thomas a. danjczek president steel manufacturers association january 13, 2010
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Steel Orbis Webinar. Key Issues Affecting US Minimills. Thomas A. Danjczek President Steel Manufacturers Association January 13, 2010. Steel Orbis Webinar: Key Issues Affecting US Minimills. Outline. SMA Today’s Concerns Today’s Deterioration – US Steel Production China, China, China - PowerPoint PPT PresentationTRANSCRIPT
Thomas A. DanjczekPresidentSteel Manufacturers AssociationJanuary 13, 2010
Steel Orbis Webinar
Key Issues Affecting US Minimills
Outline
•SMA
•Today’s Concerns
•Today’s Deterioration – US Steel Production
•China, China, China
•Scrap
•Energy
•Climate Change
•Infrastructure
•Protectionism and Trade Issue
•Is Enough Being Done?
•Conclusion
Steel Orbis Webinar: Key Issues Affecting US Minimills
• The Steel Manufacturers Association (SMA)– 34 North American companies:
29 U.S., 3 Canadian, and 2 Mexican– 128 Associate members:
Suppliers of goods and services to the steel industry
• SMA member companies– Operate 125 steel recycling plants in North America– Electric Arc Furnace (EAF) steelmakers using recycled steel
SMASteel Orbis Webinar: Key Issues Affecting US Minimills
• Production capability– EAF steel producers accounted for 60% of U.S. production in 2008– 62% first half 2009– SMA represents over 70% of all U.S. steel production
• Recycling– SMA members are the largest recyclers in the U.S.– EAF steel producers are the largest recyclers in the world– Last year, the U.S. recycled over 75 million tons of steel
• Growth of SMA member companies– Highly efficient users of labor, energy, and materials – Modern plants producing world class quality products
SMASteel Orbis Webinar: Key Issues Affecting US Minimills
Steel Executive- 2009
The Obvious Concerns
-Our Jobs
-US Recession and financial meltdown
-Infrastructure Spending
-Value of the RMB
-Energy shortfalls and pricing
-China, China, China
-Global Steel Overcapacity
-Subsidies and other trade distortions
-US Legislation (111th Congress and the 44th President)
Steel Orbis Webinar: Key Issues Affecting US Minimills
US Steel Production (All in Million Net Tons)
(Numbers are Approximate)
PAST – From 1986 through 2008, U.S. steel production has been around 100 m tons – up & down 10%
PRESENT – 2009 1st Half 25m (45% utilization)2nd Half 36m (62% utilization) Now 1.5m/week vs. 2.1m/week Year 63m (57.6m net tons through 11 months - Minimills at
65% of production)
FUTURE – 2010 World Steel 78m (up 19% over 2009), optimistic Peter Marcus 68m (Back to 75m in 2012)
US Poll 69m (up 10% over 2009)
12-21-2009Steel Orbis Webinar: Key Issues Affecting US Minimills
Steel Orbis Webinar: Key Issues Affecting US Minimills
U.S.Raw Steel Production - 2008 & 2009
3
4
5
6
7
8
9
10
JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC
2008 2009
2008-2009 Monthly
Mill
ion
Ton
s
Production Tons
Steel Orbis Webinar: Key Issues Affecting US Minimills
U.S. Raw Steel Capability Utilization - 2008 & 2009
30
40
50
60
70
80
90
100
JAN FEB M AR APR M AY JUN JUL AUG SEP OCT NOV DEC JAN FEB M AR APR M AY JUN JUL AUG SEP OCT NOV DEC
2008 2009
2008-2009 Monthly
Util
izat
in P
erce
ntag
e
Monthly Utilization Percentage
N. America: -45.1Canada: -51.9U.S.: -47.0Mexico: -29.5
S. America: -30.3Brazil: -31.4
EU27: -39.3Turkey: -13.5Russia: -26.8Ukraine: -31.9
Asia: -2.2Japan: -34.0S. Korea: -14.9China: +7.5India : +1.6
Global Production: -16.4Excluding China: -30.9
NAFTA Production Declines More Than Other World RegionsGlobal Output Sharply Down, With Few Exceptions
Global Crude Steel Production2009 YTD vs. 2008 % Change
Source: Worldsteel
Source:Worldsteel
NAFTA Raw Steel Production - 2009 vs. 2008
0
5,000
10,000
15,000
20,000
JAN
UA
RY
FEBR
UA
RY
MA
RCH
APR
IL
MA
Y
JUN
E
JUL
Y
AU
GU
ST
SEPT
EM
BER
OCT
OB
ER
NO
VEM
BER
DEC
EM
BER
JAN
UA
RY
FEBR
UA
RY
MA
RCH
APR
IL
MA
Y
JUN
E
JULY
AU
GU
ST
2008 2009
Mon
thly
Ton
nage
(MT)
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
Util
izat
ion
perc
enta
ge
Production Tons - NAFTA NAFTA - Rate of Capability Utilization
China - Rate of Capability Utilization ROW ex China - Rate of Capability Utilization
• Several NAFTA facilities have been restarted, after having been offline for close to a year. Some facilities have no future return date.
