Micro-SenSor Products 2014 / English

Micro-Sensor GmbH

A Micro-epsilon company Heinrich-Hertz-Straße 807629 Hermsdorf

Telefon 0049 - (0) 3 66 01 - 5 92 - 260 Telefax 0049 - (0) 3 66 01 - 5 92 - 251

Mail contact@micro-sensor.cominternet www.micro-sensor.com

SAfeTy for MoTion

iMPrinT

editor: Micro-Sensor GmbHconcept and Text: contentico3-D Graphic, p. 14: Maria Pichuracover: iStock.com/nadlaGraphic Design: Katrin coco, natascha KöbelMicro-Sensor GmbH, August 2014

QuAliTy STAnDArDS• Micro-SensorGmbHiscertified accordingtoISO9001:2008

• Productcertificationforrailwaysystems

• EMVexaminationacc.toEN50121-3-2, climatetesting,vibrationandshock testingacc.toEN50155

• Productdevelopmentaccordingto DINISO13849/IEC62061

• Factorycertification2.1/2.2/3.1 accordingtoDINEN10204

AfTer SAleS MAnAGeMenT• Applicationengineering

• Claim-andcomplaintsmanagement

• Keyaccountmanagement

• PCM-productlifecyclemanagement

ProDucT TeSTS incluDeD• Vibrationandaccelerationtests

• Testonelectricalfunctionality

• Long-termtesting

• Typeexamination,serialtesting andreplicatetests

CONTENT

Introduction 2

Sensor Demo Kit 4

Acceleration Sensors AccSENS 5 6AccSENS 10 8

Inclination SensorsAccIS 10 10AccIS 100 12

OEM Railway, Military, Industrial 14FSS 100 16

MEMS Sensor• highrepeatability• forhighprecisionmeasurementsensors• withstandsharshenvironments

The measuring element consists of a pendelum whose static and dynamic movements are picked up capacitively. The measuring element made of high purity silicon is hermetically enclosed in glass and silicon and has a high long-term stability. The symmetric design compen-sates a high degree of temperature variations which are caused by the expansion coefficient of the silicon. Further temperature compensation is done the same way depending on the model.

ACCELERATION SENSOR TECHNOLOGY

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MICRO-EPSILON GROUP

Micro-Sensor is part of the Micro-Epsilon Group, the supplier of world's largest selection of high-precision displacement sensors, temperature sensors as well as measuring instruments and systems for industrial applications. More than 10,000 users throughout the world rely on measuring technology from Micro-Epsilon. Micro-Epsilon is a medium-sized family-run company. For more than 40 years Micro-Epsilon has continuous-ly offered reliable, high performance, unique solutions particularly when high precision measurement or inspection is required. Our product range covers sensors for the measurement of distance and displacement, sensors for IR temperature measurement and color detection, as well as systems for dimensional measure-ment and defect detection.

Innovative products that provide the very highest levels of precision are created through intensive research and development processes, unique know-how and a broad network of collaborative operations, which are essential for the high

performance measurement systems of the Micro-Epsilon Group. As a member of the ME Group, Micro-Sensor perceives customers as business partners which creates a win-win situation for both parties. Our products often provide customers with a genuine competitive advantage. However, this is only the case if the products are of higher precision and so provide a clear, decisive compe-titive edge. With more precision.

Micro-Sensor complements the wide product range of sensors of the company group in one of the largest global growth markets: acceleration and force sensor technology.

Micro-Sensor GmbH is rooted in one of the numerous research institutes in Jena. The spin-off took place in 1997 aiming to build up core competence in the development and production of optical and microtechno-logical components. In 2000 Micro-Hybrid Electronic GmbH in Hermsdorf acquired a stake in the former M+S Mikrotechnik und Sensorik GmbH. The acquisition of a 50%-share by the Micro-Epsilon Group ensured the develop-ment of important core competencies. It was now feasible to realize a focused and growth-oriented market strategy. Immediately afterwards, microsytem technological competencies enabled to start first product development projects in the field of force sensors. At the same time, the first analog acceleration sensors were launched.

In 2006/2007 BG 2168 series started (two-axis acceleration sensors), the deve-lopment of the CANopen sensor BG 2180 (fully digital acceleration sensor) began in 2010/11, in 2012/13 the USB sensor BG 2190 (power supply via USB) followed. Now inclination sensors of AccIS 10 series round off the product portfolio. A high precision sensor to handle highest metrological tasks will be introduced to the market in 2014.

