technical documentation bnwas 3000 1.6. installation

Technical Documentation BNWAS 3000

Tel.: +49 (0)4105 / 65 60 – 0 * DECKMA GmbH * Fax: +49 (0)4105 / 65 60 – 25 E-Mail: [email protected] * Internet: www.deckma-gmbh.de

1.6 Installation instructions Version 1.0 10.06.2013 of 22

1.6. Installation instructions for Bridge Navigation Watch Alarm System

(BNWAS 3000)

WATCH ALARM MAIN UNIT

REPEATER UNIT SELECTOR UNIT RESET UNIT

Revisions

Version Date Author Checked Remark 1.0 10/06/13 JB TM Derived from draft 0.4




Table of contents

1. General ............................................................................................................................................. 3

2. Cable requirements .......................................................................................................................... 3

3. Connection of the various units ........................................................................................................ 4

4. Setting the address (REPEATER UNIT) .......................................................................................... 9

5. Accumulator charging....................................................................................................................... 9

6. Pin assignments ............................................................................................................................... 9

6.1. WATCH ALARM MAIN UNIT .................................................................................................... 9

6.2. REPEATER UNIT ................................................................................................................... 14

6.3. SELECTOR UNIT ................................................................................................................... 15

6.4. RESET UNIT ........................................................................................................................... 16

6.5. BOOSTER UNIT ..................................................................................................................... 17

7. Current ........................................................................................................................................... 18

8. Accumulator ................................................................................................................................... 18

9. Installation ...................................................................................................................................... 18

10. Audible signal generator ................................................................................................................ 18

11. Reset sensor .................................................................................................................................. 19

12. Location .......................................................................................................................................... 19

13. Compass safe distance .................................................................................................................. 20

14. Commissioning ............................................................................................................................... 22




1. General

These installation instructions supplement the documentation of the BNWAS (system description, operating instructions, technical documentation...). For further information, see the relevant documentation.

The currently applicable standards must be consulted prior to installation of the BNWAS and observed.

2. Cable requirements

For safe operation of the entire system, the cables shown in the table are recommended.

Connector Cable type Core diameter Cable diameter

Power supply 100-240 V AC (JM2)

Unshielded cable min. 3 x 1.5 mm²

Power supply 24 V DC (JM1)

Unshielded cable min. 3 x 2.5 mm²

Accumulator 24 V (JB1)

Shielded cable 2 x 2.5 mm²

REPEATER UNIT (JR1, JR2)

Shielded twisted-pair cable 3 x 2 x 0.75 mm²

RESET UNIT (JQ1) Shielded twisted-pair cable min. 2 x 2 x 0.75 mm² 1 5-10mm SERIAL OUT 1 (JV1) Shielded twisted-pair cable 3 x 0.75 mm² SERIAL OUT 2 (JV2) Shielded standard serial cable SERIAL IN 1 (JG1) Shielded twisted-pair cable 5 x 0.75 mm² SERIAL IN 2 (JA1) Shielded twisted-pair cable 5 x 0.75 mm² RESET SENSOR (JE1)

Unshielded cable min. 4 x 0.75 mm² 2

Relay output (JK1) Unshielded cable min. 9 x 1.0 mm² 3 AUTO MODE ON/OFF; ext. signal generator (JPI1)

Unshielded cable 5 x 0.75 mm²

1 Cable diameter depends on cable length and number of UNITS. 2 Cable diameter depends on current and voltage. 3 Cable diameter depends on connected siren, current and voltage.




