

4 132 502

4 132 503

4 132 504

4 132 505

4 132 506

Art. No. Price

4 122 502

4 122 503

4 122 504

4 122 505

4 122 506

Art. No. Price

4 112 502

4 112 503

4 112 504

4 112 505

4 112 506

4 312 508

4 312 510

4 312 512

4 312 516

4 312 524

Welding fillers joke FillSteel

5

31

W-22

W-25



Ni-Mn alloys with additions of Cr and Mo for similar-structure applications and joining of low-alloy steels in plastic mould building. Also readily workable in the transitions in case of cavity repairs.Coordinated in colour with the alloys containing approx. 2-5% nickel. Very tough and resistant to temperature change. Polishable, erodible, nitratable, etchable, chrome-platable, can be quenched and tempered.Hardness approx. 360-420 HB depending on the dilution.Materials: 1.2764, 1.2767, 1.2713, 1.2714 and similar alloys.

Cr-Mo-Mn alloy for repairs of injection and blow moulds made of low-alloy and medium-alloy Cr steels in addition to pressing tools for plastics. Good corrosion resis-tance owing to increased Cr content and reduced carbon. Tough, heat-resistant and readily workable. Very easily weldable using the TIG and LASER methods. Polishable, erodible, nitratable, etchable, chrome-platable, can be quenched and tempered.Hardness between 38 HRC and max. 56 HRC possible depending on the dilution.Materials: 1.2343, 1.2344, 1.2082, 1.2083, 1.2367 and similar Cr alloy steels.

Spools 50 g 100 g 250 g 500 g 1.000 g

Dimensions

Ø 0.2 mm

Ø 0.3 mm

Ø 0.4 mm

Ø 0.5 mm

Ø 0.6 mm

Spools 50 g 100 g 250 g 500 g 1.000 g

Dimensions

Ø 0.2 mm

Ø 0.3 mm

Ø 0.4 mm

Ø 0.5 mm

Ø 0.6 mm

Art. No. Price

4 252 702

4 252 703

4 252 704

4 252 705

4 252 706

Art. No. Price

4 252 602

4 252 603

4 252 604

4 252 605

4 252 606

Art. No. Price

4 242 702

4 242 703

4 242 704

4 242 705

4 242 706

Art. No. Price

4 242 602

4 242 603

4 242 604

4 242 605

4 242 606

Art. No. Price

4 232 702

4 232 703

4 232 704

4 232 705

4 232 706

Art. No. Price

4 232 602

4 232 603

4 232 604

4 232 605

4 232 606

Art. No. Price

4 222 702

4 222 703

4 222 704

4 222 705

4 222 706

Art. No. Price

4 222 602

4 222 603

4 222 604

4 222 605

4 222 606

Art. No. Price

4 212 702

4 212 703

4 212 704

4 212 705

4 212 706

Art. No. Price

4 212 602

4 212 603

4 212 604

4 212 605

4 212 606

Rods 50 g 100 g 250 g 500 g 1.000 g

Dimensions

Ø 0.2 mm

Ø 0.3 mm

Ø 0.4 mm

Ø 0.5 mm

Ø 0.6 mm

Ø 0.8 mm

Ø 1.0 mm

Ø 1.2 mm

Ø 1.6 mm

Ø 2.4 mm

Rods 50 g 100 g 250 g 500 g 1.000 g

Dimensions

Ø 0.2 mm

Ø 0.3 mm

Ø 0.4 mm

Ø 0.5 mm

Ø 0.6 mm

Ø 0.8 mm

Ø 1.0 mm

Ø 1.2 mm

Ø 1.6 mm

Ø 2.4 mm

Art. No. Price

4 152 702

4 152 703

4 152 704

4 152 705

4 152 706

Art. No. Price

4 152 602

4 152 603

4 152 604

4 152 605

4 152 606

Art. No. Price

4 142 702

4 142 703

4 142 704

4 142 705

4 142 706

Art. No. Price

4 142 602

4 142 603

4 142 604

4 142 605

4 142 606

Art. No. Price

4 132 702

4 132 703

4 132 704

4 132 705

4 132 706

Art. No. Price

4 132 602

4 132 603

4 132 604

4 132 605

4 132 606

Art. No. Price

4 122 702

4 122 703

4 122 704

4 122 705

4 122 706

Art. No. Price

4 122 602

4 122 603

4 122 604

4 122 605

4 122 606

Art. No. Price

4 112 702

4 112 703

4 112 704

4 112 705

4 112 706

4 312 708

4 312 710

4 312 712

4 312 716

Art. No. Price

4 112 602

4 112 603

4 112 604

4 112 605

4 112 606

4 312 608

4 312 610

4 312 612

4 312 616


32

5

W-60




Nickel wire with special additives for synchronous-structure application and joining of moulds, tools and apparatus made of pure or low-alloy nickel. Colour and thermal con-ductivity in addition to corrosion resistance are adapted to the common-ly available nickel alloys.Also suitable for very elastic and soft application, joining and buffering on crack-prone GG (grey cast iron), GGG (spheroidal graphite cast iron), GGL (lamellar graphite cast iron) and similar types.