Since 2012 the company trades under the name Micro-Sensor and focuses exclusively on sensor solutions in the fields of acceleration, position, inclination and force. Thus, it is the competence center of sensor technology for acceleration and force of the globally operating Micro-Epsilon Group. Micro-Sensor was fully integrated into the Micro-Epsilon Group in 2013.

MICRO-SENSOR FACTS AND FIGURES

After Sales Management• Applicationengineering• Claim-andcomplaintsmanagement• Keyaccountmanagement• PCM–productlifecyclemanagement

• Productdevelopmentacc.toDINISO 13849/ IEC 62061• Factorycertification2.1/2.2/3.1acc. to DIN EN 10204

Quality standards• Micro-SensorGmbHiscertified accordingtoISO9001:2008• Productcertificationforrailwaysystems EMVexaminationaccordingto EN50121-3-2,climatetesting, vibrationandshocktesting(EN50155)

Product tests included• Vibrationandaccelerationtests• Testonelectricalfunctionality• Long-termtesting• Climatictests• Typeexamination,serialtesting andreplicatetests

MICRO-EPSILON

MICrO-SENSOrPrODuCTS

4 5

uSB-DEMO-KIT

MICrO-SENSOrPrODuCTS uSB-DEMO-KIT

uSB-DEMO-KIT

Requirements: Windows 7 or 8 recommended

Order now online:www.micro-sensor.com

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USB-SenSor (digital)MeaSUred VariaBle: inClination, aCCeleration, ViBration

Using the demo kit, experiences in acceleration measurement can be easily gained and data for analysis in vibration spectrum are obtained.a micromechanical spring-mass system continuously measures acceleration (including gravitational acceleration). thus, it is possible to determinate incli-nation, vibration analysis and acceleration measurement.

FEATURES USER INTERFACEeasy commissioning · visualization of data · graphic display of inclinationdisplay of acceleration vectors in all 3 axes · FIR filtering of datadisplay of inclination angle and angular velocity · possibility to store data (saved data can be used by data analysis programs)

SENSOrACCurACY*:Axes 3Measurementrange ±2gresolutionacceleration 4mgresolutionangle 0.2°Transversesensitivity 2%Nonlinearity 1%Temperaturesensitivity 0.01%/KSamplingrate 200Hz

AuxILIArYPOwErPowersupply viauSB(5VDC)Sensorpowerconsumption <0.2w

ENvIRONMENTTemperaturerange -40°Cto+85°CShockresistance 1000gHousingmaterial GrivoryProtectionclass IP67PlugAMPSuperseal AMPSuperseal1.5Fastening M4

The demo kit contains:

•USB sensor system •Cable for USB standard plug•Evaluation software / user interface

USB-Acceleration

filtered value unfiltered value ACCELERATION X-AXIS

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filtered value unfiltered value ACCELERATION Z-AXIS1,0

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filtered value unfiltered value ACCELERATION Z-AXIS1,0

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*Technicaldataofsensorsystem-easycommissioning

Accx-Axis

Value:-0,840a Value:0,535a

Accy-Axis

Value:-0,043a

Accz-Axis left: visualization in 3D and as bar chart

Overview displays, red: filtered; blue: calculated

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Y

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PIN CONNECTION CABLESETCOLOr/NuMBEr one axis two axes one axis two axes1 n.c. Y n.a. yellow/12 x x green/2 green/23 GND GND brown/3 brown/34 Power Power white/4 white/4

AccSENS 5

ACCELErATIONSENSOrAccSENS 5PrODuCTNAMEuNTIL2013=BG2168

MICrO-SENSOrPrODuCTS ACCELErATIONSENSOrS

analog SenSor - indUStrial VerSionMeaSUred VariaBle: inClination, aCCeleration and ViBration

a micromechanical spring-mass system continuously measures acceleration (including gravitational acceleration). thus, it is possible to determinate inclination.

MAIN FEATURES · failure rate = 86 FIT · MTBF = 1327 yearsmeasurement range ±2 g (±19.62 m/s²) · protection class IP 67current output (4-20 mA) or voltage output (0.5-4.5 V)power supply reverse polarity protected with 10.8-30 V

ORDER CODES SENSOR VOLTAGEOuTPuT CurrENTOuTPuT

uniaxial(x) 6210.01-5.01 6210.02-5.01biaxial(x,Y) 6210.03-5.01 6210.04-5.01biaxialwithlow-pass 6210.03-6.01 6210.04-6.01(-3dBat10Hz)

OrDErCODESCABLE

3-pin(uniaxial) 1 m 4 m 10 m 20 munshielded 6503.01-5.01 6503.01-5.02 6503.01-5.03 6503.01-5.04shieldedwithkinkprotection6503.01-5.15 6503.01-5.16 6503.01-5.17 6503.01-5.18

