versaweigh customer training
DESCRIPTION
VersaWeigh Customer Training. Maintenance. July 8, 2008. Maintenance Training. Options Menu Editing Product Labels. Product Labels. Press Menu. Product Labels. Select Options. Product Labels. Select the “Product Labels” Tab. Product Labels. Select the Label you wish to change. - PowerPoint PPT PresentationTRANSCRIPT
The world leader in serving science
VersaWeigh Customer Training
Maintenance
July 8, 2008
2
Maintenance Training
Options Menu• Editing Product Labels
3
Product Labels
Press Menu
4
Product Labels
Select Options
5
Product Labels
Select the “Product Labels” Tab
6
Product Labels
Select the Label you wish to change.
Edit the label. When finished, select ”Done”.
7
Maintenance Training
Options Menu• Editing Product Labels• Editing Date/Time
8
Editing Date and Time
Press Menu
9
Editing Date and Time
Select “Options”
10
Editing Date and Time
Select the “System” Tab
Press the “Date / Time” Button
11
Editing Date and Time
Select the function to be changed and make the corrections.
When all changes have been made press the “Accept” button.
12
Maintenance Training
Configurator• Navigating the Configurator
13
Configurator
Press Menu
14
Configurator
Select Options
15
Configurator
Select the “System” Tab
Press the “Configurator” Button
16
Configurator
You may scroll to the next page using the “Next” button or
You may go directly to the desired page by selecting “Menu”
17
Configurator
18
Maintenance Training
Configurator• Navigating the Configurator• Configuring Machine Settings
19
Configuring Units
Select “Machine”
20
Configuring Units
Verify all settings for number of IO Modules (BIO bds), number of Diverters and the units of measure you want the machine to use.
You May select and edit any box that is not grayed out.
Press the Details button
21
Configuring Units
Press the “Back” button when done verifying the parameters on this page.
22
Configuring Units
Press the “Set Motors” button
23
Configuring Units
24
Maintenance Training
Configurator• Navigating the Configurator• Configuring Machine Settings• Configuring Zone Definitions
25
Configuring Zone Definitions
Select “Zones”
26
Configuring Zone Definitions
For Statistics, The Zones can be labeled as “Accept” or “Reject”.
The Diverter Assignments can be changed.
The “No Gap Diverter” can be assigned.
27
Maintenance Training
Configurator• Navigating the Configurator• Configuring Machine Settings• Configuring Zone Definitions• Configuring Diverter Settings
28
Configuring Diverter Settings
Select “Diverters”
29
Configuring Diverter Settings
The Diverter Delay can be changed.
And the Duration or “Activate Time” can be changed.
30
Maintenance Training
Configurator• Navigating the Configurator• Configuring Machine Settings• Configuring Zone Definitions• Configuring Diverter Settings• Configuring Active Options
31
Configuring Active Options
Select “Options”
32
Configuring Active Options
Pressing the “On/Off” Button Enables or Disables the Active Option
The option along with its alarms and inputs can be configured by pressing the desired “Active Option” button
33
Configuring Active Options
In this example, the “Diverter Check” Position can be configured by Selecting the “Diverter Check” Box.
34
Configuring Active Options
35
Configuring Active Options
The Diverter Check Alarm Type may be Selected by pressing the desired alarm type.
36
Configuring Active Options
37
Configuring Active Options
From this page, many other options can be configured.
38
Maintenance Training
Configurator• Navigating the Configurator• Configuring Machine Settings• Configuring Zone Definitions• Configuring Diverter Settings• Configuring Active Options• Configuring Alarms
39
Configuring Alarms
Select “Alarms”
40
Configuring Alarms
The Alarms are configured as described in the previous slides.
41
Maintenance Training
Configurator• Navigating the Configurator• Configuring Machine Settings• Configuring Zone Definitions• Configuring Diverter Settings• Configuring Active Options• Configuring Alarms• Configuring Inputs
42
Configuring Inputs
Select “Inputs”
43
Configuring Inputs
You may select or change the input assignment by selecting the desired assignment.
44
Configuring Inputs
Select the proper assignment for that particular input.
Then Press the “Done” Button.
45
Configuring Inputs
The “Input Polarity” (Normally Open / Normally Closed) may also be toggled by pressing its corresponding button.
46
Maintenance Training
Configurator• Navigating the Configurator• Configuring Machine Settings• Configuring Zone Definitions• Configuring Diverter Settings• Configuring Active Options• Configuring Alarms• Configuring Inputs• Configuring Outputs
47
Configuring Outputs
Select “Outputs”
48
Configuring Outputs
As with configuring Inputs, the output assignment and polarity can be configured here.