Materials: nickel, nickel-based alloys, grey cast iron

Rods 50 g 100 g 250 g 500 g 1.000 g

Dimensions

Ø 0.2 mm

Ø 0.3 mm

Ø 0.4 mm

Ø 0.5 mm

Ø 0.6 mm

Ø 0.8 mm

Ø 1.0 mm

Ø 1.2 mm

Ø 1.6 mm

Ø 2.4 mm

Art. No. Price

4 152 802

4 152 803

4 152 804

4 152 805

4 152 806

Art. No. Price

4 142 802

4 142 803

4 142 804

4 142 805

4 142 806

Art. No. Price

4 132 802

4 132 803

4 132 804

4 132 805

4 132 806

Art. No. Price

4 122 802

4 122 803

4 122 804

4 122 805

4 122 806

Art. No. Price

4 112 802

4 112 803

4 112 804

4 112 805

4 112 806

4 312 810

4 312 812

4 312 816

5

33

M-30

M-33



High-alloy Cr-Mo-Mn filler with very good pro-perties. Extremely tough and highly abrasion-re-sistant. Suitable for mo-derately hard repair of plastic moulds, pressing and embossing tools, in addition to die-casting moulds; also for elastic high-strength interme-diate layers in case of a harder top layer.Hardness of between 36 HRC and 44 HRC achievable depending on the dilution.

Materials: hot-work steels such as 1.2343, 1.2344, 1.2367 and similar.

Cr-Mo-Mn wire with special additives for the harder and highly wear-resistant repair of hot and cold-work steel, particularly in case of heavily stressed alumi-nium die-cast moulds and for plastic moulds. Very easy to polish and corrosion-resistant.Moderate hard-ness of 40 - 48 HRC achievable with optimum toughness.

Materials: 1.2343, 1.2344, 1.2367 and also for tough application to 12%-Cr steel.

Rods 50 g 100 g 250 g 500 g 1.000 g

Dimensions

Ø 0.2 mm

Ø 0.3 mm

Ø 0.4 mm

Ø 0.5 mm

Ø 0.6 mm

Rods 50 g 100 g 250 g 500 g 1.000 g

Dimensions

Ø 0.2 mm

Ø 0.3 mm

Ø 0.4 mm

Ø 0.5 mm

Ø 0.6 mm

Art. No. Price

4 151 602

4 151 603

4 151 604

4 151 605

4 151 606

Art. No. Price

4 151 702

4 151 703

4 151 704

4 151 705

4 151 706

Art. No. Price

4 141 602

4 141 603

4 141 604

4 141 605

4 141 606

Art. No. Price

4 141 702

4 141 703

4 141 704

4 141 705

4 141 706

Art. No. Price

4 131 602

4 131 603

4 131 604

4 131 605

4 131 606

Art. No. Price

4 131 702

4 131 703

4 131 704

4 131 705

4 131 706

Art. No. Price

4 121 602

4 121 603

4 121 604

4 121 605

4 121 606

Art. No. Price

4 121 702

4 121 703

4 121 704

4 121 705

4 121 706

Art. No. Price

4 111 602

4 111 603

4 111 604

4 111 605

4 111 606

Art. No. Price

4 111 702

4 111 703

4 111 704

4 111 705

4 111 706


34

5

M-40

M-45



Filler for hot-work steels. Hardenable and annealable similarly to the base material. Struc-turally synchronous or similar to many hot-work steels. Equalises tension in the martensitic range. Chrome-platable, nitra-table, etchable and can be quenched and tem-pered. Hardness of the weld metal approx. 34 to 44 HRC, depending on the blend, in relation to the base materials. Har-denable up to 58 HRC.

Predominately for hot-work steels such as 1.2343 - 1.2344 and similar.

Cr-Mo-V-W filler with stabilising elements. Dense structure. Air-curing and shock-cura-ble. High edge strength and heat-resistant. Chrome-platable to a limited extent, yet polishable, erodible, nitratable, etchable and can be quenched and tempered. Good thermal conductivity. Particularly for rapid repairs to alu-minium, magnesium and zinc die-cast moulds, punches and sliders.Hardness in the 1st layer up to 58 HRC depending on the dilution.

