1 © kurz, 2007 welcome to the kurz group © kurz 20051 imd - inmold decoration insert molding hot...
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© KURZ 2005 11© KURZ, 2007
WELCOME TO THE KURZ GROUP
IMD - Inmold Decoration
INSERT MOLDING
Hot Stamping Process
KURZ FOIL TECHNOLOGY
Stamping Tools
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release layer
polyester carrier (is peeled off)
top layer
functional layer
adhesive layer
Structure ofHot Stamping Foil
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• Metallic
• Brushed
• Unicolor
• Light Line
• High Brilliant Metallic
• Luxor – Alufin (gold – silver)
• Colorit
• Cold Stamping
• Foils for Brand Protection
applications
Each foil design is available for any application
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All our foils can be ordered as second surface foils as well
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Roll-on stamping process Vertical stamping process
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KURZ PRODUCTS
IMD (Inmold Decoration)
BRAND PROTECTION
PLASTIC DECORATION
GENERAL PLASTIC DECORATION
AUTOMOTIVE INDUSTRY
HOUSEHOLD APPLIANCES
GRAPHIC INDUSTRY
AUTOMOTIVE INDUSTRY
COSMETIC INDUSTRY
SPORTING AND TOYS
INDUSTRY
FURNITURE INDUSTRY
THERMOTRANSFER INDUSTRY
TV / AUDIO / HIFI
HEAT TRANSFERSingle Image Decoration
PHARMACEUTICAL INDUSTRY
TELECOM. INDUSTRY
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IMD
TELECOM.
HOUSEHOLD
APPLIANCES
COSMETICS
AUTOMOTIVE
ELECTRONICS
PHARMA
INDUSTRY
Inmold Decoration
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IMD
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IMD Inmold Decoration
Foil-FeedingDeviceKurz own designed foil feeder
Top & bottom motor for parallel positioning
Simple adjustment during operation without production stop!
Pos. Tolerance-Feeder: ±0,07mm Pos. Tolerance on part ±0,2mm
Cycle link to vision control possible
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IMD New Design Developments
Multiple Metallics
Soft Touch
Structured foils Gradient Printing/Gradient Metallization
Metallic - Metallic = Premium optic
novel 3D-Effects (Automotive)
Transparent lacquer system
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IMD
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Radiator grill
Hot Stamping Applications
BMW1/3/5/7 series
Badges
Case Study Automotive Industry
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In-Mould-Labelling (IML) – Most important characteristics
• Mechanical stability of foil for easy handling• Thermal stability of foil, no break-out and no perforation of melt • Thermal resiliance of printing colors• Foils must be processable as an IML Label (Design,
Surfacespecifiation)• Perfect separation, no „sticking“ of labels• Flawless die- cutting of labels
IML
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Laminating process Laminated foil Die cutting Insert in mold Molding process
Finished product
LKG Customer
IML
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Normal hot stamping foil LAM foil
(Carrier to be peeled off after stamping)
(Carrier is laminated on substrate after stamping)
IML
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IML Cover
The stamped part can be taken out of the body and be replaced by an IML Logo
Advantages
- Fast market reactions possible
- Label can be glued or die- casted
- Flexibility for decors
IML
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IML– Reasons for using IML
• High Product quality • Overlay of core material with a label• Article price justifies higher production costs• Additional automatic stacking and follow up processes are easy to
realise (nointerim storage)• The geometry of articles makes printing extremely difficult or
expensive• Design possibilities
IML
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Formed Foil Pre centering
precision
Unformed foil Foil supply
Carrier
IML
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GENERAL PLASTICS
Household Plastics
Suitable for up and down hot stamping method as well as for peripherical hot stamping
Metallized foils in various designs and for several applications
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3D effect for furniture edge application
Inline decorated profiles
For kitchen accessories like shutters and refrigerator parts
2nd surface edge banding
GENERAL PLASTICS
Household Plastics
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First and second surface decoration in combination with screen and pad printing
Front panels in various designs
GENERAL PLASTICS
Household Plastics
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Inhibits the growth and spread of bacteria for kitchen, bathroom and living areas in general.
UNICOLOR clear top lacquer with special antibacterial properties.
Vacuum formed canteen.
