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© KURZ 2005 1 1 © KURZ, 2007 WELCOME TO THE KURZ GROUP IMD - Inmold Decoration INSERT MOLDING Hot Stamping Process KURZ FOIL TECHNOLOGY Stamping Tools

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Page 1: 1 © KURZ, 2007 WELCOME TO THE KURZ GROUP © KURZ 20051 IMD - Inmold Decoration INSERT MOLDING Hot Stamping Process KURZ FOIL TECHNOLOGY Stamping Tools

© KURZ 2005 11© KURZ, 2007

WELCOME TO THE KURZ GROUP

IMD - Inmold Decoration

INSERT MOLDING

Hot Stamping Process

KURZ FOIL TECHNOLOGY

Stamping Tools

Page 2: 1 © KURZ, 2007 WELCOME TO THE KURZ GROUP © KURZ 20051 IMD - Inmold Decoration INSERT MOLDING Hot Stamping Process KURZ FOIL TECHNOLOGY Stamping Tools

© KURZ 2005 22© KURZ, 2007

WELCOME TO THE KURZ GROUP

release layer

polyester carrier (is peeled off)

top layer

functional layer

adhesive layer

Structure ofHot Stamping Foil

Page 3: 1 © KURZ, 2007 WELCOME TO THE KURZ GROUP © KURZ 20051 IMD - Inmold Decoration INSERT MOLDING Hot Stamping Process KURZ FOIL TECHNOLOGY Stamping Tools

© KURZ 2005 33© KURZ, 2007

WELCOME TO THE KURZ GROUP

• Metallic

• Brushed

• Unicolor

• Light Line

• High Brilliant Metallic

• Luxor – Alufin (gold – silver)

• Colorit

• Cold Stamping

• Foils for Brand Protection

applications

Each foil design is available for any application

Page 4: 1 © KURZ, 2007 WELCOME TO THE KURZ GROUP © KURZ 20051 IMD - Inmold Decoration INSERT MOLDING Hot Stamping Process KURZ FOIL TECHNOLOGY Stamping Tools

© KURZ 2005 44© KURZ, 2007

WELCOME TO THE KURZ GROUP

All our foils can be ordered as second surface foils as well

Page 5: 1 © KURZ, 2007 WELCOME TO THE KURZ GROUP © KURZ 20051 IMD - Inmold Decoration INSERT MOLDING Hot Stamping Process KURZ FOIL TECHNOLOGY Stamping Tools

© KURZ 2005 55© KURZ, 2007

WELCOME TO THE KURZ GROUP

Page 6: 1 © KURZ, 2007 WELCOME TO THE KURZ GROUP © KURZ 20051 IMD - Inmold Decoration INSERT MOLDING Hot Stamping Process KURZ FOIL TECHNOLOGY Stamping Tools

© KURZ 2005 66© KURZ, 2007

WELCOME TO THE KURZ GROUP

Roll-on stamping process Vertical stamping process

Page 7: 1 © KURZ, 2007 WELCOME TO THE KURZ GROUP © KURZ 20051 IMD - Inmold Decoration INSERT MOLDING Hot Stamping Process KURZ FOIL TECHNOLOGY Stamping Tools

© KURZ 2005 77© KURZ, 2007

WELCOME TO THE KURZ GROUP

KURZ PRODUCTS

IMD (Inmold Decoration)

BRAND PROTECTION

PLASTIC DECORATION

GENERAL PLASTIC DECORATION

AUTOMOTIVE INDUSTRY

HOUSEHOLD APPLIANCES

GRAPHIC INDUSTRY

AUTOMOTIVE INDUSTRY

COSMETIC INDUSTRY

SPORTING AND TOYS

INDUSTRY

FURNITURE INDUSTRY

THERMOTRANSFER INDUSTRY

TV / AUDIO / HIFI

HEAT TRANSFERSingle Image Decoration

PHARMACEUTICAL INDUSTRY

TELECOM. INDUSTRY

Page 8: 1 © KURZ, 2007 WELCOME TO THE KURZ GROUP © KURZ 20051 IMD - Inmold Decoration INSERT MOLDING Hot Stamping Process KURZ FOIL TECHNOLOGY Stamping Tools

© KURZ 2005 88© KURZ, 2007

WELCOME TO THE KURZ GROUP

IMD

TELECOM.

