sl20 22m gb - screenline€¦ · sl1042 slat spacer 12.5 mm sl1148 cord fixing ring sl1052...

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Technical Catalogue english SL20M VENETIAN BLIND double-glazed unit 20 mm • 22 mm ScreenLine SL22M ScreenLine ®

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Page 1: SL20 22M GB - ScreenLine€¦ · SL1042 Slat spacer 12.5 mm SL1148 Cord fixing ring SL1052 Calibrated tube SL1817 Head rail (painted) SL1145 Sliding tube cap SL1854 Internal motor

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SL20MVENETIAN BLIND

double-glazed unit 20 mm • 22 mm

Scre

enLin

e

SL22M

ScreenLine®

copertina SL20-22M_GB 20-04-2007 9:47 Pagina 1

Page 2: SL20 22M GB - ScreenLine€¦ · SL1042 Slat spacer 12.5 mm SL1148 Cord fixing ring SL1052 Calibrated tube SL1817 Head rail (painted) SL1145 Sliding tube cap SL1854 Internal motor

ScreenLine2

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SL20MVENETIAN BLIND

The ScreenLine® SL20M or SL22M Venetian blind with motor inside the head rail for incor-

poration within a double-glazed unit, is manufactured in accordance with high technical

specification and production standards. The Venetian blind operation, the slat tilting and

the blind raising / lowering functions, are achieved by way of an encoder motor that per-

mits a constant speed resulting in a guaranteed synchronized function for multiple blinds.

Special software determines the setting of blinds end stops, by a process of self-learning.

The motor has two speeds. Slow speed during (a) the tilting action to ensure a more pre-

cise slat orientation and (b) when approaching the end stops to avoid sudden braking.

The blind slows before reaching the top and bottom limits in order to avoid excessive

stress on the cords and to guarantee a longer life to the components. The faster speed

allows quicker raising and lowering. The motor and the entire electronic blind manage-

ment system are positioned within the head rail, on a specially designed slide incorpora-

ting a shock absorber system to reduce any vibration and significantly reducing any ‘noise’

effect. The slide is also equipped with a specially integrated electric socket with a snap-in

connector to the spacer bar allowing connection to the external power supply, thereby

maintaining a complete hermetic seal to the unit.

The motor is installed inside the head rail on a higher level than the winding system and

SL22M

SL20 22M_GB 15-05-2007 9:39 Pagina 2

Page 3: SL20 22M GB - ScreenLine€¦ · SL1042 Slat spacer 12.5 mm SL1148 Cord fixing ring SL1052 Calibrated tube SL1817 Head rail (painted) SL1145 Sliding tube cap SL1854 Internal motor

technical features

3

1.

the drive is transmitted through a “special” corner key; this system allows the position of the first

hole in the slat to be closer to the edge, guaranteeing a better blind stability. The electric system

incorporates a polarity inverter allowing the raise and lower function of all the connected blinds

to be fully synchronized using only two wires. A mechanical end-stop incorporated within the

head-rail, ensures a safety stop of the blind at the lowest position. The design of the cord-win-

ding system results in greater precision of the parallel function of the blind bottom rail during rai-

sing and lowering. The cord and ladder tape application has been redesigned resulting in impro-

vements to the vertical nature of the ladder tape which improves slat parallelism and increased

shading of the slats by reduction of the light transfer through the slat holes.

Height 300 ~ 2.500 mm

Width 300 ~ 2.000 mm

Maximum area 3,5 sqm

Blind stack height 4,0% blind height + 60 mm

Motor groups

24V dc power supply, maximum absorption: 300mA.

Operation speed: 50 rpm.

Torque: 0,8 Nm.

Motor

F class winding (155°C); brushes in 50% CU, 47% C, 3% MoS2; diamond finished commutator.

Reducer

Planetary manufactured in steel. Cogged gears, external broached rim, planetary supports with

guide rollers, double bearings in output.

Total Ratio: 214:1 (95:1 in the reducer; 2,25:1 in the corner key)

Encoder

Magnetic encoder in Neodymium, with a very high magnetic field with a resistance strength up

to 120°C. Fixed firmly on the motor shaft via a brass ring.