Spools 50 g 100 g 250 g 500 g 1.000 g

Dimensions

Ø 0.2 mm

Ø 0.3 mm

Ø 0.4 mm

Ø 0.5 mm

Ø 0.6 mm

Spools 50 g 100 g 250 g 500 g 1.000 g

Dimensions

Ø 0.2 mm

Ø 0.3 mm

Ø 0.4 mm

Ø 0.5 mm

Ø 0.6 mm

Art. No. Price

4 251 802

4 251 803

4 251 804

4 251 805

4 251 806

Art. No. Price

4 251 902

4 251 903

4 251 904

4 251 905

4 251 906

Art. No. Price

4 241 802

4 241 803

4 241 804

4 241 805

4 241 806

Art. No. Price

4 241 902

4 241 903

4 241 904

4 241 905

4 241 906

Art. No. Price

4 231 802

4 231 803

4 231 804

4 231 805

4 231 806

Art. No. Price

4 231 902

4 231 903

4 231 904

4 231 905

4 231 906

Art. No. Price

4 221 802

4 221 803

4 221 804

4 221 805

4 221 806

Art. No. Price

4 221 902

4 221 903

4 221 904

4 221 905

4 221 906

Art. No. Price

4 211 802

4 211 803

4 211 804

4 211 805

4 211 806

Art. No. Price

4 211 902

4 211 903

4 211 904

4 211 905

4 211 906

Rods 50 g 100 g 250 g 500 g 1.000 g

Dimensions

Ø 0.2 mm

Ø 0.3 mm

Ø 0.4 mm

Ø 0.5 mm

Ø 0.6 mm

Ø 0.8 mm

Ø 1.0 mm

Ø 1.2 mm

Ø 1.6 mm

Ø 2.4 mm

Rods 50 g 100 g 250 g 500 g 1.000 g

Dimensions

Ø 0.2 mm

Ø 0.3 mm

Ø 0.4 mm

Ø 0.5 mm

Ø 0.6 mm

Ø 0.8 mm

Ø 1.0 mm

Ø 1.2 mm

Ø 1.6 mm

Ø 2.4 mm

Art. No. Price

4 151 802

4 151 803

4 151 804

4 151 805

4 151 806

Art. No. Price

4 151 902

4 151 903

4 151 904

4 151 905

4 151 906

Art. No. Price

4 141 802

4 141 803

4 141 804

4 141 805

4 141 806

Art. No. Price

4 141 902

4 141 903

4 141 904

4 141 905

4 141 906

Art. No. Price

4 131 802

4 131 803

4 131 804

4 131 805

4 131 806

Art. No. Price

4 131 902

4 131 903

4 131 904

4 131 905

4 131 906

Art. No. Price

4 121 802

4 121 803

4 121 804

4 121 805

4 121 806

Art. No. Price

4 121 902

4 121 903

4 121 904

4 121 905

4 121 906

Art. No. Price

4 111 802

4 111 803

4 111 804

4 111 805

4 111 806

4 311 808

4 311 810

4 311 812

4 311 816

Art. No. Price

4 111 902

4 111 903

4 111 904

4 111 905

4 111 906

4 311 908

4 311 910

4 311 912

4 311 916


5

35

M-50

M-55



This chrome material has stabilising additives and is very well suited for corrosion-resistant steels in mould building. Can be quenched and tempered and is likewise rust and wear-resistant owing to an increased Cr content. Polishable, erodible and nitratable. Etchable to a limited extent, non-chrome-platable. Particularly suited for moulds and tools when GRP is being processed. Hardness of the weld material: 45 - 50 HRC.

Materials: 1.2082, 1.2083, 1.2316, 1.4115, 1.4120, STAVAX and similar Cr steels.

Ni-Co-Mo special alloy specifically for the alu-minium and zinc die-cast field. The martensitic weld material is extre-mely crack-resistant and tough with minimal preheating. Particu-larly suitable for highly stressed hot-working tools, highly resistant to temperature change and corrosion-proof. Hard-ness approx. 30-35 HRC; hardnesses of approx. 50-54 HRC are achieved through artificial aging in addition to pressure and hammering.

