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Juniata County School District 07210-1 East Juniata High School Industrial Arts Addition THERMAL INSULATION SECTION 072100 – THERMAL INSULATION PART 1 – GENERAL 1.1 RELATED DOCUMENTS A. Drawings, Division 0 - Bidding and Contract Requirements and Division 1 General Requirements apply to this Section. 1.2 SUMMARY A. This Section includes the following: 1. Concealed building insulation. 2. Safing insulation. 1.3 SUBMITTALS A. General: Submit each item in this Article according to the Conditions of the Contract and Division 1 Specification Sections. B. Product Data for each type of insulation product specified. C. Product test reports from and based on tests performed by a qualified independent testing agency evidencing compliance of insulation products with specified requirements including those for thermal resistance, fire-test-response characteristics, water-vapor transmission, water absorption, and other properties, based on comprehensive testing of current products. D. Research or evaluation reports of the model code organization acceptable to authorities having jurisdiction that evidence compliance of foam-plastic insulations with building code in effect for Project. 1.4 QUALITY ASSURANCE A. Single-Source Responsibility for Insulation Products: Obtain each type of building insulation from a single source with resources to provide products complying with requirements indicated without delaying the Work. B. Fire-Test-Response Characteristics: Provide insulation and related materials with the fire-test-response characteristics indicated on Drawings or specified elsewhere in this Section as determined by testing identical products per test method indicated below by UL or another testing and inspecting agency acceptable to authorities having jurisdiction. Identify materials with appropriate markings of applicable testing and inspecting agency. 1. Surface-Burning Characteristics: ASTM E 84. 2. Fire-Resistance Ratings: ASTM E 119.

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Juniata County School District 07210-1East Juniata High School Industrial Arts Addition THERMAL INSULATION

SECTION 072100 – THERMAL INSULATION

PART 1 – GENERAL

1.1 RELATED DOCUMENTS

A. Drawings, Division 0 - Bidding and Contract Requirements and Division 1 GeneralRequirements apply to this Section.

1.2 SUMMARY

A. This Section includes the following:1. Concealed building insulation.2. Safing insulation.

1.3 SUBMITTALS

A. General: Submit each item in this Article according to the Conditions of the Contractand Division 1 Specification Sections.

B. Product Data for each type of insulation product specified.

C. Product test reports from and based on tests performed by a qualified independenttesting agency evidencing compliance of insulation products with specifiedrequirements including those for thermal resistance, fire-test-response characteristics,water-vapor transmission, water absorption, and other properties, based oncomprehensive testing of current products.

D. Research or evaluation reports of the model code organization acceptable toauthorities having jurisdiction that evidence compliance of foam-plastic insulationswith building code in effect for Project.

1.4 QUALITY ASSURANCE

A. Single-Source Responsibility for Insulation Products: Obtain each type of buildinginsulation from a single source with resources to provide products complying withrequirements indicated without delaying the Work.

B. Fire-Test-Response Characteristics: Provide insulation and related materials with thefire-test-response characteristics indicated on Drawings or specified elsewhere in thisSection as determined by testing identical products per test method indicated belowby UL or another testing and inspecting agency acceptable to authorities havingjurisdiction. Identify materials with appropriate markings of applicable testing andinspecting agency.

1. Surface-Burning Characteristics: ASTM E 84.2. Fire-Resistance Ratings: ASTM E 119.

Juniata County School District 07210-2East Juniata High School Industrial Arts Addition THERMAL INSULATION

3. Combustion Characteristics: ASTM E 136.

1.5 DELIVERY, STORAGE, AND HANDLING

A. Protect insulation materials from physical damage and from deterioration by moisture,soiling, and other sources. Store inside and in a dry location. Comply withmanufacturer's written instructions for handling, storing, and protecting duringinstallation.

B. Protect plastic insulation as follows:

1. Do not expose to sunlight, except to extent necessary for period of installationand concealment.

2. Protect against ignition at all times. Do not deliver plastic insulating materials toProject site before installation time.

3. Complete installation and concealment of plastic materials as rapidly aspossible in each area of construction.

PART 2 – PRODUCTS

2.1 MANUFACTURERS

A. Available Manufacturers: Subject to compliance with requirements, manufacturersoffering insulation products that may be incorporated in the work include, but are notlimited to, the following:

1. Extruded-Polystyrene Board Insulation:

a. Amoco Foam Products Company.b. Dow Chemical Co.c. UC Industries, Inc.; Owens-Corning Co.

2.2 INSULATING MATERIALS

A. General: Provide insulating materials that comply with requirements and withreferenced standards.

B. Extruded-Polystyrene Board Insulation: Rigid, cellular polystyrene thermal insulationformed from polystyrene base resin by an extrusion process usinghydrochlorofluorocarbons as blowing agent to comply with ASTM C 578 for type andwith other requirements indicated below:

1. Type IV, 1.60-lb/cu. ft. minimum density, unless otherwise indicated.2. Surface-Burning Characteristics: Maximum flame-spread and smoke-

developed indices of 75 and 450, respectively.3. Recycled Content: Not less than 50 percent blend of postconsumer and

recovered polystyrene resins.

Juniata County School District 07210-3East Juniata High School Industrial Arts Addition THERMAL INSULATION

2.3 SAFING INSULATION AND ACCESSORIES

A. Slag-Wool-Fiber Board Safing Insulation: Semirigid boards designed for use as firestop at openings between edge of slab and exterior wall panels, produced bycombining slag-wool fibers with thermosetting resin binders to comply with ASTMC612, Type IA and IB; nominal density of 4 lb/cu. Ft.; passing ASTM E 136 forcombustion characteristics; thermal resistivity of 4 deg F x h x sq. ft./BTU x in. at 75deg F.

B. Caulking Compound: Material approved by manufacturer of safing insulation forsealing joint between foil backing of safing insulation and edge of concrete floor slabagainst penetration of smoke.

C. Safing Clips: Galvanized steel safing clips approved by manufacturer of savinginsulation for holding safing insulation in place.

2.4 VAPOR RETARDERS

A. Polyethylene Vapor Retarder: ASTM D 4397, 6 mils thick, with maximum permeancerating of 0.13 perm.

B. Vapor-Retarder Tape: Pressure-sensitive tape of type recommended by vaporretarder manufacturer for sealing joints and penetrations in vapor retarder.

C. Available Products: Subject to compliance with requirements, products that may beincorporated into the Work include, but are not limited to, the following:

1. Reinforced-Polyethylene Vapor Retarders:

a. DURA-SKRIM 6WW; Raven Industries, Inc.b. Griffolyn T-65; Reef Industries, Inc., Griffolyn Div.

2.5 AUXILIARY INSULATING MATERIALS

A. Adhesive for Bonding Insulation: Product with demonstrated capability to bondinsulation securely to substrates indicated without damaging insulation andsubstrates.

2.6 INSULATION FASTENERS

A. Adhesively Attached, Spindle-Type Anchors: Plate welded to projecting spindle;capable of holding insulation, of thickness indicated, securely in position indicatedwith self-locking washer in place; and complying with the following requirements:

1. Plate: Perforated galvanized carbon-steel sheet, 0.030 inch thick by 2 inchessquare.

2. Spindle: Copper-coated low carbon steel, fully annealed, 0.105 inches indiameter, length to suit depth of insulation indicated.

Juniata County School District 07210-4East Juniata High School Industrial Arts Addition THERMAL INSULATION

B. Insulation-Retaining Washers: Self-locking washers formed from 0.016-inch- thickgalvanized steel sheet, with beveled edge for increased stiffness, sized as required tohold insulation securely in place, but not less than 1-1/2 inches square or in diameter.

1. Where spindles will be exposed to human contact after installation, protect endswith capped self-locking washers incorporating a spring steel insert to ensurepermanent retention of cap.

C. Anchor Adhesive: Product with demonstrated capability to bond insulation anchorssecurely to substrates indicated without damaging insulation, fasteners, andsubstrates.

D. Available Products: Subject to compliance with requirements, products that may beincorporated into the Work include, but are not limited to, the following:

1. Adhesively Attached, Spindle-Type Anchors:

a. TACTOO Insul-Hangers; AGM Industries, Inc.b. Spindle Type Gemco Hangers; Gemco.

2. Insulation-Retaining Washers:

a. RC150; AGM Industries, Inc.b. SC150; AGM Industries, Inc.c. Dome-Cap; Gemco.d. R-150; Gemco.e. S-150; Gemco.

3. Anchor Adhesives:

a. TACTOO Adhesive; AGM Industries, Inc.b. Tuff Bond Hanger Adhesive; Gemco.

PART 3 – EXECUTION

3.1 EXAMINATION

A. Examine substrates and conditions, with Installer present, for compliance withrequirements of Sections in which substrates and related work are specified and todetermine if other conditions affecting performance of insulation are satisfactory. Donot proceed with installation until unsatisfactory conditions have been corrected.

3.2 PREPARATION

A. Clean substrates of substances harmful to insulations or vapor retarders, includingremoving projections capable of puncturing vapor retarders or that interfere withinsulation attachment.

3.3 INSTALLATION, GENERAL

Juniata County School District 07210-5East Juniata High School Industrial Arts Addition THERMAL INSULATION

A. Comply with insulation manufacturer's written instructions applicable to products andapplication indicated.

B. Install insulation that is undamaged, dry, unsoiled, and has not been exposed at anytime to ice and snow.

C. Extend insulation in thickness indicated to envelop entire area to be insulated. Cutand fit tightly around obstructions and fill voids with insulation. Remove projectionsthat interfere with placement.

D. Apply single layer of insulation to produce thickness indicated, unless multiple layersare otherwise shown or required to make up total thickness.

E. Apply insulation units to substrates by method indicated, complying withmanufacturer's written instructions. If no specific method is indicated, bond units tosubstrate with adhesive or use mechanical anchorage to provide permanentplacement and support of units.

F. Seal joints between closed-cell (nonbreathing) insulation units by applying adhesive,mastic, or sealant to edges of each unit to form a tight seal as units are shoved intoplace. Fill voids in completed installation with adhesive, mastic, or sealant asrecommended by insulation manufacturer.

G. Set vapor-retarder-faced units with vapor retarder to warm side of construction,unless otherwise indicated. Do not obstruct ventilation spaces, except forfirestopping.

1. Tape joints and ruptures in vapor retarder, and seal each continuous area ofinsulation to surrounding construction to ensure airtight installation.

H. Install mineral-fiber blankets in cavities formed by framing members according to thefollowing requirements:

1. Use blanket widths and lengths that fill cavities formed by framing members.Where more than one length is required to fill cavity, provide lengths that willproduce a snug fit between ends.

2. Place blankets in cavities formed by framing members to produce a friction fitbetween edges of insulation and adjoining framing members.Revise below toindicate type of concrete substrate, such as architectural precast concretepanels or cast-in-place concrete walls.

3.7 NOT USED

3.8 INSTALLATION OF VAPOR RETARDERS

A. General: Extend vapor retarder to extremities of areas to be protected from vaportransmission. Secure in place with adhesives or other anchorage system asindicated. Extend vapor retarder to cover miscellaneous voids in insulatedsubstrates, including those filled with loose-fiber insulation.

Juniata County School District 07210-6East Juniata High School Industrial Arts Addition THERMAL INSULATION

B. Seal vertical joints in vapor retarders over framing by lapping not less than 2 wallstuds. Fasten vapor retarders to framing at top, end, and bottom edges; at perimeterof wall openings; and at lap joints. Space fasteners 16 inches o.c.

C. Seal overlapping joints in vapor retarders with adhesives or vapor-retarder tapeaccording to vapor retarder manufacturer's instructions. Seal butt joints and fastenerpenetrations with vapor-retarder tape. Locate all joints over framing members orother solid substrates.

D. Firmly attach vapor retarders to substrates with mechanical fasteners or adhesives asrecommended by vapor retarder manufacturer.

E. Seal joints caused by pipes, conduits, electrical boxes, and similar items penetratingvapor retarders with vapor-retarder tape to create an airtight seal betweenpenetrating objects and vapor retarder.

F. Repair any tears or punctures in vapor retarders immediately before concealment byother work. Cover with vapor-retarder tape or another layer of vapor retarder.

3.9 PROTECTION

A. General: Protect installed insulation and vapor retarders from damage due to harmfulweather exposures, physical abuse, and other causes. Provide temporary coveringsor enclosures where insulation is subject to abuse and cannot be concealed andprotected by permanent construction immediately after installation.

END OF SECTION

Juniata County School District 07211 - 1East Juniata High School Industrial Arts Addition Insulation And Air Barrier System

SECTION 07211 – INSULATION AND AIR BARRIER SYSTEM

PART 1 – GENERAL

1.1 SUMMARY

A. Section Includes: Sprayed polyurethane foam insulation for thermal performance andair barriers. Section includes the following:

1. Materials and insulation methods for a sprayed polyurethane foam buildinginsulation and air barrier system located in the non-accessible part of wall,i.e. cavity wall.

2. Materials and insulation to bridge and seal the following air leakagepathways and gaps to prevent nonconditioned air from filtering into interiorbuilding spaces.

a. Gaps between walls and roofb. Expansion jointsc. Openings and penetrations of window frames, storefront, and curtain

wall.d. Piping, conduit, duct, and similar penetrations in the exterior

envelope.e. Masonry ties, screws, bolts, and similar penetrations.f. Miscellaneous air leakage pathways in the building envelope.

B. Related Sections:

1. Section 04810 – Unit Masonry: For flashing.

1.2 DEFINITIONS

A. ABAA: Air Barrier Association of America

B. Air Barrier Assembly: The collection of air barrier materials and auxiliary materialsapplied to an opaque wall, including joints and junctions to abutting construction, tocontrol air movement through wall.

1.3 SYSTEM DESCRIPTION

A. Provide air barrier system constructed to perform as a continuous air barrier system,as building thermal insulation, and as a liquid water drainage plane flashed todischarge to the exterior any incidental condensation or water penetration. Systemshall accommodate movements of building materials by providing expansion andcontrol joists as required, with accessory air seal materials at such locations, changesin substrate and perimeter conditions.

