sect 01-02 pwc students
TRANSCRIPT
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Schlumberger IPM
PreventativeWell Control
Course
Sections 1 and 2
IPM Well ControlIPM Well Control
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Safety issues.
Fire escapes.
Lunches & Coffee breaks.
Toilets.
Computers and cell phones.
Questions????
Before we get started
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Why the Preventative Well Control Course?
Two main reasons for the PWC Course:
1. The number of well control incidents in IPM has reached an
unacceptable level:
- IPM incident rate: 1/60 (includes all WC incidents, kicks-blowouts).
- Industry average: 1/615 (only includes blowouts).
2. To develop a common culture: because IPM is made up of people
from different backgrounds and companies, there is not a commonculture. It is a good opportunity to bring various well control ideas
together, share experiences and bring everybody to the same page.
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IPM well control training includes 3 elements:
1. Basic introductory module for new hires and fresh outs
(fundamental WC).
2. IWCF regulatory training or equivalent certification as per
country of operations regulations and client requirement.
3. Preventative well control course IPM mandatory.
IPM Well Control Training
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Introduction
IPM standards
The U-tube
Kicks causes, prevention and detection Well control by well design
Well control equipment
Diverters
Shut-in procedures
Course Outline
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Well control in OBM
Gas migration effects
Constant BHP well control
Other methods of well control Ballooning
Well control in workover operations
Course Outline
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Well Control and IPM Standards
Pre-Tests (2 hours) We want to determine your level of understanding ofwell control
40 Questions IPM standards
40 Questions Well control based
Keep answers short and to the point
Answer all questions that you know first
There is one unconventional part of the test:self-assessment - Please write what you think yourscore is at the bottom of the page
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Section 1
Introduction
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Introduction - Section 1
Well control incidents examples, consequencesand costs
Root causes of IPM incidents
The objective of the PWC
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Well Control Incident Dacin
Well GG-617
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IPM Well Control Incidents
Root Causes, examples: Complacency Lack of knowledge and skills of rig personnel
Lack of commitment and leadership
Inadequate work practices and WC preventative training Inadequate Well Design
Lack of training in PWC
Application of standards
Poor contractor & supplier management Inadequate risk management & management of change
process
Lack of communication
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49%17%
17%
17%Well Control
Cementing
Stuck Pipe
Casing & Completions
Distribution of IPM Incidents by type
(2 year period form 99 00, +/- 300 wells)
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Distribution of IPM Incidents by type
(2003, +/- 1400 wells)
15%
9%
7%
4%
3%3%
3% 3%1% 1%
51%
0%Stuck Pipe
Well Control
Hole Conditions
Loss Circulation
Others
Program Error
Wellhead equipment
Cementing Problems
Downhole equipment Failure
Rig contractorWireline
Waiting on equipment
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Distribution of IPM Incidents by type
(2004, +/- 1750 wells)
15%
17%4%
21%
2%
10%2% 3%
23%
3%
Drilling Equipment
Drop tool / String in well
Kick / InfluxLoss Circulation
Rig Contractor
Stuck Pipe
Support Equipment
Tool
Unplanned Cement left in string
Unsuitable Conditions
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Distribution of IPM Incidents by type
(2005, 1984 wells)
30%
21%
13%13%
11%
8%
4%
Stuck PipeLoss/failure equipment
Well Control Incidents
3rd party equipment
Loss of operation activity
Loss Circulation
Others
Sum of % of total NPT (year 2005)
Category
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Distribution of IPM Incidents by type
(2006, XXX wells)
12%
12%11%
10%
8%
8%
8%7%7%
5%
5%
3%
2%
2%
0%
0%Loss of Operation Activity
Stuck Pipe / Tools
Unknown
Loss Circulation
Other
Downhole Equipment Failure
Cementing
Well Control
Hole Problems
Waiting
3rd Party Contractor Equipment
Rig Equipment
Loss / Failure of Equipment
Equipment
Primary Mechanical
Acquisition/Computers
Sum of % of total NPT(year 2006)
Category
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Distribution of IPM Incidents by type
(2006, XXX wells)
20%
17%
13%
13%
8%5%5%4%
3%3%
3%2%
2%2%%%
Well Control
Loss Circulation
Stuck Pipe / Tools
Loss of Operation Activity
Cementing
3rd Party Contractor Equipment
Downhole Equipment Failure
Other
Unknown
Hole Problems
Waiting
Rig Equipment
Equipment
Loss / Failure of Equipment
Primary Mechanical
Acquisition/Computers