Electronic card

Manufactured from standard industrial components. Operating range (-20°C + 100 °C) and con-

trols the encoder, the speed limiter and the motor safety function. Motor and electronic card are

fixed on a plastic slide.

Head rail

Extruded aluminium, A6063S-T5 alloy.

Dimensions: width 20 mm, height 54 mm with 5 mm pelmet to reduce light passing between

the first slat and the head rail.

Powder coated to colour co-ordinate with the slats.

SL20 22M_GB 15-05-2007 9:39 Pagina 3

Page 4: SL20 22M GB - ScreenLine€¦ · SL1042 Slat spacer 12.5 mm SL1148 Cord fixing ring SL1052 Calibrated tube SL1817 Head rail (painted) SL1145 Sliding tube cap SL1854 Internal motor

ScreenLine4

VENETIAN BLINDte

chn

ical

sp

ecif

icat

ion

SL20

M

SL2

2M Slat

Aluminium, AA 6010-T8 alloy. Dimensions: width 12,5 mm, thickness 0.2 mm.

High-resistance polyester paint. Available colours: nine.

The slat have a special treatment designed to eliminate possible emissions of chemical products

inside the double-glazed unit, when exposed to ultraviolet and heat radiation i.e. non-fogging.

Solar and light performances of the slat only

SLAT COLOUR S102 S106 S125 S130 S142 S149 S155 S156 S157

Solar reflection % 70 62 57 58 65 68 42 65 43

Light reflection % 78 72 63 65 69 75 48 62 44

Solar absorption % 31 38 43 42 35 32 59 35 57

Bottom rail

Extruded aluminium A6063S-T5 alloy.

Dimensions: width 14 mm, height 10 mm.

Manufactured in two interlocking profiles.

Powder coated to colour co-ordinate with the slats.

Ladder tape

Thermo-fixed 100% polyester. 10 mm pitch. Excellent dimensional and colour stability to UV rays.

Treated to avoid any possible emissions of chemical products inside the double-glazed unit when

exposed to ultraviolet rays and heat. Colour co-ordinate with the slats.

Internal cord

Thermo-fixed 100% polyester internal cord, with excellent dimensional stability. 1,0 mm diame-

ter – colour white. High resistance performance and very little shrinkage effects at high tempe-

rature.

Spacer bar

Extruded aluminium.

SL20C System Dimensions: 20 x 6,5 mm;

Upper: extruded open spacer bar; Lower: extruded “U” shaped spacer bar with 2 mm clipping

projection; Sides: “L” shaped side spacer with 8 mm projection on one side.

SL22C System Dimensions: 22 x 6,5 mm;

Upper: extruded open spacer bar; Lower: extruded “U” shaped spacer bar with 2 mm clipping

projection; Sides: “C” shaped side spacer with 8 mm projection on each side.

SL20MSL22M

SL20 22M_GB 15-05-2007 9:39 Pagina 4

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ScreenLine 5

Control accessories

Control unit

For use in the application of centralization of several blinds or bus control.

It is possible to connect a maximum of 4 blinds. Possible connections: power supply, single switch and

remote signal from other control units, and output to motor.

Due to its small dimensions (40x40x20 mm) it can be easily contained in the wall electric box. Equipped

with internal safety fuse 6,3 A.

Power supply

230V AC Mains voltage input / 24V DC +/- 5% output, 2A. Protection fuse 3,15 A delayed, for up to a

maximum 4 blinds.