1. Air leakage shall not exceed .01 cfm/sf at 1.57 psf.

Juniata County School District 07211 - 2East Juniata High School Industrial Arts Addition Insulation And Air Barrier System

1.4 SUBMITTALS

A. Shop Drawings: Show locations and extent of air/vapor barrier and details of alltypical conditions, intersections with other envelope systems and materials,membrane flashings and counter-flashings, and details showing how gaps in theconstruction will be bridged, how inside and outside corners are negotiated and howmiscellaneous penetrations such as conduits, pipes, electrical boxes, and the like aresealed.

B. Quality Assurance/Control Submittals:

1. Product Data: For materials proposed and application instructions for evaluating,preparing, and treating substrate, temperature, and other limitations of insulationconditions.

a. Provide data on materials, describing insulation properties and surfaceburning characteristics.

b. Manufacturer’s insulation instructions indicating special procedures andperimeter conditions requiring special treatments.

2. Certify material has been tested and conforms to the requirements of ASTM E2178, Standard for Air Barrier Materials.

3. Qualification Data: For installers.

C. Additional submittals

1. Credit MR4.1; Recycled Content: Indicate recycled content; indicate percentageof pre-consumer and post-consumer recycled content.

2. Credit MR5.1; Local/Regional Materials:

a. Indicate location of manufacturing facility; indicate distance betweenmanufacturing facility and the potential site.

b. Indicate location of extraction, harvesting, and recovery; indicate distancebetween extraction, harvesting, and recovery and the project site.

1.5 QUALITY ASSURANCE

A. Qualifications of Applicators: manufacturer shall perform application or an applicatorcertified by the manufacture as being fully qualified by experience and training, andas having the proper equipment to satisfactorily complete this installation in strictaccordance with the manufacturer’s instructions and these Specifications.

B. Regulatory Requirements: Comply with ASTM E84/UL 723, tested at a minimum of 5inch thickness, Class A.

1. Flame Spread: Less than 25.2. Smoke Development: Less than 450.

C. Field-Constructed Mock-Ups: Prior to installation of air/vapor barrier as follows toverify details under shop drawing submittals and to demonstrate tie-ins withadjoining construction, and other termination conditions, as well as qualities ofmaterials and execution.

Juniata County School District 07211 - 3East Juniata High School Industrial Arts Addition Insulation And Air Barrier System

D.1. Apply air barrier in field-constructed mock-ups of assemblies specified in Section

04810 – Unit Masonry.

E. Cooperate and coordinate with the inspection and testing agency.

F. Protect people and materials from over-spray and contact with chemicals and gases.

G. Pre-installation Conference: Conduct conference at project site.

1. Include installers of other construction connecting to air barriers, includingroofing, waterproofing, masonry, sealants, windows and door frames.

2. Review air barrier requirements including surface penetration, substrate conditionand pretreatment, minimum substrate curing period, forecasted weatherconditions, special details and sheet flashings, installation procedures, sequenceof installation, testing and inspecting procedures, and protection and repairs.

1.6 DELIVERY, STORAGE, AND HANDLING

A. Material to be used shall be delivered in original unopened packages bearing thename of the manufacturer and the brand, expiration date, and direction for storage.

B. Store materials in their original undamaged packages in a clean, dry, protectedlocation and within temperature range required by system manufacturer. Stock ofmaterial is to be rotated and used before its expiration date.

C. Waste Management and Disposal: Refer to Section 01524 – Construction WasteManagement and Disposal and as follows: Avoid spillage. Immediately notify Owneror Owner’s agent if spillage occurs and start cleanup procedures. Clean spills andleave area as it was prior to spill.

1.7 PROJECT CONDITIONS

A. Environmental Conditions: Apply insulation and air/vapor barrier within range ofambient and substrate temperatures recommended by air/vapor barrier manufacturer.Do not apply air/vapor barrier to a damp or wet substrate, unless the manufacturer’sspecifically permits that for the products.

1. Do not apply air barrier in snow, rain, fog, or mist.2. Do not apply air barrier when the temperature of substrate surfaces and

surrounding air temperatures are below or above those recommended by themanufacturer.

3. The product shall not be installed after the expiry date printed on the label ofeach container.

B. Substrate: Proceed with spray polyurethane foam application only after substrateconstruction, penetration work, and relating welding and other hot work has beencompleted. Verify that mortar has cured sufficiently and masonry substrate is dry tomanufacturer’s requirements.

Juniata County School District 07211 - 4East Juniata High School Industrial Arts Addition Insulation And Air Barrier System

1.8 SEQUENCING

A. Sequence and coordinate application of system with other related work specified inother Sections to comply with the following requirements

1. Ensure that insulating material is installed prior to installation of enclosing orconcealing work, with sufficient time allowed for observation, testing, andcorrection of defective insulation work.

B. Coordinate installation of system with other work in order to minimize the need forother trades to cut or remove insulation. As other trades successively completeinstallation of their work, maintain integrity of insulation coating by patching areas thathave been removed or damaged prior to concealment by other work.

C. Ducts, piping, conduit, or other suspended equipment that interfere with the uniformapplication of the insulation material shall be positioned after the application ofsprayed insulation.

PART 2 – Not Used

2.1 MANUFACTURERS

A. Manufacturers: Subject to compliance with requirements, provide products by one ofthe following:

1. BASF Walltile, Wyandotte, Michigan2. Demilec, Grand Prairie, Texas3. North Carolina Foam Industries, Mount Airy, North Carolina4. Foam Enterprises, Inc., Minneapolis, Minnesota5. Incylthane 2000; PolyMaster, Inc. Knoxville, Tennessee

B. Products of other manufacturers will be considered for acceptance provided theyequal or exceed the material requirements and functional qualities of the specifiedproduct. The “Substitution Request Form” and complete technical data for evaluationmust accompany requests for Architect/Engineer’s approval. All materials forevaluation must be received by the Project Manager and Specification Department atleast 10 days prior to bid due date. Additional approved manufacturers will be issuedby Addendum.

2.2 MATERIALS

A. Spray Polyurethane Foam: Sprayed-in-place two-component closed –cellpolyurethane made by combining an isocyanate (A) component with a polyol (B)component, with the following physical characteristics:

Property Value Units Test Method

Core Density 1.9-2.2 lb/ft ³ ASTM D-1622

Water Vapor 1.0@2” thick perms ASTM E-96

Juniata County School District 07211 - 5East Juniata High School Industrial Arts Addition Insulation And Air Barrier System

Transmission

R-Value 7.0(min) @1” thick hr/ft²F/Btu ASTM C-518

Compression Strength 25 (min) psi ASTM D-1621

Flame Spread 25 ASTM E-84

Smoke Developed 450 ASTM E-84

Air Leakage 0 @ 6.24 psf Cfm/ft² ASTM E-285

Tensile Bond Resistance 45 for masonry15 for gypsumsheathing

psi ASTM C-297

Hydrostatic PressureResistance

No failure @ 184.9 cmhead pressure

ASTM C-127

1. Corrosion Resistance: Material shall not promote corrosion of bare steel; shopcoated steel, or galvanized steel per ASTM E937.

a. Corrosion (Electrical Components): Material shall not promote corrosion ofcopper, steel, or aluminum per ASTM C739.

2.3 AUXILIARY MATERIALS

A. Primer: Water Based liquid primer for concrete, masonry, gypsum sheathing, wood,metal, and painted substrates.

B. Sheet Membrane Air Barrier Perimeter Seal to Windows, Doors, Curtainwall, andStorefront Systems: Non-reinforced , cured chloroprene polymer sheet (neoprene)complying with ASTM D-2000 Designation 2BC415 to 3BC620, 50 to 65 mils thick.

1. Adhesive: Typical contact-type adhesive used for fully-adhered membranes.2. Lap Sealant: Typical urethane or silicone lap and termination sealant used

for membrane edges recommended by manufacturer3. Termination Bars and Fasteners: Stainless steel, aluminum bars and

stainless steel fasteners, or galvanized steel.

C. Sheet Membrane Air Barrier Perimeter Seal to Windows, Doors, Curtainwall, andStorefront Systems: Low modulus silicone sheet; provide manufacturer’s standardsystem consisting of procured low-modulus silicone extrusion, in sizes to fit widthsindicated, combined with a neutral-curing low modulus silicone sealant for bondingextrusions to substrates.

D. Provide sealants in accordance with 07920 – Joint Sealants. Comply with ASTMC920 and ASTM C920 classifications for type, grade, class and uses.

E. Mineral Wool: 4 lb/cu/ft/ density.

PART 3 – EXECUTION

Juniata County School District 07211 - 6East Juniata High School Industrial Arts Addition Insulation And Air Barrier System

3.1 EXAMINATION

A. Examine substrates, areas, and conditions under which air/vapor barrier systems will beapplied, with Installer present, for compliance with requirements. Verify that surfacesand conditions are suitable prior to commencing work of this Section. Do not proceedwith installation until unsatisfactory conditions have been corrected

1. Do not proceed with installation until after minimum concrete curing periodrecommended by air/vapor barrier manufacturer.

2. Ensure that:

a. Surfaces are sound, dry, even, and free of oil, grease, dirt, excess mortaror other contaminants.

b. Concrete surfaces are cured and dry, smooth without large voids, spalledareas or sharp protrusions.

c. Masonry joints are flush and completely filled with mortar, and all excessmortar sitting on masonry ties has been removed.

3. Verify substrate is visibly dry and free of moisture. Test for capillary moisture byplastic sheet method according to ASTM D4263.

4. Notify Architect in writing of anticipated problems using air/vapor barrier oversubstrate.

3.2 PREPARATION

A. Comply with manufacturer’s written instructions for preparing substrates indicated toreceive insulation.

1. Clean, prepare, and treat substrate according to manufacturer’s writteninstructions. Provide clean, dust-free, and dry substrate for air/vapor barrierapplication.

B. Prime masonry, concrete substrates with conditioning primer when installing modifiedasphalt membrane transition membranes.

C. Cover other Work that might be damaged by fall out or overspray of insulationmaterials during application.

1. Ensure any required foam stop or back up material are in place to prevent overspray and achieve complete seal.

2. Fill voids between masonry and structural steel with mineral wool.

D. Remove foreign materials, dirt, grease, oil, paint, laitance, efflorescence, and othersubstances that will affect application.

E. Ensure that all work by other trades that may penetrate through the air barrier systemis in place and complete.

Juniata County School District 07211 - 7East Juniata High School Industrial Arts Addition Insulation And Air Barrier System

F. Install transition membranes to all applicable surfaces and ensure proper adhesion ofthe transition membranes to the substrate, capable of having spray polyurethanefoam insulation.

G. Install Counter-Flashing

1. Metal: Mechanically fasten metal counter-flashings with screws at 8 inches o.c.

2. Membrane: Cut into and uncover only 3 inches of siliconized release paperalong one edge of the counter-flashing membrane. Adhere membrane flashingto the pre-primed substrate a minimum of 3 inches and roll firmly in place.

H. Ensure veneer anchors are in place.

3.3 APPLICATION

A. Application of sprayed insulation shall be in accordance with the printed instructionsof the material manufacturer and shall be installed in skilled craftsmen. Applyinsulation to a reasonably uniform monolithic density without voids.

1. Tolerances: Maximum variation from indicated thickness: Minus (-) 1/4 inch;plus (+) 1/2 inch.

2. Apply in consecutive passes as recommended by manufacturer to thickness asindicated on Drawings. Passes shall be not less than 1/2 inch and not greaterthan 2 inches.

3. Do not install spray polyurethane foam within 3 inches of heat emitting devicessuch as light fixtures and chimneys.

4. Finished surface of foam insulation to be free of voids and embedded foreighobjects.

5. Remove masking materials and over spray from adjacent areas immediatelyafter foam surface has hardened. Ensure cleaning methods do not damagework performed by other sections.

6. Trim, as required, any excess thickness that would interfere with the applicationof cladding/covering system by other trades.

7. Clean and restore surfaces soiled or damaged by work of the Section. Consultwith section of work soiled before cleaning to ensure methods used will notdamage the work.

8. Do not permit adjacent work to be damaged by work of this Section. Damage towork of this Section caused by other Sections shall be repaired by this Sectionat the expense of the subcontractor causing the damage.

B. Substrate surface shall be covered with insulation to a minimum thickness of 3inches.

C. Provisions shall be made for ventilation to properly dry the insulation after application.In enclosed areas lacking natural ventilation, air circulation and ventilation is to beprovided.

D. Patching and repairing of sprayed insulation damaged by other trades shall beperformed under this Section and paid for by the trade(s) causing the damage

Juniata County School District 07211 - 8East Juniata High School Industrial Arts Addition Insulation And Air Barrier System

1. Complete connections to other components or repair any gaps, holes or otherdamage using material.

E. Repair or replace work that has not been successfully protected.

F. Shield the spray polyurethane foam from interior exposure with an approved thermalbarrier.

3.4 FIELD QUALITY CONTROL

A. Special Inspections: Air barrier materials and installation are subject to inspection forcompliance with requirements. Inspections may include the following:

1. Continuity of air barrier system has been achieved throughout the buildingenvelope with no gaps or holes.

2. Continuous structural support of air barrier system has been provided.3. Masonry and concrete surfaces are smooth, clean and free of cavities,

protrusions and mortar droppings.4. Site conditions for application temperature and dryness of substrates have been

maintained.5. Maximum exposure time of materials to UV deterioration has not been

exceeded.6. Surfaces have been primed, if applicable.7. Laps in strips and transition strips have complied with minimum requirements

and have been shingled in the correct direction (or mastic has been applied onexposed edges), with no fishmouths.

8. Termination mastic has been applied on cut edges.9. Strips and transition strips have been firmly adhered to substrate.10. Compatible materials have been used.11. Transitions at changes in direction and structural support at gaps have been

provided.12. Connections between assemblies (membrane and sealants) have complied with

requirements for cleanliness, preparation and priming of suraces, structuralsupport, integrity, and continuity of seal.

