supply chain survey report 2010
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SUPPLY CHAIN SURVEY: 2010
Contact us at (866) 347-1130 or visit www.profitpt.com
Supply Chain Survey 2010 by Profit Point, Inc. (www.profitpt.com) is licensed under a Creative Commons Attribution 3.0 United States License.
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Supply chain professionals from a variety of companies and industries were polled. Here’s what we learned:
• The global economy remains the leading cause for concern
• Managing capital and inventory is of paramount concern
• Half of all companies do not review their plan as often as needed
• One-third of companies do not have future proof plans
SUPPLY CHAIN SURVEYWHAT TO EXPECT IN 2010
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SURVEY
DEMOGRAPHICSWho is represented?
The survey included 67 supply chain professionals
comprised of:
•Director and Manager level decision makers
•North American and multinational organizations
•With More than $1 billion in annual revenue
•Across a wide spectrum of industries
0% 10% 20%
Aerospace and Defense
Automotive
Chemicals
Consumer Goods
Discrete Manufacturing
Food Services
Healthcare
High-Tech
Mining and MetalsOil and Gas
OtherProcess Manufacturing
Professional ServicesRetail
Wholesale / Distribution
Multinational41%
North America28%
19%6%7%
MultinationalNorth AmericaAsiaEuropeOther
33%
17%
More than $1B50%
Less than $500M$500M to $1BMore than $1B
C-Level13%VP / SVP
11%
Director20%
Manager35%
Other20%
C-LevelVP / SVPDirectorManagerOther
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Best PracticesOnly one-half of all respondents are reviewing
their strategy annually. Leading supply chain pros are reassessing strategies at least annually and often more frequently as economic and
business conditions dictate.
Key ComponentsThe right process and technology should enable you to review the following key
components in a simple, integrated environment: revenue plan, product mix, supply
chain network and infrastructure design.
SUPPLY CHAIN STRATEGYHOW OFTEN IS IT REVIEWED?
0%
25%
50%
Every yearEvery other yearEvery three yearsAs business and economic conditions dictateOther
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0% 15% 30% 45% 60%
Supply Chain is integrated into our business strategySC Strategy is developed/executed at the division/business unit levelSC Strategy is shared/common with supply chain partnersSC Strategy is comprehensive across the entire corporationIn the process of developing a supply chain strategyStrategy is developed and executed at the department levelNo supply chain strategy
SUPPLY CHAIN STRATEGIESWHERE IS IT WORKING?
Supply Chain MaturityWhile a majority of companies have
integrated their supply chain strategy with their overall business strategy, most
companies have fallen short of full supply chain maturity.
OpportunitiesBenchmark, identify gaps and establish a plan to reach full supply chain maturity.
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0% 10% 20% 30% 40% 50% 60%
Collaboration with Suppliers and Customers
Internal Collaboration
Planning
Plan Execution
Communications
Project Management
Understanding new technologies
Developing a case for supply chain investment
Customer Service
Relationship between business and technology
Organization
Teamwork
Other
AREAS THAT
NEED IMPROVEMENTPlanning for Collaboration
Most respondents listed collaboration as a leading problem. However, many also included planning and execution
difficulties, which tend to lead to ineffective collaboration.
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Less than 5%
5-10% of Revenue11-20% of Revenue
21-30% of Revenue
30% or more
Don’t know
Less than 5% 5-10% of Revenue11-20% of Revenue 21-30% of Revenue30% or more Don’t know
SUPPLY CHAIN COST% OF REVENUE
Risks30% of respondents were unable to
estimate their supply chain costs.
OpportunitiesA mature supply chain should have clear visibility in to costs on a consistent and
regular basis. They should also have a plan for continuous improvement and
reduction of costs.
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COST IMPACTOF SUPPLY CHAIN INITIATIVES
ObservationAlmost 40% of companies were able to reduce their supply chain costs by less
than 5%.
RiskIf you haven’t reduced your costs by at least 5%, you may be trailing your peers.
Costs reduced 1 – 5%38%
28%
7% 3%
25%
Costs reduced 1 – 5%Costs reduced 6 – 10%Costs reduced 11 – 20%Costs reduced more than 20%Failed to meet planned objectivesDon’t know/ Not sure
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REVENUE IMPACTOF SUPPLY CHAIN INITIATIVES
20%
13% 10%
8%
5%
Don’t know/ Not sure44%
Revenue up 1 – 5%Revenue up 6 – 10%Revenue up 11 – 20%Revenue up more than 20%Failed to meet planned objectives or Revenue decreasedDon’t know/ Not sure
RisksMore than 40% of companies have not assessed the revenue impact of their
supply chain strategy.
OpportunitiesUnderstand how customer service,
product mix and asset utilization impact your revenue.
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SUPPLY CHAIN INITIATIVE
SUCCESS FACTORSKeys to Success
We improve what we measure and track... with committed leadership and strong project management.
0% 20% 40% 60%
Performance measures aligned to desired outcomes
Active senior executive commitment
Project management clearly established and executed
Realistic business case established to track results
Awareness of need to reduce inventories
Collaboration with supply chain partner(s)
Technology enablers established and operating
Awareness of need to increase customer satisfaction
Trust between workers and senior management
High goals set at onset
If other, please specify
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GREEN IMPACTON THE SUPPLY CHAIN
It’s Time to Be GreenGreen awareness is a growing part of
company supply chain strategy.
OpportunitiesUnderstand the sustainability levers within
your supply chain.
80% of your supply chain’s footprint is set with your infrastructure plan - much of the remainder is associated with your
transportation.0%
20%
40%
60%
DefinitelyMaybe
Not SureWill Not Definitely Not
Next Year 2-4 Years 5+ Years
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SUPPLY CHAIN RISKSIN 2010
RisksMore than half of all companies are
concerned with inventory and transportation costs.
OpportunitiesAgility to dynamically balance supply
and demand will allow you to manage your inventory or capital risks.
High variability in transportation and fuel costs remain a key opportunity to
cut costs and gain advantage.
0% 20% 40% 60%
Inventory and working capitalCost of transportation/fuelCritical trading partner / outsourcing partner vulnerabilitiesGlobal instabilityEnvironmental regulationsFreight movementManufacturing costs
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SUPPLY CHAIN
VULNERABILITY
Top 3 RisksA weak economy, unpredictable demand and supplier risk
are the top three stated vulnerabilities
0%
20%
40%
60%
Global Economy Predicting Demand Supplier Viability Lack of Resources Consolidation Regulatory Change
Strongly Agree Agree Neutral Disagree Strongly Disagree
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FUTURE PROOFSUPPLY CHAIN PLAN COVERS CONTINGENCIES
RisksOne-third of companies do not have a supply chain plan to cover the range of possibilities that may occur in the next
couple of years.
OpportunitiesMake sure your supply chain plan will perform well in many different future scenarios. In today’s market, it’s more important to find a good solution for many different futures, than it is to find the best solution for a given scenario.
10%
57%
Uncertain27%
3%3%
Strongly AgreeAgreeUncertainDisagreeStrongly Disagree
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Predictability is key to superior supply chain performance. With an uncertain future, supply chain leaders should consider the following:
• Adopt an improvement process that includes frequent measuring, assessing and planning
• Develop a robust plan that performs well for all likely future scenarios
• Address risky cost centers such as transportation in advance to mitigate variability
CONCLUSIONSNOW WHAT?
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READY TO OPTIMIZE YOUR SUPPLY CHAIN?
Call us at
(866) 347-1130or visit
ProfitPt.com