t4 t2 t6 - university of new south wales · inverter circuits convert dc power from a dc source to...
TRANSCRIPT
ELEC4614 Power Electronics Laboratory
Experiment 4 Three-phase inverter 1 F. Rahman/March 2009
The University of New South Wales School of Electrical Engineering & Telecommunications
ELEC4614 Power Electronics Laboratory
Experiment 4: Three-Phase DC-AC Inverter
1.0 Objectives
This experiment introduces you to a three-phase bridge inverter circuit. The switching schemes
for producing six-step quasi-squarewave and sine-modulated SPWM AC output voltages from
such a circuit will be studied and tested. Effects of modulation frequency and third harmonic
injection into the modulating waveform will also be studied.
2.0 Introduction
Inverter circuits convert DC power from a DC source to AC of a desired voltage and frequency.
Three-phase inverters are widely used in AC motor drive applications, in three-phase grid
connetion to wind generators and other power system applications.
The DC source is usually in the form of a battery, solar cell, rectified wind generator output or a
rectified DC output from the fixed AC supply from the utility. The input may have
characteristics of a voltage source or a current source. This experiment concerns a three-phase
voltage source inverter in which the input to the inverter is from an ideal DC voltage source.
2.1 Voltage-source three-phase inverter
A three-phase voltage source inverter is indicated in figure 1. It consists of three inverter legs
consisting of two transistors and two diodes which are anti-parallel to their respective transistors.
These diodes act as energy return diodes when the load current is switched off by the transistors
and the load inductance forces the current to continue to flow through suitable diodes to return
the energy trapped in the load induactances back to the DC source.
Figure 1
D6 T2 T4
T3 T1 D3
D4
D1
Vd
R
D2
D5
T6
T5
R R
C A B
N
A
B C
ia ib ic
0V
+Vd/2
Vd/2
id
Phase A Phase B Phase C
P
N
ELEC4614 Power Electronics Laboratory
Experiment 2 2 F. Rahman/March 2009
The switching signals for each inverter leg are displaced by 120 with respect to the adjacent legs.
The output line-line voltages are determined by the potential differences between the output
terminals of each leg. Symmetrical three phase voltages across a three-phase load can be
produced by switching the devices ON for either 180 of the output voltage waveform. With
180 conduction, the switching sequence is T1T2T3 – T2T3T4 – T3T4T5 – T4T5T6 – T5T6T1 –
T6T1T2 – T1T2T3 - .... for the positive A-B-C phase sequence and the other way round for the
negative (A-C-B) phase sequence.
Whenever an upper switch in an inverter leg connected with the positive DC rail is turned ON,
the output terminal of the leg goes to potential +Vd/2 with respect to the center-tap of the DC
supply. Whenever a lower switch in an inverter leg connected with the negative DC rail is turned
ON, the output terminal of that leg goes to potential Vd/2 with respect to the center-tap of the
DC supply. Note that a center-tap of the DC supply Vd has been created by connecting two equal
valued capacitors across it. The center-tap is assumed to be at zero or earth potential. However,
this contraption is artificial and really not essential; the center-tap may not exist in practice.
2.2. Six-step square-wave inverter
In this case, each switch is turned ON for 180 . Switches T1 and T4, which belong to the left-
most inverter leg, produces the output voltage for phase A. The switching signals for T1 and T4
are complementary, as are for T3 and T6 or T5 and T2.. The switching signals for switches T3
and T6, (which are for phase B, belonging to the middle leg), are delayed by 120 from those for
T1 and T4 respectively, for the ABC phase sequence. Similarly, for the same phase sequence, the
switching signals for switches T5 and T2 are delayed from the switching signals for T3 and T6
by 120 . The phase terminal voltages at A, B and C (sometimes called respective pole voltages)
are determined by the states of the switches connected at each pole. Note that with 180
conduction (i.e., complementary switching), each pole voltage can have only two values (or
discrete states), namely dV
2 or dV
2. Considering that there are three poles, the number
possible output voltage states from the inverter are 23 = 8.