HOUSEHOLD

APPLIANCES

COSMETICS

AUTOMOTIVE

ELECTRONICS

PHARMA

INDUSTRY

Inmold Decoration

Page 9: 1 © KURZ, 2007 WELCOME TO THE KURZ GROUP © KURZ 20051 IMD - Inmold Decoration INSERT MOLDING Hot Stamping Process KURZ FOIL TECHNOLOGY Stamping Tools

© KURZ 2005 99© KURZ, 2007

WELCOME TO THE KURZ GROUP

IMD

Page 10: 1 © KURZ, 2007 WELCOME TO THE KURZ GROUP © KURZ 20051 IMD - Inmold Decoration INSERT MOLDING Hot Stamping Process KURZ FOIL TECHNOLOGY Stamping Tools

© KURZ 2005 1010© KURZ, 2007

WELCOME TO THE KURZ GROUP

IMD Inmold Decoration

Foil-FeedingDeviceKurz own designed foil feeder

Top & bottom motor for parallel positioning

Simple adjustment during operation without production stop!

Pos. Tolerance-Feeder: ±0,07mm Pos. Tolerance on part ±0,2mm

Cycle link to vision control possible

Page 11: 1 © KURZ, 2007 WELCOME TO THE KURZ GROUP © KURZ 20051 IMD - Inmold Decoration INSERT MOLDING Hot Stamping Process KURZ FOIL TECHNOLOGY Stamping Tools

© KURZ 2005 1111© KURZ, 2007

WELCOME TO THE KURZ GROUP

IMD New Design Developments

Multiple Metallics

Soft Touch

Structured foils Gradient Printing/Gradient Metallization

Metallic - Metallic = Premium optic

novel 3D-Effects (Automotive)

Transparent lacquer system

Page 12: 1 © KURZ, 2007 WELCOME TO THE KURZ GROUP © KURZ 20051 IMD - Inmold Decoration INSERT MOLDING Hot Stamping Process KURZ FOIL TECHNOLOGY Stamping Tools

© KURZ 2005 1212© KURZ, 2007

WELCOME TO THE KURZ GROUP

IMD

Page 13: 1 © KURZ, 2007 WELCOME TO THE KURZ GROUP © KURZ 20051 IMD - Inmold Decoration INSERT MOLDING Hot Stamping Process KURZ FOIL TECHNOLOGY Stamping Tools

© KURZ 2005 1313© KURZ, 2007

WELCOME TO THE KURZ GROUP

Radiator grill

Hot Stamping Applications

BMW1/3/5/7 series

Badges

Case Study Automotive Industry

Page 14: 1 © KURZ, 2007 WELCOME TO THE KURZ GROUP © KURZ 20051 IMD - Inmold Decoration INSERT MOLDING Hot Stamping Process KURZ FOIL TECHNOLOGY Stamping Tools

© KURZ 2005 1414© KURZ, 2007

WELCOME TO THE KURZ GROUP

In-Mould-Labelling (IML) – Most important characteristics

• Mechanical stability of foil for easy handling• Thermal stability of foil, no break-out and no perforation of melt • Thermal resiliance of printing colors• Foils must be processable as an IML Label (Design,

Surfacespecifiation)• Perfect separation, no „sticking“ of labels• Flawless die- cutting of labels

IML

Page 15: 1 © KURZ, 2007 WELCOME TO THE KURZ GROUP © KURZ 20051 IMD - Inmold Decoration INSERT MOLDING Hot Stamping Process KURZ FOIL TECHNOLOGY Stamping Tools