13. All penetrations have been sealed.

B. Tests: Testing to be performed will be determined by Owner’s testing agency fromamong the following tests:

1. Qualitative Testing: Air barrier assemblies will be tested for evidence of airleakage according to one of the following methods:

a. ASTM E 1186, smoke pensil with pressurization or depressurization.b. ASTM E 1186, chamber pressurization or depressurization with smoke

tracers.c. ASTM E 1186, chamber depressurization using detection liquids.

2. Quantitative Air Leakage Testing: Testing not to exceed the test pressuredifferential, positive and negative, indicated in “Performance Requirements”Article for air barrier assembly air leakage according to one of the followingmethods:

Juniata County School District 07211 - 9East Juniata High School Industrial Arts Addition Insulation And Air Barrier System

a. ASTM E 283b. ASTM E 783c. ASTM E 1677

C. Remove and replace deficient air barrier components and retest as specified above.

3.5 CLEANING

A. After completion of the insulation work, equipment shall be removed andexposed wall and floor areas shall be left in a broom-clean condition.

END OF SECTION

Juniata County School District 07414-1 East Juniata High School Industrial Arts Addition MANUFACTURED WALL PANELS

SECTION 07414

MANUFACTURED WALL PANELS

PART 1 GENERAL

1.01 RELATED DOCUMENTS

A. Drawings and General Provisions of the Contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to this Section.

1.02 SUMMARY

A. This Section includes the following: 1. Formed wall panels of type and profile indicated.

B. Related Sections include the following:

1. Section 05100 — Structural Metal Framing: For structural steel fram-ing.

2. Section 05400 — Cold-Formed Metal Framing: For metal studs, bracing, anchorage, and framing accessories.

3. Section 06100 — Rough Carpentry: For wood framing. 4. Section 07412 — Metal Roof Panels: For preformed metal roof pan-

els. 5. Section 07600 — Flashing and Sheet Metal: For metal flashing

and trim not part of this work. 6. Section 07920 — Joint Sealants: For field-applied sealants.

1.03 SUBMITTALS

A. Product Data: Include manufacturers product specifications, stand-ard details, certified product test results, and general recommen-dations, as applicable to materials and finishes for each component and for total panel assemblies.

B. Shop Drawings: Show layouts of panels, details or corner conditions, joints, panel profiles, supports, anchorages, trim, flashings, closures, and special details. Distinguish between factory and field assembled work. 1. For installed products indicated to comply with certain design

loadings, include structural analysis data signed and sealed by the qualified professional engineer responsible for their prepa-ration.

2. Samples for Initial Selection: Manufacturers color charts or chips showing the full range of colors, textures, and patterns available for wall panels with factory applied finishes.

3. Samples for Verficiation: Provide sample panels 12 inches long by actual panel width, in the profile, style, color, and texture indi-cated. Include clips, caps, battens, fasteners, closures, and other exposed panel accessories.

Juniata County School District 07414-2 East Juniata High School Industrial Arts Addition MANUFACTURED WALL PANELS

4. Product Test Reports: Indicate compliance of manufactured wall panel assemblies and materials with performance and other requirements based on comprehensive testing of current products.

1.04 QUALITY ASSURANCE

A. Installer Qualifications: Engage an experienced installer who has com-pleted metal wall panel projects similar in material, design, and extent to that indicated for this Project and with a record of successful in-service performance.

B. Fire-Test-Response Characteristics: Where fire-resistance-rated wall

panel assemblies are indicated, provide materials and construction iden-tical to those of assemblies tested for fire resistance per ASTM E 119 by an independent testing and inspecting agency acceptable to authorities having jurisdiction. 1. Fire-Resistance Ratings: As indicated by design designations in

UL's "Fire Resistance Directory" or in the listing of another testing and inspecting agency acceptable to authorities having jurisdic-tion.

1.05 DELIVERY, STORAGE, AND HANDLING

A. Deliver panels and other components so they will not be damaged or deformed. Package panels for protection against damage during trans-portation or handling.

B. Handling: Exercise care in unloading, storing, and erecting wall panels

to prevent bending, warping, twisting, and surface damage.

C. Stack materials on platforms or pallets, covered with tarpaulins or other

suitable weathertight and ventilated covering. Store panels to ensure dryness. Do not store panels in contact with other materials that might cause staining, denting, or other surface damage.

1.06 PROJECT CONDITIONS

A. Field Measurements: Verify location of structural members and open-ings in substrates by field measurements before fabrication and indicate measurements on shop drawings. Coordinate fabrication schedule with construction progress to avoid delaying the Work.

1. Established Dimensions: Where field measurements cannot

be made without delaying the Work, either establish opening di-mensions and proceed with fabricating wall panels without field measurements or allow for trimming panel units. Coordinate wall construction to ensure actual locations of structural mem-bers and to ensure opening dimensions correspond to estab-lished dimensions.

Juniata County School District 07414-3 East Juniata High School Industrial Arts Addition MANUFACTURED WALL PANELS

1.07 WARRANTY

A. General Warranty: Special warranties specified in this article shall not deprive the Owner of other rights the Owner may have under other provisions of the Contract Documents and shall be in addi-tion to, and run concurrent with, other warranties made by the Con-tractor under requirements of the Contract Documents.

B. Special Finish Warranty: Submit a written warranty, signed by

manufacturer, covering failure of the factory applied exterior finish on metal wall panels within the specified warranty period and agreeing to repair finish or replace wall panels that show evidence of finish deterioration. Deterioration of finish includes, but is not limited to, color, fade, chalking, cracking, peeling, and loss of film integrity.

C. Finish Warranty Period: 20 years from date of Substantial Compltion.

PART 2 PRODUCTS

2.01 MANUFACTURERS

A. Manufacturers: Subject to compliance with requirements, provide panels by one of the following: 1. Aluminum Wall Panels

a Architectural Roofing & Siding, Pontiac, Michigan b. Architectural Specialty Products, Inc., Bedford, Illinois c. Atas Aluminum Corp., Allentown, Pennsylvania d. Centria, Moon Township, Pennsylvania e. Morin Corp., Bristol, Connecticut f. Fabral Building Products, Inc., Lancaster, Pennsylvania

1) Basis of Design: "112" Corrugated Metal Panel".

9. Merchant & Evans, Inc., Burlington, New Jersey 2.02 METALS AND FINISHES

A. Aluminum Sheet Pre-painted with Coil Coating: Aluminum sheet complying with ASTM B 209 (ASTM B 209M) for alclad alloy 3003 or 3004, with temper as required to suit forming operations, pre-painted by the coil coating process and complying with the following rquirments:

1. Surface: Smooth, flat, mill finish. 2. Exposed Finish for Exterior Panels: Comply with NAAMM's

"Metal Finishes Manual for Architectural and Metal Products" for recommendations relative to applying and designating finish-es. Prepare, pretreat, and apply coating to exposed metal surfaces to comply with coating and resin manufacturer's written instructions

Juniata County School District 07414-4 East Juniata High School Industrial Arts Addition MANUFACTURED WALL PANELS

a. Fluoropolymer 2-Coat Coating System: Manufacturer's standard 2-coat, thennocured system composed of specially formulated inhibitive primer and fluoropolymer color topcoat containing not less than 70 percent polyvi-nylidene fluoride resin by weight; complying with AAMA 1402, Test Method No. 7.

b. Color: Custom color to match metal roof color.

3. Prime Coat for Concealed Surfaces: Apply pretreatment and

white or light colored, baked on polyester primer coat; with a minimum dry film thickness of 0.2 mil.

2.03 WALL PANEL ASSEMBLIES

A. Exterior Wall Panels: Fabricate panel face sheets to the profile or configuration indicated; and of the material, finish, and thickness indi-cated. Design joints between panels to form weathertight seals.

1. Aluminum Face Sheet: 0.040 inch thick aluminum sheet with or-

ganic coating finish.

2.04 MISCELLANEOUS MATERIALS

A. Fasteners: Self tapping screws, bolts, nuts, self locking rivets and bolts, end welded studs, and other suitable fasteners designed to withstand design loads.

1. Use aluminum or stainless steel fasteners for exterior ap-

plications and aluminum fasteners for interior applications. 2. Provide exposed fasteners with heads matching color of panel

by means of plastic caps or factory applied coating. 3. Provide metal backed neoprene washers under heads of ex-

posed fasteners located on weather side of panels. B. Accessories: Unless otherwise specified, provide components

required for a complete wall panel assembly including trim, copings, fasciae, mullions, sills, corner units, clips, seam covers, flashings, louvers, sealants, gaskets, fillers, closure strips, and similar items. Match materials and finishes of panels.

1. Closure Strips: Closed cell, self extinguishing, expanded, cellu-

lar, rubber or cross linked, polyolefin foam flexible closure strips. Cut or premotd to match configuration of panels. Provide clo-sure strips where indicated or necessary to ensure weathertight construction.

2. Sealing Tape: Pressure sensitive, 100 percent solids, poly-isobutylene compound sealing tape with release paper back-ing. Provide permanently elastic, nonsag, nontoxic, nonstain-ing tape.

3. Joint Sealant: One-part elastomeric polyurethane, polysul-fide, or silicone rubber sealant as recommended by panel manufacturer.

Juniata County School District 07414-5 East Juniata High School Industrial Arts Addition MANUFACTURED WALL PANELS

C. Bituminous Coating: Cold applied asphalt mastic, SSPC-Paint 12, compounded for 15 mil dry film thickness per coat, unless otherwise indicated. Provide inert-type noncorrosive compound free of asbes-tos fibers, sulfur components, and other deleterious impurities.

2.05 FABRICATION

A. General: Fabricate and finish panels and accessories at the factory to greatest extent possible, by manufacturer's standard proce-dures and processes, as necessary to fulfill indicated performance requirements demonstrated by laboratory testing. Comply with indi-cated profiles and with dimensional and structural requirements.

B. Apply bituminous coating or other permanent separation materials

on concealed panel surfaces where panels would otherwise be in direct contact with substrate materials that are non-compatible or could result in corrosion or deterioration of either materials or finishes.

C. Fabricate panel joints with captive gaskets or separator strips that

provide a tight seal and prevent metal-to-metal contact, in a manner that will minimize noise from movements within panel assembly.

2.06 SECONDARY FRAMING

A. Panel Supports and Anchorage: Provide girts, furring channels, an-gles, plates, bracing, and other secondary framing members.

1. Girts: C or Z shaped sections fabricated from 0.0598 inch

thick, shop painted, roll formed steel. 2. Flange and Sag Bracing: 1-5/8 by 1-5/8 inch angles, fabricated

from 0.0598 inch thick, shop painted, roll formed steel. 3. Base or Sill Angles: Fabricate from 0.079 inch thick, cold formed,

galvanized steel sections. 4. Secondary structural members, except columns and

beams, shall be manufacturer's standard sections fabricated from 0.079 inch thick, cold formed galvanized steel.

PART 3 EXECUTION

3.01 EXAMINATION

A. Examine substrates and conditions, with Installer present, for compli-ance with requirements indicated for conditions affecting performance of metal panel walls.

1. Panel Supports and Anchorages: Examine wall framing to

verify that girts, angles, and other secondary structural panel support members and anchorage have been in-stalled to meet requirements of panel manufacturer.

2. Do not proceed with wall panel installation until unsatisfactory conditions have been corrected.

Juniata County School District 07414-6 East Juniata High School Industrial Arts Addition MANUFACTURED WALL PANELS

3.02 PREPARATION

A. Coordinate metal wall panels with rain drainage work; flashing, trim; and con-struction of soffits, roofing, parapets, walls, and other adjoining work to provide a leak proof, secure, and noncorrosive installation.

B. Promptly remove protective film, if any, from exposed surfaces of metal

panels.Strip with care to avoid damage to finish.

C. Secondary Structural Supports: Install girls, angles, and other secondary structural panel support members and anchorage according to the Light Gage Structural Institute's "Guide Specifications."

3.03 PANEL INSTALLATION

A. General: Comply with panel manufacturer's written instructions and recommendations for installation, as applicable to project conditions and supporting substrates. Anchor panels and other components of the Work securely in place, with provisions for thermal and structural movement.

1. Field cutting exterior panels by torch is not permitted. 2. Install panels with concealed fasteners. 3. Locate and space exposed fasteners in true vertical

and horizontal alignment. Use proper tools to obtain con-trolled, uniform compression for positive seal without rupture of ne-oprene washer.

B. Accessories: Install components required for a complete wall panel

assembly including trim, copings, fasciae, mullions, sills, corner units, clips, seam covers, feshings, louvers, sealants, gaskets, fillers, closure strips, and similar items.

C. Joint Sealers: Install gaskets, joint fillers, and sealants where indicated and where required for weatherproof performance of wall panel assem-blies. Provide types of gaskets, fillers, and sealants indicated or, if not otherwise indicated, types recommended by panel manufacturer.

1. Install weatherseal to prevent air and moisture penetration. Flash

and seal panels at ends and intersections with other materials with rubber, neoprene, or other closures to exclude weather.

2. Seal panel end laps with a bead of tape or sealant, full

width of panel. Seal side joints where recommended by panel manufacturer.

D. Wall Panels: Apply elastomeric sealant continuously between metal

base channel (sill angle) and concrete, and elsewhere as necessary for waterproofing. Handle and apply sealant and backup according to sealant manufacturer's written instructions.

1. Align bottom of wall panels and fasten with blind rivets, bolts, or self

tapping screws. Fasten fleshings and trim around openings and similar elements with self tapping screws.

2. Install screw fasteners with power tools having controlled torque adjusted to compress neoprene washer tightly without

Juniata County School District 07414-7 East Juniata High School Industrial Arts Addition MANUFACTURED WALL PANELS

damage to washer, screw threads, or panels. Install screws in predrilled holes.

3. Provide weatherproof escutcheons for pipe and conduit pene-trating exterior walls.

E. Separate dissimilar metals by painting each metal surface in area of

contact with a bituminous coating or by other permanent separa-tion as recommended by manufacturers of dissimilar metals.

F. Coat back side of metal panels with bituminous coating where it will contact wood, ferrous metal, or cementitious construction.

G. Installation Tolerances: Shim and align panel units within installed tol-

erance of ¼ inch in 20 feet on level, plumb, and location lines as indi-cated and within 1/8 inch offset of adjoining faces and of alignment of matching profiles.