3. Connection of the various units

DECKMA GMBH

mains-control Accu-cont rol

RTC

BNWAS3000 RPU-E

RS485

24V - 5V

RS485

Mikrocontroller

Beeper

115/230 - 24V

In ext. reset3x out-control

REPEATER UNIT BOOSTER UNIT

RE

SE

T

UN

IT

SE

RIA

L O

UT

1/2

SE

RIA

L IN

2

RE

SE

T

SE

NS

OR

RE

PE

AT

ER

U

NIT

Po

wer

sup

ply

100-

240

V A

C

Po

wer

sup

ply

24 V

DC

Acc

um

ula

tor

24 V

Rel

ay

outp

ut

WA

TC

H A

LAR

MM

AIN

UN

IT

RE

SE

T

UN

ITS

24V - 5V

24V - 12V

24V - 5V

SELECTOR UNIT

WA

TC

H A

LAR

MM

AIN

UN

IT

RE

PE

ATE

R

UN

ITS

Status-LED

JM1JM2 JB1

JR1

JG1 JA1 JE1JK1

JM1

JM1

JQ1

JR11

JR12

JR13

JR14

JQ1

JQ40

JR1

WACHT ALARM MAIN UNIT BNWAS3000 MU-E

BNWAS3000 BU-E

BNWAS3000 SU-E

Beeper

24V - 12V

DECKMA GMBH

RS485

24V - 5V

DECKMA GMBH

WA

TCH

ALA

RM

MA

IN U

NIT

RESET

UNIT

WA

TC

H A

LAR

MM

AIN

UN

IT

JQ1

BNWAS3000 RSU-E

DECKMA GMBH

Ext. BeeperAuto on/off

JP1

AU

TO

MO

DE

O

N/O

FF

; ext

. S

igna

l ge

nera

tor

24V - 5V

RS485RS485

24V - 5V

JR2

JV1

JV2

JR1

Mikrocontro ller Mikrocontroller

SE

RIA

L IN

1

Po

wer

sup

ply

24

V D

C

Pow

er

supp

ly

24 V

DC




rt

sw

RS485-ARS485-B

BP

1234

SERIAL OUT 1

BM

Überarbeitet MP / 04.03.13

SC ASC B

JB1

123 Power supply

24 V in JM1

K3 CMK3 NC

K2 CMK2 NCK3 NO

K1 NCK2 NO

K1 NOK1 CM

123456789

Relay output

JK1

bl

br

Time/date in,

Reset, Emergency Alarm

Via RS323 or RS485

1

2

3

4

5

6

7

8

9 SERIAL OUT 2

Time/date in,


Via RS323 or RS485

JV2

JV1

PC, VDR,

Gerneralalarm...

1234

SERIAL

Wiring diagram BNWAS 3000 withoutSELECTOR UNIT

1

2

3

4

5

6

7

8

9SERIAL

GND

TXD

RS485-BRS485-A

PE

123456

SERIAL IN 1

RXDPE

TXD

RXD

GND

GND

24 V DC

JG1

GND

TXD

PE

RS485-ARS485-B

123456

SERIAL IN 2

PERXD JA1

GND

PE

24 V DC power supply

123

100-240 V AC

gr/ge

rt

sw

General alarm,

Signal generator...

Netzgr/ge

123 Power supply

L inN in

12345

Accumulator 24 V

+-12 V 7Ah

+-12V 7Ah

Akku 24V

7,5A

JM2

R1




12345AUTO MODE ON/OFF;

JPI1

LED out24V out

gn

gn

2

1

PZSignal

gn

gn

24V out

RS485-BRS485-A

12345

REPEATER UNIT

JR1


SIGNAL out

3x max

PE

ADR 0

JM1

JQ40

RS485-A

1234

MU

JQ1

BOOSTER UNIT

ADR 1

RESET out

24V in

GND

LED in

AS WAP

RS485-B

GND

optional

AUTO in

GND24 V in

1234

RSU

ADR 0

PE

AS WAPADR 1

RS485-A

GNDRS485-B

24 V in

ADR 0

PE

AS WAPADR 1

RS485-A

24 V inGNDRS485-B

PE

1234

RESET UNIT

REPEATER UNIT 4

GND

12345678


RS485-A

ADR 0

PE

AS WAPADR 1

24 V inGNDRS485-B

ext. Signal generator

24 V out

24V out

REPEATER UNIT 3

12345678


40x max1234

MU

JQ1

RESET UNIT

LED out

JR2

LED in

REPEATER UNIT 2

RESET out

12345678


GND

REPEATER UNIT 1

12345678


1234

MU

24V in

RESET outLED in

GND

GND

12

JQ1 JQ1

RESET UNIT

24V in

24V ext.GND

RESET in

RESET in

JE1

ws

br

GND

ge

br

ge

ws

br

ge

ws

24V

br

ge

ws

GND

br

ge

ws

RESET inSABOT in

GND12V out

1234

RESET SENSOR

Sabotage Reset SensorikReset Reset Sensorik

24 V DCPower supply




rt

sw

RS485-A

BP

RS485-B1234

SERIAL OUT 1

BM

Wiring diagram BNWAS 3000 withSELECTOR UNIT

SC ASC B

JB1

123 Power supply

24 V inJM1

K3 CMK3 NC

K2 NCK3 NO

K2 CMK2 NOK1 NC

K1 NOK1 CM

123456789

Relay output

JK1

bl

br

1

2

3

4

5

6

7

8

9 SERIAL OUT 2

JV2

JV1

PC, VDR,

Gerneral alarm...

