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Vendor Management System
Supplier Module
Advanced Product Quality Planning (APQP)
User Guide
December 4, 2009
Supplier Module Vendor Management System Advanced Product Quality Planning (APQP) User Guide
Proprietary Information: Not for use or disclosure outside Flowserve, except under written agreement. © 2009 Flowserve. All rights reserved.12/04/09 All company, product, and service names may be trademarks or registered trademarks of their respective owners.
December 4, 2009 © 2009 Flowserve. All rights reserved i
Table of Contents
1.0 OVERVIEW........................................................................................................................................................... 2
1.1 INTRODUCTION .................................................................................................................................................... 2 1.2 OBJECTIVES ......................................................................................................................................................... 2
2.0 VENDOR MANAGEMENT SYSTEM (VMS) ................................................................................................... 3
2.1 ACCESSING VENDOR MANAGEMENT SYSTEM (VMS) ......................................................................................... 3
3.0 SEARCHING FOR APQP PROJECT ................................................................................................................ 4
3.1 DISPLAY APQP PROJECT LIST ............................................................................................................................. 4 3.2 PRINT APQP PROJECT LIST ................................................................................................................................. 4 3.3 EXPORT APQP PROJECT LIST .............................................................................................................................. 4
4.0 EDIT APQP PROJECT ........................................................................................................................................ 5
4.1 COMPLETING SECTION A FIELDS ......................................................................................................................... 5 4.2 COMPLETING SECTION B ..................................................................................................................................... 7 4.3 ADD SUPPLIER TIMING PLAN ............................................................................................................................... 9 4.4 ADD OPEN ISSUE ............................................................................................................................................... 10
5.0 APQP (READ ONLY) ......................................................................................................................................... 11
5.1 APQP DETAILS .................................................................................................................................................. 11 5.2 SUPPLIER TIMING PAN ....................................................................................................................................... 11 5.3 OPEN ISSUE ........................................................................................................................................................ 12
Supplier Module Vendor Management System Advanced Product Quality Planning (APQP) User Guide
2 © 2009 Flowserve Corporation. All rights reserved. December 4, 2009
1.0 Overview
1.1 Introduction
Advanced Product Quality Planning (APQP) is a structured method of defining and establishing the steps necessary to assure that a product meets customer expectations during product development and launch phase. APQP is necessary for effective defect prevention, process optimization, and continuous operational improvement.
1.2 Objectives In this module you will be able to;
1. search APQP projects based on the given criteria, 2. create new APQP project, and 3. edit existing APQP project.
Vendor Management System Supplier Module User Guide Advanced Product Quality Planning (APQP)
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2.0 Vendor Management System (VMS)
2.1 Accessing Vendor Management System (VMS)
Follow these steps to access VMS: Step � Click on to open Internet Explorer browser. Step � Enter this URL: http://vms.flowserve.com
After successful authentication, the home page will display. Step � Enter User ID and Password
Step � Click Login
Result: VMS home page displays.
Supplier Module Vendor Management System Advanced Product Quality Planning (APQP) User Guide
4 © 2009 Flowserve Corporation. All rights reserved. December 4, 2009
3.0 Searching for APQP Project
3.1 Display APQP Project List
Follow these steps to access the APQP search screen: Step � Follow the steps in the previous section to log onto VMS Step � Click supplier APQP from the left menu options. The APQP
List screen will display at the bottom of the screen.
3.2 Print APQP Project List
To print APQP project list:
Click Print icon.
3.3 Export APQP Project List
To export the list do the following: Step �
Click the Excel icon. The document will display on your computer
Step � Save the document on your computer’s hard drive. Rename the document if you want to.
Vendor Management System Supplier Module User Guide Advanced Product Quality Planning (APQP)
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4.0 Edit APQP Project
4.1 Completing Section A Fields
To edit APQP project do the following: Step � Click Supplier APQP on the main menu in VMS.
Result: APQP List screen displays.
Continued on next page
Supplier Module Vendor Management System Advanced Product Quality Planning (APQP) User Guide
6 © 2009 Flowserve Corporation. All rights reserved. December 4, 2009
4.0 Edit APQP Project, Continued
4.1 Completing Section A Fields (continued)
Step � Click on a project under the Program/Project column
Result: APQP Edit screen displays.
Note:
All fields in ‘Section A’ on this screen are read only except for ‘Supplier Ship Date.’
Step � Click on the calendar icon to enter or edit Supplier Ship Date in
the Supplier Ship Date field. Step � You can add or edit APQP TEAM here. All Fields are
mandatory under APQP team.