3.04 CLEANING AND PROTECTING

A. Damaged Units: Replace panels and other components of the Work that have been damaged or have deteriorated beyond successful re-pair by finish touchup or similar minor repair procedures.

B. Cleaning: Remove temporary protective coverings and strippable films, if any, as soon as each panel is installed. On completion of panel installation, clean finished surfaces as recommended by panel manufacturer and maintain in a clean condition during construction.

END OF SECTION

Juniata County School District 07610-1East Juniata High School Industrial Arts Addition SHEET METAL ROOFING

SECTION 07610 - SHEET METAL ROOFING

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General andSupplementary Conditions and Division 1 Specification Sections, apply to thisSection.

1.2 SUMMARY

A. This Section includes the following:

1. Standing-seam metal roofing.

B. Related Sections include the following:

1. Division 5 Section "Steel Deck" for steel roof deck.2. Division 6 Section "Rough Carpentry" for wood framing and decking.3. Division 7 Section "Sheet Metal Flashing and Trim" for flashing not part of

roofing and other sheet metal work.

1.3 PERFORMANCE REQUIREMENTS

A. Install sheet metal roofing capable of withstanding normal thermal movement, windloading, structural movement, thermally induced movement, and exposure to weatherwithout failure or infiltration of water into the building interior.

1.4 SUBMITTALS

A. Product Data: For each product indicated. Include details of construction relative tomaterials, dimensions of individual components, profiles, and finishes.

B. Shop Drawings: Show details for forming, joining, and securing metal roofing, andfor pattern of seams. Show expansion-joint details and waterproof connections toadjoining work and at obstructions and penetrations.

C. Samples for Initial Selection: Manufacturer's color charts showing the full range ofcolors available for metal roofing with color-coated finishes.

D. Samples for Verification: 12-inch- (300-mm-) square specimens of metal roofingmaterial with specified finishes applied. Where finishes involve normal color andtexture variations, include Sample sets of 2 or more units showing the full range ofvariations expected.

E. Product Certificates: Signed by manufacturers of the following products certifyingthat the products furnished comply with requirements:

Juniata County School District 07610-2East Juniata High School Industrial Arts Addition SHEET METAL ROOFING

1. Sheet metal roofing.2. Special finishes.

F. Qualification Data: For firms and persons specified in the "Quality Assurance" Articleto demonstrate their capabilities and experience. Include lists of completed projectswith project names and addresses, names and addresses of architects and owners,and other information specified.

1.5 QUALITY ASSURANCE

A. Installer Qualifications: Engage an experienced installer who has completed sheetmetal roofing similar in material, design, forming method, and extent to that indicatedfor this Project and with a record of successful in-service performance.

B. Industry Standard: Unless otherwise shown or specified, comply with the SheetMetal and Air Conditioning Contractors National Association's (SMACNA)"Architectural Sheet Metal Manual." Conform to dimensions and profiles shown.

C. Wind-Uplift Resistance: Provide roof assemblies that meet requirements of UL 580for Class 90 wind-uplift resistance.

1. Maintain current certification of UL follow-up program for field-rolled panels onfield-forming equipment.

D. Mockups: Before installing sheet metal roofing, construct mockups for each form ofconstruction and finish required to verify selections made under Sample submittalsand to demonstrate aesthetic effects and qualities of materials and execution. Buildmockups to comply with the following requirements, using exposed and concealedmaterials and forming methods indicated for completed Work.

1. Locate mockups as directed by Architect.2. Obtain Architect's approval of mockups before starting metal roofing Work.3. Maintain mockups during construction in an undisturbed condition as a

standard for judging the completed Work.

1.6 DELIVERY, STORAGE, AND HANDLING

A. Deliver metal coils, panels, and other roofing materials so they will not be damagedor deformed. Package roofing materials for protection against transportationdamage.

B. Handling: Exercise care in unloading, storing, and erecting roofing materials toprevent bending, warping, twisting, and surface damage.

C. Stack materials on platforms or pallets, covered with tarpaulins or other suitableweathertight and ventilated covering. Store metal roof coils and panels to ensuredryness. Do not store coils or panels in contact with other materials that might causestaining, denting, or other surface damage.

Juniata County School District 07610-3East Juniata High School Industrial Arts Addition SHEET METAL ROOFING

1.7 WARRANTY

A. General Warranty: Special warranties specified in this Article shall not deprive theOwner of other rights the Owner may have under other provisions of the ContractDocuments and shall be in addition to, and run concurrent with, other warrantiesmade by the Contractor under requirements of the Contract Documents.

B. Special Finish Warranty: Submit a written warranty executed by the manufacturercovering failure of the factory-applied exterior finish on metal roofing within thespecified warranty period and agreeing to repair finish or replace sheet metal roofingthat evidences finish deterioration. Deterioration of finish includes, but is not limitedto, color fade, chalking, cracking, peeling, and loss of film integrity.

C. Warranty Period: 20 years from date of Substantial Completion.

D. Special Weathertight Warranty: Submit a written warranty executed by themanufacturer agreeing to repair or replace sheet metal roofing that fails to remainweathertight within the specified warranty period.

E. Warranty Period: 5 years from date of Substantial Completion.

PART 2 - PRODUCTS

2.1 MANUFACTURERS

A. Available Manufacturers: Subject to compliance with requirements, manufacturersoffering products that may be incorporated into the Work include, but are not limitedto, the following:

B. Manufacturers: Subject to compliance with requirements, provide products by one ofthe following:

1. Berridge Manufacturing Co. – Cee-Lock Panel System (standard of design)2. Merchant & Evans, Inc.3. Petersen Aluminum Corp.

2.2 ROOFING SHEET METALS

A. Aluminum Sheets: ASTM B 209 (ASTM B 209M) for Alclad alloy 3003 or 3004 withtemper as required to suit forming operations and finish indicated.

1. Surface: Smooth, flat, mill finish – 16-1/2” panel width, 1 ½” seam.2. Alternative alloys include 1100, Alclad 3003, 3004, 3105, 5005, and 5050, in

A14, H14, H24, H32, or H34 temper.3. Thickness: 24 Gauge .4. High-Performance Organic Coating Finish: Comply with NAAMM's "Metal

Finishes Manual for Architectural and Metal Products" for recommendationsrelative to applying and designating finishes. Prepare, pretreat, and applycoating to exposed metal surfaces to comply with coating and resinmanufacturer's written instructions.

Juniata County School District 07610-4East Juniata High School Industrial Arts Addition SHEET METAL ROOFING

a. Fluoropolymer 2-Coat Coating System: Manufacturer's standard 2-coat,thermocured system composed of specially formulated inhibitive primerand fluoropolymer color topcoat containing not less than 70 percentpolyvinylidene fluoride resin by weight; complying with AAMA 1402.

1) Color and Gloss: to be selected from manufacturers standard colorrange.

2.3 UNDERLAYMENT MATERIALS

A. Self-Adhering, Polymer-Modified, Bituminous Sheet Underlayment: ASTM D 1970,minimum 40 mils (1 mm) thick. Provide primer when recommended by underlaymentmanufacturer.

1. Available Products: Subject to compliance with requirements, products thatmay be incorporated into the Work include, but are not limited to, the following:

2. Products: Subject to compliance with requirements, provide one of thefollowing:

a. WinterGuard; CertainTeed Corporation.b. Bituthene Ice and Water Shield; Grace: W.R. Grace & Co.c. Nordshield Ice and WaterGard; Nord Bitumi US, Inc.d. F210; Northern Elastomeric, Inc.e. Polyguard Deck Guard; Polyguard Products, Inc.f. Polyken 640 Underlayment Membrane; Polyken Technologies.g. QSC-707; Quaker Construction Products, Inc.h. Moisture Guard; Tamko Asphalt Products, Inc.i. Weather Watch; GAF Building Materials Corporation.j. Jiffy Seal Ice and Water Guard; Protecto Wrap Co.k. Ice Guard Membrane No. 108-AG; Royston Laboratories, Inc.

2.4 MISCELLANEOUS MATERIALS

A. General: Provide materials and types of fasteners, solder, welding rods, protectivecoatings, separators, sealants, and accessory items as required for a completeroofing system and as recommended by sheet metal manufacturer and fabricator formetal roofing work, unless otherwise indicated.

B. Metal Accessories: Provide components matching sheet metal roofing in finish andmaterial that are required for a complete roofing system, including the following:

1. Clips, flashings, and ridge closure strips.2. Trim, copings, fasciae, gutters, and louvers.

C. Sealing Tape: Pressure-sensitive, 100 percent solids, polyisobutylene compoundsealing tape with release paper backing. Provide permanently elastic, nonsag,nontoxic, nonstaining tape.

D. Elastomeric Joint Sealant: ASTM C 920, of base polymer, type, grade, class, anduse classifications required to produce joints in roofing that will remain weathertightand as recommended by the roofing manufacturer for installation indicated.

Juniata County School District 07610-5East Juniata High School Industrial Arts Addition SHEET METAL ROOFING

E. Bituminous Coating: Cold-applied asphalt mastic, SSPC-Paint 12, compounded for15-mil (0.4-mm) dry film thickness per coat, unless otherwise indicated. Provideinert-type noncorrosive compound free of asbestos fibers, sulfur components, andother deleterious impurities.

F. Snow Guards: Provide and install a 1” standard Sno Barricade Clamp-On bar systemmanufactured by Sno Gem, Inc., 4800 Metalmaster Way, McHenry, IL 60050, orapproved substitute. The system shall include the following:

1. Non-penetrating attachment system of clamps and stainless steel set screws.2. 1” square Aluminum tubing with Aluminum end caps.3. Aluminum Barricade Plates at door locations to extend 3 feet past the edge of

the door on each side of the door.4. Color: Finish and color to match metal roof.5. Layout: Per manufacturers recommendation as indicated on submittals.

2.5 ROOF INSULATION

A. General: Preformed roof insulation boards manufactured or approved by sheetmetal roofing manufacturer, selected from manufacturer's standard sizes suitable forapplication, of thicknesses indicated and that produce FM Approvals-approved roofinsulation. Provide 4” total thickness utilizing staggered boards.

B. Polyisocyanurate Board Insulation: ASTM C 1289, Type IIRetain first paragraphbelow for composite polyisocyanurate board insulation faced with factory-appliedfacing board on one side and felt or glass-fiber mat facer on the other. Verifyavailability of facing board types and thicknesses with composite insulationmanufacturers.

C. Composite Polyisocyanurate Board Insulation: ASTM C 1289, with factory-appliedfacing board on one major surface, as indicated below by type, and felt or glass-fibermat facer on the other.

1. Type V, OSB facer, 7/16 inch (11 mm) thick.

2.5 FABRICATION

A. General: Fabricate sheet metal roofing to comply with details shown, with metalroofing manufacturer's written instructions, and with recommendations of SMACNA's"Architectural Sheet Metal Manual" that apply to the design, dimensions, metal, andother characteristics of installation indicated.

B. Fabricate sheet metal to allow for expansion in running work sufficient to preventleakage, damage, and deterioration of the Work. Form exposed sheet metal work tofit substrates without excessive oil canning, buckling, and tool marks, true to line andlevels indicated, and with exposed edges folded back to form hems.

C. Expansion Provisions: Where lapped or bayonet-type expansion provisions in theWork cannot be used, or would not be sufficiently waterproof and weatherproof, formexpansion joints of intermeshing hooked flanges, not less than 1 inch (25 mm) deep,filled with sealant (concealed within joints).

Juniata County School District 07610-6East Juniata High School Industrial Arts Addition SHEET METAL ROOFING

D. Sealant Joints: Where movable, nonexpansion-type joints are indicated or requiredto produce weathertight seams, form metal to provide for proper installation ofelastomeric sealant, in compliance with SMACNA standards.

E. Separations: Separate metal from noncompatible metal or corrosive substrates bycoating concealed surfaces at locations of contact with bituminous coating or otherpermanent separation as recommended by manufacturer or fabricator.

PART 3 - EXECUTION

3.1 EXAMINATION

A. Examine substrates and conditions, with Installer present, for compliance withrequirements indicated for conditions affecting performance of sheet metal roofing.Do not proceed with installation until unsatisfactory conditions have been corrected.

3.2 PREPARATION

A. Coordinate metal roofing with rain drainage work, flashing, trim, and construction ofdecks, parapets, walls, and other adjoining work to provide a leakproof, secure, andnoncorrosive installation.

B. Promptly remove protective film, if any, from exposed surfaces of metal roofing. Stripwith care to avoid damage to finish.

3.3 INSTALLATION, GENERAL

A. Install roofing to comply with sheet metal roofing manufacturer's written instructions,unless otherwise indicated.

B. Separate dissimilar metals by painting each metal surface in area of contact with abituminous coating, by applying rubberized-asphalt underlayment to each metalsurface, or by other permanent separation as recommended by manufacturers ofdissimilar metals.

C. Install underlayment and building's paper slip sheet on substrate under metal roofing,unless otherwise recommended by sheet metal manufacturer. Use adhesive fortemporary anchorage, where possible, to minimize use of mechanical fastenersunder metal roofing. Apply from eave to ridge in shingle fashion and lap joints 2inches (50 mm) minimum.

D. Install building paper as only underlayment under terne metal.

E. Coat back side of metal roofing with bituminous coating where it will contact wood,ferrous metal, or cementitious construction.

F. Form and fabricate sheets, seams, strips, cleats, valleys, ridges, edge treatments,integral flashings, and other components of metal roofing to profiles, patterns, anddrainage arrangements shown and as required for leakproof construction. Providefor thermal expansion and contraction of the Work. Seal joints as shown and as

Juniata County School District 07610-7East Juniata High School Industrial Arts Addition SHEET METAL ROOFING

required for leakproof construction. Shop fabricate materials to greatest extentpossible.

G. Sealant-Type Joints: Where sealant-filled joints are used, embed hooked flanges ofjoint members not less than 1 inch (25 mm) into sealant. Form joints to completelyconceal sealant. When ambient temperature is moderate, between 40 and 70 deg F(4 and 21 deg C), at time of installation, set joint members for 50 percent movementeither way. Adjust setting proportionately for installation at higher ambienttemperatures. Do not install sealant-type joints at temperatures below 40 deg F(4 deg C). Comply with requirements of Division 7 Section "Joint Sealants" forhandling and installing sealants.