Sum of % of total Red Money (2006)
Category
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IPM Well Control History
(1995 December 2006)Year
Reported
Kicks
Reported
Blow Outs
# Wells
Total
Wells /
Kick
Wells /
BlowoutComments
1995 0 0 24 - -
1996 5 0 145 29 -
1997 19 1 536 28 536 Drilling
1998 14 0 507 36 -
1999 4 3 300 75 100 Cem, drlng, rig move
2000 8 6 493 62 82 Cem, drlng, log, trip
2001 14 3 1,595 114 532 B/O on W/Overs
2002 21 2 1,570 75 785 B/O on W/Overs
2003 20 3 1,414 71 471 B/O Operator Error
2004 27 1 1,752 65 1,752 Gas at surface
2005 15 0 1,984 132 -
2006 19 2 2,300 121 1,150
Total 166 21 12,620
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187 well control incidents in187 well control incidents in144 months!!144 months!!
IPM Well Control History
(1995 December 2006)
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A catastrophic well control incidentA catastrophic well control incident
could put IPM out of businesscould put IPM out of business
Former IPM President
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What are we trying to do? Eliminate mistakes which create well control incidents
How are we going to do this? Increase (advance) our understanding of the well
control problems that are occurring and theprocedures that are likely to be used in our operations
Aim to push competence to decide what to do andhow to do it on the rig-floor level
PWC Course Motivation
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What should be our attitude?
We (EVERYBODYEVERYBODY) should be open to having ourunderstanding increased and corrected
We should try to create an atmosphere in this classwhere you can say I do not understand that or Imnot sure I understand that
We should look for simple, practical solutions to Well
Control ZeroZero Well Control IncidentsWell Control Incidents
PWC Course Motivation Cont.
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2 hours
Well Control & Standards Tests
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Section 2
IPM Standards
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Section 2
What are standards
Which standards apply to (preventative) wellcontrol
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Policy A company statement of governing principles
Standard A document detailing a minimum level of excellence or
adequacy to be attained Procedure A document detailing the established way of
conducting an activity
Guideline Document to guide work in order to comply with
policies and standards
SLB Policies and Standards
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Statement of Policy - Operations will be conducted inlegal, ethical, and responsible manner.
Management dedicated to:
Improving quality of operation Ensuring health & safety of staff and others Protect the environment These principles to be held as equal to financial results
Schlumberger Goal: Become the recognized leader in QHSE Make QHSE an integral part of IPM culture
IPMs Adherence to QHSE Policy (1)
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IPM will establish standards, guidelines, and proceduresand communicate to everyone involved in projects.
IPM will operate under policies, standards, guidelines:
First, those of Schlumberger Limited
Second, those of Schlumberger Oilfield Services
Finally, those of IPM (which will take priority if morestringent)
IPM will prepare a bridging document for all work outside
Schlumberger
Key differences to be addressed and documented
IPMs Adherence to QHSE Policy (2)
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A SIMOPS plan is required on all projects where drilling and /or intervention work is proceeding within 30 meters of eachother and / or production operations
Objective is limiting excessive risk imposed by multiple
operations at the same time as opposed to the risk associatedwith the execution of these operations individually
SIMOPS: two or more major operations carried outsimultaneously as any of these activities: production orinjection, live well operations, pigging operations, running or
pulling riser or heavy lifting, skidding rig, hot work, drilling andworkover operations, conductor driving and installation,injection to annulus, repair or c/o Xmas tree or annulus valvesor pumping and flowing through temporary lines
Simultaneous Operations (SIMOPS) (1)IPM-ST-WCI-033
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As a minimum, the SIMOPS plan shall contain the
following sections:
Introduction
Duties and responsibilities
Review / risk analysis of SIMOPS
Safety system
Emergency procedure Technical data
Simultaneous Operations (SIMOPS) (2)IPM-ST-WCI-033
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A Bridging Document is to be prepared during theplanning stage of all IPM Projects, preferably beforefinalizing the Operations Program. The Bridging Documentmust, in all cases be finalized prior to starting any
operations
Objective:1) To reconcile the different standards, practices and/or
procedures that the various players involved in IPMsupervised operation may have, in order to obtainconsistency