Dimensions: 110 (130 mm with fixing projections)x 85x50 mm (height)

SL20 22M_GB 15-05-2007 9:39 Pagina 5

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SL20

M

6 ScreenLine

SL20M

SL1818Extruded open spacer bar20x6,5 mm

SL1850Tube support SL20-22M

SL1848 - SL1849End stop RHEnd stop LH

SL1149Ladder tape fixing ring

SL1042Slat spacer 12.5 mm

SL1148Cord fixing ring

SL1052Calibrated tube

SL1817Head rail (painted)

SL1145Sliding tube cap

SL1844Internal motor with encoder

SL1740Extruded "L" shaped spacer bar20x6,5 mm

SL11651 mm internal cord

SL105720 mmplastic corner key

SL1199Ladder tape 12,5 mm

SL1217ScreenLineplastic label

SL1542Extruded "U" shaped spacer bar20x6,5 mm

SL125212,5 mmnon-fogging slat

SL1196Bottom rail(painted)

SL1627Bottom railweight 15 gr

SL1197Bottom rail cover

SL1154Ladder tape fixing plug

SL1155Bottom rail end cap

2. technical drawings

comprehensive drawing with component codes

SL20 22M_GB 15-05-2007 9:39 Pagina 6

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ScreenLine 7

SL22

M

SL22M

SL1819Extruded open spacer bar22x6,5 mm

SL1850Tube support SL20-22M

SL1856 - SL1857End stop RHEnd stop LH

SL1149Ladder tape fixing ring

SL1042Slat spacer 12.5 mm

SL1148Cord fixing ring

SL1052Calibrated tube

SL1817Head rail (painted)

SL1145Sliding tube cap

SL1854Internal motor with encoder

SL1772Extruded "C" shaped spacer bar22x6,5 mm

SL11651 mm internal cord

SL1820Plastic corner key22x6,5 mm

SL1199Ladder tape 12,5 mm

SL1217ScreenLineplastic label

SL1773Extruded "U" shaped spacer bar22x6,5 mm

SL125212,5 mmnon-fogging slat

SL1196Bottom rail(painted)

SL1627Bottom railweight 15 gr

SL1197Bottom rail cover

SL1154Ladder tape fixing plug

SL1155Bottom rail end cap

SL20 22M_GB 15-05-2007 9:39 Pagina 7

Page 8: SL20 22M GB - ScreenLine€¦ · SL1042 Slat spacer 12.5 mm SL1148 Cord fixing ring SL1052 Calibrated tube SL1817 Head rail (painted) SL1145 Sliding tube cap SL1854 Internal motor

SL20

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8 ScreenLine

ScreenLine

Glass WG

lass

H

12.5 mm SLAT

INOUT

20

5512

6.5

2

EXTRUDED “U” SPACER BAR

12

3

36.5

12

EXTRUDED “L” SHAPED SPACER BAR

8

12

SL22

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ScreenLine

Glass W

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36.5

12

EXTRUDED “C” SPACER BAR

8

12

3

6.5

2

EXTRUDED “U” SPACER BAR

12

12.5 mm SLAT

INOUT

22

5512

SL20 22M_GB 15-05-2007 9:39 Pagina 8

Page 9: SL20 22M GB - ScreenLine€¦ · SL1042 Slat spacer 12.5 mm SL1148 Cord fixing ring SL1052 Calibrated tube SL1817 Head rail (painted) SL1145 Sliding tube cap SL1854 Internal motor

Feasible Not feasible

feasibility3.

9

SL20M

dim

ensi

ons

for

doub

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lazi

ng

30

40

50

60

70

80

90

100

110

120

130

140

150

160

170

180

190

200

210

220

230

240

250

30 35 40 45 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200

Width cm

Hei

ght

cm

WH

SL22M

SL20 22M_GB 15-05-2007 9:39 Pagina 9

Page 10: SL20 22M GB - ScreenLine€¦ · SL1042 Slat spacer 12.5 mm SL1148 Cord fixing ring SL1052 Calibrated tube SL1817 Head rail (painted) SL1145 Sliding tube cap SL1854 Internal motor

ScreenLine® kit components

On receipt of the goods, check the integrity of the package and

confirm that the components are as detailed on the Purchase

Order. The kit comprises :

• venetian blind with corner keys assembled to the upper open

spacer bar

• 2 No. L-shaped spacer bars (height) for the system SL20M;

2 No. C-shaped spacer bars for the system SL22M

• 1 No. bottom U profile spacer bar (width)

• 2 No. plastic corner keys

• 2 No. screws

• 1 Metre dual polarity cable with ring connectors attached.