H. Fabricate and install work with lines and corners of exposed units true and accurate.Form exposed faces flat and free of buckles, excessive waves, and avoidable toolmarks, considering temper and reflectivity of metal. Provide uniform, neat seamswith minimum exposure of solder, welds, and sealant. Fold back sheet metal to forma hem on concealed side of exposed edges, unless otherwise indicated.

I. Conceal fasteners and expansion provisions where possible in exposed work andlocate to minimize possibility of leakage. Cover and seal fasteners and anchors asrequired for a tight installation.

J. Rivet joints in uncoated aluminum where necessary for strength. Clean exposedsurfaces of every substance that is visible or that might cause corrosion of metal ordeterioration of finish.

3.4 CLEANING

A. Clean exposed metal surfaces of substances that interfere with uniform oxidation andweathering.

3.5 PROTECTION

A. Provide final protection and maintain conditions, in a manner acceptable tomanufacturer and Installer that ensure metal roofing is without damage ordeterioration at the time of Substantial Completion.

END OF SECTION

Juniata County School District 07615-1East Juniata High School Industrial Arts Addition METAL SOFFIT SYSTEM

SECTION 07615 – METAL SOFFIT SYSTEM

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General andSupplementary Conditions and Division 1 Specification Sections, apply to this Section.

1.2 SUMMARY

A. This Section includes the following:

1. Aluminum soffit panels.

B. Related Sections include the following:1. Division 7 Section "Manufactured Roof Panels" for preformed metal roof panels.2. Division 7 Section "Sheet Metal Flashing and Trim" for flashing not part of roofing

and other sheet metal work.

1.3 PERFORMANCE REQUIREMENTS

A. Install sheet metal roofing capable of withstanding normal thermal movement, windloading, structural movement, thermally induced movement, and exposure to weatherwithout failure or infiltration of water into the building interior.

1.4 SUBMITTALS

A. Product Data: For each product indicated. Include details of construction relative tomaterials, dimensions of individual components, profiles, and finishes.

B. Shop Drawings: Show details for forming, joining, and securing metal roofing, and forpattern of seams. Show expansion-joint details and waterproof connections toadjoining work and at obstructions and penetrations.

C. Samples for Initial Selection: Manufacturer's color charts showing the full range ofcolors available for metal roofing with color-coated finishes.

D. Samples for Verification: 12-inch- (300-mm-) square specimens of metal roofingmaterial with specified finishes applied. Where finishes involve normal color andtexture variations, include Sample sets of 2 or more units showing the full range ofvariations expected.

E. Qualification Data: For firms and persons specified in the "Quality Assurance" Articleto demonstrate their capabilities and experience. Include lists of completed projectswith project names and addresses, names and addresses of architects and owners,and other information specified.

Juniata County School District 07615-2East Juniata High School Industrial Arts Addition METAL SOFFIT SYSTEM

1.5 QUALITY ASSURANCE

A. Installer Qualifications: Engage an experienced installer who has completed sheetmetal roofing similar in material, design, forming method, and extent to that indicatedfor this Project and with a record of successful in-service performance.

B. Industry Standard: Unless otherwise shown or specified, comply with the Sheet Metaland Air Conditioning Contractors National Association's (SMACNA) "ArchitecturalSheet Metal Manual." Conform to dimensions and profiles shown.

C. Wind-Uplift Resistance: Provide assemblies that meet requirements of UL 580 forClass 90 wind-uplift resistance.

1. Maintain current certification of UL follow-up program for field-rolled panels onfield-forming equipment.

1.6 DELIVERY, STORAGE, AND HANDLING

A. Deliver metal coils, panels, and other materials so they will not be damaged ordeformed. Package roofing materials for protection against transportation damage.

B. Handling: Exercise care in unloading, storing, and erecting roofing materials to preventbending, warping, twisting, and surface damage.

C. Stack materials on platforms or pallets, covered with tarpaulins or other suitableweathertight and ventilated covering. Store metal roof coils and panels to ensuredryness. Do not store coils or panels in contact with other materials that might causestaining, denting, or other surface damage.

1.7 WARRANTY

A. General Warranty: Special warranties specified in this Article shall not deprive theOwner of other rights the Owner may have under other provisions of the ContractDocuments and shall be in addition to, and run concurrent with, other warranties madeby the Contractor under requirements of the Contract Documents.

B. Special Finish Warranty: Submit a written warranty executed by the manufacturercovering failure of the factory-applied exterior finish on metal soffit system within thespecified warranty period and agreeing to repair finish or replace sheet metal roofingthat evidences finish deterioration. Deterioration of finish includes, but is not limited to,color fade, chalking, cracking, peeling, and loss of film integrity.

C. Warranty Period: 20 years from date of Substantial Completion.

D. Warranty Period: 5 years from date of Substantial Completion.

PART 2 - PRODUCTS

2.1 MANUFACTURERS

Juniata County School District 07615-3East Juniata High School Industrial Arts Addition METAL SOFFIT SYSTEM

A. Manufacturers: Subject to compliance with requirements, provide products by one ofthe following:1. Berridge Manufacturing Co.2. Merchant & Evans, Inc.3. Petersen Aluminum Corp.

2.2 SOFFIT SHEET METALS

A. Aluminum Sheets: ASTM B 209 (ASTM B 209M) for Alclad alloy 3003 or 3004 withtemper as required to suit forming operations and finish indicated.

1. Surface: Smooth, flat, mill finish.2. Thickness: 0.032 inch (0.8 mm), unless otherwise indicated.3. High-Performance Organic Coating Finish: Comply with NAAMM's "Metal

Finishes Manual for Architectural and Metal Products" for recommendationsrelative to applying and designating finishes. Prepare, pretreat, and applycoating to exposed metal surfaces to comply with coating and resinmanufacturer's written instructions.

a. Fluoropolymer 2-Coat Coating System: Manufacturer's standard 2-coat,thermocured system composed of specially formulated inhibitive primerand fluoropolymer color topcoat containing not less than 70 percentpolyvinylidene fluoride resin by weight; complying with AAMA 1402.

b. Color and Gloss: to be selected from manufacturers standard colors.

2.3 FABRICATION

A. Fabricate soffit system to allow for expansion in running work sufficient to preventleakage, damage, and deterioration of the Work. Form exposed sheet metal work to fitsubstrates without excessive oil canning, buckling, and tool marks, true to line andlevels indicated, and with exposed edges folded back to form hems.

B. Sealant Joints: Where movable, nonexpansion-type joints are indicated or required toproduce weathertight seams, form metal to provide for proper installation ofelastomeric sealant, in compliance with SMACNA standards.

C. Separations: Separate metal from noncompatible metal or corrosive substrates bycoating concealed surfaces at locations of contact with bituminous coating or otherpermanent separation as recommended by manufacturer or fabricator.

PART 3 - EXECUTION

3.1 EXAMINATION

A. Examine substrates and conditions, with Installer present, for compliance withrequirements indicated for conditions affecting performance of sheet metal roofing. Donot proceed with installation until unsatisfactory conditions have been corrected.

Juniata County School District 07615-4East Juniata High School Industrial Arts Addition METAL SOFFIT SYSTEM

3.2 PREPARATION

A. Coordinate metal roofing with rain drainage work, flashing, trim, and construction ofdecks, parapets, walls, and other adjoining work to provide a leakproof, secure, andnoncorrosive installation.

B. Promptly remove protective film, if any, from exposed surfaces of metal roofing. Stripwith care to avoid damage to finish.

3.3 INSTALLATION, GENERAL

A. Install soffit system to comply with manufacturer's written instructions, unless otherwiseindicated.

B. Separate dissimilar metals by painting each metal surface in area of contact with abituminous coating, by applying rubberized-asphalt underlayment to each metalsurface, or by other permanent separation as recommended by manufacturers ofdissimilar metals.

C. Conceal fasteners and expansion provisions where possible in exposed work andlocate to minimize possibility of leakage. Cover and seal fasteners and anchors asrequired for a tight installation.

3.4 CLEANING

A. Clean exposed metal surfaces of substances that interfere with uniform oxidation andweathering.

3.5 PROTECTION

A. Provide final protection and maintain conditions, in a manner acceptable tomanufacturer and installer that ensure metal roofing is without damage or deteriorationat the time of Substantial Completion.

END OF SECTION

Juniata County School District 07620 - 1 East Juniata High School Industrial Arts Addition SHEET METAL FLASHING

SECTION 07620 - SHEET METAL FLASHING AND TRIM

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to this Section.

1.2 SUMMARY

A. This Section includes sheet metal flashing and trim in the following categories:

1. Roof drain flashing. 2. Exposed trim and fascia. 3. Metal flashing. 4. Reglets. 5. Roof expansion joint covers. 6. Gutters & Downspouts

B. Related Sections: The following Sections contain requirements that relate to this Section: 1. Division 4 Section “Unit Masonry” for through-wall flashing and other integral

masonry flashings specified as part of masonry work. 2. Division 5 Section "Expansion Joint Cover Assemblies" for metal expansion-

joint covers. 3. Division 7 Section "Manufactured Roof Specialties” for gutters, downspouts,

and other manufactured roof accessory units. 4. Division 7 Section "Joint Sealants" for elastomeric sealants. 5. Division 7 Section “EPDM Membrane Roofing” for flashing and roofing

accessories installed integral with roofing membrane as part of roofing-system work.

1.3 PERFORMANCE REQUIREMENTS

A. General: Install sheet metal flashing and trim to withstand wind loads, structural movement, thermally induced movement, and exposure to weather without failing.

B. Fabricate and install flashings at roof edges to comply with recommendations of FM Loss Prevention Data Sheet 1-49 for the following wind zone:

1. Wind Zone 2: Wind pressures of 31 to 45 psf.

1.4 SUBMITTALS

A. General: Submit each item in this Article according to the Conditions of the Contract and Division 1 Specification Sections.

Juniata County School District 07620 - 2 East Juniata High School Industrial Arts Addition SHEET METAL FLASHING

B. Product Data including manufacturer's material and finish data, installation instructions, and general recommendations for each specified flashing material and fabricated product.

C. Shop Drawings of each item specified showing layout, profiles, methods of joining, and anchorage details.

D. Samples of sheet metal flashing, trim, and accessory items, in the specified finish. Where finish involves normal color and texture variations, include Sample sets composed of 2 or more units showing the full range of variations expected.

1. 8-inch- square Samples of specified sheet materials to be exposed as finished surfaces.

2. 12-inch- long Samples of factory-fabricated products exposed as finished Work. Provide complete with specified factory finish.

E. Qualification data for firms and persons specified in the "Quality Assurance" Article to demonstrate their capabilities and experience.

1.5 QUALITY ASSURANCE

A. Installer Qualifications: Engage an experience Installer who has completed sheet metal flashing and trim work similar in material, design, and extent to that indicated for this Project and with a record of successful in-service performance.

1.6 PROJECT CONDITIONS

A. Coordinate Work of this Section with interfacing and adjoining Work for proper sequencing of each installation. Ensure best possible weather resistance, durability of Work, and protection of materials and finishes.

PART 2 - PRODUCTS

2.1 METALS

A. Aluminum: Alloy and temper recommended by aluminum producer and finisher for type of use and finish indicated and with not less than the strength and durability of alloy and temper designated below:

1. Anodized Finish: Apply the following coil-anodized finish:

a. Class I, Clear Anodic Finish: AA-M12C22A41 (Mechanical Finish:

nonspecular as fabricated; Chemical Finish: etched, medium matte; Anodic Coating: Architectural Class I, clear coating 0.018 mm or thicker) complying with AAMA 611.

B. Galvanized Steel Sheet (for work not exposed to view): ASTM A 526, G 90, commercial quality, or ASTM A 527, G 90, lock-forming quality, hot-dip galvanized steel sheet with 0.20 percent copper, mill phosphatized where indicated for painting; not less than 0.0396 inch thick, unless otherwise indicated.

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C. Aluminum-Zinc Alloy-Coated Steel Sheet (for work not exposed to view): ASTM A 792, Class AZ-50 coating, Grade 40 or to suit project conditions, with 55 percent aluminum, not less than 0.0396 inch thick, unless otherwise indicated.

2.2 REGLETS

A. General: Units of type, material, and profile indicated, formed to provide secure interlocking of separate reglet and counterflashing pieces and compatible with flashing indicated.

B. Masonry Type: Provide with offset top flange for embedment in masonry mortar joint.

C. Surface-mounted Type: Provide with slotted holes for fastening to substrate, with neoprene or other suitable weatherproofing washers, with channel for sealant at top edge.

D. Flexible Flashing Retainer: Provide resilient plastic or rubber accessory to secure flexible flashing in reglet where clearance does not permit use of standard metal counterflashing or where Drawings show reglet without metal counterflashing.

E. Counterflashing Wind-Restraint Clips: Provide clips to be installed before counterflashing to prevent wind uplift of the counterflashing lower edge.

1. Material: Aluminum, 0.024 inch thick.

F. Available Manufacturers: Subject to compliance with requirements, manufacturers offering products that may be incorporated in the Work include, but are not limited to, the following:

1. Fry Reglet Corporation. 2. Hickman: W.P. Hickman Co. 3. Keystone Flashing Company.

2.3 MISCELLANEOUS MATERIALS AND ACCESSORIES

A. Solder: ASTM B 32, Grade Sn50, used with rosin flux.

B. Fasteners: Same metal as sheet metal flashing or other noncorrosive metal as recommended by sheet metal manufacturer. Match finish of exposed heads with material being fastened.

C. Asphalt Mastic: SSPC-Paint 12, solvent-type asphalt mastic, nominally free of sulfur and containing no asbestos fibers, compounded for 15-mil dry film thickness per coat.

D. Mastic Sealant: Polyisobutylene; nonhardening, nonskinning, nondrying, nonmigrating sealant.

E. Elastomeric Sealant: Generic type recommended by sheet metal manufacturer and fabricator of components being sealed and complying with requirements for joint sealants as specified in Division 7 Section "Joint Sealants."

