technical datasheet - microchemicals · soft bake: 110c, 180 seconds, direct contact hotplate. post...

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APPLICATION Thick positive tone photoresists for plating applications featuring improved sidewall profiles, aspect ratios, and photospeed vs. typical thick DNQ type materials. MIF and IN developer compatible No post exposure bake required Single coat thicknesses from 4.0 to >20μm TYPICAL PROCESS Soft Bake: 110ºC/120s* Rehydration Hold: 30 min. Expose: 365nm-435nm sensitive Post Expose Bake: Optional Develop: Puddle, spray or immersion Developer Type: IN or MIF * SB time is film thickness dependent SPIN CURVES (200MM Silicon) OPTICAL CONSTANTS* Cauchy A 1.5995 Cauchy B (μm 2 ) 0.009958 Cauchy C (μm 4 ) 7.16e-04 n @ 633nm 1.6288 k @ 633nm 0.00015 * Unexposed photoresist film COMPANION PRODUCTS Thinning/Edge Bead Removal AZ ® EBR Solvent or AZ ® EBR 70/30 Developers AZ ® 400K Series, AZ ® 300MIF, AZ ® 435MIF Removers AZ ® 300T, AZ ® 400T 3.0μm lines in 12μm thick AZ 10XT Ultratech 1500 Exposure AZ 400K 1:4 MIF Develop (260s spray) technical datasheet AZ ® 10XT Series Thick Positive Tone Photoresists Merck KGaA, Darmstadt, Germany Rev. 6/2016 MeRck

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Page 1: technical datasheet - MicroChemicals · Soft Bake: 110C, 180 seconds, direct contact hotplate. Post Bake Delay: 30 Minutes. Expose: Ultratech 1500 g- h line stepper. Post Expose Bake:

APPLICATION

Thick positive tone photoresists for plating applications featuring improved sidewall profiles, aspect ratios, and photospeed vs. typical thick DNQ type materials.

• MIF and IN developer compatible• No post exposure bake required • Single coat thicknesses from 4.0 to >20µm

TYPICAL PROCESS

Soft Bake: 110ºC/120s*Rehydration Hold: 30 min.Expose: 365nm-435nm sensitivePost Expose Bake: OptionalDevelop: Puddle, spray or immersion Developer Type: IN or MIF

* SB time is film thickness dependent SPIN CURVES (200MM Silicon)

OPTICAL CONSTANTS*

Cauchy A 1.5995

Cauchy B (µm2) 0.009958

Cauchy C (µm4) 7.16e-04

n @ 633nm 1.6288

k @ 633nm 0.00015

* Unexposed photoresist film

COMPANION PRODUCTS

Thinning/Edge Bead RemovalAZ® EBR Solvent or AZ® EBR 70/30DevelopersAZ® 400K Series, AZ® 300MIF, AZ® 435MIFRemoversAZ® 300T, AZ® 400T

3.0µm lines in 12µm thick AZ 10XTUltratech 1500 Exposure

AZ 400K 1:4 MIF Develop (260s spray)

technical datasheet

AZ® 10XT Series Thick Positive Tone Photoresists

Merck KGaA, Darmstadt, Germany Rev. 6/2016

MeRck

Page 2: technical datasheet - MicroChemicals · Soft Bake: 110C, 180 seconds, direct contact hotplate. Post Bake Delay: 30 Minutes. Expose: Ultratech 1500 g- h line stepper. Post Expose Bake:

REFERENCE PROCESS (Dense Lines in 6µm Film Thickness on Si)

Process Step Parameters

Coat AZ 10XT 220cps, 6µm thick film on bare Si

Soft Bake 110C, 120 seconds, direct contact hotplate

Post Bake Delay 30 Minutes

Expose i-line @ 380mJ/cm2 nominal (0.48NA)

Post Expose Bake None

Develop AZ 400K 1:4, 420 second immersion

AZ®

10XT Series

3.0µm Lines Through Dose

3.0µm Lines DoF @ 380mJ/cm2

-1.5µm

3.0µm

1.0µm

0.0µm

Linearity @ 380mJ/cm2

3.0µm

2.0µm

1.6µm

1.4µm

335 mJ/cm2

365 mJ/cm2

395 mJ/cm2

425 mJ/cm2

Merck KGaA, Darmstadt, Germany Rev. 6/2016

Page 3: technical datasheet - MicroChemicals · Soft Bake: 110C, 180 seconds, direct contact hotplate. Post Bake Delay: 30 Minutes. Expose: Ultratech 1500 g- h line stepper. Post Expose Bake:

REFERENCE PROCESS (Holes in 6.0µm Film Thickness on Si)

