trust in the pionÉr spirit - ballyclare · this product is made to order. please email...

EXPERTS IN INDUSTRIAL WORKWEAR

TRUST IN THE PIONÉR SPIRIT

Off-shore or on-site, you can find yourself at the mercy of the elements, hour after hour; in biting cold or stifling heat, working with heavy machinery in dangerous, flammable conditions.

It’s tough. Which is why Pionér® specialist heat-resistant, flame-retardant workwear is made to be tougher.

We combine the most traditional of manufacturing attributes; only using the very best quality materials available, adding meticulous attention to detail and years of hard-won experience.

And we team these with the most innovative thinking, the very latest fabrics and cutting-edge production techniques.

Together, they form a collection of workwear which is trusted to provide outstanding protection and the ultimate in shift-long comfort from the inside to the outside.

It makes the unbearable, bearable.

PROTECTED BY THE PIONÉR SPIRIT

CONTENTS

4 TECHNOLOGY

5 STANDARDS

6 INHERENTLY FLAME RESISTANT FABRICS

8 HI VIS JACKET 240 G/M2 MADE WITH PROTAL®

9 HI VIS TROUSER 240 G/M2 MADE WITH PROTAL®

10 COVERALL 220 G/M2 MADE WITH NOMEX® COMFORT

12 COVERALL 260 G/M2 MADE WITH NOMEX® COMFORT

13 JACKET 220 G/M2 MADE WITH NOMEX® COMFORT

14 TROUSER 220 G/M2 MADE WITH NOMEX® COMFORT

15 CARGO TROUSER 220 G/M2 MADE WITH NOMEX® COMFORT

16 TREATED FLAME RETARDANT FABRICS

18 RIGGMASTER ANTI-STATIC COVERALL 350 G/M2

20 LIGHTWEIGHT RIGGMASTER COVERALL 250 G/M2

21 RIGGMASTER COVERALL 350 G/M2

22 WELDMASTER COVERALL 425 G/M2

23 ARCTIC FIREMASTER COVERALL 340 G/M2 OUTER FABRIC

24 ANTI-STATIC ARC COVERALL 350 G/M2

26 BASE LAYERS

28 FR MALE TOP

28 FR MALE LONG JOHN

29 FR FEMALE TOP

29 FR FEMALE LONG JOHN

30 SIZING

MEETING STANDARDSEXCEEDING EXPECTATIONS

Every garment we manufacture is rigorously put through its paces. If it’s not fit-for-purpose, it’s not Pionér®.

But we also understand that sometimes it’s not enough to be tried and tested in the toughest, high-risk conditions. We know there are industry standards to be met, so you can be confident when choosing Pionér® that every directive, rule and regulation is complied with.

All this means Pionér® can be specified – and worn – with complete confidence.

We made our name by being the best. And we will continue to lead the way; finding

more innovative, smarter ways to deliver more protection.

We invest time and resource into developing industry-leading solutions – creating lighter,

yet harder-wearing fabrics which can be made into more comfortable, less restrictive

garments. Whilst our ground-breaking, game-changing use of naturally flame-retardant

fabrics and advanced engineered polymers means we are developing products which

offer a longer, safer lifetime of effective wear.

These yarns do not need chemical treatment. The flame protection is ‘built-in’, so it

cannot be washed or worn away. In a crisis situation, they create a protective barrier

between the heat source and the wearer’s skin – reducing burn injuries to a minimum

and buying precious minutes of protection.

Defining The Pionér Spirit

BS EN ISO 11612:2008 Clothing to protect against heat and flame.

BS EN ISO 11611:2007 Protective clothing for use in welding and allied processes.

BS EN ISO 20471:2013 High visibility clothing. Test methods and requirements.

BS EN 61482-1-2:2007 Protective clothing against the thermal hazards of an electric arc (box test).

BS EN 61482-1-1:2009 Protective clothing against the thermal hazards of an electric arc (open arc).

BS EN 1149-5:2008 Electrostatic properties. Material performance and design requirements.

BS EN ISO 13688:2013 Protective clothing. General requirements.

THE MAKERS OF THE ‘LEGENDARY’ RIGGMASTER COVERALLInnovating The Pionér Spirit

OUTER LAYERBASE LAYERDesigned to reduce heat damage. Pionér® flame-retardant underlayers offer maximum protection – which is why they’re recommended with confidence.

Designed to take the brunt of the force.

Remember that different fabrics serve different purposes, and provide

different types of protection.

