Associated Information Sheets T 8000-x ENAssociated Data Sheets for pneumatic actuators T 8310-1/-2/-3 EN

Edition November 2013

Data Sheet T 8012 EN

ApplicationControl valve for process engineering and industrial applicationsValve size NPS ½ to 12Pressure rating Class 125 to 300Temperatures –320to842 °F(–196to450°C)

Fig.1: Type 3241-1 NPS ½ to 12

Fig.2: Type 3241-7 NPS ½ to 6

Fig.3: Type 3241-1 with NPT thread

Fig.4: Type 3241-7 NPS ½ to 3, forged steel

Type 3241 Globe Valve operated with • Type 3271 Pneumatic Actuator (Type 3241-1 Control

Valve) or • Type 3277 Pneumatic Actuator (Type 3241-7 Control Valve)

Valve body made of • Cast iron • Cast steel, cast stainless steel or cast cold-resisting steel • Forged steel or forged stainless steel • Special materials

Undivided valve bonnet up to NPS 6Valve plug

• Metal seal • Soft seal • High-performance metal seal

The control valves, designed according to the modular assembly principle, can be equipped with various accessories:Positioners, limit switches, solenoid valves and other accessories according to IEC 60534-6-1 and NAMUR recommendation. Refer to Information Sheet u T 8350 EN for more details.

VersionsStandard version for temperatures ranging from 15 to 430 °F (–10 to 220 °C) – Type 3241-1 (Fig. 1, Fig. 3) · NPS ½ to 12

with Type 3271 Pneumatic Actuator (u T 8310-1 EN, u T 8310-2 EN, u T 8310-3 EN)

– Type 3241-7 (Fig. 2, Fig. 4) · NPS ½ to 6with Type 3277 Pneumatic Actuator for integral positioner attachment (u T 8310-1 EN)

Furtherversions – NPT threaded connections (Fig. 3) · NPS ½ to 2, Class 250 – Adjustable packing · See Information Sheet u T 8000-1 EN – FlowdividerorAC-1/AC-2Trim for noise reduction · See

Data Sheets u T 8081 EN and u T 8082 EN – Valveplugwithpressurebalancing · See Technical data – Insulatingsectionorbellowsseal · See Technical data – Heating jacket · On request – Stainless steel actuator · See Data Sheet u T 8310-1 EN – Additionalhandwheel· See Data Sheets u T 8310-1 EN, u T 8310-2 EN and u T 8310-3 EN

Series 240Type 3241-1 and Type 3241-7 Pneumatic Control ValvesType 3241 Globe Valve

ANSI version

– Type 3241 PSA · Version for pressure swing adsorp-tion plants · See Data Sheets u T 8012-1 EN and u T 8015-1 EN

2 T 8012 EN

– Typetested version · For heating systems (see u T 8016 EN), DIN/DVGW-tested version for gas (see u T 8020 EN) or liquid fuels and liquefied petroleum gas in the liquid phase (see u T 8022 EN)

– DIN version (u T 8015 EN) – VersionswithdimensionsaccordingtoJapaneseIndustryStandard(JIS) · Details on request

– NACE version for sour gas applications · Details on re-quest

Principle of operationThe medium flows through the valve in the direction indicated by the arrow. The valve plug position determines the cross-sectional area between the seat and plug.

Fail-safepositionDepending on how the springs are arranged in the pneumatic actuator (u T 8310-1 EN, u T 8310-2 EN and u T 8310-3 EN), the valve has two different fail-safe positions effective upon air supply failure.Actuatorstemextends(FA)The valve closes when the supply air fails.Actuatorstemretracts(FE)The valve opens when the supply air fails.

Note:Figs. 5 and 8 show configuration examples. Permissible differential pressures are listed in Information Sheet u T 8000-4 EN.