4-pin(biaxial) 1 m 4 m 10 m 20 m

unshielded 6503.02-5.01 6503.02-5.02 6503.02-5.03 6503.02-5.04shieldedwithkinkprotection6503.02-5.15 6503.02-5.16 6503.02-5.17 6503.02-5.18

MEASurEMENTOuTPuT(selectablebetweencurrentoutputorvoltageoutput) -2g -1g 0g 1g 2gCurrent 4 mA 8 mA 12 mA 16 mA 20 mAVoltage 0.5V 1.5V 2.5V 3.5V 4.5V

Load max.500Ω(24V)resp.200Ω(10.8V)upto1kΩ(at30V)Measurementrange ±2gSensitivity 1V/gor4mA/gresolution 2mgTransversesensitivity max.±5%Nonlinearity max.±2.5%Zerooffset max.5%

AuxILIArYPOwErPowersupply 10.8Vto30VDCSensorpowerconsumption <0.2w

ENvIRONMENTTemperaturerange -40°Cto+85°CShockresistance upto1000gHousingmaterial GrivoryProtectionclass IP67Plug AMPSuperseal1.5Fastening M4

Y

X

1234

8 9

AccSENS 10

MEASurEMENTOuTPuT(aftersensorresolution)Voltage 0.5V 1.5V 2.5V 3.5V 4.5V 2gsensor - 2g - 1g 0g 1g 2g50gsensor -50g -25g 0g 25g 50g

Measurementrange ±2gor±50gSensitivity 1V/greso.0.04V/gresolution 1mgTransversesensitivity max.±5%Hysteresis 0%Nonlinearity max.±2%Zerooffset max.6%

AuxILIArYPOwErPowersupply 5VDC±5%Sensorpowerconsumption <0.1w

ENvIRONMENTTemperaturerange -40°Cto+85°CShockresistance upto1000gHousingmaterial GrivoryProtectionclass IP67Plug AMPSuperseal1.5Fastening M4

PIN CONNECTION CABLESETCOLOr/NuMBEr two axes two axes1 n.c. N/A2 x green/23 GND brown/34 Power white/4

ACCELErATIONSENSOrAccSENS 10PrODuCTNAMEuNTIL2013=BG2166

ORDER CODES SENSOR

• 2gsensor,standard/ordercode6202.01-5.01 • 50gsensor,standard/ordercode6202.02-5.01

(extendedvoltagerangeonrequest)

MICrO-SENSOrPrODuCTS ACCELErATIONSENSOrS

analog SenSor - indUStrial VerSionMeaSUred VariaBle: inClination, aCCeleration and ViBration

a micromechanical spring-mass system continuously measures acceleration (including gravitational acceleration). thus, it is possible to determinate inclination.

MAIN FEATURES · failure rate = 48 FIT · MTBF = 2377 years measurement range ±2 g (±19.62 m/s²) · protection class IP 67voltage output (0.5-4.5 V) · high precision low thermal drift · high accelerations possible

OrDErCODESCABLE

3-pin(uniaxial) 1 m 4 m 10 m 20 munshielded 6503.01-5.01 6503.01-5.02 6503.01-5.03 6503.01-5.04unshieldedwithkinkprotection6503.01-5.11 6503.01-5.12 6503.01-5.13 6503.01-5.14

3-pin(uniaxial) 1 m 4 m 10 m 20 m

shielded 6503.01-5.05 6503.01-5.06 6503.01-5.07 6503.01-5.08shieldedwithkinkprotection 6503.01-5.15 6503.01-5.16 6503.01-5.17 6503.01-5.18

X

10 11INCLINATIONSENSOrS

INCLINATIONSENSOrAccIS 10

inClination SenSor WitH linear analog oUtPUt

a micromechanical spring-mass system continuously measures acceleration (in-cluding gravitational acceleration). thus, it is possible to determinate inclination.

MAIN FEATURES · protection class IP 67 · resolution < 0.1 ° · measurement range 0 to 360 ° (corresponds ±180 °) · versions with closer measurement range of ±60 ° and ±30 ° · power supply reverse polarity protected with 10.8-30 VEasy setup via teach switch

ORDER CODES SENSORS

STANDARD Meas.range±180 ° Meas.range±60 ° Meas.range±30 °Currentoutput(A) AccIS10-1.A.180 AccIS10-1.A.60 AccIS10-1.A.30Voltageoutput(V) AccIS10-1.V.180 AccIS10-1.V.60 AccIS10-1.V.30Switchoutput AccIS10-1.S AccIS10-1.S AccIS10-1.S

