tsnp general introduction aiea workshop - paris … general introduction aiea workshop - paris...
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TSNP General Introduction
AIEA Workshop - Paris 14/12/2011
Picture PhC 23/11/2011
Zhao Jian Ying – Construction Manager
Philippe Convert – Deputy Construction Manager
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TSNP is a project owned by CGNPC (70%) and EDF (30%).
Enterprises from both China and France are in charge of design,
procurement and construction :
NI: AREVA in France takes the lead of NI supply and design
contracts, while CNPEC (China Guangdong Nuclear Power
Engineering Co., Ltd. ) and CNPDC (China Guangdong Nuclear
Power Design Co., Ltd. ) also take part in.
CI: ALSTOM in France and DEC (Dongfang Electric Co. Ltd.) in
China are responsible for TG design and supply contracts.
Other contracts are in the charge of some domestic enterprises.
Cooperated construction
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Design FabricationConstruction Commiss
ioningOperation Management
土建 安装
Overall plant CNPDC Domestic enterprises
TNPJVC
(CNPEC
supports)
TNPJVC
( DNMC
supports)
TNPJVC
( CNPEC
supports)
NI
PLP
ANP+CNPDC
ANP+DEC+SEC
(50% localization)HXCC/C
SCECC23
BNI
CNPEC
Mainly procured in
China
CI
TG ALSTOM+DEC
ALSOM+DEC
(China accounts for
2/3)CSCEC GPEC
BCICNPDC+ALST
OM+GEDI
CNPEC
Mainly procured in
China
BOP CNPDC
CNPEC
Mainly procured in
China
Domestic GPEC
enterprise
Note Sino-French cooperation; Domestic enterprises; CGNPC.
Industrial Scheme
Civil works Erection
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Located at the Yaogu Village, Chixi Town, Taishan City of the Guangdong Province.
The site is 70km, 80km, and 40km respectively from Zhuhai, Yangjiang and Taishan.
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Unit 1 & 2
Administration et auxiliary buildings.
Living area, including contractors living area
Heavy Jetty
Water
Outlet
Channel
Overall Site Arrangement
Water intake
Tunnels 4.4 km
Channel 2,4 km
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EPR Main Quantities (for 1 Unit)
Civil Works: 400 000 m3 of concrete and 47000 t of rebars
Heaviest load Transport : Steam Generator 581 t
Electricity: 2500 km of cables :•IEG : 1700 km de cables (22000 cables) IED : 500 km•Turbine building: 300 km
Mechanical works : 102 km of pipingNuclear Island Piping(non AREVA) :67 km (75% stainless steel) representing 850t Supports excluded) and around 3 km of weldsPiping AREVA: 29 kmPiping conventional island : 6 km
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Overall Schedule
CFT HFT
COD
2013-12-31NI FCD
2009-09-1
NI EP LOI
2007-9-1
NI Construction ,Erection & Commission 52m
CI Construction & Erection (43+1)m
NI Design and Preparatory Work
24m
CI FCD
=NI FCD
CI Design and
Preparatory Work 17m
TG SOC
LOI+6
FLG
Pumping Station Flooding
FCD+33
Construction & Erection
30m
Design and Preparatory
Work 20m
Pumping Station FCD
FCD+3CRF Pump LOI
NI FCD
NI Civil Works 34.5m
NI Erection 26m
Commission 22.5m
Dome lifting
FCD+20
CI
Pumping
Station
NI
24 Months
HFT
FCD+43
RPV Site Delivery
FCD+27RPV,SG Forge Order
52 Months
Main Traveling Crane Available
FCD+21.5
Lubricant oil Flushing
FCD+37.5
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Safeguard
Building 1
Safeguard
Building 2 & 3
Safeguard
Building 4
Fuel Building
Reactor BuildingPumping Station
Unit 1 general View 23-11-2011
Turbine Building
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Unit 1 HRA building:
The liner dome has been lifted on
October the 23rd, welding and
controls are completed.
Reinforcement placing on lift 19th
is on going.
As to external containment,
completed the 7th layer (+19.15m).
The internal structures are
completed.
Construction on site
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October 2009
Unit 1 - 87h
CEPR - Civil Works NI – Raft Concreting > 9,100 m3
April 2010
Unit 2 - 67 h
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Module 1 - 20/03/2010
Module 2 - 18/05/2010Module 3 - 28/07/2010
Module 4 - 07/09/2010
Ring 5 - 30/09/2010
CEPR - Civil Works – Liner Modules
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CEPR - Civil Works – HRA Internal Structures
Structures from -7.85m up to level -4.50mRoof of the core catcher
Structures from 5.15m up to level 19.50mRIS tank introduction
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CEPR - Civil Works – HRA Internal Structures
19.50m Slab 19.50m Slab
Structures above 19.50m
Polar crane and TLD in place. Dome in place
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CEPR - Civil Works - Concrete
HRA Raft example: One pour
Comprehensive method statement, main points:
– The C40/50 concrete mix,
– The global organization in order to avoid cold joint,
– The risk of delayed ettringite: in case in core temperature is
higher than 65 °C
Optimization of theC40/50 concrete mix: cement content, slag
and/or fly ash content, retarder admixture (minimize the heat of
hydration).
The mock-up tests to assess:
– The concrete placing organization
– The maximum in core temperature rise
Thorough preparation and follow-up
Importance of a good concrete curing (1 month).
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Avancement des travauxCEPR - Civil Works Containment Buildings Sequence
Unit 1:
Outer containment after
Inner Containment :
Impact on peripheral
buildings
Unit 2:
Little time-lag between
Inner containment and
Outer containment
No Impact on peripheral
buildings
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Avancement des travauxCEPR - Civil Works Reinforcement Density
Safeguard Building
1 - Raft
Reactor Building
Raft
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CEPR - Civil Works Reinforcement Density
Safeguard Building
3 – APC Shell
Reactor Building
19,50m slab
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Avancement des travauxCEPR - Civil Works Embedded Plates
NI Area :
More than 90,000
embedded plates
High reinforcement
density leads to
embedded plates
installation difficulties
FA3
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Avancement des travauxCEPR - Civil Works Special Embedded Plates
HRA 19.50m slab –
Reactor Pool Top Edge
installation
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EPR Civil Works are complex mainly due to :
Large concrete quantity,
Large pours > 9,000 m3 for buildings rafts and > 5,900 m3 for TG pedestal raft,
Specific concretes, inner containment, APC Shell, core catcher (sacrificial concretes),
High reinforcement density,
Numerous embedded elements,
Formworks : little space between APC shell and buildings walls and roofs
Heavy lifting :
Dome (~ 260t)
Precast elements for APC Shell roof (>120t),
Main Control Room (>170t),
CEPR Civil Works - Conclusion
Experience Feed Back facilitates the progress of Taishan construction.
However, construction optimization will benefit to new EPR projects.