4 5

When you’re looking for superior quality,

comfort and protection…all-in-one…the Pionér®

range of jackets, trousers and coveralls are

reassuringly made with inherently flame and

high-temperature resistant fabrics.

DuPont™ NOMEX® is an innovative meta-aramid

fibre yarn non-combustible in air. It will not melt

or drip. And if it is exposed to intense heat,

the fabric carbonises and thickens…leaving the

wearer protected by a virtually impenetrable

barrier.

What’s more, NOMEX® brand fibre cannot be

washed or worn away; as proved by durability

tests which showed no deterioration of

performance or durability (fabric strength,

dimensional stability, and appearance)… even

after 200 washes*.

Protal® is the new high performance Protex®

fibre and is intimately blended with long-staple

combed cotton without any chemical treatment

giving Protal® its unparalleled soft, natural

touch and appearance. The balanced blend of

fibres allows the resulting fabrics to have highly

effective moisture management properties.

Protal® inherent flame resistant properties will

not deteriorate or diminish, they are built into

the fabric providing comfort with no loss in

performance even after repeated laundering.

*Independent tests carried out by DuPont™ 2005

ADVANCED POLYMERS

NATURALLY FLAME RESISTANT

NO CHEMICALS USED

DURABLE

INHERENTLY FLAME RESISTANT FABRICS

6 7

8 9

EN ISO 11612 A1 B1 C1 F1

EN ISO 11612 A1 B1 C1 F1

EN 61482-1-2 CLASS 1

EN 61482-1-2 CLASS 1

EN 1149-5

EN 1149-5

EN 20471 CLASS 2

EN 20471 CLASS 2

Very comfortable trouser in a light and flexible high performance

fabric with flame retardant, anti-static properties. High visibility

and certified against the thermal hazards of electrical arc. Trouser

is designed to be worn with the corresponding high visibility

Protal® jacket.

Heavy-duty metal zip and concealed metal button at waist

Two side pockets, folding rule pocket, cargo pocket and two back pockets

Two bands 70mm FR reflective tape on legs.

Fabric: 54% MA Protal®, 44% cotton, 2% anti-static fibre, twill weave

Weight: 240 g/m2

C 9 1 + )

Code: FRHIVASTRS

Colour: Hi Vis Yellow

Size: 72cm - 120cm

Fit: 31" / 33" inside leg length

Very comfortable jacket in a light and flexible high performance

fabric with flame retardant and anti-static properties. High visibility

and certified against the thermal hazards of electrical arc. Jacket

is designed to be worn with the corresponding high visibility

Protal® trouser.

Metal open-ended front zip, press stud closure and press stud cuff

Two front breast pockets with zip, two side pockets with zip, ID card pocket and mobile phone pocket

One band 50mm FR reflective tape around torso and over shoulders and two bands on sleeves

This product is made to order. Please email [email protected] for more information.

Fabric: 54% MA Protal®, 44% cotton, 2% anti-static fibre, twill weave

Weight: 240 g/m2

D 9 1 + )

Code: 271P77A

Colour: Hi Vis Yellow / Navy

Size: S - 3XL



Heavy duty metal zipID card pocket

Cargo pocketPress stud cuff

Side and back pocketsMetal front zip and press stud closure

HI VIS JACKET240 G/M2 MADE WITH PROTAL®

HI VIS TROUSER240 G/M2 MADE WITH PROTAL®

10 11

EN 1149-5EN ISO 11612 A1 B1 C1

Plastic two-way front zip, press stud closure and press stud adjusters to cuff and leg

Two front pockets with flap, two side pockets with access to undergarments, one back pocket, folding rule pocket and knee pad pockets

50mm FR reflective tape on sleeves, legs and shoulders.

Fabric: 93% Nomex® Comfort, 5% DuPont™ Kevlar®, 2% carbon anti-static fibre, comfort finish

Weight: 220 g/m2

D 9 1 + )

Code: ARR215GCOV

Colour: 101 Navy

Size: S-3XL



COVERALL220 G/M2 MADE WITH NOMEX® COMFORT

Inherently flame resistant, anti-static coverall offering the highest levels of protection, durability and comfort.

Plastic two-way front zip Front pocket with flap Reflective tape on leg

12 13

Plastic open-ended front zip

Front breast pockets with flap and stud

Reflective tape across back

EN ISO 11612 A1 B1 C1

EN 1149-5

Designed for those who prefer the style and flexibility

of a two-piece outfit while maintaining the high

performance standards of the coverall in Nomex®

Comfort. Jacket is designed to be worn with the

corresponding trouser in Nomex® Comfort.