© KURZ 2005 1515© KURZ, 2007

WELCOME TO THE KURZ GROUP

Laminating process Laminated foil Die cutting Insert in mold Molding process

Finished product

LKG Customer

IML

Page 16: 1 © KURZ, 2007 WELCOME TO THE KURZ GROUP © KURZ 20051 IMD - Inmold Decoration INSERT MOLDING Hot Stamping Process KURZ FOIL TECHNOLOGY Stamping Tools

© KURZ 2005 1616© KURZ, 2007

WELCOME TO THE KURZ GROUP

Normal hot stamping foil LAM foil

(Carrier to be peeled off after stamping)

(Carrier is laminated on substrate after stamping)

IML

Page 17: 1 © KURZ, 2007 WELCOME TO THE KURZ GROUP © KURZ 20051 IMD - Inmold Decoration INSERT MOLDING Hot Stamping Process KURZ FOIL TECHNOLOGY Stamping Tools

© KURZ 2005 1717© KURZ, 2007

WELCOME TO THE KURZ GROUP

IML Cover

The stamped part can be taken out of the body and be replaced by an IML Logo

Advantages

- Fast market reactions possible

- Label can be glued or die- casted

- Flexibility for decors

IML

Page 18: 1 © KURZ, 2007 WELCOME TO THE KURZ GROUP © KURZ 20051 IMD - Inmold Decoration INSERT MOLDING Hot Stamping Process KURZ FOIL TECHNOLOGY Stamping Tools

© KURZ 2005 1818© KURZ, 2007

WELCOME TO THE KURZ GROUP

IML– Reasons for using IML

• High Product quality • Overlay of core material with a label• Article price justifies higher production costs• Additional automatic stacking and follow up processes are easy to

realise (nointerim storage)• The geometry of articles makes printing extremely difficult or

expensive• Design possibilities

IML

Page 19: 1 © KURZ, 2007 WELCOME TO THE KURZ GROUP © KURZ 20051 IMD - Inmold Decoration INSERT MOLDING Hot Stamping Process KURZ FOIL TECHNOLOGY Stamping Tools

© KURZ 2005 1919© KURZ, 2007

WELCOME TO THE KURZ GROUP

Formed Foil Pre centering

precision

Unformed foil Foil supply

Carrier

IML

Page 20: 1 © KURZ, 2007 WELCOME TO THE KURZ GROUP © KURZ 20051 IMD - Inmold Decoration INSERT MOLDING Hot Stamping Process KURZ FOIL TECHNOLOGY Stamping Tools

© KURZ 2005 2020© KURZ, 2007

WELCOME TO THE KURZ GROUP

GENERAL PLASTICS

Household Plastics

Suitable for up and down hot stamping method as well as for peripherical hot stamping

Metallized foils in various designs and for several applications

Page 21: 1 © KURZ, 2007 WELCOME TO THE KURZ GROUP © KURZ 20051 IMD - Inmold Decoration INSERT MOLDING Hot Stamping Process KURZ FOIL TECHNOLOGY Stamping Tools

© KURZ 2005 2121© KURZ, 2007

WELCOME TO THE KURZ GROUP

3D effect for furniture edge application

Inline decorated profiles

For kitchen accessories like shutters and refrigerator parts

2nd surface edge banding

GENERAL PLASTICS

Household Plastics

Page 22: 1 © KURZ, 2007 WELCOME TO THE KURZ GROUP © KURZ 20051 IMD - Inmold Decoration INSERT MOLDING Hot Stamping Process KURZ FOIL TECHNOLOGY Stamping Tools

© KURZ 2005 2222© KURZ, 2007

WELCOME TO THE KURZ GROUP

First and second surface decoration in combination with screen and pad printing

Front panels in various designs

GENERAL PLASTICS

Household Plastics

Page 23: 1 © KURZ, 2007 WELCOME TO THE KURZ GROUP © KURZ 20051 IMD - Inmold Decoration INSERT MOLDING Hot Stamping Process KURZ FOIL TECHNOLOGY Stamping Tools

© KURZ 2005 2323© KURZ, 2007

WELCOME TO THE KURZ GROUP

Inhibits the growth and spread of bacteria for kitchen, bathroom and living areas in general.