Project Bridging Document (1)IPM-ST-WCI-030
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Objective, Cont.:2) To resolve potential differences prior to the start of
operations, particularly when it comes to implementingcertain fundamental procedures where there is room for
interpretation and clarification
Topics Include:- General - Well control- Shallow gas - Directional drilling- H2S - Logging- Daylight ops - Well ops standards and procedures- Exemptions to IPM Standards
Project Bridging Document (2)IPM-ST-WCI-030
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Well Control Related: Well control certification requirements Well control drills: type and frequency BOP configuration: requirement for casing rams
BOP (& related equipment) tests: function, pressure,frequency, test pressures, BOP test sheet
Casing pressure test requirements Leak Off Test (LOT) Kick tolerance while drilling Standard regarding drilling breaks
Project Bridging Document (3)IPM-ST-WCI-030
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Well Control Related: Flow check standard (frequency and duration)
Amount of pressure overbalance to maintain in staticconditions
Pore pressure prediction/detection methods
Review of kick detection equipment (PVT, flow indicators)
Minimum chemical stocks (barite and cement)
Amount of active mud volume and reserve mud volume and
weight SCR frequency
Project Bridging Document (4)IPM-ST-WCI-030
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Well Control Related: Agreement on general well kill methods, pre-recording
of information, standardized well control worksheet andformula
Detailed shut-in procedure Stripping checklist Wellsite individual responsibilities and line of command
during well control operations Surveying standard for vertical wells
Project Bridging Document (5)IPM-ST-WCI-030
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Intention: to comply with the minimum standards
If a standard cannot be complied to:
Obtain exemption in a specific operation, under specialconditions, previous analysis and evaluation / mitigation of the riskinvolved (risk management)Exemptions are alerts to the managersAn exemption request must be submitted in QUESTExemption procedure is detailed in the Standard:
SLB-QHSE-S010, with IPM appendix
What happened if standard cannot be complied to?
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SLB operations are continuously subject to change, implying that
associated risk levels also evolve. It is essential that these changes are
managed in a controlled manner so that risk is always maintained at an
acceptable level
SLB expectations for key business deliverables are defined through
associated management systems, policies, standards and work
instructions
Management of Change and Exemption Standard (1)
SLB-QHSE-S010
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Management of change process: Process to manage significant
changes associated with increasing and decreasing risk levels.
Exemption process: Process to obtain appropriate approval for
deviation from SLB policies and standards for a specific period of time.
Significant change: Any change that introduces new hazards or any
change that causes an increase in the level of the risk that has the
potential to result in an HSE accident or an SQ non-conformance.
Examples of such changes are: environment, equipment, personnel,
process, etc.
Management of Change and Exemption Standard (2)
SLB-QHSE-S010
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This standard describes what to do when significant change is
introduced following deviation from:
Contractual terms and conditions, work-scope, historical norms,procedures and work instructions using the management of
change process
Policies and standards using the exemption process
Management of Change and Exemption Standard (3)
SLB-QHSE-S010
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The management of change and exemption processes shall be followed
in order to manage the operational risk and grant and control exemptions
to policies and standards, so that:
Our people, assets and the environment are protected from any
coercion to perform operations beyond standard practices
Risk is adequately managed, following the steps defined in the
HARC standard, as technologies and processes, that are notaddressed by existing documentation, are intentionally or
unintentionally introduced
Management of Change and Exemption Standard (4)
SLB-QHSE-S010
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All exemption requests should be written in such a way that they apply to
the specific activity requiring the deviation from a policy or a standard
requirement, their use must be limited to the segment or operational unit
and the validity kept to a maximum of 12 months.
In no circumstances should requests be submitted, and in no
circumstances may they be approved, with respect to any action that
may or will lead to non-compliance with applicable laws and regulations,
which shall be adhered to at all times.