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F. Epoxy Seam Sealer: 2-part, noncorrosive, aluminum seam-cementing compound, recommended by aluminum manufacturer for exterior and interior nonmoving joints, including riveted joints.

G. Adhesives: Type recommended by flashing sheet metal manufacturer for waterproof and weather-resistant seaming and adhesive application of flashing sheet metal.

H. Paper Slip Sheet: 5-lb/square red rosin, sized building paper conforming to FS UU-B-790, Type I, Style 1b.

I. Polyethylene Underlayment: ASTM D 4397, minimum 6-mil- thick black polyethylene film, resistant to decay when tested according to ASTM E 154.

J. Metal Accessories: Provide sheet metal clips, straps, anchoring devices, and similar accessory units as required for installation of Work, matching or compatible with material being installed; noncorrosive; size and thickness required for performance.

K. Roofing Cement: ASTM D 4586, Type I, asbestos free, asphalt based.

2.4 FABRICATION, GENERAL

A. Sheet Metal Fabrication Standard: Fabricate sheet metal flashing and trim to comply with recommendations of SMACNA's "Architectural Sheet Metal Manual" that apply to the design, dimensions, metal, and other characteristics of the item indicated.

B. Comply with details shown to fabricate sheet metal flashing and trim that fit substrates and result in waterproof and weather-resistant performance once installed. Verify shapes and dimensions of surfaces to be covered before fabricating sheet metal.

C. Form exposed sheet metal Work that is without excessive oil canning, buckling, and tool marks and that is true to line and levels indicated, with exposed edges folded back to form hems.

D. Seams: Fabricate nonmoving seams in aluminum with flat-lock seams. Form seams and seal with epoxy seam sealer. Rivet joints for additional strength.

E. Expansion Provisions: Space movement joints at maximum of 10 feet with no joints allowed within 24 inches of corner or intersection. Where lapped or bayonet-type expansion provisions in Work cannot be used or would not be sufficiently weatherproof and waterproof, form expansion joints of intermeshing hooked flanges, not less than 1 inch deep, filled with mastic sealant (concealed within joints).

F. Sealed Joints: Form nonexpansion, but movable, joints in metal to accommodate elastomeric sealant to comply with SMACNA standards.

G. Separate metal from noncompatible metal or corrosive substrates by coating concealed surfaces at locations of contact with asphalt mastic or other permanent separation as recommended by manufacturer.

H. Conceal fasteners and expansion provisions where possible. Exposed fasteners are not allowed on faces of sheet metal exposed to public view.

Juniata County School District 07620 - 5 East Juniata High School Industrial Arts Addition SHEET METAL FLASHING

I. Fabricate cleats and attachment devices from same material as sheet metal component being anchored or from compatible, noncorrosive metal recommended by sheet metal manufacturer.

1. Size: As recommended by SMACNA manual or sheet metal manufacturer for application but never less than thickness of metal being secured.

2.5 SHEET METAL FABRICATIONS

A. General: Fabricate sheet metal items in thickness or weight needed to comply with performance requirements but not less than that listed below for each application and metal.

B. Exposed Trim and Fasciae: Fabricate from the following material:

1. Aluminum: 0.050 inch thick.

C. Base Flashing: Fabricate from the following material:

1. Aluminum: 0.040 inch thick.

D. Flashing Receivers: Fabricate from the following material:

1. Aluminum: 0.0320 inch thick.

E. Drip Edges: Fabricate from the following material:

1. Aluminum: 0.0320 inch thick.

F. Eave Flashing: Fabricate from the following material:

1. Aluminum: 0.0320 inch thick.

G. Equipment Support Flashing: Fabricate from the following material:

1. Lead-coated Copper: 16 oz./sq. ft.

H. Overhead-Piping Safety Pans: Fabricate from the following material:

1. Galvanized Steel: 0.0396 inch thick.

K. Roof Penetration Flashing: Fabricate from the following material: 1. Lead-coated Copper: 16 oz./sq. ft.

L. Roof Expansion Joint Cover: Fabricate from the following material: 1. Aluminum: 0.040 inch thick.

M. Roof-to-Wall Expansion Joint Cover: Fabricate from the following material:

Juniata County School District 07620 - 6 East Juniata High School Industrial Arts Addition SHEET METAL FLASHING

N. Gutters & Downspouts: Fabricate rectangular downspouts complete with mitered elbows. Furnish with metal hangers, from same material as downspouts, and anchors.

1. Fabrication : Aluminum: 0.050 inch thick.

PART 3 - EXECUTION

5.1 EXAMINATION

A. Examine substrates and conditions under which sheet metal flashing and trim are to be installed and verify that Work may properly commence. Do not proceed with installation until unsatisfactory conditions have been corrected.

5.2 INSTALLATION

A. General: Unless otherwise indicated, install sheet metal flashing and trim to comply with performance requirements, manufacturer's installation instructions, and SMACNA's "Architectural Sheet Metal Manual." Anchor units of Work securely in place by methods indicated, providing for thermal expansion of metal units; conceal fasteners where possible, and set units true to line and level as indicated. Install Work with laps, joints, and seams that will be permanently watertight and weatherproof.

B. Install exposed sheet metal Work that is without excessive oil canning, buckling, and tool marks and that is true to line and levels indicated, with exposed edges folded back to form hems. Install sheet metal flashing and trim to fit substrates and to result in waterproof and weather-resistant performance. Verify shapes and dimensions of surfaces to be covered before fabricating sheet metal.

C. Roof-Edge Flashings: Secure metal flashings at roof edges according to FM Loss Prevention Data Sheet 1-49 for specified wind zone.

D. Expansion Provisions: Provide for thermal expansion of exposed sheet metal Work. Space movement joints at maximum of 10 feet with no joints allowed within 24 inches of corner or intersection. Where lapped or bayonet-type expansion provisions in Work cannot be used or would not be sufficiently weatherproof and waterproof, form expansion joints of intermeshing hooked flanges, not less than 1 inch deep, filled with mastic sealant (concealed within joints).

E. Soldered Joints: Clean surfaces to be soldered, removing oils and foreign matter. Pretin edges of sheets to be soldered to a width of 1-1/2 inches, except where pretinned surface would show in finished Work.

1. Do not solder the following metals:

a. Aluminum. b. Coil-coated galvanized steel sheet.

2. Do not use torches for soldering. Heat surfaces to receive solder and flow solder into joint. Fill joint completely. Completely remove flux and spatter from exposed surfaces.

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F. Sealed Joints: Form nonexpansion, but movable, joints in metal to accommodate elastomeric sealant to comply with SMACNA standards. Fill joint with sealant and form metal to completely conceal sealant.

1. Use joint adhesive for nonmoving joints specified not to be soldered.

G. Seams: Fabricate nonmoving seams in aluminum with flat-lock seams. Form seams and seal with epoxy seam sealer. Rivet joints for additional strength.

H. Separations: Separate metal from noncompatible metal or corrosive substrates by coating concealed surfaces, at locations of contact, with asphalt mastic or other permanent separation as recommended by manufacturer.

1. Underlayment: Where installing stainless steel or aluminum directly on cementitious or wood substrates, install a slip sheet of red-rosin paper and a course of polyethylene underlayment.

2. Bed flanges of Work in a thick coat of roofing cement where required for waterproof performance.

I. Install reglets to receive counterflashing according to the following requirements:

1. Where reglets are shown in masonry, furnish reglets for installation under Division 4 Section "Unit Masonry."

J. Counterflashings: Coordinate installation of counterflashings with installation of assemblies to be protected by counterflashing. Install counterflashings in reglets or receivers. Secure in a waterproof manner by means of snap-in installation and sealant, lead wedges and sealant, interlocking folded seam, or blind rivets and sealant. Lap counterflashing joints a minimum of 2 inches and bed with sealant.

K. Roof Drainage System: Install drainage items fabricated from sheet metal, with straps, adhesives and anchors recommended by SMACNA’s Manual or the manufacturer, to drain roof in the most efficient manner. Coordinate roof drain flashing installation with roof drainage system installation. Coordinate flashing and sheet metal items for steep-sloped roofs with roofing installation.

L. Overhead-Piping Safety Pans: Suspend pans from pipe and install drain line to plumbing waste or drain line.

M. Equipment Support Flashing: Coordinate equipment support flashing installation with roofing and equipment installation. Weld or seal flashing to equipment support member.

N. Roof Penetration Flashing: Coordinate roof penetration flashing installation with roofing and installation of items penetrating roof.

1. Turn lead flashing down inside vent piping, being careful not to block vent

piping with flashing. 2. Seal and clamp flashing to pipes penetrating roof, other than lead flashing on

vent piping.

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5.3 CLEANING AND PROTECTION

A. Clean exposed metal surfaces, removing substances that might cause corrosion of metal or deterioration of finishes.

B. Provide final protection and maintain conditions that ensure sheet metal flashing and trim Work during construction is without damage or deterioration other than natural weathering at the time of Substantial Completion.

END OF SECTION

___________________________________________________________________________________________Juniata County School District 07841 - 1East Juniata High School Industrial Arts Addition THROUGH PENETRATION FIRESTOP SYSTEM

SECTION 07841 - THROUGH-PENETRATION FIRESTOP SYSTEMS

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General andSupplementary Conditions and Division 1 Specification Sections, apply to thisSection.

1.2 SUMMARY

A. This Section includes through-penetration firestop systems for penetrations of duct,cable, cable tray, conduit, piping, electrical busways and raceways through thefollowing fire-resistance-rated assemblies, including both empty openings andopenings containing penetrating items:

1. Roofs.2. Walls and partitions.3. Gaps between the top of walls and ceilings or roof assemblies.4. Expansion joints in walls and floors.5. Openings and penetrations in fire-rated partitions or walls containing fire doors.6. Openings around structural members which penetrate walls.

B. Related Sections include the following:

1. Division 4 Section "Unit Masonry Assemblies" for construction of openings inmasonry walls.

2. Division 15 Sections specifying duct and piping penetrations.3. Division 16 Sections specifying cable and conduit penetrations.

1.3 DEFINITIONS

A. Firestopping: Material or combination of materials used to retain integrity of fire-ratedconstruction by maintaining an effective barrier against the spread of flame, smoke,water and hot gases through penetrations in fire rated wall and floor assemblies.

1.4 PERFORMANCE REQUIREMENTS

A. General: For the following constructions, provide through-penetration firestopsystems that are produced and installed to resist spread of fire according torequirements indicated, resist passage of smoke and other gases, and maintainoriginal fire-resistance rating of assembly penetrated.

1. Fire-resistance-rated non-load-bearing walls, including partitions, with fire-protection-rated openings.

B. F-Rated Systems: Provide through-penetration firestop systems with F-ratingsindicated, as determined per ASTM E 814, but not less than that equaling orexceeding fire-resistance rating of constructions penetrated.

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C. For through-penetration firestop systems exposed to view, traffic, moisture, andphysical damage, provide products that after curing do not deteriorate when exposedto these conditions both during and after construction.

1. For piping penetrations for plumbing, provide moisture-resistant through-penetration firestop systems.

2. For floor penetrations with annular spaces exceeding 4 inches (100 mm) inwidth and exposed to possible loading and traffic, provide firestop systemscapable of supporting floor loads involved either by installing floor plates or byother means.

3. For penetrations involving insulated piping, provide through-penetrationfirestop systems not requiring removal of insulation.

D. For through-penetration firestop systems exposed to view, provide products withflame-spread ratings of less than 25 and smoke-developed ratings of less than 450,as determined per ASTM E 84.

1.5 SUBMITTALS

A. Product Data: Manufacturer’s specifications and technical data fro each materialincluding the composition and limitations, documentation of UL firestop systems to beused and manufacturer’s installation instructions to comply with Division 1 Section“Submittals”.

B. Shop Drawings: For each through-penetration firestop system, show each kind ofconstruction condition penetrated, relationships to adjoining construction, and kind ofpenetrating item. Include firestop design designation of testing and inspectingagency acceptable to authorities having jurisdiction that evidences compliance withrequirements for each condition indicated.

1. Submit documentation, including illustrations, from a qualified testing andinspecting agency that is applicable to each through-penetration firestopsystem configuration for construction and penetrating items.

C. Qualification Data: For firms and persons specified in "Quality Assurance" Article todemonstrate their capabilities and experience. Include lists of completed projectswith project names and addresses, names and addresses of architects and owners,and other information specified.

D. Product Certificates: Signed by manufacturers of through-penetration firestopsystem products certifying that products furnished comply with requirements.

E. Product Test Reports: From a qualified testing agency indicating through-penetrationfirestop system complies with requirements, based on comprehensive testing ofcurrent products.

1.6 QUALITY ASSURANCE

A. Installer Qualifications: An experienced installer who has completed through-penetration firestop systems similar in material, design, and extent to that indicatedfor this Project and whose work has resulted in construction with a record ofsuccessful in-service performance.

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1. A manufacturer’s representative shall be on-site during initial installation offirestop systems to train appropriate contractor personnel in proper selectionand installation procedures. Training shall be performed to comply withmanufacturer’s published recommendations.

B. Source Limitations: Obtain through-penetration firestop systems, for each kind ofpenetration and construction condition indicated, from a single manufacturer.

C. Fire-Test-Response Characteristics: Provide through-penetration firestop systemsthat comply with the following requirements and those specified in "PerformanceRequirements" Article:

1. Firestopping tests are performed by a qualified testing and inspecting agency.A qualified testing and inspecting agency is UL, or another agency performingtesting and follow-up inspection services for firestop systems acceptable toauthorities having jurisdiction.

2. Through-penetration firestop systems are identical to those tested perASTM E 814. Provide rated systems complying with the followingrequirements:.

a. Through-penetration firestop system products bear classification markingof qualified testing and inspecting agency.

b. Through-penetration firestop systems correspond to those indicated byreference to through-penetration firestop system designations listed bythe following:

1) UL in "Fire Resistance Directory."

D. Preinstallation Conference: Conduct conference at Project site to comply withrequirements in Division 1 Section "Project Meetings."

