rtreports in action barry higgins automation & control engineer
TRANSCRIPT
RtReports in Action
Barry Higgins
Automation & Control Engineer
Presentation Agenda Introduction. Overview on PI in Janssen. Batch reporting - current situation. RtReports - an introduction. One data source - multiple views. Internal Customer reaction. Future Developments.
Introductions Janssen Ireland based in Co. Cork. Over 230 people employed . Manufacture Active
Pharmaceutical Ingredients for human use.
Imodium, Risperdal, Haldol. Batch Site.
Introductions
Barry Higgins - with Janssen for over 12 years.
Worked in Production, Technical Support, Automation.
Automation and Control Engineer. - Emerson RS3, ABB Sattline and Industrial IT.
PI in Janssen First introduced to site as part of SAP
integration project in ‘99. RLink. Over 2000 tags. ProcessBook main user interface. Users - Operations, Engineering, QA,
Environmental, Security. Uses - Batch release, Process
Investigations, Process Improvement, Energy Management, Alarm Management, SAP confirmations, Quiet Time Monitoring.
Current Situation at Janssen
Hybrid batch record.• Paper batch book with over 100 operator written
inputs and sign offs required per batch book.
• Control system reports and trends printed off and signed off and sent to QA as one package.
Before Installation
Look at the current situation. Talk to your internal customers. Module database - Batch Structure. Sit down and discuss with install team, the
type of reports you want. Installation is quick and you will be
generating reports within a day.
RtReports
Secure. Web based batch reporting tool. Reports are based on the plant
configuration, specs and production data. Components -.
• Data Template Admin Tool.• Format Template Admin Tool.• RtReports generator.
Uses the Module database.
One Source - Multiple Views
Reports can be configured for each customer.
Customers can be given the data they need at their desktops.
Reports can be generated while batches are running.
RtReports
Types of reports.• Production summary reports.
• Detailed production reports.
• Exception reports.
• Cycle time reports.
• Shift activity reports.
All from the same data source !!!
Building the Data Template
First step. Modular approach. - Define what data you
require from each phase. Reduces validation time. - Only need to
validate once. Test before publishing. Format template will extract the data.
Pre-Defined Actions
Reuse configuration in more than one location or template.
Can be a complex or simple. Ideal for complex actions , just create it
once. Allows for site specific situations to be
catered for. Allows you to build data templates much
more quickly.
Pre-Defined Action Editor
Pre-Defined Actions
Same action used in different locations.
This allows templates to be built quickly with minimum configuration.
Format Editor
Data Journal Formats information Displays in the Report Viewer. XML. Preview HTML before releasing.
RtReports at Janssen
Beta site - Nov ‘03. Generating reports within hours. Building more detail into control system. Customising reports for different customers. Not just typical product quality reports. Shift based reports - gives the current status
of the plant.
Example
Multiple Report Types
Example Report
Same Data Different View
Internal Customer
Reactions– Benefits can be seen straight away.– Reduction in product release cycle time.
Concerns– Paper, paper, paper.– Validation workload.
Future Developments
New front end tools. Start validating reports. Begin removing manual operator inputs. Develop reports for non process related
areas.