Fig.5: Type 3241-1 Control Valve, NPS ½ to 6, with Type 3271 Actuator

Fig.6: Type 3241 Valve, forged steel version, NPS ½ to 3, with bellows seal

Fig.7: Type 3241 Valve, NPS 8 to 12

Fig.8: Type 3241 Valve, NPS ½ to 2 with NPT thread

T 8012 EN 3

Table1: Technical data

Valve size NPS 1to6 ½ to 2 ½ to 12 ½, 1, 1½, 2, 3 2)

ASTM material Cast ironA 126 B

Cast steelA216 WCC

Cast stainless steel

A351 CF8M

Cast steelA352 LCC

Cast stainless steel

A351 CF8

Forged steelA105

Forged stainless steel

A182 F316Pressure rating Class 125 250 150/300 300

Type of end connections

Flanges FF – RF 1) RF 1)

Welding ends – DIN EN 12627 Fig. 2 only forNPS 1, 1½, 2, 3, 4, 6, 8, 10, 12 –

Thread – NPT – –Seat/plug seal Metal seal · Soft seal · High-performance metal sealCharacteristic Equal percentage · Linear (according to Information Sheet u T 8000-3 EN)Rangeability 50:1 for NPS ½ to 2 · 30:1 for NPS 2½ to 6 · 50:1 for NPS 8 and largerHeating jacket Class 150Temperature ranges in °C (°F) · Permissible operating pressures according to pressure-temperature diagram (see Information Sheet u T 8000-2 EN)Body without insulating section –10 to 220 °C (15 to 430 °F)

Body with

Insulating section

Short in °C (°F) –29 to 232(–20 to 449)

–29 to 427(–20 to 800)

–50 to 450(–58 to 842)

–46 to 343(–50 to 650)

–50 to 300(–58 to 572)

–29 to 427(–20 to 800)

–50 to 450(–58 to 842)

Long in °C (°F) – – –198 to 450(–324 to 842) – –200 to 300

(–328 to 572) – –198 to 450(–324 to 842)

Bellows seal

Short in °C (°F) –29 to 232(–20 to 449)

–29 to 427(–20 to 800)

–50 to 427(–58 to 800)

–46 to 343(–50 to 650)

–50 to 300(–58 to 572)

–29 to 427(–20 to 800)

–50 to 450(–58 to 842)

Long in °C (°F) – – –198 to 427(–324 to 800) – –200 to 300

(–328 to 572) – –198 to 450(–324 to 842)

Valve plug

StandardMetal seal –200 to 450 °C (–328 to 842 °F)Soft seal –200 to 220 °C (–328 to 428 °F)

BalancedWith PTFE ring –50 to 220 °C (–58 to 428 °F) · Lower temperatures on requestWith graphite ring 220 to 450 °C (–58 to 842 °F)

Leakage class according to ANSI/FCI 70-2

Valve plug

StandardMetal seal Standard: IV · High-performance: VSoft seal VI

Balanced Metal seal Standard IV · With PTFE or balancing graphite ringSpecial version V · For high-performance (only with PTFE balancing ring) on request

1) Other versions on request2) NPS 3 only in A 105

Table2:MaterialsStandard versionValve body 1)

Cast ironA 126 B

Cast steelA216 WCC

Cast stainless steel

A351 CF8M

Cast steelA352 LCC

Cast stainless steel

A351 CF8

Forged steelA105

Forged stainless steel

A182 F316Valve bonnet A 105/

A 126 BA 105/

A216 WCCA182 F316A351 CF8M

A 350 LF2A352 LCC

A182 F304A351 CF8 A105 A182 F316

Seat 2)

Cr steel UNS S41000/1.4008 A182 F316L/ A351 CF3M

Cr steelUNS S41000/

1.4008

A182 F304/ A351 CF8

Cr steelUNS S41000/

1.4008

A182 F316L/ A351 CF3M

Plug 2)

Cr steel UNS S41000(A182 F316L)/1.4008

A182 F316L/ A351 CF3M

Cr steelUNS S41000

(A182 F316L)/ 1.4008

A182 F304/ A351 CF8

Cr steelUNS S41000

(A182 F316L)/ 1.4008

A182 F316L/ A351 CF3M

Plug seal Seal ring for soft-seated plug: PTFE with glass fiberSeal ring for balanced plug: PTFE with carbon or graphite ring –

Guide bushings A582 430 F 316 Ti 316 Ti A182 F304 A582 430F 316 TiPacking 3) V-ring packing: PTFE with carbon · Spring: A479 302Body gasket Graphite on metal coreInsulating section A105 A105 A182 F316 A 350 LF2 A182 F304 A105 A182 F316Metalbellowsseal