1234

SERIAL

1

2

3

4

5

6

7

8

9SERIAL

GND

RS485-A

PE

TXD

RS485-B

123456

SERIAL IN 1

RXD

TXD

PE

RXD

GND

Time/date in,


Via RS323 or RS485

GND

JG1

24 V DCPEGND

RS485-ARS485-B

TXD

123456

SERIAL IN 2

RXD

GND

PEJA1

PE

24 V DC power supply

123

100-240 V AC

rt

gr/ge

sw

Netz

General alarm,

Signal generator...

gr/ge

123 Power supply

N inL in

12345

Accumulator 24 V

+-12 V 7Ah

+-12V 7Ah

Akku 24V

JM2

7,5A1

Time/date in,


Via RS323 or RS485

R2

Überarbeitet MP / 04.03.13




12345AUTO MODE ON/OFF;

JPI1

24V outLED out

gn

gn

2

1

PZ1Signal

gn

gn

24V out

RS485-BRS485-A

12345

REPEATER UNIT

JR1


SIGNAL out

3x max

ADR 0

PE

JQ40

JM1

RS485-A

JQ11234

MU

ADR 1

BOOSTER UNIT

RESET out

24V in

GND

LED in

AS WAP

GND

RS485-B

optional

AUTO in

GND24 V in

1234

RSU

PE

ADR 1

RS485-A

ADR 0

RS485-B

AS WAP

PE

24 V inGND

ADR 1

RS485-A

ADR 0

RS485-B

AS WAP

PE

24 V inGND

1234

RESET UNIT

REPEATER UNIT 4

GND

12345678


RS485-A

ADR 0

PE

AS WAPADR 1

24 V inGNDRS485-B

ext. Signal generator

24 V out

24V out

REPEATER UNIT 3

12345678


JQ1

40x max1234

MURESET UNIT

JR2

LED in

LED out

REPEATER UNIT 2

RESET out

12345678


REPEATER UNIT 1

GND

12345678


24V in 1234

MU

RESET outLED in

GND

GND

12

JQ1

RESET UNIT

JQ1

24V in

24V ext.

RESET in

GND

RESET in

JE1

GND

ge

ws

br

br

ge

ws

ws

br

ge

24V

ws

br

ge

GND

ws

br

ge

SABOT in

GND12V outRESET in

1234

RESET SENSOR

Sabotage Reset Sensorik1Reset Reset Sensorik1

24 V DCPower supply

24 V DCPower supply

24 V in

PEGND

123

optional

power supply

gn

SELECTOR UNIT

optional

24 V out

RS485-ARS485-B

PE

GND

JR12 12345

RPU

br

ge

ws

RS485-BGND24 V out

RS485-AJR13 PE12345

RPU

ws

br

ws

br

ge

ge

RS485-ARS485-BGND24 V out

JR14 PE12345

RPU

ge

ws

br

RS485-A

24 V in

RS485-B

PE

GND

12345 WATCH ALARM

gn

MAIN UNIT

gn

gn

max. 4 ciruits

each with maximum 4

Repeater Units

JR1

JM1

RS485-A

GND

PE

RS485-B

24 V out

12345

RPU

JR11




4. Setting the address (REPEATER UNIT)

The REPEATER UNIT functions as a slave within a bus system from where it receives all system relevant data. Since up to four REPEATER UNITS can be connected to the BNWAS, each UNIT requires its own address on the bus. The address can be set by connecting Pins 6 and/or 7 of connector JR1 to ground.

Pin 6 Pin 7 Address

- - 1 Gnd - 2 - Gnd 3 Gnd Gnd 4

If the system is only configured for one REPEATER UNIT, only address 1 must be used. If the system has been configured for two UNITS, address 2 must be added for three UNITS, 3 and for the maximum number (four), 4. If the address no longer corresponds to the system configuration, an error is generated.

5. Accumulator charging

The accumulator is charged via current control. The current can be adjusted with a resistor connected between PINS 3 and 4 on the 24 V accumulator connector (JB1).