TEMPErATurESTABILIZED Meas.range±180 ° Meas.range±60 ° Meas.range±30 °Currentoutput(A) AccIS10-1.A.180-T AccIS10-1.A.60-T AccIS10-1.A.30-TVoltageoutput(V) AccIS10-1.V.180-T AccIS10-1.V.60-T AccIS10-1.V.30-T

OrDErCODESCABLE

4-pin 1 m 4 m 10 m 20 munshielded 6503.02-5.01 6503.02-5.02 6503.02-5.03 6503.02-5.04unshieldedwithkinkprotection6503.02-5.11 6503.02-5.12 6503.02-5.13 6503.02-5.14

4-pin 1 m 4 m 10 m 20 m

shielded 6503.02-5.05 6503.02-5.06 6503.02-5.07 6503.02-5.08shieldedwithkinkprotection 6503.02-5.15 6503.02-5.16 6503.02-5.17 6503.02-5.18

AccIS 10

MICrO-SENSOrPrODuCTS

PIN CONNECTION CABLESETCOLOr/Nr1 Teach(IN) yellow/12 α-Alpha(OuT) green/23 GND brown/34 VCC/Power white/4

ENvIRONMENTTemperaturerange -40°Cto+85°CShockresistanceupto 1.000gHousingmaterial GrivoryFastening M4

AuxILIArYPOwErPowersupply 10.8V-30VDCSensorpowerconsumption<0.2w

GENErALCHArACTErISTICSOFTHESENSOrresolutionangle 0.1°Low-passfilter 10Hzweight ~50gProtectionclass IP67Plug AMPSuperseal1.5Loadtyp. typ.300Ohm(+/-50%)

TEMPErATurESENSITIVITY Standard 0.03°/K(typ)Temperaturestabilized 0.01°/Ktemperaturerange(-40°Cto+85°C)

MEASurEMENTOuTPuT(selectablebetweencurrentoutputorvoltageoutput) -180°/ -90°/ 0° +90°/ +180°/ -60°/ -30°/ +30°/ +60°/ -30° -15° +15°+30°Current 4 mA 8 mA 12 mA 16 mA 20 mAVoltage 0.5V 1.5V 2.5V 3.5V4.5VSwitch off off switching on on Iftheexternalteachinputissetto0volts,theoutputoftheinclinationsensorisalsosetto0degreesforthecurrentposition.

α

12 13MICrO-SENSOrPrODuCTS INCLINATIONSENSOrS

AccIS 100

INCLINATIONSENSOrAccIS 100ACCELErATIONSENSOrAccSENS 100

digital SenSorMeaSUred VariaBle: inClination / aCCeleration

a micromechanical spring-mass system continuously measures gravity / acceleration. a controller is calculating the calibrated inclination value.

MAIN FEATURES · compact and robust design · miniaturized controllerideally suited for measurements requiring high precision and stabilitylinear analog output · for acceleration or inclination · teach-input

Preliminary - available Q1/2015

GENErALCHArACTErISTICSOFTHESENSOr AccIS100(inclination) AccSENS100(acceleration)FSO(FullScaleOutput) 360°(±180°)* ±10m/s²resolution(6Sigma) 0.003%FSO(=0.01°) 0.005%FSO(=100µg)Bandwidth 10Hz 10HzTemperaturestability 100ppm 100ppmSamplingrate 50Hz 50HzOperatingtemperature -40°Cto+80°C -40°Cto+80°CProtectionclass IP65 IP65Plug(Zeroforceplug) ODu,S31B0N-P10MCC0-5000 ODu,S31B0N-P10MCC0-5000Load typ.300Ohm(+/-50%) typ.300Ohm(+/-50%)Output current(4…20mA) current(4…20mA) orvoltage(0.5…4.5V),uSB, orvoltage(0.5…4.5V),uSB, otherinterfacesonrequest otherinterfacesonrequestSupply 24VDC(12…30V) 24VDC(12…30V)Fastening 2xM4screws 2xM4screws *otheravailableonrequest

MEASurEMENTOuTPuT(selectablebetweencurrentoutputorvoltageoutput) -180°/ -90°/ 0° +90°/ +180°/ -60°/ -30°/ +30°/ +60°/ -30° -15° +15° +30°Current 4 mA 8 mA 12 mA 16 mA 20 mAVoltage 0.5V 1.5V 2.5V 3.5V 4.5VSwitch off off switching on on Iftheexternalteachinputissetto0volts(GND),theoutputoftheinclinationsensorwillgetsetto0degreesforthecurrentposition.