Intermediate piece A105 A105 A182 F316 A 350 LF2 A182 F304 A105 A182 F316Metal bellows 1.4571 4) A182 F321 1.4571

Heating jacket – A182 F316L

1) Special materials for applications with sea water: N 08904, duplex A 995 4 A; nickel-based alloy: A 494 LW-21M; other special materials on request2) Seats and metal-seated plug also with Stellite facing; for ≤ NPS 4 plug up to seat bore 38 made of solid Stellite available3) Other packings on request (u T 8000-1 EN)4) Other materials on request

4 T 8012 EN

Table3: CV and KVS coefficients

Table3.1:Overview with flow divider St I (CV I/KVS I), St II (CV II/KVS II) or St III (CV III/KVS III)

CV 0.12 0.2 0.3 0.5 0.75 1.2 2 3 5 7.5 12 20 30 47 70 95 75 120 190 300 290 420 735 1150 1730

KVS 0.1 0.16 0.25 0.4 0.63 1.0 1.6 2.5 4.0 6.3 10 16 25 40 60 80 63 100 160 260 250 360 630 1000 1500

CV I – – – – – – 1.7 2.6 4.2 7 10.5 17 26 42 62 85 67 105 170 275 265 375 650 1040 1560

KVS I – – – – – – 1.45 2.2 3.6 5.7 9 14.5 22 36 54 72 57 90 144 234 225 320 560 900 1350

CV II – – – – – – – – – – 9.5 15 23 37 56 75 60 95 145 245 250 335 580 950 1400

KVS II – – – – – – – – – – 8 13 20 32 48 63 50 80 125 210 200 290 500 800 1200

CV III – – – – – – – – – – 9 14 23 35 – – 55 90 140 – 220 315 560 880 1280

KVS III – – – – – – – – – – 7.5 12 20 30 – – 47 75 120 – 190 270 480 750 1100

Seat (ØD)

in 0.12 0.24 0.47 0.945 1.22 1.5 1.9 2.48 3.15 2.48 3.15 3.94 5.12 4.92 5.91 7.87 9.84 11.8

mm 3 6 12 24 31 38 48 63 80 63 80 100 130 125 150 200 250 300

Travelin 0.59 1.18 2.36 4.72

mm 15 30 60 120

Table3.2: Versions without flow divider (CV/KVS) · Areas highlighted in gray indicate versions also with pressure balancing

CV 0.12 0.2 0.3 0.5 0.75 1.2 2 3 5 7.5 12 20 30 47 70 95 75 120 190 300 290 420 735 1150 1730

KVS 0.1 0.16 0.25 0.4 0.63 1.0 1.6 2.5 4.0 6.3 10 16 25 40 60 80 63 100 160 260 250 360 630 1000 1500

NPS DN

½ 15 • • • • • • • • •

¾ 20 • • • • • • • • • •

1 25 • • • • • • • • • • •

1½ 40 • • • • • • • • • •

2 50 • • • • • • • • • • •

2½ 65 • • •

3 80 • • • • • 1)

4 100 • • •

6 150 • • • •

8 200 • • • • •

10 250 • • • • • •

12 300 • • • • • •

1) With 19 mm overtravel (not for version with bellows seal)

Table3.3: Versions with flow divider St I (CV I/KVS I) · Areas highlighted in gray indicate versions also with pressure balancing

CV I – 1.7 2.6 4.2 7 10.5 17 26 42 62 85 67 105 170 275 265 375 650 1040 1560

KVS I – 1.45 2.2 3.6 5.7 9 14.5 22 36 54 72 57 90 144 234 225 320 560 900 1350

NPS DN

½ 15 • • •

¾ 20 • • •

1 25 • • •

1½ 40 • • • •

2 50 • • • • •

2½ 65 • • •

3 80 • • • •

4 100 • • •

6 150 • • • •

8 200 • • •

10 250 • • • •

12 300 • • • • •

T 8012 EN 5

Table3.1:Overview (with flow divider St I (CV I, KVS I), St II (CV II, KVS II) or St III (CV III, KVS III ))