Resistor Current

0 - 500 Ω 200 mA 0.800 – 1.200 KΩ 150 mA 1.500 - 3 KΩ 100 mA No resistor – open 50 mA

6. Pin assignments

6.1. WATCH ALARM MAIN UNIT

Pin assignments Power supply 24 V DC 3-pin Weidmüller RM 5.08 JM1

1 24 V in Power supply 24 V DC in 2 GND GND 3 PE Shield




Pin assignments Power supply 100-240 V AC 3-pin Phoenix RM 5.08 JM2

1 N in 100...240 V AC 2 L in Neutral 3 PE Shield

Pin assignments Accumulator 24 V 5-pin Weidmüller RM 5.08 JB1

1 BP 24 V 2 BM GND 3 SC A Charging current selection 4 SC B Charging current selection 5 PE Shield

Charging current selection

Resistor Charging current

Suitable for accumulators

510R max. 200 mA > 2 A/h 1k max. 150 mA > 1.5 A/h 2k max. 100 mA > 1 A/h None max. 50 mA > 500 mA/h

Pin assignments RESET UNIT 4-pin Weidmüller RM 5.08 JQ1

1 24 V out Power supply 24 V out 2 LED out LED brightness/on/off 3 RESET in Reset 4 GND GND




Pin assignments REPEATER UNIT 5-pin Weidmüller RM 3.5 JR1 JR2

1 PE Shield 2 RS485-A RS485-A connection to REPEATER UNIT 3 RS485-B RS485-B connection to REPEATER UNIT 4 GND GND 5 24 V out Power supply 24 V out

Pin assignments AUTO MODE ON/OFF; 5-pin Phoenix RM 5.08 JPI1

External signal generator

1 24 V out Power supply 24 V for signal generator 2 SIGNAL out External signal generator 3 NC Not connection 4 AUTO in AUTO MODE ON/OFF 5 GND GND

Pin assignments SERIAL OUT 1 4-pin Weidmüller RM 3.5 JV1

1 RS485-A RS485-A event and alarm out 2 RS485-B RS485-B event and alarm out 3 GND GND 4 PE Shield




Pin assignments SERIAL OUT 2 9-pin Sub-D female connector JV2

1 2 TXD RS232 TxD service out 3 RXD RS232 RxD service out 4 5 GND GND 6 7 8 9

Pin assignments SERIAL IN 1 6-pin Weidmüller RM 3.5 JG1

1 PE Shield 2 RXD RS232 RxD serial reset/time and date in 3 TXD RS232 TxD serial reset/time and date in 4 RS485-A RS485-A serial reset/time and date in 5 RS485-B RS485-B serial reset/time and date in 6 GND GND

Pin assignments SERIAL IN 2 6-pin Weidmüller RM 3.5 JA1

1 PE Shield 2 RXD RS232 RxD serial reset/time and date in 3 TXD RS232 TxD serial reset/time and date in 4 RS485-A RS485-A serial reset/time and date in 5 RS485-B RS485-B serial reset/time and date in 6 GND GND




Pin assignments RESET SENSOR 4-pin Phoenix RM 5.08 JE1

1 SABOT in Sabotage 2 RESET in Reset sensor 3 12V out Power supply reset sensor 12 V (max. 100 mA) 4 GND GND

Pin assignments Relay output 9-pin Weidmüller RM 3.5 JK1

1 K1 NO 2. Alarm relay Normally Open 2 K1 CM 2. Alarm relay Com 3 K1 NC 2. Alarm relay Normally Closed 4 K2 NO 3. Alarm relay Normally Open 5 K2 CM 3. Alarm relay Com 6 K2 NC 3. Alarm relay Normally Closed 7 K3 NO Fault relay Normally Open 8 K3 CM Fault relay Com 9 K4 NC Fault relay Normally Closed




6.2. REPEATER UNIT

Pin assignments WATCH ALARM MAIN UNIT 5-pin Weidmüller RM 3.5 JR1

1 PE Shield 2 RS485-A RS485-A connection to WATCH ALARM MAIN UNIT 3 RS485-B RS485-B connection to WATCH ALARM MAIN UNIT 4 GND GND 5 24 V in Power supply 24 V in 6 ADR 0 Address 0 7 ADR 1 Address 1 8 N.C. N.C.