Materials: improving for all hot-work steels

Spools 50 g 100 g 250 g 500 g 1.000 g

Dimensions

Ø 0.2 mm

Ø 0.3 mm

Ø 0.4 mm

Ø 0.5 mm

Ø 0.6 mm

Spools 50 g 100 g 250 g 500 g 1.000 g

Dimensions

Ø 0.2 mm

Ø 0.3 mm

Ø 0.4 mm

Ø 0.5 mm

Ø 0.6 mm

Art. No. Price

4 252 002

4 252 003

4 252 004

4 252 005

4 252 006

Art. No. Price

4 252 102

4 252 103

4 252 104

4 252 105

4 252 106

Art. No. Price

4 242 002

4 242 003

4 242 004

4 242 005

4 242 006

Art. No. Price

4 242 102

4 242 103

4 242 104

4 242 105

4 242 106

Art. No. Price

4 232 002

4 232 003

4 232 004

4 232 005

4 232 006

Art. No. Price

4 232 102

4 232 103

4 232 104

4 232 105

4 232 106

Art. No. Price

4 222 002

4 222 003

4 222 004

4 222 005

4 222 006

Art. No. Price

4 222 102

4 222 103

4 222 104

4 222 105

4 222 106

Art. No. Price

4 212 002

4 212 003

4 212 004

4 212 005

4 212 006

Art. No. Price

4 212 102

4 212 103

4 212 104

4 212 105

4 212 106

Rods 50 g 100 g 250 g 500 g 1.000 g

Dimensions

Ø 0.2 mm

Ø 0.3 mm

Ø 0.4 mm

Ø 0.5 mm

Ø 0.6 mm

Ø 0.8 mm

Ø 1.0 mm

Ø 1.2 mm

Ø 1.6 mm

Ø 2.4 mm

Rods 50 g 100 g 250 g 500 g 1.000 g

Dimensions

Ø 0.2 mm

Ø 0.3 mm

Ø 0.4 mm

Ø 0.5 mm

Ø 0.6 mm

Ø 0.8 mm

Ø 1.0 mm

Ø 1.2 mm

Ø 1.6 mm

Ø 2.4 mm

Art. No. Price

4 152 002

4 152 003

4 152 004

4 152 005

4 152 006

Art. No. Price

4 152 102

4 152 103

4 152 104

4 152 105

4 152 106

Art. No. Price

4 142 002

4 142 003

4 142 004

4 142 005

4 142 006

Art. No. Price

4 142 102

4 142 103

4 142 104

4 142 105

4 142 106

Art. No. Price

4 132 002

4 132 003

4 132 004

4 132 005

4 132 006

Art. No. Price

4 132 102

4 132 103

4 132 104

4 132 105

4 132 106

Art. No. Price

4 122 002

4 122 003

4 122 004

4 122 005

4 122 006

Art. No. Price

4 122 102

4 122 103

4 122 104

4 122 105

4 122 106

Art. No. Price

4 112 002

4 112 003

4 112 004

4 112 005

4 112 006

4 312 012

Art. No. Price

4 112 102

4 112 103

4 112 104

4 112 105

4 112 106

4 312 110

4 312 112

4 312 116

4 312 124


36

5

H-40

H-55

H-50

5. Schweiß- und Beschichtungssysteme // 5.2. Welding fillers

Rods 1.000 g

Dimensions

Ø 0.8 mm

Ø 1.0 mm

Ø 1.2 mm

Ø 1.6 mm

Rods 1.000 g

Dimensions

Ø 1.0 mm

Ø 1.2 mm

Ø 1.6 mm

Cr-Mo-Si-W-Mn-V filler for plastic moulds in case of edge wear, if hardness and toughness are desired. Non-etcha-ble, only chrome-plata-ble to a limited extent. The weld material is highly resistant to temperature change and similar to thermally conductive hot-work steels, yet superior in terms of service life. Hardness 52-58 HRC, depending on blend and preheating of the base material. Hardenable up to approx. 62 HRC.

Materials: 1.2343, 1.2344, 1.2311, 1.2312, 1.2738, 1.2767, 1.2764 and similar.

Cr-Mo alloy for repair to hot-work steels with good thermal conductivity.The weld material is nitratable and highly crack-resistant and tough owing to a redu-ced carbon content.Achievable hardnesses 42-48 HRC depending on preheating.

Spools 50 g 100 g 250 g 500 g 1.000 g

Dimensions

Ø 0.2 mm

Ø 0.3 mm

Ø 0.4 mm

Ø 0.5 mm

Ø 0.6 mm

Art. No. Price

4 250 702

4 250 703

4 250 704

4 250 705

4 250 706

Art. No. Price

4 310 508

4 310 510

4 310 512

4 310 516

Art. No. Price

4 310 610

4 310 612

4 310 616

Art. No. Price

4 240 702

4 240 703

4 240 704

4 240 705

4 240 706

Art. No. Price

4 230 702

4 230 703

4 230 704

4 230 705

4 230 706

Art. No. Price

4 220 702

4 220 703

4 220 704

4 220 705

4 220 706

Art. No. Price

4 210 702

4 210 703

4 210 704

4 210 705

4 210 706

Rods 50 g 100 g 250 g 500 g 1.000 g

Dimensions

Ø 0.2 mm

Ø 0.3 mm

Ø 0.4 mm

Ø 0.5 mm

Ø 0.6 mm

Ø 0.8 mm

Ø 1.0 mm

Ø 1.2 mm

Ø 1.6 mm

Ø 2.4 mm

Art. No. Price

4 150 702

4 150 703

4 150 704

4 150 705

4 150 706

Art. No. Price

4 140 702

4 140 703

4 140 704

4 140 705

4 140 706

Art. No. Price

4 130 702

4 130 703

4 130 704

4 130 705

4 130 706

Art. No. Price

4 120 702

4 120 703

4 120 704

4 120 705

4 120 706

Art. No. Price

4 110 702

4 110 703

4 110 704

4 110 705

4 110 706

4 310 708

4 310 710

4 310 712

4 310 716

4 310 724


Cr-Mn filler for case-har-dened and heat treatable steels. The weld material is very hardenable, nitra-table and highly abrasion-resistant. Also highly crack-resistant in several layers for welding. Opti-mum sliding properties versus high-alloy ma-terials. Also well suited for facings and pinched edges of plastic injection and blow moulds. Hardness of the weld material: approx. 50-56 HRC; up to approx. 64 HRC after flame hardening.

5

37

H-60

H-65



Cr-Mo-Mn-W-V filler with extremely wear-resistant, tensile properties. Suitable for hard applications on cold-work steels with a chrome content excee-ding 5%. Crack-free and rapidly hardening, high edge strength. Can be thermally treated like the base material. The weld material is nitratable, erodible, chrome-pla-table and can be quen-ched and tempered.Hardness of approx. 56 - 62 HRC possible depending on the me-thod, blend and layers.

Materials: medium and high-alloy chrome cold-work steels, CARMO, CALMAX

Cr-Mn-Si-V welding filler with structure-stabilising elements for the repair and modification of high-alloy cold-work steels. Chrome-platable to a limited extent, nitratable and erodible. The weld material is closely simi-lar to the 12% Cr steels. Pay attention to appropriate preheating in case of application to hardened tools. Hardenable and annealable up to approx. 62 HRC like the base material.

Materials: 1.2080, 1.2379, 1.2436, 1.2601 and similar cold-work steels.