Line-line voltage waveforms
The line-line voltages, vAB, vBC and vCA are determined from the switching states at the poles) and
the DC source voltage, (Vd). Thus, when switches T1 and T3 are ON, vAB = 0V, when T1 and T6
are ON, vAB = +Vd, and so on. The line-line voltages vAB, vBC and vCA (for the +ve or ABC phase
sequence) are therefore quasi-square waveforms of 120 of ON and 60 of OFF durations, as
shown in figure 2. Each is phase displaced from its adjacent ones by 120 .
Line-neutral voltage waveforms
Line-neutral voltages are determined from the switching states and the neutral point voltage of
the load which can be found by assuming that the load consists of a balanced three-phase resistor
bank. For instance, if T1, T3 and T2 are ON, the potential of the neutral point of the load is d
2V
3
and therefore VAN and VBN will each be at potentials d
1V
3 while vCN will be at d
2V
3. Similarly,
when T4, T2 and T3 are ON, the potential of the neutral point becomes d
1V
3, As a result, the
potential vBN will become d
2V
3 and vAN and vCN will each be at d
1V .
3
ELEC4614 Power Electronics Laboratory
Experiment 2 3 F. Rahman/March 2009
T2
T1
T3
T6
T5
T4
iA 13 dV
23 dV
13 dV
23 dV
vAN
vAN
vBN
vBN iB
vCN
vCN iC
Figure 2
vAB
vCA
vBC
+Vd
Vd
+Vd
+Vd
Vd
180 360 0
ELEC4614 Power Electronics Laboratory
Experiment 2 4 F. Rahman/March 2009
Line-line voltage
The line-line output voltages are obtained by subtracting two square-wave waveforms which are
120 displaced from each other. Each of these waveforms would consist of harmonics orders 1,
3, 5, 7, 9, … and so on. Because of the 120 phase shift between the waveforms, the triplen
harmonics (of order which are multiples of 3) of both will of the same phase and hence these
cancel in the process of subtraction. Consequently, the triplen order harmonic voltages are
eliminated from the line – line voltage. The remaining harmonics are at n = 6r ± 1 where r is any
positive integer, the nth
harmonic having an amplitude 1/n times the fundamental component.
Vd
Vd
= 120 = 120 60 60
Figure 3
The line-line quasi-square output voltage waveform of figure 22.4 has amplitude Vd and duration
= 120 . Fourier series representation of this waveform is given by
= d o o o o
2 3 1 1 1V cos t cos 5 t cos 7 t cos 11 t .........
5 7 11 (1)
The RMS values of the fundamental and higher order output voltages are,
d d d dl l ,1 l l ,5 l l ,7 l l ,11
6 V 6 V 6 V 6 VV ; V ; V ; V ;
5 7 11 …. (2)
Thus, l l ,1 dV 0.78V
and dl l ,h
0.78VV
h where h = 6n 1 and n = 1, 2, 3, ….. (3)
Line-neutral voltage
The line-neutral voltage waveform for this inverter is as shown in figure 5. Fourier series
representation of this waveform is given by
60 60 60
2d3
V 1
d3V
2d3
V
1d3
V
Figure 4
= 2
· d o o o o
1 1 1V cos t cos5 t cos7 t cos11 t
5 7 11 (4)
ELEC4614 Power Electronics Laboratory
Experiment 2 5 F. Rahman/March 2009
RMS values of the fundamental and higher order terms of the line-neutral voltage are:
d d d dl n,1 l n,5 l n,7 l n,11
2 V 2 V 2 V 2 VV ; V ; V ; V ;
5 7 11 …. (5)
2.3 Crossover-protection delay
The switching transistors at the top and bottom of any one leg of the inverter must not conduct
simultaneously to prevent short circuiting the DC source. Thus, there must be a dead-time, Td
which must elapse before top and bottom transistors can change state. The duration of the dead-
time is determined by the turn-off times of the switching devices used. Typically this is of the
order of a few microseconds. Your experimental circuit includes a module which accepts a TTL
level signal and produces two switching signals for an inverter leg with a variable dead-time in
microseconds at the transitions. The timing diagram of figure 5 describes the operation of this
circuit.