GENERAL PLASTICS
Household Plastics
© KURZ 2005 2424© KURZ, 2007
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GENERAL PLASTICS
Consumer Electronic Industry
New: Black high gloss (wet look) in combination with UV top coat coming soon
TV cabinet's in different designs utilizing UNICOLOR, BRUSHED and WOODGRAIN foils.
© KURZ 2005 2525© KURZ, 2007
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GENERAL PLASTICS
Furniture Industry
Metallized foils in various designs and for several applications
© KURZ 2005 2626© KURZ, 2007
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Case Study Thermal Transfer
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trade marksconsumablespharmacyfilmsprecision componentssoftwareaudio / video
OVD = Optically Variable Device
TRUSTSEAL®
HOLOGRAM (2D, 2D/3D, DotMatrix)
BRAND PROTECTION
© KURZ 2005 2828© KURZ, 2007
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Imitations are a risk to a company‘s image and to its profit
Intellectual property theft is a threat to us all, and the problem is growing.With established links to organized crime a industry has now become a global epidemic.
The worldwide damage from illegal imitation of brand names amounts to over 250 billion US-dollars per year (5-7% of world trade).
BRAND PROTECTION
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Imitations are a risk to a company‘s image and to its profit
Nowadays hardly any product is safe from imitation.
Internationally famous trademark, luxury fashion garments, watches, perfumes and upscale consumer goods are suffering from fakes and imitations.
Illegal imitation affects sales, jobs and the manufactures reputation.
The existence of substandard, forged products can quite simply destroy the image and the standing of the authorized manufacturer, and his all important reputation .
BRAND PROTECTION
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Imitations are a risk to a company‘s image and to its profit
security level
low
medium
high
risk of counterfeits
BRAND PROTECTION
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Requirements of Security Features
Easy to communicate
Easy to verify
Hard to copy / imitate
BRAND PROTECTION
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The Optical Variable Device simultaneously helps to protect the integrity of the trademark whilst at the same time adds a new dimension to the product appearance.
Analysis of Necessary SecurityProposal for Security FeaturesDesign and OriginationProduction of the Security DeviceIntegration into Production Process
The KURZ Commercial Security Concept
BRAND PROTECTION
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BRAND PROTECTION
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HEAT TRANSFER
Modified hot stamping foils with registered multi-color printing( customized)
Heat Transfers are ‘special foils‘ - always project related
Definition
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HEAT TRANSFER
Multi-colored decoration through hot stampingsuitable for:
4-color processpartial metallizationunlimited design variations
© KURZ 2005 3636© KURZ, 2007
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HEAT TRANSFER
Household AppliancesWriting InstrumentsAutomotiveFlexible MaterialsConsumer ElectronicsLawn and GardenPersonal CareCosmeticsSporting GoodsToysTools
Application Fields
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HEAT TRANSFER
ROTOGRAVURE PRINTING SILKSCREEN PRINTING
two different production processes
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HEAT TRANSFER
Special foil formulation for flexible materials, mainly for textiles
NEW from KURZ in Silkscreen Printing
FLEXIBLE LINEHeat Transfers
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Big range of standard machines
Custom made machines
Silicone dies
Fixtures
HOTSTAMPING MACHINES
DIES & TOOLS
© KURZ 2005 4040© KURZ, 2007
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Tell us your requirements and we will offer you the right hot stamping system, including foil, machine and tooling.
We can offer you a wide range of machines for your special needs out of our standard machine program or we customize it for you.
HOTSTAMPING MACHINES
DIES & TOOLS
© KURZ 2005 4141© KURZ, 2007
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LS-103/N for plastic profiles
LS-400 for flat parts
HOTSTAMPING MACHINES
DIES & TOOLS
Roll-on machines
© KURZ 2005 4242© KURZ, 2007
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Up-down machines
HOTSTAMPING MACHINES
DIES & TOOLS
Serie PE-500 and PE-1200Available with sliding table and rotary table
Also possible with registering device for heat transfer foil
© KURZ 2005 4343© KURZ, 2007
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HOTSTAMPING MACHINES
DIES & TOOLS
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HOTSTAMPING MACHINES
DIES & TOOLS
© KURZ 2005 4545© KURZ, 2007
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HOTSTAMPING MACHINES
DIES & TOOLS
For all your applications you can get the toolings from our sister company H+M
Address:
Hinderer + Mühlich KG
Heilbronner Strasse 29
73037 Göppingen
www.hinderer-mühlich.de