Spools 50 g 100 g 250 g 500 g 1.000 g

Dimensions

Ø 0.2 mm

Ø 0.3 mm

Ø 0.4 mm

Ø 0.5 mm

Ø 0.6 mm

Spools 50 g 100 g 250 g 500 g 1.000 g

Dimensions

Ø 0.2 mm

Ø 0.3 mm

Ø 0.4 mm

Ø 0.5 mm

Ø 0.6 mm

Art. No. Price

4 250 802

4 250 803

4 250 804

4 250 805

4 250 806

Art. No. Price

4 250 902

4 250 903

4 250 904

4 250 905

4 250 906

Art. No. Price

4 240 802

4 240 803

4 240 804

4 240 805

4 240 806

Art. No. Price

4 240 902

4 240 903

4 240 904

4 240 905

4 240 906

Art. No. Price

4 230 802

4 230 803

4 230 804

4 230 805

4 230 806

Art. No. Price

4 230 902

4 230 903

4 230 904

4 230 905

4 230 906

Art. No. Price

4 220 802

4 220 803

4 220 804

4 220 805

4 220 806

Art. No. Price

4 220 902

4 220 903

4 220 904

4 220 905

4 220 906

Art. No. Price

4 210 802

4 210 803

4 210 804

4 210 805

4 210 806

Art. No. Price

4 210 902

4 210 903

4 210 904

4 210 905

4 210 906

Rods 50 g 100 g 250 g 500 g 1.000 g

Dimensions

Ø 0.2 mm

Ø 0.3 mm

Ø 0.4 mm

Ø 0.5 mm

Ø 0.6 mm

Ø 0.8 mm

Ø 1.0 mm

Ø 1.2 mm

Ø 1.6 mm

Ø 2.4 mm

Rods 50 g 100 g 250 g 500 g 1.000 g

Dimensions

Ø 0.2 mm

Ø 0.3 mm

Ø 0.4 mm

Ø 0.5 mm

Ø 0.6 mm

Ø 0.8 mm

Ø 1.0 mm

Ø 1.2 mm

Ø 1.6 mm

Ø 2.4 mm

Art. No. Price

4 150 802

4 150 803

4 150 804

4 150 805

4 150 806

Art. No. Price

4 150 902

4 150 903

4 150 904

4 150 905

4 150 906

Art. No. Price

4 140 802

4 140 803

4 140 804

4 140 805

4 140 806

Art. No. Price

4 140 902

4 140 903

4 140 904

4 140 905

4 140 906

Art. No. Price

4 130 802

4 130 803

4 130 804

4 130 805

4 130 806

Art. No. Price

4 130 902

4 130 903

4 130 904

4 130 905

4 130 906

Art. No. Price

4 120 802

4 120 803

4 120 804

4 120 805

4 120 806

Art. No. Price

4 120 902

4 120 903

4 120 904

4 120 905

4 120 906

Art. No. Price

4 110 802

4 110 803

4 110 804

4 110 805

4 110 806

4 310 810

4 310 812

4 310 816

Art. No. Price

4 110 902

4 110 903

4 110 904

4 110 905

4 110 906

4 310 908

4 310 910

4 310 912

4 310 916


38

5

H-80

H-90



Cr-Mo-Mn-V filler with rapid hardening properties. Very high toughness and excellent cutting properties. Particularly suited for TIG rapid repair of chipped or worn cut edges. Nitratable, erodible and chrome-platable, hardenable like the base material. Buffer with joke Fill K-33 for multiple-layer welding.Hardness following cooling in air approx. 58 - 61 HRC depending on preheating.

Materials: 1.2080, 1.2379, 1.2436, 1.2601 and similar cold-work steels.

Mo-Cr-W-V filler, high-alloy. The hot hardness corresponds to that of a high speed steel (HSS). Pressure, abrasion and impact-resistant. Also extremely crack-resistant, even in case of applications of several layers. For hard repair of cutting and punching tools or for increasing service life with simple cold-work steels.Hardness approx. 57 - 62 HRC, harde-ned up to 66 HRC.Observe preheating: high speed steels approx. 400-500 °C, Cr tools steels approx. 300-400 °C