1.7 DELIVERY, STORAGE, AND HANDLING

A. Deliver through-penetration firestop system products to Project site in original,unopened containers or packages with intact and legible manufacturers' labelsidentifying product and manufacturer; date of manufacture; lot number; shelf life, ifapplicable; qualified testing and inspecting agency's classification marking applicableto Project; curing time; and mixing instructions for multicomponent materials.

B. Store and handle materials for through-penetration firestop systems to prevent theirdeterioration or damage due to moisture, temperature changes, contaminants, orother causes.

1.8 PROJECT CONDITIONS

A. Environmental Limitations: Do not install through-penetration firestop systems whenambient or substrate temperatures are outside limits permitted by through-penetration firestop system manufacturers or when substrates are wet due to rain,frost, condensation, or other causes.

B. Ventilate through-penetration firestop systems per manufacturer's written instructionsby natural means or, where this is inadequate, forced-air circulation.

___________________________________________________________________________________________Juniata County School District 07841 - 4East Juniata High School Industrial Arts Addition THROUGH PENETRATION FIRESTOP SYSTEM

PART 2 - PRODUCTS

2.1 PRODUCTS AND MANUFACTURERS

A. Available Manufacturers: Subject to compliance with requirements, manufacturersoffering through-penetration fire stop systems that may be included in the workinclude, but are not limited to the following:

1. Specified Technologies, Inc., Somerville, NJ.2. 3M Fire Protection Products, St. Paul, MN.3. Tremco Sealants & Coatings, Beechwood, OH.4. Nelson Firestop Products, Tulsa, OK.

B. Available Products: Subject to compliance with requirements, through-penetrationfirestop systems that may be incorporated into the Work include, but are not limitedto, those systems indicated in the Through-Penetration Firestop System Schedule atthe end of Part 3.

C. Use only firestop products that have been tested in accordance with ASTM E 814(UL 1479), ASTM E-119 (UL 263), ASTM E 84 (UL 723), and UL 2079.

2.2 FIRESTOPPING, GENERAL

A. Compatibility: Provide through-penetration firestop systems that are compatible withone another, with the substrates forming openings, and with the items, if any,penetrating through-penetration firestop systems, under conditions of service andapplication, as demonstrated by through-penetration firestop system manufacturerbased on testing and field experience.

B. Accessories: Provide components for each through-penetration firestop system thatare needed to install fill materials and to comply with "Performance Requirements"Article. Use only components specified by through-penetration firestop systemmanufacturer and approved by the qualified testing and inspecting agency for firestopsystems indicated. Accessories include, but are not limited to, the following items:

1. Permanent forming/damming/backing materials, including the following:

a. Slag-/rock-wool-fiber or fiberglass insulation.b. Sealants used in combination with other forming/damming/backing

materials to prevent leakage of fill materials in liquid state.c. Fillers for sealants.

2. Temporary forming materials.3. Substrate primers.

2.3 FILL MATERIALS

A. General: Provide through-penetration firestop systems containing the types of fillmaterials indicated in the Through-Penetration Firestop System Schedule at the endof Part 3 by reference to the types of materials described in this Article. Fill materialsare those referred to in directories of the referenced testing and inspecting agenciesas fill, void, or cavity materials.

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B. Latex Sealants: Single-component latex formulations that after cure do not re-emulsify during exposure to moisture.

C. Intumescent Putties: Nonhardening dielectric, water-resistant putties containing nosolvents, inorganic fibers, or silicone compounds.

D. Intumescent Wrap Strips: Single-component intumescent elastomeric sheets withaluminum foil on one side.

E. Mortars: Prepackaged, dry mixes consisting of a blend of inorganic binders,hydraulic cement, fillers, and lightweight aggregate formulated for mixing with waterat Project site to form a nonshrinking, homogeneous mortar.

F. Pillows/Bags: Reusable, heat-expanding pillows/bags consisting of glass-fiber clothcases filled with a combination of mineral-fiber, water-insoluble expansion agents andfire-retardant additives.

G. Silicone Foams: Multicomponent, silicone-based liquid elastomers that, when mixed,expand and cure in place to produce a flexible, nonshrinking foam.

H. Silicone Sealants: Moisture-curing, single-component, silicone-based, neutral-curingelastomeric sealants of grade indicated below:

1. Grade: Pourable (self-leveling) formulation for openings in floors and otherhorizontal surfaces and nonsag formulation for openings in vertical and othersurfaces requiring a nonslumping, gunnable sealant, unless indicated firestopsystem limits use to nonsag grade for both opening conditions.

2.4 MIXING

A. For those products requiring mixing before application, comply with through-penetration firestop system manufacturer's written instructions for accurateproportioning of materials, water (if required), type of mixing equipment, selection ofmixer speeds, mixing containers, mixing time, and other items or procedures neededto produce products of uniform quality with optimum performance characteristics forapplication indicated.

PART 3 - EXECUTION

3.1 EXAMINATION

A. Examine substrates and conditions, with Installer present, for compliance withrequirements for opening configurations, penetrating items, substrates, and otherconditions affecting performance.

B. Proceed with installation only after unsatisfactory conditions have been corrected.

3.2 PREPARATION

A. Verification of Conditions: Verify penetrations are properly sized and in suitablecondition for application of materials.

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B. Surface Cleaning: Clean out openings immediately before installing through-penetration firestop systems to comply with written recommendations of firestopsystem manufacturer and the following requirements:

1. Remove from surfaces of opening substrates and from penetrating itemsforeign materials that could interfere with adhesion of through-penetrationfirestop systems.

2. Clean opening substrates and penetrating items to produce clean, soundsurfaces capable of developing optimum bond with through-penetration firestopsystems. Remove loose particles remaining from cleaning operation.

C. Priming: Prime substrates where recommended in writing by through-penetrationfirestop system manufacturer using that manufacturer's recommended products andmethods. Confine primers to areas of bond; do not allow spillage and migration ontoexposed surfaces.

D. Masking Tape: Use masking tape to prevent through-penetration firestop systemsfrom contacting adjoining surfaces that will remain exposed on completion of Workand that would otherwise be permanently stained or damaged by such contact or bycleaning methods used to remove smears from firestop system materials. Removetape as soon as possible without disturbing firestop system's seal with substrates.

3.3 THROUGH-PENETRATION FIRESTOP SYSTEM INSTALLATION

A. General: Install through-penetration firestop systems to comply with "PerformanceRequirements" Article and firestop system manufacturer's written installationinstructions and published drawings for products and applications indicated.

B. Install forming/damming/backing materials and other accessories of types required tosupport fill materials during their application and in the position needed to producecross-sectional shapes and depths required to achieve fire ratings indicated.

1. After installing fill materials, remove combustible forming materials and otheraccessories not indicated as permanent components of firestop systems.

C. Install fill materials for firestop systems by proven techniques to produce the followingresults:

1. Fill voids and cavities formed by openings, forming materials, accessories, andpenetrating items as required to achieve fire-resistance ratings indicated.

2. Apply materials so they contact and adhere to substrates formed by openingsand penetrating items.

3. For fill materials that will remain exposed after completing Work, finish toproduce smooth, uniform surfaces that are flush with adjoining finishes.

3.4 IDENTIFICATION

A. Identify through-penetration firestop systems with pressure-sensitive, self-adhesive,preprinted vinyl labels. Attach labels permanently to surfaces of penetratedconstruction on both sides of each firestop system installation where labels will bevisible to anyone seeking to remove penetrating items or firestop systems. Includethe following information on labels:

___________________________________________________________________________________________Juniata County School District 07841 - 7East Juniata High School Industrial Arts Addition THROUGH PENETRATION FIRESTOP SYSTEM

1. The words: "Warning--Through-Penetration Firestop System--Do Not Disturb.Notify Building Management of Any Damage."

2. Contractor's name, address, and phone number.3. Through-penetration firestop system designation of applicable testing and

inspecting agency.4. Date of installation.5. Through-penetration firestop system manufacturer's name.6. Installer's name.

3.5 CLEANING AND PROTECTION

A. Clean off excess fill materials adjacent to openings as Work progresses by methodsand with cleaning materials that are approved in writing by through-penetrationfirestop system manufacturers and that do not damage materials in which openingsoccur.

B. Provide final protection and maintain conditions during and after installation thatensure through-penetration firestop systems are without damage or deterioration attime of Substantial Completion. If, despite such protection, damage or deteriorationoccurs, cut out and remove damaged or deteriorated through-penetration firestopsystems immediately and install new materials to produce through-penetrationfirestop systems complying with specified requirements.

3.6 THROUGH-PENETRATION FIRESTOP SYSTEM SCHEDULE

A. Where UL-classified systems are indicated, they refer to the alpha-alpha-numericdesignations listed in UL's "Fire Resistance Directory" under product Category XHEZ.

B. Firestop Systems with No Penetrating Items FS-1: Comply with the following:

1. Available UL-Classified Systems: W-J-00032. Type of Fill Materials: One or more of the following:

a. Latex sealant.b. Silicone sealant.c. Intumescent putty.d. Mortar.

C. Firestop Systems for Metallic Pipes, Conduit, or Tubing FS-2: Comply with thefollowing:

1. Available UL-Classified Systems: W-J1025.2. Type of Fill Materials: One or more of the following:

a. Latex sealant.b. Silicone sealant.c. Intumescent putty.d. Mortar.

D. Firestop Systems for Nonmetallic Pipe, Conduit, or Tubing FS-3: Comply with thefollowing:

1. Available UL-Classified Systems: W-J2013.

___________________________________________________________________________________________Juniata County School District 07841 - 8East Juniata High School Industrial Arts Addition THROUGH PENETRATION FIRESTOP SYSTEM

2. Type of Fill Materials: One or more of the following:

a. Latex sealant.b. Silicone sealant.c. Intumescent putty.d. Intumescent wrap strips.e. Firestop device.

E. Firestop Systems for Electrical Cables FS-4: Comply with the following:

1. Available UL-Classified Systems: W-J-3017.2. Type of Fill Materials: One or more of the following:

a. Latex sealant.b. Silicone sealant.c. Intumescent putty.d. Silicone foam.

F. Firestop Systems for Insulated Pipes FS-5: Comply with the following:

1. Available UL-Classified Systems: W-J5007.2. Type of Fill Materials: One or more of the following:

a. Latex sealant.b. Intumescent putty.c. Silicone foam.d. Intumescent wrap strips.

G. Firestop Systems for Miscellaneous Mechanical Penetrations FS-6: Comply with thefollowing:

1. Available UL-Classified Systems: W-J-7001.2. Type of Fill Materials: One or both of the following:

a. Latex sealant.b. Mortar.

H. Firestop Systems for Groupings of Penetrations FS-7: Comply with the following:

1. Available UL-Classified Systems: C-AJ-8015.2. Type of Fill Materials: One or more of the following:

a. Latex sealant.b. Mortar.c. Intumescent wrap strips.d. Firestop device.e. Intumescent composite sheet.

END OF SECTION

Juniata County School District 07920 - 1East Juniata High School Industrial Arts Addition JOINT SEALANTS

SECTION 07920 - JOINT SEALANTS

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General andSupplementary Conditions and Division 1 Specification Sections, apply to thisSection.

1.2 SUMMARY

A. This Section includes sealants for the following applications, including those specifiedby reference to this Section:

1. Exterior joints in the following vertical surfaces and nontraffic horizontalsurfaces:

a. Control and expansion joints in unit masonry.b. Perimeter joints between materials listed above and frames of doors and

windows.

2. Interior joints in the following vertical surfaces and horizontal nontrafficsurfaces:a. Perimeter joints of exterior openings where indicated.b. Perimeter joints between interior wall surfaces and frames of interior

doors, and windows.c. Joints between new unit masonry and existing concrete or masonry

construction.d. Other joints as indicated.

1.3 PERFORMANCE REQUIREMENTS

A. Provide elastomeric joint sealants that establish and maintain watertight and airtightcontinuous joint seals without staining or deteriorating joint substrates.

1.4 SUBMITTALS

A. Product Data: For each joint-sealant product indicated.

B. Samples for Initial Selection: Manufacturer's color charts showing the full range ofcolors available for each product exposed to view.

C. Product Certificates: Signed by manufacturers of joint sealants certifying thatproducts furnished comply with requirements and are suitable for the use indicated.

D. Qualification Data: For firms and persons specified in "Quality Assurance" Article todemonstrate their capabilities and experience. Include lists of completed projects

Juniata County School District 07920 - 2East Juniata High School Industrial Arts Addition JOINT SEALANTS

with project names and addresses, names and addresses of architects and owners,and other information specified.

E. Compatibility and Adhesion Test Reports: From sealant manufacturer indicating thefollowing:

1. Materials forming joint substrates and joint-sealant backings have been testedfor compatibility and adhesion with joint sealants.

2. Interpretation of test results and written recommendations for primers andsubstrate preparation needed for adhesion.

F. Warranties: Special warranties specified in this Section.

1.5 QUALITY ASSURANCE

A. Installer Qualifications: An experienced installer who has specialized in installing jointsealants similar in material, design, and extent to those indicated for this Project andwhose work has resulted in joint-sealant installations with a record of successful in-service performance.

B. Source Limitations: Obtain each type of joint sealant through one source from asingle manufacturer.

1.6 DELIVERY, STORAGE, AND HANDLING

A. Deliver materials to Project site in original unopened containers or bundles with labelsindicating manufacturer, product name and designation, color, expiration date, potlife, curing time, and mixing instructions for multicomponent materials.

B. Store and handle materials in compliance with manufacturer's written instructions toprevent their deterioration or damage due to moisture, high or low temperatures,contaminants, or other causes.

1.7 PROJECT CONDITIONS

A. Environmental Limitations: Do not proceed with installation of joint sealants underthe following conditions:

1. When ambient and substrate temperature conditions are outside limitspermitted by joint sealant manufacturer.

2. When ambient and substrate temperature conditions are outside limitspermitted by joint sealant manufacturer or are below 40 deg F.

3. When joint substrates are wet.

B. Joint-Width Conditions: Do not proceed with installation of joint sealants where jointwidths are less than those allowed by joint sealant manufacturer for applicationsindicated.