• The NAFTA economic recovery is still very fragile, and a return to pre-crisis steel production levels remains years away.
• The NAFTA and rest of world (ROW) utilization rates have stayed well below China’s rate.
While NAFTA Production Has Risen Recently, Capacity Utilization Is 30% Below 2008 Levels
0
20,000
40,000
60,000
80,000
100,000
120,000
140,000
160,000
AUG SEP OCT NOV DEC JAN FEB MAR APR MAY JUN JUL AUG
Met
ric T
ons
('000
)
Source: World Steel Association, NAFTA Steel Trade Monitor
NAFTA Demand for Steel, Aug 2008 – August 2009
Steel Orders Collapsed After The Financial MeltdownAnd Still Have Not Recovered
• In the U.S., steel purchases were cut in half within 7 months (Aug. ’08 -Mar. ’09), and 50% of U.S. output was shuttered.
• In Canada, August 2009 shipments were 39% lower than a year earlier. A number of facilities remain idled or operating at reduced rates.
•In Mexico, ASC for 2009 (Jan – Sept) is 25% below 2008 levels. The September figure is 31% below the last peak (June 2008).
U.S. Housing Permits, Starts and Completions
0.25
0.5
0.75
1
1.25
1.5
1.75
2
2.25
2.5
Mill
ion
Uni
ts
Permits Starts Completions
• The residential housing market has bottomed in the past 6 months – to 40-year lows.
• Home foreclosures are continuing to rise. Government incentives (e.g., a tax credit for first-time buyers) are helping, but limited. Tighter credit standards are reducing the pool of available new buyers.
• An uptick in the non-residential, commercial market is not expected until late next year.
Source: U.S. Department of Commerce.
The U.S. Construction Market Is Still Weak
0
500
1000
1500
2000
2500
thou
sand
uni
ts p
rodu
ced
2009YTD
2008YTD
Detroit 3 Production Jan-September 2009 vs. 2008
Chrysler
Ford
GM
While the “cash for clunkers” program has helped increase production and sales, “Detroit 3” production has declined by over 50% YTD vs. 2008.
With the end of this incentive program and with unemployment likely to stay high for several years, automotive production and sales are unlikely to return to pre-crisis levels for the medium term.
Source: Ward’s Automotive. * 2009 Annualized based on September year-to-date.
NAFTA Light Vehicle Production 1999-2009
17.0
17.2
15.5 16
.4
15.9
15.8
15.8
15.3
15.1
12.8
7.7
10.1
11.8
0
2
4
6
8
10
12
14
16
18
20
1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010f 2011f
Millio
ns o
f Uni
ts
The NAFTA Automotive Production Remains Deeply Depressed
MSCI Average Daily Shipments & InventoryFor U.S. & Canada Metric Tonnes (000)
2,000
2,500
3,000
3,500
4,000
4,500
5,000
5,500
2006JAN
JUL 2007JAN
JUL 2008JAN
JUL 2009JAN
JUL
Dai
ly S
hipp
ing
Rat
e
02,0004,000
6,0008,00010,00012,000
14,00016,00018,000
Inve
ntor
y
Daily Shipping Rate Inventory
Source: Metals Service Center Institute
NAFTA Service Center Inventories At Multi-Year Lows, But Reduced Demand Delaying Restocking
• Service center demand has fallen in line with overall steel demand.