CV 0.12 0.2 0.3 0.5 0.75 1.2 2 3 5 7.5 12 20 30 47 70 95 75 120 190 300 290 420 735 1150 1730

KVS 0.1 0.16 0.25 0.4 0.63 1.0 1.6 2.5 4.0 6.3 10 16 25 40 60 80 63 100 160 260 250 360 630 1000 1500

CV I – – – – – – 1.7 2.6 4.2 7 10.5 17 26 42 62 85 67 105 170 275 265 375 650 1040 1560

KVS I – – – – – – 1.45 2.2 3.6 5.7 9 14.5 22 36 54 72 57 90 144 234 225 320 560 900 1350

CV II – – – – – – – – – – 9.5 15 23 37 56 75 60 95 145 245 250 335 580 950 1400

KVS II – – – – – – – – – – 8 13 20 32 48 63 50 80 125 210 200 290 500 800 1200

CV III – – – – – – – – – – 9 14 23 35 – – 55 90 140 – 220 315 560 880 1280

KVS III – – – – – – – – – – 7.5 12 20 30 – – 47 75 120 – 190 270 480 750 1100

Seat (ØD)

in 0.12 0.24 0.47 0.945 1.22 1.5 1.9 2.48 3.15 2.48 3.15 3.94 5.12 4.92 5.91 7.87 9.84 11.8

mm 3 6 12 24 31 38 48 63 80 63 80 100 130 125 150 200 250 300

Travelin 0.59 1.18 2.36 4.72

mm 15 30 60 120

Table3.4: Versions with flow divider St II (CV II/KVS II) · Areas highlighted in gray indicate versions also with pressure balancing

CV II – 9.5 15 23 37 56 – 60 95 145 245 250 335 580 950 1400

KVS II – 8 13 20 32 48 – 50 80 125 210 200 290 500 800 1200

NPS DN

½ 15

¾ 20

1 25

1½ 40 • • •

2 50 • • •

2½ 65 • • •

3 80 • • •

4 100 • • •

6 150 • • • •

8 200 • • • • •

10 250 • • • • • •

12 300 • • • • • •

Table3.5: Versions with flow divider St III (CV III/KVS III) · Areas highlighted in gray indicate versions also with pressure balancing

CV III – 9 14 23 35 – – 55 90 140 – 220 315 560 880 1280

KVS III – 7.5 12 20 30 – – 47 75 120 – 190 270 480 750 1100

NPS DN

½ 15

¾ 20

1 25

1½ 40

2 50 • 1)

2½ 65 • • •

3 80 • • •

4 100 •

6 150 • • •

8 200 • • • •

10 250 • • • • • •

12 300 • • • • •

1) Not with bellows seal or insulating sectionTerms for control valve sizing according to IEC 60534, Parts 2-1 and 2-2: FL = 0.95, XT = 0.75Conversion of flow coefficients: CV (US gallons/min.) = 1.17 KVS (m³/h) · KVS (m³/h) = 0.865 CV (US gallons/min)

6 T 8012 EN

Table4: Dimensions for standard version of Type 3241-1 and Type 3241-7 with flanges or welding ends