Management of Change and Exemption Standard (6)
SLB-QHSE-S010
f Ch d i S d d ( )
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The management of change and exemption processes shall be followed
to manage operational and commercial risk by ensuring that all
significant changes to design, equipment, operations, modifications and
deviations from policies and standards are justified, approved, recorded
and monitored in a controlled and effective manner and that relevant
parties are identified and advised of changes as needed, including
during personnel handovers.
The sequential procedure to be applied is illustrated in the next slide.
Management of Change and Exemption Standard (7)
SLB-QHSE-S010
M t f Ch d E ti St d d (8)
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1. Originator identifies the significant change
2. Direct line Manager of Originator set up a risk assessment team
3. Comprehensive risk assessment is performed
4. Risk control plan to lower risk to ALARP is developed (HARC)
5. Approver reviews all the details of the request
6. Originator obtains approval from relevant Approver
7. Upon approval Originator must communicate details of the
Management Of Change (MOC) or exemption to all those involved
8. Activity is performed
9. Originator must close out the MOC or the exemption
Management of Change and Exemption Standard (8)
SLB-QHSE-S010
M t f Ch d E ti St d d (9)
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If repeated requests are being made for the same exemption, thenthe
case should be reverted to the appropriate owner of the corresponding
policy / standard for a possible revision of the associated document
All exemption shall be logged into QUEST at originating location; if not
feasible request shall be logged into QUEST by the QHSE functionat the
appropriate level
Management of Change and Exemption Standard (9)
SLB-QHSE-S010
What Happens When Things Change?
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Risk Analysis(Prevention & Mitigation to
ALARP)
Original Workscope
What Happens When Things Change?
Well proposal
Basis of design
Operations
program
End of well
report
New Hazards and Risks ?
Modified Workscope
Well proposal
Basis of design
Operations
program
End of well
report
Management of Change Process
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Management of Change ProcessIdentify new hazards
and risks resulting
from the change
Analyze risks
Identify Prevention& Mitigation Measures
to reduce risk
to ALARP
-25/5MC-20/4MC-15/3MC-10/2MC-5/1MC
-20/5C-16/4C-12/3C-8/2C-4/1C
-15/5M-12/4M-9/3M-6/2M-3/1M
-10/5S-8/4S-6/3S-4/2S-2/1S
-5/5L-4/4L-3/3L-2/2L-1/1L
Sev
erity
Likelihood
Acknowledgethe
change
Modify
Program or
Procedure
Communicate
& Proceed
Obtain approval
from initial
program/procedure
approver
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Section 2
IPM Standards related to Well Control
Group discussion
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Standards Presentations
Review the IPM standards related to well control andReview the IPM standards related to well control andbriefly explain why they are important and how they applybriefly explain why they are important and how they applyto the operationsto the operations
Ki k D t ti E i t (1/2)
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Minimum standards for kick detection equipment:
Pit Volume Totalizer (Pit Volume Totalizer (PVTPVT) System.) System.
Drilling fluid return indicator (Delta Flow Meter).Drilling fluid return indicator (Delta Flow Meter).
Trip Tank Indicator.Trip Tank Indicator.
System requirements:
Electronic or analog pit level indicator to measure mud tank levels.
Display for key information.
Visual and audible warnings.
Measurements by:
Mud pit probes (potentiometric sensors) in the mud tanks.
Mud flow return sensor (paddle) in the flowline.
Kick Detection Equipment (1/2)IPM-ST-WCI-003
Ki k D t ti E i t (2/2)
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Display visible to the Driller, show the following:
Trip tank volume.
Mud return.
Individual volume of all pits.
Summing of volumes of selected.
The gain/loss measurement reset automatically to zero by a pushbutton. The gain/loss and mud return measurements equipped withvisual and audible alarm.
The drilling contractor is responsible for maintaining this equipment ingood working order at all times.
Kick Detection Equipment (2/2)IPM-ST-WCI-003
Well Control Equipment Testing Requirem
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The BOPs and related equipment will be tested regularly.The BOPs and related equipment will be tested regularly.
Equipment in safe and reliable condition that will withstand maximum
anticipated wellhead pressure.
Frequency: Every 14 days or during the first trip after the 14-day
interval with a maximum interval of 21 days.