• NAFTA service center shipments are off 30% vs. 1 year ago.
• As of October 2009, U.S. and Canadian service center inventories (2.3 months each) are at 5-year lows, but a lack of consumer confidence and low end-use demand are preventing restocking.
World Crude Steel Capacity 2000-2011
1,062 1,062 1,0951,170
1,2451,356
1,4531,583
1,8161,917
1,997
1,654
588
677
740783
804
0
250
500
750
1,000
1,250
1,500
1,750
2,000
2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011
Wor
ld S
teel
Cap
acity
/Dem
and
(thou
sand
met
ric to
nnes
)
0
100
200
300
400
500
600
700
800
900
Chin
ese
Capa
city
(tho
usan
d m
etric
tons
)
World Crude Steel CapacityFinished steel useChinese Capacity
…While World Capacity Continues to Grow
Source: Worldsteel Association
Source: NAFTA Steel Trade Monitor, US Department of Commerce, Canacero and World Trade Atlas.
NAFTA Imports During Crisis Period
NAFTA Imports 2008 & 2009 - Monthly
-
500,000
1,000,000
1,500,000
2,000,000
2,500,000
3,000,000
JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC JAN FEB MAR APR MAY JUN JUL AUG
Met
ric T
onne
s
NAFTA External Imports NAFTA Internal Imports
• Steel imports from other regions exceeded intra-NAFTA steel trade when the market collapsed.
• Non-NAFTA imports at first surged, and then declined but have maintained a relatively high market share.
• Imports from China peaked in October 2008.
Source: US Department of Commerce and World Trade Atlas
NAFTA Exports During Crisis Period
NAFTA Exports 2008 & 2009 - Monthly
-
200,000
400,000
600,000
800,000
1,000,000
1,200,000
1,400,000
1,600,000
1,800,000
2,000,000
JAN2008
FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC JAN2009
FEB MAR APR MAY JUN JUL AUG
Met
ric T
onne
s
NAFTA External Exports NAFTA Internal Exports • NAFTA producers send only a small portion of steel produced outside the region.
• During 4Q ‘08, intra-NAFTA steel trade declined sharply, more or less in line with the steep decline in market demand.
NAFTA Manufacturing Employment Since 2007
13
13.5
14
14.5
15
15.5
16
16.5
2007 2008 2009
Mill
ions
Source: U.S. Bureau of Labor Statistics, Statistics Canada
Nearly 3 Million More Lost NAFTA Manufacturing Jobs During the Economic Crisis (2007-2009)
+1.2
-50
-40
-30
-20
-10
0
10
China
Perc
ent
Source: WorldSteel Association
Percentage Change in Crude Steel Output, 1H 2008 to 1H 2009
TurkeyS. KoreaRussiaUkraineBrazilJapanEUNorth
America
While the Rest of the World Cuts Steel Production, Chinese Production Continues to Grow
0
100
200
300
400
500
600
mill
ions
of M
T
0
5
10
15
20
25
30
35
40
45
50
1995
1996
1997
1998
1999
2000
2001
2002
2003
2004
2005
2006
2007
2008
2009
(e)
perc
ent
China’s crude steel productionChinese crude steel production as a percentage of total world production
Source: World Steel Dynamics, Inside Track # 77 (May 30, 2007); World Steel Dynamics, Truth & Consequences # 44 (Nov. 15, 2007); World Steel Dynamics, Inside Track # 87 (June 12, 2008); World Steel Dynamics, Truth & Consequences # 50 (Feb. 9, 2009); World Steel Dynamics, Inside Track # 97 (Oct. 2, 2009).