AZ®

10XT Series

Process Step Parameters

Coat AZ 10XT 220cps, 6µm thick film on bare Si

Soft Bake 110C, 120 seconds, direct contact hotplate

Post Bake Delay 30 Minutes

Expose i-line @ 380mJ/cm2 nominal (0.48NA)

Post Expose Bake None

Develop AZ 400K 1:4, 420 second immersion

3.0µm Holes Through Dose

335mJ/cm2

425mJ/cm2

395mJ/cm2

365mJ/cm2

3.0µm Holes DoF @ 380mJ/cm2

-1.5µm

2.25µm

1.5µm

0.0µm

Linearity @ 380mJ/cm2

3.0µm

2.0µm

1.6µm

1.4µm

Merck KGaA, Darmstadt, Germany Rev. 6/2016

Page 4: technical datasheet - MicroChemicals · Soft Bake: 110C, 180 seconds, direct contact hotplate. Post Bake Delay: 30 Minutes. Expose: Ultratech 1500 g- h line stepper. Post Expose Bake:

PROCESS WINDOW CURVES for 6.0µm FILM THICKNESS @ 0.48NA on Si

AZ®

10XT Series

3.0µm Dense Lines on Si 3.0µm 1:1 Holes on Si

Dose (mJ/cm2)

CD

m)

Dose (mJ/cm2)C

D (

µm

)

Focus

CD

m)

DoF > 6.0µm

CD

m)

Focus

DoF > 6.0µm

Hol

e C

D (

µm

)

Mask CD (µm)

Lin

e C

D (

µm

)

Mask CD (µm)

Line Linearity Hole Linearity

Merck KGaA, Darmstadt, Germany Rev. 6/2016

Page 5: technical datasheet - MicroChemicals · Soft Bake: 110C, 180 seconds, direct contact hotplate. Post Bake Delay: 30 Minutes. Expose: Ultratech 1500 g- h line stepper. Post Expose Bake:

REFERENCE PROCESS (Dense Lines in 6µm Film Thickness on Cu)

Process Step Parameters

Coat AZ 10XT 220cps, 6µm thick film on Copper

Soft Bake 110C, 120 seconds, direct contact hotplate

Post Bake Delay 30 Minutes

Expose i-line @ 455mJ/cm2 nominal (0.48NA)

Post Expose Bake None

Develop AZ 400K 1:4, 420 second immersion

AZ®

10XT Series

3.0µm Lines DoF @ 450mJ/cm2

-2.25µm

2.25µm

0.75µm

-0.75µm

Linearity @ 450mJ/cm2

3.0µm

2.0µm

1.6µm

1.4µm

3.0µm Lines Through Dose

410 mJ/cm2

440 mJ/cm2

470 mJ/cm2

500 mJ/cm2

Merck KGaA, Darmstadt, Germany Rev. 6/2016

Page 6: technical datasheet - MicroChemicals · Soft Bake: 110C, 180 seconds, direct contact hotplate. Post Bake Delay: 30 Minutes. Expose: Ultratech 1500 g- h line stepper. Post Expose Bake:

REFERENCE PROCESS (Holes in 6.0µm Film Thickness on Cu)

AZ®

10XT Series

Process Step Parameters

Coat AZ 10XT 220cps, 6µm thick film on Copper

Soft Bake 110C, 120 seconds, direct contact hotplate

Post Bake Delay 30 Minutes

Expose i-line @ 445mJ/cm2 nominal (0.48NA)

Post Expose Bake None

Develop AZ 400K 1:4, 420 second immersion

3.0µm Holes Through Dose

410mJ/cm2

500mJ/cm2

470mJ/cm2

440mJ/cm2

3.0µm Holes DoF @ 440mJ/cm2

-1.5µm

2.25µm

1.5µm

0.0µm

Linearity @ 440mJ/cm2

3.0µm

2.0µm

1.6µm

1.4µm

Merck KGaA, Darmstadt, Germany Rev. 6/2016

Page 7: technical datasheet - MicroChemicals · Soft Bake: 110C, 180 seconds, direct contact hotplate. Post Bake Delay: 30 Minutes. Expose: Ultratech 1500 g- h line stepper. Post Expose Bake:

PROCESS WINDOW CURVES for 6.0µm FILM THICKNESS @ 0.48NA on Cu

AZ®

10XT Series

3.0µm Dense Lines on Cu 3.0µm 1:1 Holes on Cu

Dose (mJ/cm2)

CD

m)

Dose (mJ/cm2)C

D (

µm

)

Focus

CD

m)

Focus

Hol

e C

D (

µm

)

Mask CD (µm)

Lin

e C

D (

µm

)

Mask CD (µm)

CD

m)