Assembly of the integral blind unit

Spacer bars preparation

Fill the appropriate side-spacer bars with requisite amount of mole-

cular sieve. It is recommended to insert the corner key into the bot-

tom of each side spacer bar, fill them with the molecular sieve and

“block” the open end with butyl (or fibres), to avoid any loss of

sieve during further operations. Assemble them with the bottom

spacer bar.

Extrude the butyl primary seal both on the assembled blind/upper

spacer bar and then on the rest of the spacers forming

the fram. During this operation, it is recommended great care

is taken with the integral blind, in order to avoid any dirt or dama-

ge of the slats. Assemble all the spacer bars to form the comple-

te spacer frame. Ensure that the spacer projection (L-profile)

for the system SL20M faces the soft coated glass where applica-

ble. Ensure continuity of the butyl seal - particularly at the corner

keys.

assembly instructions

10

4.

kit composition

spacer bars - glass assembly

SL20 22M_GB 15-05-2007 9:39 Pagina 10

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Line assembly

Pass the first glass through the washer either on its base or on

its height.

Position the assembled kit on the first glass, ensuring that the

head rail is on the top or on one side. During this operation, it

is recommended great care is taken with the integral blind, in

order to avoid any dirt or damage of the slats. Position the spa-

cer frame uniformly on the glass ensuring it is perfectly paral-

lel and square (avoiding any inwards deflection of the side spa-

cer bars) and press to obtain a high degree of adhesion.

Proceed with the assembly of the second glass and pass

through the on-line pressing system.

Gas filling

Using the appropriate equipment and in accordance with the

standard procedure replace the internal air with argon

Testing

After the press operation but prior to applying the final seal,

test the blind function’s using the appropriate power supply /

switch - ensuring that the double-glazed unit is positioned ver-

tically with the blind head rail at the top. Check that the bot-

tom rail reaches the lower spacer bar. We do not recommend

other kinds of electrical devices as power supplier or control.

At the end of the test, raise the blind completely to the top,

and insert the silicon tubes to protect the electric contacts

from secondary sealant.

assembly instructions

11

first sealing applying

blind insertion on the spacer bars

SL20 22M_GB 15-05-2007 9:39 Pagina 11

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Second sealing

Raise the blind completely and apply the final seal in accor-

dance with EN1279-2 regulation.

The secondary sealant should be applied ensuring that the area

around the silicone tubes is completely filled either by the auto-

matic sealing machine or by hand. The silicon tubes should

remain straight and not damaged.

Where the final seal is applied horizontally, any glass deflection

should be corrected by equalisation after curing i.e. the glass

surfaces should be parallel particularly in the centre. After the

polymerisation of the second seal, the protective silicon tubes

can be removed by pulling them off horizontally.

assembly instructions

12

glass assembly

double-glazed unitsecond sealing

G

SL20 22M_GB 15-05-2007 9:39 Pagina 12

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Notes

1. Position the double glazed unit on the stillage: the unit must

be transported with the head rail at the top; where this is not

possible, lie the unit on its longer side with the blind vertical

and completely raised.

2. During glazing ensure the integrated unit is perfectly verti-

cal in the frame in order to avoid any friction between bottom

rail and glass surface during raising and lowering.

Transport and storage

For transport and storage procedures please check the recom-

mendations contained in the relevant part of the ScreenLine®

Technical Catalogue.

assembly instructions

13

In this way, the electric contacts will be immediately ready to

be connected to the external power supply line.

removal of the silicon tubes

electric connection

G

H

H2

H1

H

SL20 22M_GB 15-05-2007 9:39 Pagina 13

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SL20

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SL2

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SL1807 Control unit

This unit is used to control the polarity inversion necessary for

the correct function of the motor, which would not be realised

when using normal switches.

Each control unit can control one blind, or can simultaneously

control a group of up to four blinds, depending on the requi-

rements of the system.

The limited dimensions of the unit allow its insertion inside the

standard electrical back box.

It comprises an electronic card equipped with a protection fuse

that can be easily replaced.