Plastic open-ended front zip, press stud at waist, chest and neck, cuff adjusters

Two front breast pockets with flaps and stud fastening, two lower pockets, internal pocket and action back

50mm FR reflective tape across back.

Fabric: 93% Nomex® Comfort, 5% Kevlar®, 2% carbon anti-static fibre, comfort finish.

Weight: 220 g/m2

D 9 1 + )

Code: ARR215GJKT

Colour: 101 Navy

Size: S-3XL


JACKET220 G/M2 MADE WITH NOMEX® COMFORT

Reflective tape on shoulder

Elasticated back waist with back open pockets

Brass two-way front zip


Inherently flame resistant, anti-static coverall offering the highest

levels of protection, durability and comfort.

Brass two-way front zip, press stud closure

Two front pockets with brass zip, pen pocket, two side pockets with access to undergarments, two open back pockets, folding rule pocket with radio loops, knee pad pockets and elasticated back waist

50mm FR reflective tape on sleeves, legs and shoulders.

Fabric: 93% Nomex® Comfort, 5% Kevlar®, 2% carbon anti-static fibre, comfort finish

Weight: 260 g/m2

D 9 1 + )

Code: ARR255GCOV

Colour: 103 Royal Blue, 400 Orange, 500 Red

Size: S-3XL

Fit: 33" inside leg length

EN 1149-5EN ISO 11612 A2 F1

COVERALL260 G/M2 MADE WITH NOMEX® COMFORT

1514

Heavy duty plastic zip

Cargo pocket

Side and back pockets

EN ISO 11612 A1 B1 C1

EN 1149-5

Comfortable and hard-wearing cargo trouser in Nomex® Comfort,

providing a safe solution. Trouser is designed to be worn with the

corresponding jacket in Nomex® Comfort.

Heavy-duty plastic zip and plastic button at waist

Two side pockets, cargo pocket, two back pockets, knee pad pockets and rule pocket.

Fabric: 93% Nomex® Comfort, 5% Kevlar®, 2% carbon anti-static fibre, comfort finish

Weight: 220 g/m2

D 9 1 + )

Code: ARR215GCAR

Colour: 101 Navy

Size: 28” - 46”



CARGO TROUSER220 G/M2 MADE WITH NOMEX® COMFORT

Back pocket

Side pocket

Heavy duty plastic zip

EN ISO 11612 A1 B1 C1

EN 1149-5

Comfortable and hard-wearing trouser in Nomex® Comfort that

provide a safe solution and are designed to be worn with the

corresponding jacket in Nomex® Comfort.

Heavy-duty plastic zip and plastic button at waist

Two side pockets and back pocket

Belt loops, sewn-in front leg crease.

Fabric: 93% Nomex® Comfort, 5% Kevlar®, 2% carbon anti-static fibre, comfort finish.

Weight: 220 g/m2

D 9 1 + )

Code: ARR215GTRS

Colour: 101 Navy

Size: 28” - 46”



TROUSER220 G/M2 MADE WITH NOMEX® COMFORT

Strong and durable – light and comfortable,

the Pionér® range of Treated Flame Retardant

garments in PYROVATEX® is designed to be so

safe it barely shrinks or melts when exposed to

extreme heat or flame.

This range is available in high performance flame

retardant fabrics which are Oeko-Tex Certified,

don’t contain any damaging or toxic substances

and remain flame retardant after 200 washes.

It ’s a workwear range offering an excellent

combination of lifetime garment flame protection

and the very best in day-long comfort.

ADVANCED FORMULAS

HIGH FLAME-RETARDANCY

HIGH-QUALITY COTTON

DURABLE

TREATED FLAME RETARDANT FABRICS

16 17

18 19

RIGGMASTER ANTI-STATIC COVERALL350 G/M2


Elasticated back waist

Concealed heavy-duty zip with plastic studs to neck

Plastic stud adjuster cuffs

Two front pockets with brass zip, two side pockets with access to undergarments, two back pockets, sleeve pen pocket with flap and leg rule pocket

One band 50mm FR reflective tape on sleeves, legs and over shoulders.