Low pressure test (200 to 300 psi) for 5 min. and high pressure testswill be conducted for a minimum of 10 min.
The diverter system will be function tested on installation.
Calibration: trip tank, flow meters, and critical sensors/monitors should
be accurately calibrated on a regular basis.
Well Control Equipment Testing Requirem.IPM-ST-WCI-004
BOP Stack and Diverter Minimum
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Provide sufficient BOP integrity and operational flexibility toaccommodate all anticipated well control situations.
Working Pressure:
Exploration wells: full evacuation of the well to gas (dry gas, 0.1 psi/ft).
Development wells: maximum shut-in tubing pressure (analysis of PVTof fluid, reservoir fluid composition, injection or stimulation).
Equipment Specification:
BOP: in accordance with, or exceed API RP 53.
H2S areas: NACE requirements. Accumulator and closing times: API Spec 16D and API RP 53.
Diverter: API RP 64.
BOP Stack and Diverter MinimumIPM-ST-WCI-005
Well Control Certification
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All IPM supervisory staff involved in well operations shall have a
valid and recognized well control certificate, and have successfully
completed Preventative Well Control (PWC) training.
All other IPM project technical staff complete the WCF.
The recognized well control certificates are: IWCF, IADC-WellCAP,
PITS, GOST.
If a region or country has local regulations requiring certification other
than IWCF (or equivalent), all IPM operations will comply with localregulations.
Well Control CertificationIPM-ST-WCI-006
Consensus of Well Control Procedures
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To avoid conflict and confusion during well control operation.
Prior to start well operations, agreement with the Operator and the
Drilling Contractor in: well control procedures, formulae, systems of
units, conversion factors, capacities, and kick sheets.
Agreement in Bridging Document and Well Control Briefing
Document.
Well control procedures available to key office and wellsite personnel.
Shut in (or divert) procedures will be posted at the Drillers position.
IPM personnel must be conversant with: Well Control Manual, Project
Bridging and Well Control Briefing Document.
Consensus of Well Control ProceduresIPM-ST-WCI-007
Well Control Drills
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Repetitive Drills:
Increase the awareness of kick recognition.
Familiarize rig-site personnel with the operation of well control
equipment, the actions to be taken and their respective functions.
Well control drills will be held, as a minimum, on a weekly basis.
Drill will include special procedures, different from those of the Drilling
Contractor.
The Well Site Supervisor will ensure that the drills are recorded in thedaily drilling reports.
Well Control DrillsIPM-ST-WCI-008
Casing Liner and Tubing Pressure Testing (1/2)
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All casing strings and liners (including lap areas and seals) shall bepressure tested prior to:
Drilling out the shoe track.
Perforating.
Commencing completion operations.
Maximum Test Pressure: not exceed the rated pressure of thewellhead, BOP, or 80% of the minimum internal yield of the weakest
segment of the casing string.
Minimum Test Pressure: the effective pressure during the test at anypoint shall be at least 110% of the maximum pressure which thatpoint shall experience during the lifetime of the well or tubular in
question (without exceeding the maximum test pressure).
Casing, Liner and Tubing Pressure Testing (1/2)
IPM-ST-WCI-009
Casing Liner and Tubing Pressure Testing (2/2)
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Liner-laps: tested to a minimum of the formation leak-off pressure at
the casing shoe.
Production/Test/Injection Tubing: as a minimum, the test pressure
shall give an internal pressure at the lower section of tubing or packer
assembly equivalent to 110% of the pressure load from the shut-in
tubing pressure and the produced or injection fluid.
Repeat pressure tests if mechanical integrity is in doubt (long rotating
hours, high dogleg severity, or corrosion).
Pressure Test Validity: pressure declines no more than 1% over a
minimum 15 minute shut in period.
Casing, Liner and Tubing Pressure Testing (2/2)
IPM-ST-WCI-009
Minimum Chemical Stocks
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Mud weighting material and cement, to handle unexpected wellcontrol situations.
The minimum stock levels are:
Weighting material: to raise the entire mud circulating volume by 120
kg/m3
(1 ppg ), or to the leak off, whichever is the lesser. Cement: 120 meters (400 feet) open hole plug in the current hole size
with a 100% contingency (offshore or remote locations).