DoF > 6.0µm @ 450mJ/cm2 DoF > 5.0µm @ 440mJ/cm2

Hole Linearity @ 440mj/cm2Line Linearity @ 450mj/cm2

Merck KGaA, Darmstadt, Germany Rev. 6/2016

Page 8: technical datasheet - MicroChemicals · Soft Bake: 110C, 180 seconds, direct contact hotplate. Post Bake Delay: 30 Minutes. Expose: Ultratech 1500 g- h line stepper. Post Expose Bake:

REFERENCE PROCESS (Lines in 12µm Film Thickness on Si)

AZ®

10XT Series

Process Step Parameters

Coat AZ 10XT 520cps, 12µm thick film on Si

Soft Bake 110C, 180 seconds, direct contact hotplate

Post Bake Delay 30 Minutes

Expose Ultratech 1500 g-h line stepper

Post Expose Bake None

Develop AZ 400K 1:4, 260 second spray

Mask CD (µm)

Lin

e C

D (

µm

)

Line Linearity

4.0µm 2.0µm

1.8µm 1.6µm

Focus

CD

m)

Focus Latitude (10µm Lines)

-12.0µm -6.0µm 0.0µm 6.0µm

Merck KGaA, Darmstadt, Germany Rev. 6/2016

Page 9: technical datasheet - MicroChemicals · Soft Bake: 110C, 180 seconds, direct contact hotplate. Post Bake Delay: 30 Minutes. Expose: Ultratech 1500 g- h line stepper. Post Expose Bake:

REFERENCE PROCESS (24µm Film Thickness on Si)

AZ®

10XT Series

Process Step Parameters

Coat AZ 10XT 520cps, 2 x 12µm thick double coat

Soft Bake 110C-80s (first layer), 115C-180s (second layer)

Post Bake Delay 45 Minutes

Expose Ultratech 1500 g-h line stepper and Suss MA200 Aligner (20µm gap)

Post Expose Bake None

Develop AZ 400K 1:4 and AZ 300MIF

Expose: Ultratech 1500Dose: 1875 mJ/cm2

Develop: AZ 400K 1:4 600s20µm Holes 10µm Holes

8.0µm Lines10µm Lines 5.0µm Lines

30µm Holes

Expose: Suss MA 200Dose: 1785 mJ/cm2

Develop: AZ 300 MIF 720s20µm Holes 10µm Holes

20µm Lines40µm Lines

40µm Holes

60µm Lines

Merck KGaA, Darmstadt, Germany Rev. 6/2016

Page 10: technical datasheet - MicroChemicals · Soft Bake: 110C, 180 seconds, direct contact hotplate. Post Bake Delay: 30 Minutes. Expose: Ultratech 1500 g- h line stepper. Post Expose Bake:

AZ®

10XT Series DISPERSION CHARACTERISTICS (Unexposed Film)

Wavelength (nm)

Ref

ract

ive

Ind

ex (

n)

Ab

sorb

ance

(k)

THERMAL FLOW CHARACTERISTICS (Large pad and 10µm Line)

No Bake 90° C 100° C 110° C

Merck KGaA, Darmstadt, Germany Rev. 6/2016

Page 11: technical datasheet - MicroChemicals · Soft Bake: 110C, 180 seconds, direct contact hotplate. Post Bake Delay: 30 Minutes. Expose: Ultratech 1500 g- h line stepper. Post Expose Bake:

AZ®

10XT Series PROCESS CONSIDERATIONS

SUBSTRATE PREPARATION

Substrates must be clean, dry, and free of organic residues. Oxide forming substrates (Si, etc.) should be HMDS primed prior to coating AZ 10XT. Contact your AZ product representative for detailed information on pre-treating with HMDS.

COATING

Refer to spin curve graphs for general guidelines on setting spin speeds to achieve the desired film thickness. Note: Spin curve graphs assume coat programs that spin 10XT films to equilibrium. Thicker coats may be achieved by reducing the spin time and allowing films to “self level”. Consult with your AZ products representative for more information on ultra-thick coating techniques.

SOFT BAKE

Soft bake times and temperatures may be application specific. Process optimization is recommended to ensure optimum pattern profiles and stable lithographic and adhesion performance. Soft bake temperatures for AZ 10XT should be in the 95-110C range. For very thick films, ramped soft bake temperatures may be required in order to avoid bubbles formed by rapid outgassing of solvents.

FILM REHYDRATION

A rehydration delay of 30-60minutes between soft bake and exposure is required for films >5.0µm thick. Delay time required will vary with film thickness and ambient humidity.

EXPOSURE

AZ 10XT is sensitive to exposure energy in the 365-435nm wavelength range.

POST EXPOSE BAKE

A PEB is optional for AZ 10XT.

DEVELOPING

AZ 10XT series photoresists are compatible with MIF (TMAH) or inorganic developers. AZ 435MIF and AZ 400K 1:3 or AZ 400K 1:4 are recommended. Higher normality (less dilute) developers will improve photospeed but may increase CD non-uniformity and dark film loss.