49
Maintenance Training
Product Editing• Detailed Parameter, Speeds, Filter and Zone Settings
50
Detailed Parameter Settings
Press the “Select Product” Tab
51
Detailed Parameter Settings
Select the “Browse” Button
52
Detailed Parameter Settings
Select the Desired Product
Press the “Done” Button
53
Detailed Parameter Settings
Ensure the desired product to edit is displayed here.
Press the “Edit Product” Button
54
Detailed Parameter Settings
The Product Name may be edited by selecting this box and typing the new name.
Enter the Reference WeightEnter the Tare Weight
Enter the Package Length, (allow for skewing)
Enter the Over and Under Cut points
Select the “Speeds” Tab
55
Detailed Speed Settings
Or,
Speed settings can be entered here for the desired conveyor or motor.
Select the “Filter” Tab
Enter the Max expected production rate. (PPM)
56
Detailed Filter Settings
Filter Modes are “Off”, “Auto” and “Manual”. Those may be selected here.
In the Manual Filter Mode, the “Filter Cutoff Freq.” may be entered. Note: The Vibrations Test in Diagnostics may be used to determine this frequency.
In the Manual Filter Mode, the Filter Avg Time may be entered. Note: A typical Avg Time is 1/Filter Cutoff Freq. Ex. If the Filter Cutoff Freq. is 6 then1/6 is .167. So 167 would be entered here.
Select the “Zones” Tab
57
Detailed Zones Settings
Zone Assignments, Status and Diverter Setup may be set here.
58
Maintenance Training
Utilities• Saving and Restoring VersaWeigh Parameters
59
Saving and Restoring VersaWeigh Parameters
Press Menu
60
Saving and Restoring VersaWeigh Parameters
Select Utilities
61
Saving and Restoring VersaWeigh Parameters
Select the “Save/Restore” Tab
62
Saving and Restoring VersaWeigh Parameters
Select the desired “Mode”. Save or Restore.
Select the Data you wish to Save or Restore.
Select the desired source for Save or Restore
Select “Execute”
Monitor “Files Copied”. When the Save or Restore is complete, the number of files copied will be displayed here.
Ensure that there are no Errors in the “Files Error” box.
63
Maintenance Training
Utilities• Saving and Restoring VersaWeigh Parameters• Sub Assembly Software Version
64
Sub Assembly Software Version
This screen displays the Software Version for the Application, Weigh Engine, DSP, Data Server, Data Processor and Configurator.
Select the “Version” Tab
65
Maintenance Training
Utilities• Saving and Restoring VersaWeigh Parameters• Sub Assembly Software Version• Updating the Software
66
Updating the Software
Select the “Update Software” Tab
67
Updating the Software
At this point, the Flash Card should be inserted into the USB port.
Select the System to be updated.
Follow instructions provided with the software update package.
68
Updating the Software
If the APPLICATION is being updated, once START is selected, thefollowing screen displays:
Press the “Source Directory Browse” Button and select the USB Device and the directory per the instructions provided with the software update.
Typically, the destination directory is defaulted to the correct destination. Refer to installation Instructions.
Press the “Execute” ButtonThe software will be updated and the VersaWeigh software shuts down and restarts.
69
Maintenance Training
Diagnostics• Using the Oscilloscope
70
Diagnostics – Using the Oscilloscope
Press Menu
71
Diagnostics – Using the Oscilloscope
Select Diagnostics
72
Diagnostics – Using the Oscilloscope
Select the “Tools” Tab
Select the “Oscilloscope” Test Mode
Press the “Start” ButtonRun a single package of product across the weightable and view the waveform.
73
Maintenance Training
Diagnostics• Using the Oscilloscope• Testing for Vibration
74
Diagnostics – Vibration Test
In the Diagnostics Menu from the Tools Tab, press the “Vibration” Button
The graph will indicate the amplitude and frequency of any vibration present.
Press the “Start” Button
75
Maintenance Training
Diagnostics• Using the Oscilloscope• Testing for Vibration• Checking and Calibrating Motor Speeds
76
Diagnostics – Calibrating Motor Speeds
Note: A calibrated tachometer may be needed for this step.Select the “Motor Speeds” Tab
Ensure the “Target” and “Measured” Speeds are correct.
If not, press the “Calibrate button for the desired motor.
Press the “Calibrate” Button
Then press “Close”
Enter the speed that was just measured with your tachometer
95.3
99.6
100.2 105
77
Maintenance Training
Diagnostics• Using the Oscilloscope• Testing for Vibration• Checking and Calibrating Motor Speeds• Diagnosing Inputs and Outputs
78
Diagnosing Inputs and Outputs
Select the “I/O” Tab
Normally closed Inputs and Outputs will have a dark background and normally open Inputs and Outputs will have a light background.