If the minimum stock is unavailable, the WSS is directed to cease
drilling operations until there is sufficient stock on location tocontinue.
Minimum Chemical StocksIPM-ST-WCI-010
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Barriers (1/2)
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Barrier: any impervious material or device that can be demonstratedto temporarily or permanently prevent the flow of wellbore andreservoir fluids.
After setting the surface casing string, wells shall have two or moredissimilar tested and impermeable barriers at all times.
Barrier Testing and Integrity:
A barrier is acceptable when it has been tested in the direction of flowand demonstrated to hold pressure to the maximum potentialoperating pressure with zero leakage.
Pressure tests shall be for 15 minutes for positive pressure tests and30 minutes for inflow tests.
Barriers (1/2)IPM-ST-WCI-012
Barriers (2/2)
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Barriers for Open Hole Wireline:
Normal operations: barriers are the drilling or completion fluids and
the rig BOP.
Losses or gains: the fluid cannot be considered a barrier. Wireline
surface pressure equipment shall be considered. On failure of a barrier the WSS shall initiate immediate measures to
secure the integrity of the well and restore or replace the failed
barrier. Other activities should cease unless doing so increases therisk of an incident.
Barriers (2/2)IPM-ST-WCI-012
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Well Control Method
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IPM use industry recognized methods (Drillers, W&W andVolumetric).
The Drillers method is preferred when the bit is on bottom.
The combined Volumetric / Stripping method is preferred when the
bit is off bottom, followed by the Drillers method once the bit is onbottom and / or below the influx.
All IPM personnel responsible for well operation must be conversantwith the recognized industry accepted well control methods as wellas with the non-conventional methods used in specific situations.
IPM-ST-WCI-016
Kick Detection
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Any influx of formation fluids will be detected as quickly as possibleby:
Performing flow checks of all drilling breaks.
Monitoring pit volumes.
Training personnel in kick detection.
Objective: to minimize the reaction time, size of influx, and severity of
well control operations.
All rig crews must understand the importance of early recognition
of a kick. Shut-in procedures or diverter procedures, must be posted near the
drillers controls in English and in the local language.
IPM-ST-WCI-017
Kick Prevention (1/2)
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Primary well control: fluid density >formation pressure.
Primary well control is to be maintained at all times.
Minimum overbalance: of 200 psi, or 50 psi with the riser removed(offshore operations).
Consideration to pump heavy pill prior to POOH. Run swab and surgecalculations.
Periods with no pipe in the hole must be reduced to a minimum.
( )IPM-ST-WCI-018
Kick Prevention (2/2)
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The Driller or designated relief must ensure that: Hole full at all times.
Use trip tanktrip tankwhen tripping.
Trip sheetTrip sheet, filled out on every trip (deviations must be investigated).
Discrepancies investigated by a flow check. Close BOPs if flowcheck is inconclusive.
Whilst POOH flow checks are to be performed:
On bottom.
Bit at the shoe.
BHA is about to enter the BOP (prior to pulling first drill collar). Horizontal wells: bit out of the horizontal section.
Flow check for a longer period when a coring string is at casingshoe.
IPM-ST-WCI-018
Constant Bottom Hole Pressure
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Constant bottom hole pressure in excess of the formationpressure will be maintained, even if theeven if the MAASPMAASP has to behas to be
exceeded prior to the influx reaching open hole weakestexceeded prior to the influx reaching open hole weakest
point.point.
Objective: to prevent any further influx of formation fluids into thewellbore.
The automatic MAASP control feature is kept switched OFF, that is,there will be no automatic choke pressure limitation to MAASP.
IPM-ST-WCI-019
Reporting of Well Control Events
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All well control events will be reported using the IPM WCI Reportusing the template in Quest.
Objective:
To gather historical information.
Report outlining the root causes. Implementation of remedial actions.
Kick: unplanned but controlled flow of formation fluids into thewell bore requiring the closure of BOPs.
Planned Kicks: intentional underbalanced drilling or in setting
upper protective casing(s) in deepwater operations where naturalflows and weak formations necessitate drilling to the extremelimits of kick tolerance.