This Year, China Will Account for Almost Half of Total World Crude Steel Production
China Steel Comments
•China has NOT become the world’s Largest steel producer by accident, or by operation of free markets, or comparative advantage
•China is NOT a low-cost steel producer
•China has reached its position through a combination of subsidies, mandates, and planned intervention
•In finished goods containing steel, China’s exports to absorb overproduction
•Chinese steel industry is overbuilt and under-demolished
Steel Orbis Webinar: Key Issues Affecting US Minimills
China’s Trade Surplus with the U.S.
Year China’s Trade Surplus
2001 $22 billion(year China joined WTO)
2006 $177 billion2007 $262 billion (up 47.7%)
2008 $290 billon The U.S. has lost 3.3 million manufacturing jobs The U.S. has lost 3.3 million manufacturing jobs since 2000… imbalances cannot go on forever.since 2000… imbalances cannot go on forever.
Steel Orbis Webinar: Key Issues Affecting US Minimills
RMDAS Ferrous Scrap Price IndexEffective 12/20/09
Steel Orbis Webinar: Key Issues Affecting US Minimills
Steel Orbis Webinar: Key Issues Affecting US MinimillsOther Issues - Energy
U.S. needs to address energy needs, availability, reliability, and competitive costs
D R A F T8
T h e U . S . S t e e l I n d u s t r y H a s O n e o f t h e L o w e s t P r o c e s s E m is s i o n s I n t e n s i t i e s
in t h e W o r ld
0 .4 9 0 .4 6
0 .9 3 0 .9 6
1 .0 51 .1 2
1 .3 6
0 .0 0
0 .2 0
0 .4 0
0 .6 0
0 .8 0
1 .0 0
1 .2 0
1 .4 0
1 .6 0
Un ite d S ta te s Can a d a Me x ic o G e rma n y A us tr a lia Ru s s ia Jap a n
Metr
ic T
on
s C
O2/
Met
ric T
on
of
Ste
el
Other Issues - GHGSteel Orbis Webinar: Key Issues Affecting US Minimills
• US aging infrastructure is functionally obsolete and structurally deficient
• FHWA estimates $78.8 billion per year for the next 20 years to maintain infrastructure, $131.7 billion to improve
• Gas tax at 18.54/gallon generates app. $40 billion
• Current gas tax woefully insufficient, only half of maintenance
Steel Orbis Webinar: Key Issues Affecting US Minimills
Free Trade vs. Protectionism
Protectionism -Predatory Pricing -Trade distorting subsidies -Government Ownership-National power by protecting our industries and state -Piling up currency measures -One way trade
Need “Balanced” Trade over “Mercantilism”
Who’s the Protectionist?
Is “Protectionism” the enemy of “Free Trade”
1. Taken in part from C. Blum
Steel Orbis Webinar: Key Issues Affecting US Minimills
Is Enough Being Done?
Raw Materials
Energy
China
Trade
No
No
No
No
Barriers continue
Lack of policy continuesCurrency manipulation, Subsidies, Not playing by the rules
Distortions continue, Who’s the protectionist
No long term structural policy changes are being proposed in Washington for taxes, trade imbalance, and energy.
Steel Orbis Webinar: Key Issues Affecting US Minimills
Conclusion
U.S. Steel Industry in Better Position Today to Manage the Down Cycle (but what a down cycle!)
― Improved Economics From Consolidations, i.e. “Reacted Quicker”;― Improved Control of Variable Costs
― Scrap-Based Metallics (In 2009, U.S. will be nearly 2/3 EAF-based― Energy Costs― Transportation Costs― Labor Efficiency (U.S. at Below 2MH/Ton; Minimills Often Below 1MH/Ton)
― Improved Inventory Control (Inbound Materials, Steel, and Customer Products). NOT THE OLD INVENTORY OVERHANG!― Concerns with Scrap, Climate Change, Energy, U.S. Debt, Taxes, Currency, but especially Climate for Investment
― Still Challenging – But Reasons for Meaningful Long-Term Optimism!
Steel Orbis Webinar: Key Issues Affecting US Minimills