Fabric: 99% cotton, 1% anti-static fibre

Weight: 350 g/m2

D 9 1 + &

Code: FRASCOV

Colour: 101 Navy, 103 Royal Blue, 400 Orange, 500 Red

Size: 38” - 54”


EN ISO 11612 A1 A2 B1 C1 F1

EN 1149-5

Two-way front zip Side and back pockets Elasticated back waist and back pockets

Coverall that offers excellent comfort and protection, making it highly suitable for offshore environments where there is a risk of flash fire.

20 21

Lightweight version of our Riggmaster coverall has all the same

safety benefits, while providing more comfort in higher temperatures.

Elasticated back waist, reinforced with bar tacks throughout

Concealed heavy-duty brass two-way front zip, heavy-duty brass press stud closure at chest and neck, brass press stud cuff adjusters

Two front pockets with concealed heavy-duty brass zip, two side pockets with access to undergarments and two open back patch pockets - one with zip


Fabric: 100% cotton

Weight: 250 g/m2

D 9 1 * )

Code: LFM1125RIGG


Size: 38” - 54”


Concealed heavy-duty brass two-way front zip

Open back patch pocket with zip

Elasticated back waist and pockets

EN ISO 11612 A1 B1 C1


LIGHTWEIGHT RIGGMASTER COVERALL250 G/M2

RIGGMASTER COVERALL350 G/M2


Coverall that offers excellent comfort and protection, making it highly

suitable for offshore environments where there is a risk of flash fire.

Elasticated back waist, reinforced with bar tacks throughout

Concealed heavy-duty brass two-way front zip, heavy-duty brass press stud at sternum and neck

Two front pockets with concealed heavy-duty brass zip, two side pockets with access to undergarments, two open back patch pockets, rule pocket, stud adjusters on cuffs and pen pocket on sleeves

One band 50mm FR reflective tape on sleeves, legs and over shoulders

This product is being discontinued. Order while stocks last.

Fabric: 100% cotton

Weight: 350 g/m2

D 9 1 * )

Code: FM1040RIGG


Size: 38” - 54”


Front pocket with concealed heavy-duty zip

Side pocket with access to undergarments

Action back

EN ISO 11612 A1 B1 C1

22 23

Brass swivel buttons

Internal breast pockets


EN ISO 11611 A2 CLASS 2

EN ISO 11612 A1 B1 C2 F1

Designed specifically for welding work, this coverall has a high

resistance to arc welding sparks.


Brass swivel buttons

Two internal breast pockets, two side pockets, two back pockets, folding rule pocket and internal knee pad pockets.

Fabric: 100% cotton

Weight: 425 g/m2

D 9 1 + )

Code: WLD1043COV

Colour: 101 Navy, 400 Orange

Size: 38” - 54”


Winter coverall that shares all the features of the Riggmaster coverall,

with the addition of a lightweight, high insulation lining providing

both warmth and freedom of movement.

Elasticated back waist; reinforced with bar tacks throughout

Concealed heavy-duty brass two-way front zip, heavy-duty brass press stud at sternum, brass press stud cuff adjusters

Two front breast pockets with concealed heavy-duty brass zip, two side pockets with access to undergarments, open back left patch pocket, back right pocket with concealed heavy-duty brass zip and folding rule pocket on right leg

Quilted lining

One band 50mm FR reflective tape on sleeves, legs and over shoulders

For information on the Arctic Firemaster Coverall with a flame retardant lining email [email protected]

Fabric: 100% cotton / Lining: 50% cotton, 50% polyester

Weight: 340 g/m2 outer fabric

B 9 1 * )

Code: AFM1040TAP

Colour: 101 Navy, 400 Orange, 500 Red

Size: 38” - 54”


WELDMASTER COVERALL425 G/M2



ARCTIC FIREMASTER COVERALL340 G/M2 OUTER FABRIC


Back right pocket with concealed heavy-duty brass zip

Heavy-duty brass two-way front zip

EN531: 1995 / A1: 1998 (A, B1, C1)

24 25

ANTI-STATIC ARC COVERALL350 G/M2



Concealed heavy-duty brass two-way front zip with heavy-duty plastic press studs to front zip cover

Two front pockets with brass zip, two side pockets with access to undergarments, two back pockets with flap, sleeve pen pocket with flap, leg rule pocket and external knee pad pockets


Fabric: 99% cotton, 1% anti-static fibre

Weight: 350 g/m2

D 9 1 + )

Code: FRASARCCOV


Size: 38” - 54”


Anti-static arc coverall that offers excellent comfort and added protection against static build-up and electrical arc in potentially flammable or explosive environments.