UNICOLOR clear top lacquer with special antibacterial properties.

Vacuum formed canteen.

GENERAL PLASTICS

Household Plastics

Page 24: 1 © KURZ, 2007 WELCOME TO THE KURZ GROUP © KURZ 20051 IMD - Inmold Decoration INSERT MOLDING Hot Stamping Process KURZ FOIL TECHNOLOGY Stamping Tools

© KURZ 2005 2424© KURZ, 2007

WELCOME TO THE KURZ GROUP

GENERAL PLASTICS

Consumer Electronic Industry

New: Black high gloss (wet look) in combination with UV top coat coming soon

TV cabinet's in different designs utilizing UNICOLOR, BRUSHED and WOODGRAIN foils.

Page 25: 1 © KURZ, 2007 WELCOME TO THE KURZ GROUP © KURZ 20051 IMD - Inmold Decoration INSERT MOLDING Hot Stamping Process KURZ FOIL TECHNOLOGY Stamping Tools

© KURZ 2005 2525© KURZ, 2007

WELCOME TO THE KURZ GROUP

GENERAL PLASTICS

Furniture Industry

Metallized foils in various designs and for several applications

Page 26: 1 © KURZ, 2007 WELCOME TO THE KURZ GROUP © KURZ 20051 IMD - Inmold Decoration INSERT MOLDING Hot Stamping Process KURZ FOIL TECHNOLOGY Stamping Tools

© KURZ 2005 2626© KURZ, 2007

WELCOME TO THE KURZ GROUP

Case Study Thermal Transfer

Page 27: 1 © KURZ, 2007 WELCOME TO THE KURZ GROUP © KURZ 20051 IMD - Inmold Decoration INSERT MOLDING Hot Stamping Process KURZ FOIL TECHNOLOGY Stamping Tools

© KURZ 2005 2727© KURZ, 2007

WELCOME TO THE KURZ GROUP

trade marksconsumablespharmacyfilmsprecision componentssoftwareaudio / video

OVD = Optically Variable Device

TRUSTSEAL®

HOLOGRAM (2D, 2D/3D, DotMatrix)

BRAND PROTECTION

Page 28: 1 © KURZ, 2007 WELCOME TO THE KURZ GROUP © KURZ 20051 IMD - Inmold Decoration INSERT MOLDING Hot Stamping Process KURZ FOIL TECHNOLOGY Stamping Tools

© KURZ 2005 2828© KURZ, 2007

WELCOME TO THE KURZ GROUP

Imitations are a risk to a company‘s image and to its profit

Intellectual property theft is a threat to us all, and the problem is growing.With established links to organized crime a industry has now become a global epidemic.

The worldwide damage from illegal imitation of brand names amounts to over 250 billion US-dollars per year (5-7% of world trade).

BRAND PROTECTION

Page 29: 1 © KURZ, 2007 WELCOME TO THE KURZ GROUP © KURZ 20051 IMD - Inmold Decoration INSERT MOLDING Hot Stamping Process KURZ FOIL TECHNOLOGY Stamping Tools

© KURZ 2005 2929© KURZ, 2007

WELCOME TO THE KURZ GROUP

Imitations are a risk to a company‘s image and to its profit

Nowadays hardly any product is safe from imitation.

Internationally famous trademark, luxury fashion garments, watches, perfumes and upscale consumer goods are suffering from fakes and imitations.

Illegal imitation affects sales, jobs and the manufactures reputation.

The existence of substandard, forged products can quite simply destroy the image and the standing of the authorized manufacturer, and his all important reputation .