HARD BAKE

Hard baking (post develop baking) improves adhesion in wet etch or plating applications and improves pattern stability in dry etch processes. Hard bake temperatures should be in the 90 to 100C range to ensure minimal thermal distortion of the pattern.

STRIPPING

AZ 10XT Series resists are compatible with industry standard solvent based removers. AZ Kwik Strip, AZ 300T, or AZ 400T is recommended.

Merck KGaA, Darmstadt, Germany Rev. 6/2016

Page 12: technical datasheet - MicroChemicals · Soft Bake: 110C, 180 seconds, direct contact hotplate. Post Bake Delay: 30 Minutes. Expose: Ultratech 1500 g- h line stepper. Post Expose Bake:

COMPATIBLE MATERIALS

AZ 10XT Series materials are compatible with all commercially available lithography processing equipment. Compatible materials of construction include glass, quartz, PTFE, PFA, stainless steel, HDPE, polypropylene, and ceramic.

STORAGE

AZ 10XT Series materials are combustible liquids. Store in sealed original containers in a well ventilated, dry area away from heat, light, oxidizers, reducers, and sources of ignition. Recommended storage temperature is 30°-55°F.

HANDLING/DISPOSAL

AZ 10XT Series materials contain PGMEA (1-Methoxy-2-propanol acetate). Refer to the current version of the MSDS and to local regulations for up to date information on safe handling and proper disposal. Wear solvent resistant gloves, protective clothing, and eye/face protection.

AZ 10XT is compatible with drain lines handling similar organic solvent based materials.

The information contained herein is true and accurate to the best of our knowledge at time of printing. All recommendations orsuggestions are offered without guarantee as specific conditions of use are beyond our control. There is no implied warranty ofmerchantability or fitness for purpose of the product or products described herein. In submitting this information, no liability isassumed or license or other rights expressed or implied with respect to any existing or pending patent, patent application, ortrademarks. Observance of all regulations and patents is the responsibility of the user. AZ and the AZ logo are registered trademarksof Merck KGaA, Darmstadt, Germany or its affiliates.

North America:EMD Performance Materials70 Meister AvenueSomerville, NJ USA 08876(908) 429-3500

Germany:Merck Performance Materials(Germany) GmbHWiesbaden, Germany+49 611 962 4031

Korea:Merck Performance Materials(Korea) Ltd.Seoul, Korea+82 2 2056 1316

Singapore:Merck Performance MaterialsPte. Ltd. Jurong East, Singapore+65 68900629

Taiwan:Merck Performance MaterialsCo. Ltd.Hsinchu, Taiwan+886 3 5970885#375

Japan:Merck Performance MaterialsG. K.Tokyo, Japan+81 3 5453 5062

China:Merck Electronic MaterialsShanghai, China+86 (21) 2083 2362

www.emd-performance-materials.com

AZ®

10XT Series

Products are warranted to meet the specifications set forth on their label/packaging and/or certificate of analysis at the time of shipment or for the expressly stated duration. EMD MAKES NO REPRESENTATION OR WARRANTY OF ANY KIND, EXPRESS OR IMPLIED, INCLUDING MERCHANTABILITY ORFITNESS FOR A PARTICULAR USE REGARDING OUR PRODUCTS OR ANY INFORMATION PROVIDED IN CONNECTION THEREWITH. Customer is responsiblefor and must independently determine suitability of EMD´s products for customer’s products, intended use and processes, including the non-infringement of any third parties´ intellectual property rights. EMD shall not in any event be liable for incidental, consequential, indirect, exemplary or special damages of any kind resulting from any use or failure of the products: All sales are subject to EMD’s complete Terms and Conditions of Sale. Prices are subject to change without notice. EMD reserves the right to discontinue products without prior notice.

EMD, EMD Performance Materials, AZ, the AZ logo, and the vibrant M are trademarks of Merck KGaA, Darmstadt, Germany.

North America:EMD Performance Materials70 Meister AvenueSomerville, NJ USA 08876(908) 429-3500

Germany:Merck Performance Materials(Germany) GmbHWiesbaden, Germany+49 611 962 4031

Korea:Merck Performance Materials(Korea) Ltd.Seoul, Korea+82 2 2056 1316

Singapore:Merck Performance MaterialsPte. Ltd. Jurong East, Singapore+65 68900629

Taiwan:Merck Performance MaterialsCo. Ltd.Hsinchu, Taiwan+886 3 5970885#375

Japan:Merck Performance MaterialsG. K.Tokyo, Japan+81 3 5453 5062

China:Merck Electronic MaterialsShanghai, China+86 (21) 2083 2362

www.emd-performance-materials.com

Merck KGaA, Darmstadt, Germany Rev. 6/2016