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14 15HIGH-PErFOrMANCE-PrODuCTS

OEM

MICrO-SENSOrPrODuCTS

Your competitive advantageoeM products are the core of our specialisation and

competence and account for 80 % of sales – according to the business strategy of the Micro-epsilon group

OEM – HIGH-PERFORMANCE PRODUCTS FOR INCLINATION / VIBRATION / ACCELERATION Mobile Automation · Rail vehicle construction Aviation · Defence · Wind power and solar

Customer specific solutions account for 80% of Micro-Sensor's total sales. The development of special metrological concepts together with the customer is at the center of our business model. OEM sensor technology by Micro-Sensor is based on standard catalog products. As a customer you can start with reasonably priced standard products which are in stock and evaluate these quickly. We will gladly join a development project with you in case of justified technical and commercial prospects of success. We put all of our expert knowledge of acceleration sensors and application into these customer specific projects. So it is possible to have a tested and verified sensor within a few months. Our engineering team proceeds with the product development in a structured way. Intelligent project management with milestone planning and defined termination criteria ensures a results-oriented project progression on schedule.

Single system components such as the sensor element, the interface to your system or the housing can be individually selected for your OEM solution. You decide which solution offers the biggest advantage in competition. A maximum of transparency of metrological achievable performance and costs provides you with a multi-dimensional basis for decision-making. Our goal is to improve your product or even make it realizable in the first place with our metrological solution.

OEM - High-performance products for customer specific high-tech solutions

Engineering and design competency for customer specific developmentsSmall batches e.g. 20 pieces per year

1

design

2

deVeLOPMenT

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PROJeCT MAnAgeMenT

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sensOR

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deVeLOPMenT inTeRFACes

6

HOUsing

CUrVe deteCtor· System to measure the angular velocity· Curve detector sensor to (de)activate the tilting system of coaches· extremly high reliability· For railway applications according to en 50155

railWaY teCHnologY · Vibration analysis · railway safety electronics· derailment protection at high-speed

deFenSe · High-precision vibration sensor· extreme durability· robust, high reliable electronics

OEMHigh-performance

products for inclination / vibration

acceleration

16 MICrO-SENSOrPrODuCTS

FSS 100

MEASurEDVArIABLE:THrEADTENSIONMeasurementrange 0Nto1N(100cN)Voltageoutput 0.5to4.5Vresonancefrequency 1200Hzresolution 0.1%Temperatureerror 0.1%Zerooffset 0.1%

AuxILIArYPOwErPowersupply 12Vbis30VDCPowerconsumptionsensor<0.1w

ENvIRONMENTTemperaturerange 5°Cto+70°CHousingmaterial ceramics and aluminiumProtectionclass IP54Plug M8/maleA

MEASurEMENTOuTPuTThreadtension 0cN 25cN 50cNVoltageoutput 0.5V 1.5V 2.5V

Threadtension 75cN 100cNVoltageoutput 3.5V 4.5V

42FSS 100

FN.XX XX.XXX

20

50

+ U

OUT

GND

1 ... OUT3 ... + U4 ... GND

1

4

3

THrEADTENSIONSENSOrFSS100

analog SenSor - indUStrial VerSionMeaSUred VariaBle: ForCe (tHread tenSion)

MAIN FEATURES · high accuracy · low thermal driftmechanical overload protection · high dynamics

iMPrinT

editor: Micro-Sensor GmbHconcept and Text: contentico3-D Graphic, p. 14: Maria Pichuracover: iStock.com/nadlaGraphic Design: Katrin coco, natascha KöbelMicro-Sensor GmbH, August 2014

QuAliTy STAnDArDS• Micro-SensorGmbHiscertified accordingtoISO9001:2008

• Productcertificationforrailwaysystems

• EMVexaminationacc.toEN50121-3-2, climatetesting,vibrationandshock testingacc.toEN50155

• Productdevelopmentaccordingto DINISO13849/IEC62061

• Factorycertification2.1/2.2/3.1 accordingtoDINEN10204

AfTer SAleS MAnAGeMenT• Applicationengineering

• Claim-andcomplaintsmanagement

• Keyaccountmanagement

• PCM-productlifecyclemanagement

ProDucT TeSTS incluDeD• Vibrationandaccelerationtests

• Testonelectricalfunctionality

• Long-termtesting

• Typeexamination,serialtesting andreplicatetests

Micro-Epsilon UK Ltd.

No.1 Shorelines Building · Shore Road · Birkenhead · CH41 1AU

Phone +44 (0) 151 355 6070 · Fax +44 (0) 151 355 6075

info@micro-epsilon.co.uk · www.micro-epsilon.co.uk