79
Maintenance Training
Diagnostics• Using the Oscilloscope• Testing for Vibration• Checking and Calibrating Motor Speeds• Diagnosing Inputs and Outputs• Viewing A/D Counts
80
6978634
Diagnostics – Viewing A/D Counts
Select the “Weighing” Tab
A/D Counts are displayed here.
81
Maintenance Training
Diagnostics• Using the Oscilloscope• Testing for Vibration• Checking and Calibrating Motor Speeds• Diagnosing Inputs and Outputs• Viewing A/D Counts• Testing Load Cell Repeatability
82
6978634
Diagnostics – Testing Load Cell Repeatability
Select the “Weighing” Tab
Monitor and record the A/D count with an empty weightable.
Place a weight on the table and record the A/D count.
Remove and replace the weight several times while monitoring the A/D count. The counts should repeat to the same approximate number.
10678436
83
Maintenance Training
Diagnostics• Using the Oscilloscope• Testing for Vibration• Checking and Calibrating Motor Speeds• Diagnosing Inputs and Outputs• Viewing A/D Counts• Testing Load Cell Repeatability• Control Cabinet Anatomy
84
Control System – Electronics Cabinet anatomy
Weigh Engine
BIO board(s)
Motor controllers
Power supplies
PC / Touchscreen
CanBus module
Power connection
85
Maintenance Training
Diagnostics• Using the Oscilloscope• Testing for Vibration• Checking and Calibrating Motor Speeds• Diagnosing Inputs and Outputs• Viewing A/D Counts• Testing Load Cell Repeatability• Testing Load Cell Voltage
86
Diagnostics – Testing Load Cell Voltage
The load cell voltages may be tested where they connect to the Weigh Engine.
87
Maintenance Training
Diagnostics• Using the Oscilloscope• Testing for Vibration• Checking and Calibrating Motor Speeds• Diagnosing Inputs and Outputs• Viewing A/D Counts• Testing Load Cell Repeatability• Testing Load Cell Voltage• Testing Incoming Line Voltage (Line to Neutral, Neutral to GND)
88
Diagnostics - Testing Incoming Line Voltage
Ensure that the incoming line voltage is what it is supposed to be and Neutral to GND voltage is no more than 3Vac.
89
Maintenance Training
Diagnostics• Using the Oscilloscope• Testing for Vibration• Checking and Calibrating Motor Speeds• Diagnosing Inputs and Outputs• Viewing A/D Counts• Testing Load Cell Repeatability• Testing Load Cell Voltage• Testing Incoming Line Voltage (Line to Neutral, Neutral to GND)• Resetting the motor controllers
90
Diagnostics – Resetting the Motor Controllers
Stop the motors. Raise the tail roller on each of the conveyors so that there is no
drag on their respective motors. Open the rear cabinet door and press the red reset button on
each of the motor controllers. Start the Motors. The motors will step through their reset and calibration cycle. Return the tail rollers to their operating position and restart the
motors.
91
Maintenance Training
Diagnostics• Using the Oscilloscope• Testing for Vibration• Checking and Calibrating Motor Speeds• Diagnosing Inputs and Outputs• Viewing A/D Counts• Testing Load Cell Repeatability• Testing Load Cell Voltage• Testing Incoming Line Voltage (Line to Neutral, Neutral to GND)• Resetting the motor controllers• Bypassing the Motor Controllers
92
Diagnostics – Bypassing the Motor Controllers
Open the rear cabinet door. Raise the protective cover on the CBO (CanBus Override). Place the CBO Override switch in the “ON” position. Press the “Start” Button on the CBO. Adjust the conveyor speeds by pressing and releasing either the
“Increase” or “Decrease” Buttons on the CBO. Stop the motors by pressing the “Stop” Button on the CBO. Disable the CBO by returning the CBO ON/OFF switch to the
“OFF” position.
93
Maintenance Training
Password Access• User Editing
94
Password Access
Login as “System Administrator”
Select “Login”
95
Password Access
Select the “Edit User” Tab
Press the “Create” Button
Enter the Name of the User you wish to create.
Select the “Access Level” the user should maintain.
Enter the User’s Password and confirm.
To delete a user, press the “Browse” Button, select a user, and press the Delete” Button.
96
Maintenance Training
Password Access• User Editing• Configuring Operator Level Access
97
Configuring Operator Level Access
Select the “Operator Access” Tab
“Allow” and “Deny” are the only two options for access in this menu.Select any box to toggle its field.
98
Maintenance Training
Password Access• User Editing• Configuring Operator Level Access• Forgotten Passwords / Steps to Recover
99
Forgotten Passwords / Steps to Recover
You must call Thermo Fisher Scientific Technical Support to recover a lost System Administrator password.
100
Maintenance Training