6.3. SELECTOR UNIT


1 24 V in Power supply 24 V (optional) 2 GND GND 3 PE Shield

Pin assignments WATCH ALARM MAIN UNIT 5-pin Weidmüller RM 3.5 JR1

1 PE Shield 2 RS485-A in RS485-A connection to REPEATER UNIT in 3 RS485-B in RS485-B connection to REPEATER UNIT in 4 GND GND 5 24 V in Power supply 24 V in

Pin assignments REPEATER UNIT 5-pin Weidmüller RM 3.5 JR11...JR14

1 PE Shield 2 RS485-A out RS485-A connection to REPEATER UNIT out 3 RS485-B out RS485-B connection to REPEATER UNIT out 4 GND GND 5 24 V out Power supply 24 V out




6.4. RESET UNIT

Pin assignments Watch ALARM MAIN UNIT 4-pin Weidmüller RM 3.5 JQ1

1 24 V in Power supply 24 V 2 LED in LED brightness/on/off 3 RESET out Reset 4 GND GND




6.5. BOOSTER UNIT


1 24 V ext. Power supply 24 V external 2 GND GND

Pin assignments WATCH ALARM MAIN UNIT 4-pin Weidmüller RM 3.5 JQ1

1 24 V int. Power supply 24 V internal 2 LED in LED brightness/on/off 3 RESET out Reset 4 GND GND

Pin assignments RESET UNIT 4-pin Weidmüller RM 5.08 JQ40

1 24 V out Power supply 24 V out 2 LED out LED brightness/on/off 3 RESET in Reset 4 GND GND




7. Current

The WATCH ALARM MAIN UNIT supplies the BNWAS (entire system with all associated UNITS) with power. For this reason, the BNWAS must be configured so that the maximum current of the WATCH ALARM MAIN UNIT is not exceeded.

Note: Several UNITS can be connected to their own power source and supply other UNITS with power. An EXCEL table for precise calculation of the system configuration is available (Consumption BNWAS xxxxx.xls).

8. Accumulator

The accumulator must be dimensioned to supply the BNWAS with power for at least 6 hours.

9. Installation

All WATCH ALARM MAIN UNITS, REPEATER UNIT and SELECTOR UNIT must be installed in a mounting panel (dimensions for cutouts: width = 72 mm, height = 144 mm).

The BOOSTER UNIT must be mounted on a top-hat rail in a panel or control cabinet.

The RESET UNIT (open frame) must be panel or wall mounted and protected against manipulation with special screws.

The RESET UNIT (watertight) must be panel or wall mounted and protected against manipulation with special screws.

It should be noted that connectors, cables and housing openings are not accessible and the system is tamper-proof.

All components except for the RESET UNIT (watertight) must be installed in closed areas and protected from moisture.

10. Audible signal generator

The tone sequence (characteristic beeping) can be configured via the Service menu. The default setting is a long tone and long interval.

The volume should be between 75 dB and 85 dB. If the internal signal generator is insufficient, an external audible signal generator must be connected to JE1.

The signal generators for the second and third alarm must be dimensioned and installed according to the applicable standards.




11. Reset sensor

The reset sensor can be supplied from a 12 V power supply. The current must be less than 100 mA and must not exceed the total current (see Current).

A reset may only be performed by persons on the bridge.

12. Location

The RESET UNITS or WATCH ALARM MAIN UNIT must be clearly visible and easy to reach from the conning position, workstation for navigation, manoeuvring position, workstation for monitoring and bridge wing.

The RESET UNIT and WATCH ALARM MAIN UNIT must be installed to allow easy access.

Flashing mushroom buttons (WATCH ALARM MAIN UNIT, RESET UNIT) must be clearly visible to the OOW from any point on the bridge.

The alarm of the WATCH ALARM MAIN UNIT (1st alarm) must be clearly audible to the OOW from any point on the bridge. If external areas are to be included, the external signal generator output must be used.




13. Compass safe distance




14. Commissioning

The BNWAS must be configured as described in the operating instructions (accumulator charging current, REPEATER UNIT address, configuration menu) followed by a functional test. It must be ensured that no error messages are generated and all functions work correctly as described. Any faults must be cleared.

All standards and specifications relevant for installation must be observed!

Following commissioning and acceptance, the configuration must be documented as a basic setting in the Service menu on the connected computer. For this purpose, a "C" for setting the UTC (GMT) time must be sent first, followed by an "s" for the Status/ Configuration menu, and after at least five minutes, an "e" for error messages and finally an "m" for the module list. The stored data must be handed to the customer in the form of a log sheet with date and signature together with the delivery documents. The configuration data stored on the service computer is archived with the customer order.

technical documentation bnwas 3000 1.6. installation

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