Technical features

Dimensions (mm)

40x40x20

Input

• supply, marked as 24V dc

• connection to the double switch or to the radio receiver,

marked by a contact graphic

• connection from another control unit, marked as REMOTE;

this is used only for centralised connections to other groups

(see note below)

Output

• connection to the blind motor or to a bus line for connection

towards other control units; marked as MOTOR

Fuse

6,3 A

Working temperature

-20 +60°C

14

Note

The REMOTE terminal is available to allow the installer the opportunity to meet the client’s

requirements for a variety of group control combinations. This is achieved by connecting the

REMOTE terminal to the MOTOR output terminal of another SL1807 CONTROL UNIT. A typical

application would be where a single control is required for a number in blinds already control-

led individually by a control unit. By connecting a new control unit via the MOTOR output in

parallel with all the REMOTE terminals of the existing control units involved in the total opera-

tion, the additional control unit, once has been activated, will control all the control units simul-

taneously, whilst still allowing control of each motor separately.

Multiple control systems can be built up using this procedure.

MOTOR

REMOTE24 Vdc

COMNO

COMNO

AB

AB

MOTOR REMOTE

24 Vdc

COM

NO COM

NO

A B A B

Output forblind motor

Input for additionalcontrol unit

Input for power supplyInput for connection to switchesand/or radio receiver

SL20 22M_GB 15-05-2007 9:39 Pagina 14

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SL20

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SL2

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SL1868 Power supply

This power supply unit has been specially developed for the

SL20M / SL22M motor. It comprises two external brackets for

wall fixing and two internal terminal blocks – one for the

mains power supply connection and the other for the 24V dc

output.

It can supply up to a maximum of 4 motors.

Technical features

Dimensions (mm)

110 (130 included fixing fins) x85x50 (height)

Type

Switching

Output

24V dc ± 5%

Maximum current output

2 A

Internal protection fuse

3,15 A delayed

Working temperature

-20 +60°C

15

24V dc output

230V ac input

SL20 22M_GB 15-05-2007 9:39 Pagina 15

Page 16: SL20 22M GB - ScreenLine€¦ · SL1042 Slat spacer 12.5 mm SL1148 Cord fixing ring SL1052 Calibrated tube SL1817 Head rail (painted) SL1145 Sliding tube cap SL1854 Internal motor

Remote control programming

The receiver of the remote control must be programmed during installation in order to be con-

nected to the signals from the transmitter.

The receiver is equipped with a programming procedure to automatically recognise the trans-

mitter (self learning); this is simply achieved by pressing the button on the receiver.

Receiver programming procedure

Press the ‘P1’ button located on the receiver and the respective L.E.D. will flash 5 times.

During this flashing period, press one of the transmitter buttons to memorise the position. The

L.E.D. on the receiver will now continuously flash for 3 seconds to confirm positive record of

setting.

To set channel ‘P2’, on the receiver repeat the above operation, using the other button loca-

ted on the transmitter.

Electric connection to the blind

Connect the two-core cable with the attached ring connectors to the terminals located in the

top right corner key (top left on request), using the 2 No. screws provided. For this procedu-

re, please see the picture sequence present on the assembly instructions (H1 & H2).

During this operation please ensure that the screws are fully tightened to avoid bad connec-

tion and subsequent malfunction.

Cover the area around the connection with more secondary sealant to ensure no possibility

of water penetration creating a short circuit after glazing.

Ensure that there is no possibility of the wires being damage by the framing system causing

a short circuit.

Function of the blind

The system SL20M – SL22M must be connected to a power supply sufficient to ensure a con-

stant 24V dc supply to all the connected motors.

The electronic card, contained inside the blind, controls the several functions, one of which

controls the stop position corresponding to the end stop of the top and bottom positions.

The dedicated software provides two speeds. Slow speed to optimise the tilting function of

the slats and to stop the motor slowly as the blind approaches the end stops, and a higher

speed for the raising and lowering function.

The blind function (Up / Down) is activated by switching the power supply (inversion).

It is possible to control the up / down inversion using a rocker switch (two way retractable –

centre off), or by a double commutator switch, or alternatively by remote radio control.