A
A
A
A_
+ T1 & T2 ON T1 & T2 OFF
T3 & T4 OFFT3 & T4 ON
T T Td d d
_
Figure 5
3. Output voltage control of three-phase inverters
The output voltage of the 6-step quasi-square inverter can be adjusted, other than by adjusting
the DC source voltage. There are a number of ways in which continuously variable 3-phase
output voltage can be obtained. Only the Sinusoidal PWM (SPWM) schemes will be considered
here.
Sinusoidal PWM (SPWM)
In this scheme, three reference sinusoidal signals representing the desired output waveform of
the inverter is compared with a high frequency triangular or a sawtooth carrier waveform as
indicated in figures 6 (a) and (b). The comparator output pulse becomes proportional to the level
of the sinusoid at the centre of the pulse. (Hence the term Pulse-Width Modulation: PWM).
These outputs are used to switch the transistor pairs T1-T4 and T3-T6 and T5-T2 in figure 1 to
produce the inverter (leg) terminal voltage waveform of figure 6(c). The resulting inverter output
now has much reduced harmonics, specially the lower order ones (which are more difficult to
filter out). Figure 7 also indicates the inverter output voltage waveform and its harmonic
spectrum.
Figure 7 shows the harmonic profile of a SPWM inverter where mf = fc/fo = 7, where fo is the
output frequency and fc is the carrier frequency. M, the depth of modulation, is the ratio of the
amplitudes of the reference and the carrier waveforms.
ELEC4614 Power Electronics Laboratory
Experiment 2 6 F. Rahman/March 2009
ec,A ec,B ec,C vcw
Figure 6(a)
T1
T2
T3
T4
T5
T6
Figure 6(b)
vBC
vAB
vCA
+Vd
Vd
+Vd
Vd
+Vd
Vd
0
0
Figure 6(c)
ELEC4614 Power Electronics Laboratory
Experiment 2 7 F. Rahman/March 2009
vAB
+Vd
Vd
0
Figure 7(a)
V1
mf
mf + 2
3mf
2mf + 2 3m
f + 2
2mf
Harmonics vl-l
Figure 7(b)
Analysis of output voltage waveform
Linear Modulation Range, m < 1
Considering that the positive DC bus voltage is +Vd/2 and the negative DC bus voltage is Vd/2
with respect to the center-tap of the DC supply, the output voltage waveform of a phase leg is a
pulsewidth modulated bipolar AC waveform of magnitude = dV
2. The RMS value of the
fundamental of this voltage varies linearly with the depth of modulation m. Thus,
dAn,1
VV m
2 2 0 354. m Vd (6)
where m is the depth of modulation. This has been indicated as the line-neutral voltage because,
with SPWM and balanced three-phase load, the potential of the load neutral point and that of the
DC supply center-tap should be the same. The RMS value of the fundamental line-line voltage is
d
AB,1 d
3VV m 0.612m V
2 2 (7)
Variation of the output voltage m is indicated in figure 8. Note that with m > 1, overmodulation
occurs, and that the RMS fundamental output voltage increases with m until the output voltage
waveforms becomes quasi-square for sufficiently high m. Note also that overmodulation drops
pulses from the output and causes lower order harmonics to appear in the output.
ELEC4614 Power Electronics Laboratory
Experiment 2 8 F. Rahman/March 2009
m
1.0
l l ,1
d
V
V
0.612
3.24
0.78
Figure 8
The fundamental output voltage can be increased without dropping pulses by adding a third
harmonic to the modulating waveform as indicated in the figure below, for m > 1. It can be
shown that the fundamental line-line output voltage can be increased by 15.5% of what is by
linear modulation. Although some third harmonic voltage is added to the modulating waveform,
the third harmonic phase currents in a star connected load must always cancel. For this
c,A o o
1e m sin t m sin 3 t
6 and so on for other phases. (8)
Figure 9 shows the waveforms of the modulating and output waveforms for this scheme.