Materials: 1.3243, 1.3245, 1. 3344, 1.3346, 1.3348 and similar

Spools 50 g 100 g 250 g 500 g 1.000 g

Dimensions

Ø 0.2 mm

Ø 0.3 mm

Ø 0.4 mm

Ø 0.5 mm

Ø 0.6 mm

Art. No. Price

4 251 002

4 251 003

4 251 004

4 251 005

4 251 006

Art. No. Price

4 241 002

4 241 003

4 241 004

4 241 005

4 241 006

Art. No. Price

4 231 002

4 231 003

4 231 004

4 231 005

4 231 006

Art. No. Price

4 221 002

4 221 003

4 221 004

4 221 005

4 221 006

Art. No. Price

4 211 002

4 211 003

4 211 004

4 211 005

4 211 006

Rods 50 g 100 g 250 g 500 g 1.000 g

Dimensions

Ø 0.2 mm

Ø 0.3 mm

Ø 0.4 mm

Ø 0.5 mm

Ø 0.6 mm

Ø 0.8 mm

Ø 1.0 mm

Ø 1.2 mm

Ø 1.6 mm

Ø 2.4 mm

Rods 50 g 100 g 250 g 500 g 1.000 g

Dimensions

Ø 0.2 mm

Ø 0.3 mm

Ø 0.4 mm

Ø 0.5 mm

Ø 0.6 mm

Ø 0.8 mm

Ø 1.0 mm

Ø 1.2 mm

Ø 1.6 mm

Ø 2.4 mm

Art. No. Price

4 151 002

4 151 003

4 151 004

4 151 005

4 151 006

Art. No. Price

4 141 002

4 141 003

4 141 004

4 141 005

4 141 006

Art. No. Price

4 131 002

4 131 003

4 131 004

4 131 005

4 131 006

Art. No. Price

4 121 002

4 121 003

4 121 004

4 121 005

4 121 006

Art. No. Price

4 111 002

4 111 003

4 111 004

4 111 005

4 111 006

4 311 008

4 311 010

4 311 012

4 311 016


Art. No. Price

4 151 102

4 151 103

4 151 104

4 151 105

4 151 106

Art. No. Price

4 141 102

4 141 103

4 141 104

4 141 105

4 141 106

Art. No. Price

4 131 102

4 131 103

4 131 104

4 131 105

4 131 106

Art. No. Price

4 121 102

4 121 103

4 121 104

4 121 105

4 121 106

Art. No. Price

4 111 102

4 111 103

4 111 104

4 111 105

4 111 106

4 311 110

4 311 112

4 311 116

5

39

K-16

K-33



Rust and acid-resistant Cr-Ni-Mo filler for joining and buffering when high corrosion-resistance and tough-ness are required. The ductile weld material is non-hardenable and very readily polishable. No hard carbide layers form at the periphery owing to an extremely reduced carbon content. Cannot be nitrated or quenched and tempered. Hardness approx. 230 HB

Materials: 1.4301, 1.4306, 1.4401, 1.4404, 1.4541, 1.4571 and similar V2A and V4A alloys.

High-alloy Cr-Ni wire for joining and buffering all low, medium and high-alloy cold work steels. For mixed joins when increased strength and toughness are required. The corrosion-resistant weld material increases the hardness by pres-sure and hammering, very tough, crack-resistant and rustproof.Excellent weldability by all methods. Strength up to approx. 850 N/mm².

Materials: cold-work steel, tool steel, 12% Cr steels.

Spools 50 g 100 g 250 g 500 g 1.000 g

Dimensions

Ø 0.2 mm

Ø 0.3 mm

Ø 0.4 mm

Ø 0.5 mm

Ø 0.6 mm

Spools 50 g 100 g 250 g 500 g 1.000 g

Dimensions

Ø 0.2 mm

Ø 0.3 mm

Ø 0.4 mm

Ø 0.5 mm

Ø 0.6 mm

Art. No. Price

4 251 202

4 251 203

4 251 204

4 251 205

4 251 206

Art. No. Price

4 251 302

4 251 303

4 251 304

4 251 305

4 251 306

Art. No. Price

4 241 202

4 241 203

4 241 204

4 241 205

4 241 206

Art. No. Price

4 241 302

4 241 303

4 241 304

4 241 305

4 241 306

Art. No. Price

4 231 202

4 231 203

4 231 204

4 231 205

4 231 206

Art. No. Price

4 231 302

4 231 303

4 231 304

4 231 305

4 231 306

Art. No. Price

4 221 202

4 221 203

4 221 204

4 221 205

4 221 206

Art. No. Price

4 221 302

4 221 303

4 221 304

4 221 305

4 221 306

Art. No. Price

4 211 202

4 211 203

4 211 204

4 211 205

4 211 206

Art. No. Price

4 211 302

4 211 303

4 211 304

4 211 305

4 211 306

Rods 50 g 100 g 250 g 500 g 1.000 g

Dimensions

Ø 0.2 mm

Ø 0.3 mm

Ø 0.4 mm

Ø 0.5 mm

Ø 0.6 mm

Ø 0.8 mm

Ø 1.0 mm

Ø 1.2 mm

Ø 1.6 mm

Ø 2.4 mm

Rods 50 g 100 g 250 g 500 g 1.000 g

Dimensions

Ø 0.2 mm

Ø 0.3 mm

Ø 0.4 mm

Ø 0.5 mm

Ø 0.6 mm

Ø 0.8 mm

Ø 1.0 mm

Ø 1.2 mm

Ø 1.6 mm

Ø 2.4 mm

Art. No. Price

4 151 202

4 151 203

4 151 204

4 151 205

4 151 206

Art. No. Price

4 151 302

4 151 303

4 151 304

4 151 305

4 151 306

Art. No. Price

4 141 202

4 141 203

4 141 204

4 141 205

4 141 206

Art. No. Price

4 141 302

4 141 303

4 141 304

4 141 305

4 141 306

Art. No. Price

4 131 202

4 131 203

4 131 204

4 131 205

4 131 206

Art. No. Price

4 131 302

4 131 303

4 131 304

4 131 305

4 131 306

Art. No. Price

4 121 202

4 121 203

4 121 204

4 121 205

4 121 206

Art. No. Price

4 121 302

4 121 303

4 121 304

4 121 305

4 121 306

Art. No. Price

4 111 202

4 111 203

4 111 204

4 111 205

4 111 206

4 311 208

4 311 210

4 311 212

4 311 216

4 311 224

Art. No. Price

4 111 302

4 111 303

4 111 304

4 111 305

4 111 306

4 311 308

4 311 310

4 311 312

4 311 316

Welding fillers joke FillCorrosion resistant

40

5

K-77

K-40



High-alloy Co-Cr-Mo-Mn-W-Fe filler for many heat treatable, case-hardened and hot-work steels with universal properties. Very tough and resistant to temperature change. Optimum poreless fusion to nitrated steels, high edge strength at high temperatures, acid proof. Non-chrome-platable. Polishable, only delayed erodibi-lity. Structure hardly thermally modifiable.Hardness approx. 26 - 38 HRC

Particularly versatile nickel-based alloy with special elements to avoid hard carbide areas. The weld material is extremely resistant to rust, acid, heat and cold; non-nitratable, hardenable and chrome-platable, non-etchable!Particularly suited for very crack-resistant, extremely elastic and corrosion-resistant base and intermediate layers on all types of steel in addition to all mixed joins of different steels, including GG (grey cast iron), GGG (spheroidal graphite cast iron) and GS (cast steel).