• Using a double commutator switch (i.e. Vimar – Idea serie – code 16145), it is possible to

connect all the blinds to be controlled simultaneously with only two wires.

• A standard rocker type switch should be used in conjunction with a dedicated ‘control unit’.

This system will allow any group of up to 4 blinds to be controlled together using only two

wires.

diagrams electric

17

SL20 22M_GB 15-05-2007 9:39 Pagina 17

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• Remote radio control should also be used in conjunction with a dedicated ‘control unit’.

The following selection of wiring diagrams indicates the wide variety of possible combina-

tions.

To tilt the slats of the blind, keep pressing the respective up or down switch till the desi-

red inclination is achieved. The slow speed at the start of the process allows accurate slat

inclination. By using a double commutator switch, the slat position is adjusted by quickly

pressing and releasing the up or down buttons.

To raise/lower the blind, by pressing the switch continuously, the speed will change from

the slow speed for tilting to fast speed for raise / lower. Once the fast speed is reached, the

button can be released and the blind will automatically continue to its stop position.(top

or bottom). This procedure increase the ‘life’ of the system, since it avoids any excessive

stop / starts. When using a commutator switch, the button will need to be depressed until

the blind reaches the desired position.

To stop the stroke of the blind, press the UP or Down button or move towards the cen-

tre the double commutator switch.

Setting of the blind end stops

The setting of the blind end stops is carried out in the Company during manufacture.

The motor has a self-learning process: the blind, during the raise and lower operation is

able to recognise the extreme positions and to memorise them. Once these limits are

memorised, the blind will move between these two positions, and when nearing the limit

the blind will slowly come to rest and so avoid sudden stops which results in less stress on

the components.

When the motor experiences a sudden increase in the energy absorption or a remarkable

reduction of the motor speed, as a possible result of glass deflection (e.g. reduced cavity),

the blind will stop. When this occurs all previous limits are over-ridden and the blind will

wait till new one’s are self-learned. When this unexpected stop occurs, and the cause of

the blind to stop is resolved, the original end stop will be automatically reset and the blind

will function normally.

Where it is deemed a faster recognition of the end stop by the motor is required, the fol-

lowing procedure must be followed (at least two times). Raise the blind by pressing the UP

button; the blind raises and forms a stack at the top limit and then goes down a few mil-

limetres, signalling that the end stop has been memorised. Then press the down button

and wait till the blind reaches the lower limit and stops.

Where the blind stops before reaching the lower position, to reset the original end stop

press the down button again until the blind goes down further and then comes to a sud-

den stop. The motor then memorises this lower position and will approach the limit more

slowly when nearing this limit in future movements.

diagrams electric

18

SL20 22M_GB 15-05-2007 9:39 Pagina 18

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ScreenLine 19

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SL20 22M_GB 15-05-2007 9:39 Pagina 19

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SL20 22M_GB 15-05-2007 9:39 Pagina 20

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ScreenLine 21

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SL20 22M_GB 15-05-2007 9:39 Pagina 21

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ps

22 ScreenLine

230V

ac 23

0V a

c

BA GC

1C

2C

3C

4

C5

C6

C7

C8

A B

No.

1 g

roup

con

trol

No.

2 g

roup

con

trol

Cx G

Sing

le b

lind

cont

rol

Gen

eral

gr

oup

cont

rol

SL20 22M_GB 15-05-2007 9:39 Pagina 22

Page 22: SL20 22M GB - ScreenLine€¦ · SL1042 Slat spacer 12.5 mm SL1148 Cord fixing ring SL1052 Calibrated tube SL1817 Head rail (painted) SL1145 Sliding tube cap SL1854 Internal motor

ScreenLine 23

SL20

M

SL2

2M

ce

ntr

alis

ed c

on

tro

l wit

h s

wit

ch a

nd

/ o

r re

mo

te c

on

tro

l an

d s

ing

le s

wit

ch

230V

ac 23

0V a

c

G

C1

C2

C3

C4

C5

C6

C7

C8

Cx G

Sing

le b

lind

cont

rol

Gen

eral

gr

oup

cont

rol

SL20 22M_GB 15-05-2007 9:39 Pagina 23