+Vd
Vd
0
Figure 9
ELEC4614 Power Electronics Laboratory
Experiment 2 9 F. Rahman/March 2009
5. Equipment
3 IGBT inverter legs with feedback diodes
1 3 phase diode rectifier module
1 LC filter comprising of one 22mH/5 A inductor and 1 capacitor bank with
four 200VDC/4600 MFD capacitors connected in two groups of two
in parallel and then in series giving a centre tap.
1 three-phase load resistor bank
3 22mH/5A inductor for load inductances
1 three-phase PWM module
1 three-channel cross-over protection module
3 isolated current transducers; 1V/1A
1 isolated voltage transducer; 1V/50V
1 four-channel oscilloscope
1 DC voltmeter and ammeter module
1 AC voltmeter and ammeter module
1 PC with digital signal processor and its interface.
1 Loadbank with switches
6. Experiment
A three-phase transistor consists of three inverter legs as shown in figure 10. The two transistors
in each leg of the inverter must be switched in a complementary manner taking into account their
dead-time requirements.
Idc
dcV C
I ac
acV
T T T
T TT
D
D
D D
D D
1
1
6 2
2
3 5
3 3
4
4
LOAD
X-OVER
PROTECTION
DELAY
Td = 10
T
TT
TT
T
1
4
3
5
6
2
.. . .. .
IBM PC
TMS320C31 DSP
BASED
CONTROLLER
COCKPIT
CONTROL
PANEL
DS
P B
OA
RD
INT
ER
FA
CE
R
R
R
L
L
L
I
IIR Y
B
To CRO To CROTo CRO
To CRO
RY
PU
LS
E W
IDT
H
MO
DU
LA
TO
R
3 P
HA
SE
41
5V
50
Hz
Filter
SW
3
SW
1
SW
2
DAC1
DAC2
DAC3
A+
A
B+
C+
B
C_
_
_
NUETRAL
sec
Figure 10
ELEC4614 Power Electronics Laboratory
Experiment 2 10 F. Rahman/March 2009
Six-step, quasi-square-wave inverter
Familiarise yourselves with the 3-phase inverter hardware comprising of the rectified DC source,
its adjustment via the autotransformer (variac), the DSP board with the digital and PWM I/O and
the three-phase load.
5.1 Close all the three load switches S1-S3 to obtain a three-phase load. Check that the same
number load resistors are selected in each phase for a balanced load. Also add three
balance inductances in series with the load resistance of each phase. Connect the BNC
leads for the switching signals, T5 and T6, for the third leg of the inverter as shown in
figure 10. Connect DAC1, DAC2 and DAC3 directly to the input of the three crossover
protection circuits to bypass the modulators. Set the dead-time in the cross-over protection
module to 10sec.
5.2 Turn the DC supply to the inverter to zero by adjusting the variac. Run Three-phase
Square-wave Inverter using the icon in the directory “Elec4614_labs_3phinverter” on the
desktop. This DSP program produces three 180 square-wave TTL logic signals at 50Hz,
which are at 120 phase displacement with each other.
Observe and sketch the inverter switching signals for each phase on the CRO, making the
time-base used on the CRO such that one full cycle of the output frequency is displayed
over full screen of the CRO.
5.3 Raise the DC link voltage to 200V slowly and record waveforms of the line-line voltage, a
line-neutral load voltage and a load current on the CRO and sketch these on your logbook.
Record the RMS values in dBv of a few harmonics, including the fundamental, of the line-
line, line-neutral voltage and of the line current using the CRO based FFT. Do not allow
the load current in any phase to exceed 4A.
Adjust the DC link supply to the inverter to zero.
3-Phase SPWM Inverter
For producing three-phase sinusoidal output voltage from an inverter, three symmetrical
sinusoidal modulating signals with 120 phase displacement with each other are each compared
with a high frequency carrier to produce switching signals for the three legs of the inverter. The
amplitudes of the modulating signals control the amplitudes of the fundamental output voltages
of the inverter directly.