Materials: for joining and buffering all grades of steel and cast iron

Spools 50 g 100 g 250 g 500 g 1.000 g

Dimensions

Ø 0.2 mm

Ø 0.3 mm

Ø 0.4 mm

Ø 0.5 mm

Ø 0.6 mm

Spools 50 g 100 g 250 g 500 g 1.000 g

Dimensions

Ø 0.2 mm

Ø 0.3 mm

Ø 0.4 mm

Ø 0.5 mm

Ø 0.6 mm

Art. No. Price

4 251 402

4 251 403

4 251 404

4 251 405

4 251 406

Art. No. Price

4 251 502

4 251 503

4 251 504

4 251 505

4 251 506

Art. No. Price

4 241 402

4 241 403

4 241 404

4 241 405

4 241 406

Art. No. Price

4 241 502

4 241 503

4 241 504

4 241 505

4 241 506

Art. No. Price

4 231 402

4 231 403

4 231 404

4 231 405

4 231 406

Art. No. Price

4 231 502

4 231 503

4 231 504

4 231 505

4 231 506

Art. No. Price

4 221 402

4 221 403

4 221 404

4 221 405

4 221 406

Art. No. Price

4 221 502

4 221 503

4 221 504

4 221 505

4 221 506

Art. No. Price

4 211 402

4 211 403

4 211 404

4 211 405

4 211 406

Art. No. Price

4 211 502

4 211 503

4 211 504

4 211 505

4 211 506

Rods 50 g 100 g 250 g 500 g 500 g

Dimensions

Ø 0.2 mm

Ø 0.3 mm

Ø 0.4 mm

Ø 0.5 mm

Ø 0.6 mm

Ø 0.8 mm

Ø 1.0 mm

Ø 1.2 mm

Ø 1.6 mm

Ø 2.4 mm

Rods 50 g 100 g 250 g 500 g 1.000 g

Dimensions

Ø 0.2 mm

Ø 0.3 mm

Ø 0.4 mm

Ø 0.5 mm

Ø 0.6 mm

Ø 0.8 mm

Ø 1.0 mm

Ø 1.2 mm

Ø 1.6 mm

Ø 2.4 mm

Art. No. Price

4 151 402

4 151 403

4 151 404

4 151 405

4 151 406

Art. No. Price

4 151 502

4 151 503

4 151 504

4 151 505

4 151 506

Art. No. Price

4 141 402

4 141 403

4 141 404

4 141 405

4 141 406

Art. No. Price

4 141 502

4 141 503

4 141 504

4 141 505

4 141 506

Art. No. Price

4 131 402

4 131 403

4 131 404

4 131 405

4 131 406

Art. No. Price

4 131 502

4 131 503

4 131 504

4 131 505

4 131 506

Art. No. Price

4 121 402

4 121 403

4 121 404

4 121 405

4 121 406

Art. No. Price

4 121 502

4 121 503

4 121 504

4 121 505

4 121 506

Art. No. Price

4 111 402

4 111 403

4 111 404

4 111 405

4 111 406

4 311 408

4 311 410

4 311 412

4 311 416

Art. No. Price

4 111 502

4 111 503

4 111 504

4 111 505

4 111 506

4 311 508

4 311 510

4 311 512

4 311 516

Welding fillers joke FillCorrosion resistant

5

41

A-50

A-70



Rods 50 g 100 g 250 g 500 g 1.000 g

Dimensions

Ø 0.2 mm

Ø 0.3 mm

Ø 0.4 mm

Ø 0.5 mm

Ø 0.6 mm

Ø 0.8 mm

Ø 1.0 mm

Ø 1.2 mm

Ø 1.6 mm

Ø 2.4 mm

Aluminium special alloy with very good connec-tion to all aluminium grades, Si, Pb, Cu or Mg alloy. Clean application and joining to types that are difficult to weld and for improving fusion in case of subsequently application with high-strength alloys. Excellent LASER weldability, anodisable to a limited extent!

Materials: Aluminium case and wrought alloys, ZAMAG

Al-Mg-Mn aluminium wire with special addi-tives for crack-resistant application and joining of the common alumi-nium wrought alloys in mould building; anodi-sable and polishable, artificially and naturally ageable. Fumigate zinc-based alloys by multiple overmelting or buffer with A-50. Also easily weldable in multiple layers. The hardness values depend on the blend in relation to the base material and are approx. 300 - 450 N/mm² depending on condition.