Note:
The APQP team entered by Flowserve user will be read only.
Continued on next page
Vendor Management System Supplier Module User Guide Advanced Product Quality Planning (APQP)
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4.0 Edit APQP Project, Continued
4.2 Completing Section B
Step � Click the calendar icon to enter/edit Program need date for
the corresponding element, if status of the element is not ‘Close’. Step � Click the calendar icon to enter/edit Supplier timing by for
the corresponding element, if status of the element is not ‘Close’. Step � Select status of the project from the drop down box in the Status
field Status option Color Open Closed Overdue
If value of this field is ‘Close’ then all the fields of the element will be disabled and you cannot change anything for that particular element.
Step � Click the calendar icon to enter/edit completion date, if status of the element is not ‘Close’.
Step � Mouse over ‘Previous Remarks’ to see the previous remarks entered by Flowserve user and supplier.
Continued on next page
Supplier Module Vendor Management System Advanced Product Quality Planning (APQP) User Guide
8 © 2009 Flowserve Corporation. All rights reserved. December 4, 2009
4.0 Edit APQP Project, Continued
4.2 Completing Section B (continued)
Step � Enter remarks for the element here. The value of this field
cannot exceed more than 1000 characters including previous remarks. If value exceeds more than 1000 characters the following message displays: “Values of the element cannot exceed more than 1000 characters”. If status of the element is ‘Close’ then this field will be read only. Approved field is read only. If the APQP project is approved by Flowserve then ‘Approved’ will shown. Otherwise a disabled check box displays. Approved field applies to the following elements:
Drawing / Specs review, Material Review, Inspection instructions, Pattern/ Tooling, Capacity verification, Sub- Contractor approvals, Packaging/ Transportation, Purchase Order Review, First Piece approval (Castings Q7-9)
Step � Click on the browse button to upload related files for the following items, if requested by Flowserve:
• Manufacturing Process Review, • Supplier Timing Plan, • Review PPAP requirements, • Process Flow Diagram, • Control Plan, • Measurement/ Testing equipment MSA, • PFMEA
Note:
You can upload up to 10 files at a time.
Step � Enter/edit ‘additional /lesson learned’ remarks of the APQP project here. You can enter a maximum of a 1000 characters.
Note:
The Project Status field is a read only field. It will be selected by Flowserve.
Vendor Management System Supplier Module User Guide Advanced Product Quality Planning (APQP)
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4.0 Edit APQP Project, Continued
4.3 Add Supplier Timing Plan
Step � Click Supplier Timing Plan From this screen you can add, edit, or delete task list entries for this APQP project.
Complete the fields under the Task List section: Step � Enter task name Step � Enter number of days it will take to complete the task Step � Enter the start date of the task. Click on the calendar icon to
select the date. Step � Enter the finish date. Click on the calendar icon to select the
date. Step � Enter resource Step � Enter % complete Step � Click Save to save the task
Note:
To add more tasks click Add Row button and repeat steps 2 - 8
Supplier Module Vendor Management System Advanced Product Quality Planning (APQP) User Guide
10 © 2009 Flowserve Corporation. All rights reserved. December 4, 2009
4.0 Edit APQP Project, Continued
4.4 Add Open Issue
Step � Click on link from section B of the edit APQP page.
Open issue list. Note:
Project Name, Part Name, Project Start Date, Project End Date fields will be read only.
Step � Enter the date you started Step � Describe the open issue in the Open Issue field. Step � Describe actions taken to resolve open issue, in the actions field. Step � Enter due date. Click on the calendar icon to select date. Step � Enter the name of individual responsible for handling this issue
in the Responsibility field. Step � Enter issue completion field. Step � Click Save.
When you are done you can print the page, close the window or delete the issue you entered.
Vendor Management System Supplier Module User Guide Advanced Product Quality Planning (APQP)
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5.0 APQP (Read Only)
5.1 APQP Details
The read only screen displays projects that are Closed. This page displays the APQP details. From this screen you can view the APQP details, APQP open issue list, supplier timing plan etc.
5.2 Supplier Timing Pan
Note:
You cannot edit or delete task entries entered by Flowserve user. A read only screen will display, as seen in the screen below.
Supplier Module Vendor Management System Advanced Product Quality Planning (APQP) User Guide
12 © 2009 Flowserve Corporation. All rights reserved. December 4, 2009
5.0 APQP (Read Only), Continued
5.3 Open Issue Open issue Read Only screen