Table4.1: Type 3241 Valve, up to NPS 6

Valve

NPS ½ ¾ 1 1½ 2 2½ 3 4 6

DN 15 20 25 40 50 65 80 100 150

NPT ½ ¾ 1 1½ 2 – – – –

Length L

Class 125 and 150

in 7.25 7.25 7.25 8.75 10.0 10.87 11.75 13.87 17.75

mm 184 184 184 222 254 276 298 352 451

Class 300in 7.50 7.62 7.75 9.25 10.50 11.50 12.50 14.50 18.62

mm 190 194 197 235 267 292 318 368 473

Length L1 Class 250in 6 6 6 8 9.25 – – – –

mm 152.4 152.4 152.4 203.2 235 – – – –

H1 for actuator

≤ 700 cm²in 8.66 8.66 8.66 8.66 8.66 10.24 10.24 13.78 15.34

mm 220 220 220 220 220 260 260 350 390

1400-60 cm²in – – – – – – – – –

mm – – – – – – – – –

1400-120 cm²in – – – – – – – – –

mm – – – – – – – – –

2800 cm²in – – – – – – – – –

mm – – – – – – – – –

H2 for version

Cast steelin 1.73 1.73 1.73 2.83 2.83 3.86 3.86 4.65 6.89

mm 44 44 44 72 72 98 98 118 175

Forged steelin 2.1 – 2.76 3.62 3.86 – 5.05 – –

mm 53 – 70 92 98 – 128 – –

Table4.2: Type 3241 Valve for NPS 8 and larger

Valve

NPS 8 10 10 10 12

DN 200 250/cast iron 250 up to 200 mm seat

bore

250 seat bore 250 mm and

larger

300

Length L

Class 125 and 150

in 21.38 26.50 26.50 26.50 28.98

mm 543 673 673 673 736

Class 300in 22.36 27.87 27.87 27.87 30.51

mm 568 708 708 708 775

H4in 15.35 15.35 17.76 17.76 25.67

mm 390 390 451 451 652

H8 1) for ac-tuator

1000 cm²/ 1400-60 cm²

in 16.46 16.46 16.46 19.80 19.80

mm 418 418 418 503 503

1400-120 cm²/ 2800 cm²

in 19.80 19.80 19.80 25.59 25.59

mm 503 503 503 650 650

H2in 9.65 10.63 12.20 12.20 14.57

mm 245 270 310 310 370

1) H8 increases by 170 mm for valves with KVS 250, 360 or 630 and 60 mm rated travel operating with overtravel.

T 8012 EN 7

Table4.3: Types 3271 and 3277 Pneumatic Actuators

Actuatorcm² 120 240 350 355 700 750 1000 1400-60 1400-120 2800

in² 18.60 37.20 54.25 55.03 108.50 116.25 155 217 217 434

Diaphragm ØDin 6.61 9.45 11.02 11.02 15.35 15.35 18.19 20.87 21.02 30.32

mm 168 240 280 280 390 390 462 530 534 770

H (700 cm² and larger inc. lifting ring)

in 2.76 2.44 3.23 4.76 7.87 8.03 14.06 11.30 19.29 24.80

mm 70 62 82 121 200 204 357 287 490 630

H3 1)

Type 3271in 4.33 7.48 7.48/

24.02 24.02 25.59

mm 110 190 190/610 610 650

Type 3277in 4.33 7.48 – – – –

mm 110 190 – – – –

H5 Type 3277in 3.46 3.98 – – – –

mm 88 101 – – – –

ThreadType 3271

M30x1.5M60x1.5 M100x2

Type 3277 – – – –

a Type 3271 G 1/8

(1/8 NPT)G ¼

(¼ NPT)G 3/8

(3/8 NPT)G ¾

(¾ NPT)G 1

(1 NPT)

a2 Type 3277 – G 3/8

(3/8 NPT) – – – –

1) Minimum clearance required to remove the actuator

Table5:Weights for Type 3241-1 and Type 3241-7 in standard version

ValveNPS ½ ¾ 1 1½ 2 2½ 3 4 6 8 10 12

mm 15 20 25 40 50 65 80 100 150 200 250 300

Weight without actuator

lbs 15 18 20 35 44 71 82 137 287 1096 1892 2535

kg 7 8 9 16 20 32 37 62 130 497 858 1150

Actuatorcm² 120 240 350 355 700 750 1000 1400-60 1400-120 2800

in² 18.6 37.2 54.25 55.0 108.5 116.3 155 217 217 434

Type 3271 Actuator with handwheel

Withoutlbs 6 11 18 33 49 79 176 154 386 992

kg 2.5 5 8 15 22 36 80 70 175 450

Travel≤ 80 mm

lbs – 20 29 51 60 90 397 386 661 1268

kg – 9 13 23 27 41 180 175 300 575

Travel≤ 160 mm

lbs – – – – – – – – 937 1543

kg – – – – – – – – 425 700

Type 3277 Actuator with handwheel

Withoutlbs 7 20 26 42 57 88 – – – –

kg 3.2 9 12 19 26 40 – – – –

Withlbs – 29 37 53 68 99 – – – –

kg – 13 17 24 31 45 – – – –

8 T 8012 EN

Table6: Dimensions and weights for Type 3241 with insulating section or bellows seal · Without actuator

Table6.1:NPS ½ to 6 and ½ to 2 NPT thread

ValveNPS ½ ¾ 1 1½ 2 2½ 3 4 6

mm 15 20 25 40 50 65 80 100 150

Height H4

Short insulating section or bellows seal

in 16.06 16.06 17.7 25 26.42

mm 408 408 450 635 671

Long insulating section or bellows seal

in 27.95 28.03 29.68 34.76 35.91

mm 710 712 754 883 912

Weight, approx.