5.4 Run the DSP program “Three-phase Sinewave Inverter 1 kHz” in the same directory
above. Run the DSpace Control Desk and under file menu open experiment Three-phase
Sinewave Inverter 1 kHz (D:\dSpace\work\inverter\3PHsin1kHz). Under menu
instrument, select Animation Mode.
Connect the PWM1, PWM3, PWM5 outputs of the interface box to the Crossover protector
inputs R, Y, B respectively. The rest of the inverter connections remain unchanged. Adjust
the amplitude of the modulating waveforms to about 5V peak-peak (modulating index, m
= 0.5). Observe a modulating signal and the relevant PWM switching signals for the same
phase on the CRO, after synchronising their triggering. Sketch the waveforms.
5.5 Increase the DC-link voltage to 200V slowly and observe a line-line and a line-neutral
output voltage and a phase current waveforms of the load. Tabulate the RMS values of the
ELEC4614 Power Electronics Laboratory
Experiment 2 11 F. Rahman/March 2009
fundamental and a few higher order harmonics of these waveforms in dBV using the FFT
facility of the CRO.
Vn in dBV = 20 log10 (Vnrms )
5.6. Repeat 5.5 for m in the range from 0 – 1, in steps of 0.2.
Adjust the DC link voltage to the inverter to zero.
5.7 Repeat 5.5 and 5.6 with switching frequency fs = 5kHz and 10kHz.
For fs = 5 kHz, run the DSP program Three-phase Sinewave Inverter 5 kHz using the icon
on the desktop. Under Control Desk filemenu, open experiment Three-phase Sinewave
Inverter 5 kHz (D:\dSpace\work\inverter\3PHsin5kHz). Under menu instrument,
select Animation Mode.
For fs = 10 kHz, run the DSP program Three-phase Sinewave Inverter 10 kHz using the
icon on the desktop. Under Control Desk filemenu, open experiment Three-phase
Sinewave Inverter 10 kHz (D:\dSpace\work\inverter\3PHsin10kHz). Under menu
instrument, select Animation Mode.
Adjust the DC link voltage to the inverter to zero.
5.8. Run the DSP program “Inverter with 3rd
harmonic injection 1 kHz”. Under Control Desk
filemenu open experiment Inverter with third harmonic injection 1 kHz
(D:\dSpace\work\inverter\3PHsinovm1kHz). Under menu instrument, select
Animation Mode This program adds 15.5% of 3rd
harmonic component to the modulating
signals for each phase. Slowly increase the DC link voltage to 200V.
5.9 Repeat 5.5 for m = 1, 2, 3 and 4, and record the RMS values in dBV of the fundamental
and few higher order harmonics of the line-line, and line-neutral voltage and line current of
the load.
Adjust the DC link supply to the inverter to zero.
5.10 Run the DSP program “Inverter with 3rd
harmonic injection 5 kHz”. Under filemenu
select experiment Inverter with third harmonic injection 5 kHz
(D:\dSpace\work\inverter\3PHsinovm5kHz). Under menu instrument, select
Animation Mode. Slowly increase the DC link voltage to 200V Repeat 5.9 for fs = 5 kHz
Adjust the DC link supply to the inverter to zero.
6.0 Report
6.1 Using data from section 5.3, compare the measured RMS values of the fundamental and
the the recorded harmonics of the line-line and line-neural voltages of the three-phase
quasi-square-wave inverter with their predicted values from equations 2 and 5.
6.2 Plot the measured RMS values of the fundamental and the harmonics of the line-line and
line-neutral voltages and line currents of the three-phase quasi-square-wave inverter
ELEC4614 Power Electronics Laboratory
Experiment 2 12 F. Rahman/March 2009
6.3 Comment on the observed effects of switching frequency on the SPWM inverter output
current waveform at low and high switching frequencies. Use the CRO FFT data to clarify
this.
6.4 For 0 < m < 1, plot the variation of the RMS value of the fundamental output voltage with
the depth of modulation m and discuss.
6.5 For 1 < m < 4, plot the variation of the the fundamental line-line and line-neutral voltages
with and without 3rd
harmonic injection and discuss.