C. Joint-Substrate Conditions: Do not proceed with installation of joint sealants untilcontaminants capable of interfering with adhesion are removed from joint substrates.

Juniata County School District 07920 - 3East Juniata High School Industrial Arts Addition JOINT SEALANTS

1.8 WARRANTY

A. General Warranty: Special warranties specified in this Article shall not depriveOwner of other rights Owner may have under other provisions of the ContractDocuments and shall be in addition to, and run concurrent with, other warrantiesmade by Contractor under requirements of the Contract Documents.

B. Special Installer's Warranty: Written warranty, signed by Installer agreeing to repairor replace elastomeric joint sealants that do not comply with performance and otherrequirements specified in this Section within specified warranty period.

1. Warranty Period: Two years from date of Substantial Completion.

C. Special warranties specified in this Article exclude deterioration or failure ofelastomeric joint sealants from the following:

1. Movement of the structure resulting in stresses on the sealant exceedingsealant manufacturer's written specifications for sealant elongation andcompression caused by structural settlement or errors attributable to design orconstruction.

2. Disintegration of joint substrates from natural causes exceeding designspecifications.

3. Mechanical damage caused by individuals, tools, or other outside agents.4. Changes in sealant appearance caused by accumulation of dirt or other

atmospheric contaminants.

PART 2 - PRODUCTS

2.1 MATERIALS, GENERAL

A. Compatibility: Provide joint sealants, backings, and other related materials that arecompatible with one another and with joint substrates under conditions of service andapplication, as demonstrated by sealant manufacturer based on testing and fieldexperience.

B. Colors of Exposed Joint Sealants: As selected by Architect from manufacturer's fullrange for this characteristic.

2.2 ELASTOMERIC JOINT SEALANTS

A. Elastomeric Sealant Standard: Comply with ASTM C 920 and other requirementsindicated for each liquid-applied chemically curing sealant in the Elastomeric Joint-Sealant Schedule at the end of Part 3, including those referencing ASTM C 920classifications for type, grade, class, and uses.

B. Additional Movement Capability: Where additional movement capability is specifiedin the Elastomeric Joint-Sealant Schedule, provide products with the capability, whentested for adhesion and cohesion under maximum cyclic movement perASTM C 719, to withstand the specified percentage change in the joint width existing

Juniata County School District 07920 - 4East Juniata High School Industrial Arts Addition JOINT SEALANTS

at the time of installation and remain in compliance with other requirements ofASTM C 920 for uses indicated.

C. Stain-Test-Response Characteristics: Where elastomeric sealants are specified inthe Elastomeric Joint-Sealant Schedule to be nonstaining to porous substrates,provide products that have undergone testing according to ASTM C 1248 and havenot stained porous joint substrates indicated for Project.

2.3 ACOUSTICAL JOINT SEALANTS

A. Acoustical Sealant for Exposed and Concealed Joints: For each product of thisdescription indicated in the Acoustical Joint-Sealant Schedule at the end of Part 3,provide manufacturer's standard nonsag, paintable, nonstaining latex sealantcomplying with ASTM C 834 and the following:

1. Product effectively reduces airborne sound transmission through perimeterjoints and openings in building construction as demonstrated by testingrepresentative assemblies according to ASTM E 90.

B. Acoustical Sealant for Concealed Joints: For each product of this descriptionindicated in the Acoustical Joint-Sealant Schedule at the end of Part 3, providemanufacturer's standard, nondrying, nonhardening, nonskinning, nonstaining,gunnable, synthetic-rubber sealant recommended for sealing interior concealed jointsto reduce airborne sound transmission.

2.4 JOINT-SEALANT BACKING

A. General: Provide sealant backings of material and type that are nonstaining; arecompatible with joint substrates, sealants, primers, and other joint fillers; and areapproved for applications indicated by sealant manufacturer based on fieldexperience and laboratory testing.

B. Cylindrical Sealant Backings: ASTM C 1330, of type indicated below and of size anddensity to control sealant depth and otherwise contribute to producing optimumsealant performance:

1. Type C: Closed-cell material with a surface skin.2. Type O: Open-cell material.3. Type B: Bicellular material with a surface skin.4. Type: Any material indicated above.

C. Bond-Breaker Tape: Polyethylene tape or other plastic tape recommended bysealant manufacturer for preventing sealant from adhering to rigid, inflexible joint-fillermaterials or joint surfaces at back of joint where such adhesion would result insealant failure. Provide self-adhesive tape where applicable.

2.5 MISCELLANEOUS MATERIALS

Juniata County School District 07920 - 5East Juniata High School Industrial Arts Addition JOINT SEALANTS

A. Primer: Material recommended by joint sealant manufacturer where required foradhesion of sealant to joint substrates indicated, as determined from preconstructionjoint-sealant-substrate tests and field tests.

B. Cleaners for Nonporous Surfaces: Chemical cleaners acceptable to manufacturersof sealants and sealant backing materials, free of oily residues or other substancescapable of staining or harming joint substrates and adjacent nonporous surfaces inany way, and formulated to promote optimum adhesion of sealants with jointsubstrates.

C. Masking Tape: Nonstaining, nonabsorbent material compatible with joint sealantsand surfaces adjacent to joints.

PART 3 - EXECUTION

3.1 EXAMINATION

A. Examine joints indicated to receive joint sealants, with Installer present, forcompliance with requirements for joint configuration, installation tolerances, and otherconditions affecting joint-sealant performance.

B. Proceed with installation only after unsatisfactory conditions have been corrected.

3.2 PREPARATION

A. Surface Cleaning of Joints: Clean out joints immediately before installing jointsealants to comply with joint sealant manufacturer's written instructions and thefollowing requirements:

1. Remove all foreign material from joint substrates that could interfere withadhesion of joint sealant, including dust, paints (except for permanent,protective coatings tested and approved for sealant adhesion and compatibilityby sealant manufacturer), old joint sealants, oil, grease, waterproofing, waterrepellents, water, surface dirt, and frost.

2. Clean porous joint substrate surfaces by brushing, grinding, blast cleaning,mechanical abrading, or a combination of these methods to produce a clean,sound substrate capable of developing optimum bond with joint sealants.Remove loose particles remaining from above cleaning operations byvacuuming or blowing out joints with oil-free compressed air. Porous jointsurfaces include the following:

a. Concrete.b. Masonry.c. Unglazed surfaces of ceramic tile.

3. Remove laitance and form-release agents from concrete.

Juniata County School District 07920 - 6East Juniata High School Industrial Arts Addition JOINT SEALANTS

4. Clean nonporous surfaces with chemical cleaners or other means that do notstain, harm substrates, or leave residues capable of interfering with adhesion ofjoint sealants.

a. Metal.b. Glass.c. Glazed surfaces of ceramic tile.

B. Joint Priming: Prime joint substrates where recommended in writing by joint sealantmanufacturer, based on preconstruction joint-sealant-substrate tests or priorexperience. Apply primer to comply with joint sealant manufacturer's writteninstructions. Confine primers to areas of joint-sealant bond; do not allow spillage ormigration onto adjoining surfaces.

C. Masking Tape: Use masking tape where required to prevent contact of sealant withadjoining surfaces that otherwise would be permanently stained or damaged by suchcontact or by cleaning methods required to remove sealant smears. Remove tapeimmediately after tooling without disturbing joint seal.

3.3 INSTALLATION OF JOINT SEALANTS

A .General: Comply with joint sealant manufacturer's written installation instructions forproducts and applications indicated, unless more stringent requirements apply.

B .Sealant Installation Standard: Comply with recommendations of ASTM C 1193 foruse of joint sealants as applicable to materials, applications, and conditions indicated.

C. Acoustical Sealant Application Standard: Comply with recommendations ofASTM C 919 for use of joint sealants in acoustical applications as applicable tomaterials, applications, and conditions indicated.

D. Install sealant backings of type indicated to support sealants during application and atposition required to produce cross-sectional shapes and depths of installed sealantsrelative to joint widths that allow optimum sealant movement capability.

1. Do not leave gaps between ends of sealant backings.2. Do not stretch, twist, puncture, or tear sealant backings.3. Remove absorbent sealant backings that have become wet before sealant

application and replace them with dry materials.

E. Install bond-breaker tape behind sealants where sealant backings are not usedbetween sealants and back of joints.

F. Install sealants by proven techniques to comply with the following and at the sametime backings are installed:

1. Place sealants so they directly contact and fully wet joint substrates.2. Completely fill recesses provided for each joint configuration.

Juniata County School District 07920 - 7East Juniata High School Industrial Arts Addition JOINT SEALANTS

3. Produce uniform, cross-sectional shapes and depths relative to joint widths thatallow optimum sealant movement capability.

G. Tooling of Nonsag Sealants: Immediately after sealant application and beforeskinning or curing begins, tool sealants according to requirements specified below toform smooth, uniform beads of configuration indicated; to eliminate air pockets; andto ensure contact and adhesion of sealant with sides of joint.

1. Remove excess sealants from surfaces adjacent to joint.2. Use tooling agents that are approved in writing by sealant manufacturer and

that do not discolor sealants or adjacent surfaces.3. Provide concave joint configuration per Figure 5A in ASTM C 1193, unless

otherwise indicated.

3.4 CLEANING

A. Clean off excess sealants or sealant smears adjacent to joints as the Workprogresses by methods and with cleaning materials approved in writing bymanufacturers of joint sealants and of products in which joints occur.

356 PROTECTION

A. Protect joint sealants during and after curing period from contact with contaminatingsubstances and from damage resulting from construction operations or other causesso sealants are without deterioration or damage at time of Substantial Completion. If,despite such protection, damage or deterioration occurs, cut out and removedamaged or deteriorated joint sealants immediately so installations with repairedareas are indistinguishable from the original work.

3.6 ELASTOMERIC JOINT-SEALANT SCHEDULE

A. Multicomponent Nonsag Polysulfide Sealant: Where joint sealants of this type areindicated, provide products complying with the following:

4. Products: Available products include the following:

a. cm-60; W.R Meadows, Inc.b. T-2235-M; Morton International, Inc.c. T-2282; Morton International, Inc.d. Thiokol 2P; Morton International, Inc.e. GC-5 Synthacalk; Pecora Corporation.f. Two-Part Sealant; Sonneborn Building Products Div., ChemRex Inc.

5. Type and Grade: M (multicomponent) and NS (nonsag).6. Class: 25.7. Use Related to Exposure: NT (nontraffic)8. Uses Related to Joint Substrates: M, G, A, and, as applicable to joint

substrates indicated, O.

Juniata County School District 07920 - 8East Juniata High School Industrial Arts Addition JOINT SEALANTS

a. Use O Joint Substrates: aluminum coated with a high-performancecoating, galvanized steel, brick, ceramic tile, and wood.

9. Applications:

a. Exterior joints between unit masonry, aluminum flashing, wood, aluminumstorefront aluminum or aluminum clad windows and steel door frames.

b. Interior and exterior expansion joints in unit masonry.c. Other joints indicated to receive sealant for which a specific sealant is not

otherwise scheduled.

B. Mildew-Resistant Silicone Sealant : Where joint sealants of this type are indicated,provide products formulated with fungicide that are intended for sealing interiorceramic tile joints and other nonporous substrates that are subject to in-serviceexposures of high humidity and temperature extremes, and that comply with thefollowing:

1. Products: Available products include the following

a. 786 Mildew Resistant; Dow Corning.b. Sanitary 1700; GE Silicones.c. NuFlex 302; NUCO Industries, Inc.d. 898 Silicone Sanitary Sealant; Pecora Corporation.e. PSI-611; Polymeric Systems, Inc.f. Tremsil 600 White; Tremco.

2. Type and Grade: S (single component) and NS (nonsag).3. Class: 25.4. Use Related to Exposure: NT (nontraffic).5. Uses Related to Joint Substrates: G, A, and, as applicable to joint substrates

indicated, O.

a. Use O Joint Substrates: ceramic tile, paint and porcelain fixtures.

6. Applications:

a. Control or expansion joints within ceramic tile work.b. Joints between ceramic tile and adjacent fixtures and wall surfaces.

C. Multicomponent Pourable Urethane Sealant: Where joint sealants of this type areindicated, provide products complying with the following:

1. Products: Available products include the following:

a. Chem-Calk 550; Bostik Inc.b. Vulkem 245; Mameco International.c. Vulkem 255; Mameco International.d. Pourthane; W.R. Meadows, Inc.e. Elasto-Thane 920 Pourable; Pacific Polymers, Inc.f. NR-200 Urexpan; Pecora Corporation.

Juniata County School District 07920 - 9East Juniata High School Industrial Arts Addition JOINT SEALANTS

g. NR-300 Urexpan, Type M; Pecora Corporation.h. PSI-270SL; Polymeric Systems, Inc.i. PSI-551/RC-2; Polymeric Systems, Inc.j. Sikaflex - 2c SL; Sika Corporation.k. SL 2; Sonneborn Building Products Div., ChemRex Inc.l. THC-900; Tremco.m. THC-901; Tremco.

2. Type and Grade: M (multicomponent) and P (pourable).3. Class: 25.4. Use[s] Related to Exposure: T (traffic) and NT (nontraffic)5. Uses Related to Joint Substrates: M, as applicable to joint substrates

indicated, O.

a. Use O Joint Substrates: Concrete and unit masonry

6. Applications:

a. Joints within concrete walkways and curbsb. Joints between exterior concrete and abutting masonry or asphaltic

pavement.

3.7 LATEX JOINT-SEALANT SCHEDULE

A .Latex Sealant Where joint sealants of this type are indicated, provide productscomplying with the following:

1. Products: Available products include the following

a .Chem-Calk 600; Bostik Inc.c. NuFlex 330; NUCO Industries, Inc.d. LC 160 All Purpose Acrylic Caulk; Ohio Sealants, Inc.e. AC-20; Pecora Corporation.f. PSI-701; Polymeric Systems, Inc.g. Sonolac; Sonneborn Building Products Div., ChemRex, Inc.h. Tremflex 834; Tremco.

2. Applications: General purpose interior caulking.

END OF SECTION