Short insulating section or bellows seal

lbs 22 24 26 49 57 88 99 176 353

kg 10 11 12 22 26 40 45 80 160

Long insulating section or bellows seal

lbs 31 33 35 57 66 97 108 194 370

kg 14 15 16 26 30 44 49 88 168

Table6.2:NPS 8 to 12

Versionwith Insulating section Metal bellows

Valve size

NPS

8

10 up to

200 mm seat bore

10Seat

bore 25012 8

10 up to

200 mm seat bore

10Seat

bore 25012

DN

200

250 up to

200 mm seat bore

250Seat

bore 250300 200

250 up to

200 mm seat bore

250Seat

bore 250300

H4 for actuator

1000/ 1400-60 cm²

in 32.7 41.9 – 45.3 40.8 58.7 – 59.8

mm 830 1065 – 1150 1036 1492 – 1520

1400-120/ 2800 cm²

in 32.7 41.9 41.9 45.3 40.8 58.7 58.7 59.8

mm 830 1065 1065 1150 1036 1492 1492 1520

H8 for actuator

1000/ 1400-60 cm²

in 16.5 16.5 19.8 19.8 16.5 16.5 19.8 19.8

mm 418 418 503 503 418 418 503 503

1400-120/ 2800 cm²

in 19.8 19.8 25.6 25.6 19.8 19.8 25.6 25.6

mm 503 503 650 650 503 503 650 650

Weight without actuator (approx.)

lbs 1191 2220 2220 2690 1312 2407 2407 2793

kg 540 1007 1007 1220 595 1092 1092 1267

Table7: Dimensions for Type 3241 with heating jacket - Not for valves in A 126 B

Valve sizeNPS 1 1½/2 3 4 6 8 to 12

DN 25 40/50 80 100 150 200 to 300

ain 4.3 5.5 7.1 7.9 10.4

On request

mm 110 140 180 200 265

bin 0.6 0.8 1.4 2 3.2

mm 15 20 35 50 80

cin 5.5 6.7 8.5 10 5.1

mm 140 170 215 255 130

din 7.5 7.5 9.1 12.6 14

mm 190 190 230 320 355

T 8012 EN 9

Versionswithinsulatingsectionorbellowsseal

Versionswithheatingjacket

Dimensionaldrawings

ØDH3

H2

H1

a

L

H

L

ØD

H4

H8

H2

H3

H

a ØDa

H

H1

H2

L

H5

a2

H3

L1

NPT

Type 3241-1 · NPS ½ to 6 Type 3241-1 · NPS 8 to 12 Type 3241-7 · NPS ½ to 6 Type 3241 · ½ to 2 NPT

NPS ½ to 6 NPS 8 to 12 ½ to 2 NPT

H4

H8

H4

NPS 1 to 4

a

b

c

NPS 6 to 12

a

b

a

c

NPS 1 to 4

Versions with insulating section or bellows seal

NPS 6 to 12

a

d

c

a

d

c

a

10 T 8012 EN

Ordering text

Globe valve Type 3241Valve size NPS …Pressure rating Class ...Body material According to Table 2Type of end connections Flanges (RF or FF), welding

ends or NPT threadSeat and plug Metal seal/soft seal/high-

performance metal sealCharacteristic Equal percentage or linearPneumatic actuator Type 3271 or Type 3277Fail-safe position Fail-close or fail-openProcess medium Density and temperatureMax. flow rate in kg/h oder m³/hPressure p1 and p2 in bar or psi (ab-

solute pressure)Valve accessories Positioner and/or limit

switch

Specifications subject to change without notice

SAMSON AG · MESS- UND REGELTECHNIK Weismüllerstraße 3 · 60314 Frankfurt am Main · Germany Phone: +49 69 4009-0 · Fax: +49 69 4009-1507 Internet: http://www.samson.de 20

14-0

1-08

T8012EN