BRAND PROTECTION

Page 30: 1 © KURZ, 2007 WELCOME TO THE KURZ GROUP © KURZ 20051 IMD - Inmold Decoration INSERT MOLDING Hot Stamping Process KURZ FOIL TECHNOLOGY Stamping Tools

© KURZ 2005 3030© KURZ, 2007

WELCOME TO THE KURZ GROUP

Imitations are a risk to a company‘s image and to its profit

security level

low

medium

high

risk of counterfeits

BRAND PROTECTION

Page 31: 1 © KURZ, 2007 WELCOME TO THE KURZ GROUP © KURZ 20051 IMD - Inmold Decoration INSERT MOLDING Hot Stamping Process KURZ FOIL TECHNOLOGY Stamping Tools

© KURZ 2005 3131© KURZ, 2007

WELCOME TO THE KURZ GROUP

Requirements of Security Features

Easy to communicate

Easy to verify

Hard to copy / imitate

BRAND PROTECTION

Page 32: 1 © KURZ, 2007 WELCOME TO THE KURZ GROUP © KURZ 20051 IMD - Inmold Decoration INSERT MOLDING Hot Stamping Process KURZ FOIL TECHNOLOGY Stamping Tools

© KURZ 2005 3232© KURZ, 2007

WELCOME TO THE KURZ GROUP

The Optical Variable Device simultaneously helps to protect the integrity of the trademark whilst at the same time adds a new dimension to the product appearance.

Analysis of Necessary SecurityProposal for Security FeaturesDesign and OriginationProduction of the Security DeviceIntegration into Production Process

The KURZ Commercial Security Concept

BRAND PROTECTION

Page 33: 1 © KURZ, 2007 WELCOME TO THE KURZ GROUP © KURZ 20051 IMD - Inmold Decoration INSERT MOLDING Hot Stamping Process KURZ FOIL TECHNOLOGY Stamping Tools

© KURZ 2005 3333© KURZ, 2007

WELCOME TO THE KURZ GROUP

BRAND PROTECTION

Page 34: 1 © KURZ, 2007 WELCOME TO THE KURZ GROUP © KURZ 20051 IMD - Inmold Decoration INSERT MOLDING Hot Stamping Process KURZ FOIL TECHNOLOGY Stamping Tools

© KURZ 2005 3434© KURZ, 2007

WELCOME TO THE KURZ GROUP

HEAT TRANSFER

Modified hot stamping foils with registered multi-color printing( customized)

Heat Transfers are ‘special foils‘ - always project related

Definition

Page 35: 1 © KURZ, 2007 WELCOME TO THE KURZ GROUP © KURZ 20051 IMD - Inmold Decoration INSERT MOLDING Hot Stamping Process KURZ FOIL TECHNOLOGY Stamping Tools

© KURZ 2005 3535© KURZ, 2007

WELCOME TO THE KURZ GROUP

HEAT TRANSFER

Multi-colored decoration through hot stampingsuitable for:

4-color processpartial metallizationunlimited design variations

Page 36: 1 © KURZ, 2007 WELCOME TO THE KURZ GROUP © KURZ 20051 IMD - Inmold Decoration INSERT MOLDING Hot Stamping Process KURZ FOIL TECHNOLOGY Stamping Tools

© KURZ 2005 3636© KURZ, 2007

WELCOME TO THE KURZ GROUP

HEAT TRANSFER

Household AppliancesWriting InstrumentsAutomotiveFlexible MaterialsConsumer ElectronicsLawn and GardenPersonal CareCosmeticsSporting GoodsToysTools

Application Fields

Page 37: 1 © KURZ, 2007 WELCOME TO THE KURZ GROUP © KURZ 20051 IMD - Inmold Decoration INSERT MOLDING Hot Stamping Process KURZ FOIL TECHNOLOGY Stamping Tools

© KURZ 2005 3737© KURZ, 2007

WELCOME TO THE KURZ GROUP

HEAT TRANSFER

ROTOGRAVURE PRINTING SILKSCREEN PRINTING

two different production processes

Page 38: 1 © KURZ, 2007 WELCOME TO THE KURZ GROUP © KURZ 20051 IMD - Inmold Decoration INSERT MOLDING Hot Stamping Process KURZ FOIL TECHNOLOGY Stamping Tools