Materials: high-strength aluminium wrought alloys

Spools 50 g 100 g 250 g 500 g 1.000 g

Dimensions

Ø 0.2 mm

Ø 0.3 mm

Ø 0.4 mm

Ø 0.5 mm

Ø 0.6 mm

Art. No. Price

4 250 103

4 250 104

4 250 105

4 250 106

Art. No. Price

4 150 303

4 150 304

4 150 305

4 150 306

Art. No. Price

4 240 103

4 240 104

4 240 105

4 240 106

Art. No. Price

4 140 303

4 140 304

4 140 305

4 140 306

Art. No. Price

4 230 103

4 230 104

4 230 105

4 230 106

Art. No. Price

4 130 303

4 130 304

4 130 305

4 130 306

Art. No. Price

4 220 103

4 220 104

4 220 105

4 220 106

Art. No. Price

4 120 303

4 120 304

4 120 305

4 120 306

Art. No. Price

4 210 103

4 210 104

4 210 105

4 210 106

Art. No. Price

4 110 303

4 110 304

4 110 305

4 110 306

4 310 310

4 310 316

4 310 324

Rods 50 g 100 g 250 g 500 g 1.000 g

Dimensions

Ø 0.2 mm

Ø 0.3 mm

Ø 0.4 mm

Ø 0.5 mm

Ø 0.6 mm

Ø 0.8 mm

Ø 1.0 mm

Ø 1.2 mm

Ø 1.6 mm

Ø 2.4 mm

Art. No. Price

4 150 103

4 150 104

4 150 105

4 150 106

Art. No. Price

4 140 103

4 140 104

4 140 105

4 140 106

Art. No. Price

4 130 103

4 130 104

4 130 105

4 130 106

Art. No. Price

4 120 103

4 120 104

4 120 105

4 120 106

Art. No. Price

4 110 103

4 110 104

4 110 105

4 110 106

4 310 110

4 310 116

4 310 124

Welding fillers joke FillAluminium

42

5

G-10

R-90 S-90



Al-Mn-Cu-Fe composite bronze for application, joining and repair on most AMPCO® bronzes. Similar in colour and structure, very easily weldable, very good sliding properties in case of metal-against-metal friction, e.g. on drawing and bending tools. No hardened transitions when directly applied to steel. Very little shrinkage. Also suitable for crack weldings on the tempe-rature control channels of plastic moulds.Hardness up to approx. 300 HB

Materials: bronze, AMPCO, steel

Spools 50 g 100 g 250 g 500 g 1.000 g

Dimensions

Ø 0.2 mm

Ø 0.3 mm

Ø 0.4 mm

Ø 0.5 mm

Ø 0.6 mm

Art. No. Price

4 250 402

4 250 403

4 250 404

4 250 405

4 250 406

Art. No. Price

4 240 402

4 240 403

4 240 404

4 240 405

4 240 406

Art. No. Price

4 230 402

4 230 403

4 230 404

4 230 405

4 230 406

Art. No. Price

4 220 402

4 220 403

4 220 404

4 220 405

4 220 406

Art. No. Price

4 210 402

4 210 403

4 210 404

4 210 405

4 210 406

Rods 50 g 100 g 250 g 500 g 1.000 g

Dimensions

Ø 0.2 mm

Ø 0.3 mm

Ø 0.4 mm

Ø 0.5 mm

Ø 0.6 mm

Ø 0.8 mm

Ø 1.0 mm

Ø 1.2 mm

Ø 1.6 mm

Ø 2.4 mm

Art. No. Price

4 150 403

4 150 404

4 150 405

4 150 406

Art. No. Price

4 140 403

4 140 404

4 140 405

4 140 406

Art. No. Price

4 130 403

4 130 404

4 130 405

4 130 406

Art. No. Price

4 120 403

4 120 404

4 120 405

4 120 406

Art. No. Price

4 110 403

4 110 404

4 110 405

4 110 406

4 310 410

4 310 412

4 310 416

4 310 424

Welding fillers joke FillBronze and copper

Spule 1 m

Dim.

Ø 0.3 mm

Ø 0.5 mm

Titanium welding filler for joint and build-up weldings on titanium and titanium alloys.Most frequently used filler for components from the fields of medical and dental en-gineering in addition to aerospace technology. Its essential compo-nents correspond to material no. 3.7025.

Cu-Ag-Cr-Fe filler for beryllium-free appli-cation and joining of pure copper and bronze with a very high copper content. Very good electrical and thermal conduction properties, identical in colour. An increase in hardness of up to 30% is possible by deep freezing at -20 °C and more. Hardness approx. 90 HB, up to 130 HB after deep freezing.

Materials: copper, copper alloys

Art. No. Price

4 252 303

4 252 305

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Hardness comparison tableaccording to DIN 50150

Rockwell hardness HRC Brinell hardness HB Vickers hardness HV HV tensile strength N/mm2 or MPa

25 253 266 854

26 254 273 873

27 265 279 897

28 272 286 914

29 274 294 944

30 287 302 970

31 295 310 995

32 302 318 1024

33 311 327 1052

34 320 336 1082

35 329 345 1111

36 337 355 1139

37 346 364 1168

38 354 373 1198

39 363 382 1227

40 373 392 1262

41 382 402 1296

42 392 412 1327

43 402 423 1362

44 413 434 1401

45 424 446 1442

46 436 459 1481

47 448 471 1524

48 460 484 1572

49 474 499 1625

50 488 513 1668

51 502 528 1733

52 518 545 1793

53 532 560 1845

54 548 578 1912

55 566 596 1979

56 585 615 2050

57 603 634 2121

58 - 654 -

59 - 675 -

60 - 698 -

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