Two-way brass front zip External knee pad pockets Elasticated back waist and two back pockets with flaps

EN ISO 11612 A1 A2 B1 C1 F1

EN 61482-1-2 CLASS 1

EN 1149-5

From top-to-toe, from comfort against your skin

to protection against the elements and potential

danger, this range offers everything you need to

start building that essential layer protection. All

flame-retardant garments also keep you warm and

dry... protection you can count on.BASE LAYERS

FLAME-RETARDANCY

HIGH-QUALITY COTTON

DURABLE

26 27

28 29

Flame retardant 200 g/m2 fabric - 58% Protal®, 39% cotton, 3% elastane

Light-weight yet durable fabric

Active design

Should not be worn in isolation but only under existing, approved flame retardant outerwear.

Code: WMP08F

Colour: Navy

Size: 8 - 26

Fit: Regular / Tall



Active design


Code: WMP07F

Colour: Navy

Size: 8 - 26

Fit: Regular / Tall

BASE LAYERS BASE LAYERS

BASE LAYERS BASE LAYERS

EN ISO 11612 A1 B1 C1

EN ISO 11612 A1 B1 C1

EN ISO 11612 A1 B1 C1

EN ISO 11612 A1 B1 C1



Active design


Code: WMP08

Colour: Navy

Size: XS - 6XL

Fit: Regular / Tall

FR MALE TOP FR FEMALE TOP

FR MALE LONG JOHN FR FEMALE LONG JOHN

Unique thumb holes ensure garment doesn't ride up, ensuring you get maximum protection at all times

Unique thumb holes ensure garment doesn't ride up, ensuring you get maximum protection at all times



Active design


Code: WMP07

Colour: Navy

Size: XS - 6XL

Fit: Regular / Tall

SIZING SIZE GUIDE

30

Garment sizing information is provided with each product. Please note

that some garments are not available in every size option and that

size conversions can differ from garment to garment. The following

instructions provide advice on how to take accurate measurements for

each part of the body to ensure full protection and a comfortable fit.

OBTAINING YOUR CORRECT MEASUREMENTS• If you already have workwear that is comfortable after it has been

washed, look in the label and the size and fit should be visible.

• Alternatively simply follow the instructions to the right and ask

somebody to measure the key dimensions illustrated.

It is important to note that you should always measure around

the fullest part whilst wearing the undergarments that you would

normally wear for work.

A

B

C

D

EF

G

A

B

C

D

EF

G

A. HEIGHT

B. CHEST measured around fullest point

C. WAIST measured around the natural waist

D. SEAT/HIP measured around the fullest point

E. BACK NECK TO WAIST measured at the centre back from the

neck to the natural waist

F. OVER ARM measured from the side neck to the wrist,

including the shoulder

G. INSIDE LEG measured from crotch to heel

A. HEIGHT

B. BUST measured around fullest point

C. WAIST measured around the natural waist

D. SEAT/HIP measured around the fullest point

E. BACK NECK TO WAIST measured at the centre back from the

neck to the natural waist

F. OVER ARM measured from the side neck to the wrist,

including the shoulder

G. INSIDE LEG measured from crotch to heel

Male Female

Size S M L XL 2XL 3XL

Chest (inches) 38 40 42 44 46 48 50 52 54 56

Chest (cm) 96 100 108 112 116 124 128 132 136 140

31" / 33" inside leg length

Size S M L XL 2XL 3XL

Chest (inches) 38 40 42 44 46 48 50 52 54 56

Chest (cm) 96 100 108 112 116 124 128 132 136 140

Waist (inches) 28 30 32 34 36 38 40 42 44 46

Waist (cm) 71 76 81 86 91 96 101 107 112 117

31" / 33" inside leg length

Coveralls

Jackets

Trousers

31

Designed and manufactured by:

Ballyclare Limited™The Forum, Hercules Business Park, Bird Hall LaneCheadle Heath, Stockport, Cheshire SK3 0UX

Tel: +44 (0)844 493 2808 Fax: +44 (0)844 493 2801Email: [email protected]

www.ballyclarelimited.com

Supplied by:

Pionér® is a registered trademark of Ballyclare Limited™ in the UK.

DuPont™, Nomex® and Kevlar® are trademarks or registered trademarks

of E.I. du pont de Nemours and Company or its affiliates.

PROTAL® is a registered trademark of Waxman Fibres Ltd.

[email protected]

trust in the pionÉr spirit - ballyclare · this product is made to order. please email...

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