© KURZ 2005 3838© KURZ, 2007

WELCOME TO THE KURZ GROUP

HEAT TRANSFER

Special foil formulation for flexible materials, mainly for textiles

NEW from KURZ in Silkscreen Printing

FLEXIBLE LINEHeat Transfers

Page 39: 1 © KURZ, 2007 WELCOME TO THE KURZ GROUP © KURZ 20051 IMD - Inmold Decoration INSERT MOLDING Hot Stamping Process KURZ FOIL TECHNOLOGY Stamping Tools

© KURZ 2005 3939© KURZ, 2007

WELCOME TO THE KURZ GROUP

Big range of standard machines

Custom made machines

Silicone dies

Fixtures

HOTSTAMPING MACHINES

DIES & TOOLS

Page 40: 1 © KURZ, 2007 WELCOME TO THE KURZ GROUP © KURZ 20051 IMD - Inmold Decoration INSERT MOLDING Hot Stamping Process KURZ FOIL TECHNOLOGY Stamping Tools

© KURZ 2005 4040© KURZ, 2007

WELCOME TO THE KURZ GROUP

Tell us your requirements and we will offer you the right hot stamping system, including foil, machine and tooling.

We can offer you a wide range of machines for your special needs out of our standard machine program or we customize it for you.

HOTSTAMPING MACHINES

DIES & TOOLS

Page 41: 1 © KURZ, 2007 WELCOME TO THE KURZ GROUP © KURZ 20051 IMD - Inmold Decoration INSERT MOLDING Hot Stamping Process KURZ FOIL TECHNOLOGY Stamping Tools

© KURZ 2005 4141© KURZ, 2007

WELCOME TO THE KURZ GROUP

LS-103/N for plastic profiles

LS-400 for flat parts

HOTSTAMPING MACHINES

DIES & TOOLS

Roll-on machines

Page 42: 1 © KURZ, 2007 WELCOME TO THE KURZ GROUP © KURZ 20051 IMD - Inmold Decoration INSERT MOLDING Hot Stamping Process KURZ FOIL TECHNOLOGY Stamping Tools

© KURZ 2005 4242© KURZ, 2007

WELCOME TO THE KURZ GROUP

Up-down machines

HOTSTAMPING MACHINES

DIES & TOOLS

Serie PE-500 and PE-1200Available with sliding table and rotary table

Also possible with registering device for heat transfer foil

Page 43: 1 © KURZ, 2007 WELCOME TO THE KURZ GROUP © KURZ 20051 IMD - Inmold Decoration INSERT MOLDING Hot Stamping Process KURZ FOIL TECHNOLOGY Stamping Tools

© KURZ 2005 4343© KURZ, 2007

WELCOME TO THE KURZ GROUP

HOTSTAMPING MACHINES

DIES & TOOLS

Page 44: 1 © KURZ, 2007 WELCOME TO THE KURZ GROUP © KURZ 20051 IMD - Inmold Decoration INSERT MOLDING Hot Stamping Process KURZ FOIL TECHNOLOGY Stamping Tools

© KURZ 2005 4444© KURZ, 2007

WELCOME TO THE KURZ GROUP

HOTSTAMPING MACHINES

DIES & TOOLS

Page 45: 1 © KURZ, 2007 WELCOME TO THE KURZ GROUP © KURZ 20051 IMD - Inmold Decoration INSERT MOLDING Hot Stamping Process KURZ FOIL TECHNOLOGY Stamping Tools

© KURZ 2005 4545© KURZ, 2007

WELCOME TO THE KURZ GROUP

HOTSTAMPING MACHINES

DIES & TOOLS

For all your applications you can get the toolings from our sister company H+M

Address:

Hinderer + Mühlich KG

Heilbronner Strasse 29

73037 Göppingen

www.hinderer-mühlich.de