IPM-ST-WCI-020
Shallow Gas Risk Assessment and Contingencies
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Shallow gas: any gas accumulation encountered during drillingat a depth above the casing setting point of the surface casing.
A shallow gas risk assessment will be made for all well
locations.
In all cases there will be a contingency plan to cover a shallowgas flow.
Consideration shall be given to set the surface casing as shallow
as will allow for well shut in without broaching to surface.
If there is any indication of the presence of shallow gas, gaswill be assumed to be present and the well surface location
will be moved.
IPM-ST-WCI-021
WC while Running and Cementing Casing (1/2)
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Maintenance of Fluid Column: Sufficient fluid height in both the casing and the annulus.
Monitor pit volumes and returns.
Check volumes to fill the casing. Top up the casing every 5 joints.
Run surge calculations.
Primary well control displacing cement and spacers. Monitor pit levels during cementing operations for gains and losses.
Monitor cemented annulus until surface samples are hard.
Maintenance of Barriers
Two non-return valves: running casing into a hydrocarbon-bearing zone.
Automatic-fill float equipment is to be tripped closed.
No differential or automatic fill-float equip. through hydrocarbon zones.
Slotted liner / Screens: contingency plan for well flowing.
IPM-ST-WCI-022
WC while Running and Cementing Casing (2/2)
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Casing Rams Annular preventer: if no run through hydrocarbon bearing formation.
Change upper rams to casing rams: when run through potentialhydrocarbon bearing formation.
Liner run through section with potential hydrocarbon bearing
formations: no need to change rams.
Suitable crossover from the casing threads to the drill pipe threads ismade up to the IBOP and is readily available on the rig floor.
IPM-ST-WCI-022
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Well Control Briefing
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Well Control Briefing is required, before WS personnel assumeresponsibilities.
Objective: to ensure clear understanding of project objectivesrelating to well control.
Specific project Well Control Briefing document: including, e.g.project well control exemptions, shallow gas, kill procedures, lostcirculation zones, abnormal pressure, local tectonics, rig well controlequipment and all other pertinent project information required in theperformance of their well site responsibilities.
Document continuously updated throughout the execution phase.
Re-certification every year, when the document is changed and/orprior to assuming well site responsibilities at a new project.
IPM-ST-WCI-028
Gas Detection Equipment (1/2)
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Minimum Gas Detection Equipment Specification: gas detection andalarm for monitoring of combustible gases and H2S. Visible and audiblealarms. Minimum detection points shall be as follows:
Two portable electronic gas detectors for: oxygen, combustible gases
and H2S.
IPM-ST-WCI-031
5 (rig floor, shaker, cellar deck, mud
tank room, living quarters air intake)
3 (bell nipple, shaker, mud
tank room)
Offshore &
inland water rig
3 (rig floor, shaker & cellar deck)2 (bell nipple & shaker)Land rig
H2SCombustible GasRig Type
Gas Detection Equipment (2/2)
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Gas detector sensors setting: Oxygen Deficiency 19.5%.
H2S Concentration 10 parts per million by volume (ppm).
Lower Explosive Level L.E.L.
Visual low and high level alarms, activate at 10 and 20 ppm
respectively.
High level alarms: activate an audible evacuation alarm.
Equipment calibrated and tested as per manufacturer.
Alarms should be functionally tested at least once daily.
IPM-ST-WCI-031
Contingency Stripping Procedure
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Stripping: movement of tubular in and out of a pressured wellbore. Ram-to-Ram emergency stripping:
Surface stack.
Both rams are solid block of the same size as the pipe.
There is at least one safety ram and a shear ram installed below thestripping rams.
Casing pressure is below 1,000 psi
Annular emergency stripping: casing pressure is below 1,000 psi.Floating rigs, heave below 5 ft with pitch/roll below 1 degree.
Stripping speed: below 2 ft/sec at all times. Requisites: stripping worksheet and pre-job safety meeting.
IPM-PR-WCI-002
Summary
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Standards and guidelines are reviewed periodically. File exemptions, may help to change standards and procedures.
Can be downloaded from InTouch:
http://intouchsupport.com/intouch/methodinvokerpage.cfm?metho
d=iteview&caseid=3271495
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End of sections 1 & 2