agricultural industrial hydraulic cylinder

15 Johnstone Road, Brendale QLD 4500

P +61 7 3889 6522 I F +61 7 3889 7198

Email [email protected] I W www.nordoncyl.com.au

Subject to change without notice

Agricultural

&

Industrial

Hydraulic

Cylinder Range

2020 Edition: November 2019

mailto:[email protected]

http://www.nordoncyl.com.au/


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COMPANY PROFILE 1

CYLINDER TYPES & TABLES 2

AGRICULTURAL SERIES 3

INDUSTRIAL SERIES 4

BASE & ROD OVERVIEW 5

PHASING SERIES 6

VALVE MOUNTING OPTIONS 7

PIN OPTIONS 8

BUSHING OPTIONS 9

PORTING OPTIONS 10




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Table of Contents COMPANY PROFILE ........................................................................................................................... Cat 1

Company Profile ............................................................................................................................................................................. 1

Terms and Conditions ..................................................................................................................................................................... 4

CYLINDER TYPES & TABLES ................................................................................................................ Cat 2 Cylinder Components ..................................................................................................................................................................... 5

Features and Benefits ..................................................................................................................................................................... 6

Rod Buckle Loads ............................................................................................................................................................................ 7

Client Cylinder Enquiry Form .......................................................................................................................................................... 8

NORDON AGRICULTURAL SERIES (NA) ............................................................................................... Cat 3 NA Part Numbering Code ............................................................................................................................................................... 9

NA Series Specifications ........................................................................................................................................................................................................... 10

NORDON INDUSTRIAL SERIES (NI) ..................................................................................................... Cat 4 NI Part Numbering Code ............................................................................................................................................................... 13

NI Series Specifications ............................................................................................................................................................................................................ 14

1.5”Bore Options ................................................................................................................................................................................................................ 14.01

2.0”Bore Options ................................................................................................................................................................................................................ 14.05

2.5”Bore Options ................................................................................................................................................................................................................ 14.09

3.0”Bore Options ................................................................................................................................................................................................................ 14.13

3.5”Bore Options ................................................................................................................................................................................................................ 14.17

4.0”Bore Options ................................................................................................................................................................................................................ 14.21

4.5”Bore Options ................................................................................................................................................................................................................ 14.25

5.0”Bore Options ................................................................................................................................................................................................................ 14.29

6.0”Bore Options ................................................................................................................................................................................................................ 14.33

7.0”Bore Options ................................................................................................................................................................................................................ 14.37

8.0”Bore Options ................................................................................................................................................................................................................ 14.39

NORDON ROD & BASE MOUNT OPTIONS ......................................................................................... Cat 5 Rod Mounts ......................................................................................................................................................................................

Clevises ............................................................................................................................................................................................................................... 14.41

Pin Eyes ............................................................................................................................................................................................................................... 14.43

Spherical Bearings ............................................................................................................................................................................................................... 14.45

Base Mounts .....................................................................................................................................................................................

Clevises ............................................................................................................................................................................................................................... 14.47

Pin Eyes ............................................................................................................................................................................................................................... 14.48

Spherical Bearings ............................................................................................................................................................................................................... 14.49




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NORDON PHASING SERIES ............................................................................................................... Cat 6 Phasing Series Range .................................................................................................................................................................... 15

NAP Part Numbering .................................................................................................................................................................... 16

NHP Part Numbering .................................................................................................................................................................... 16

NIP Part Numbering ...................................................................................................................................................................... 17

NAP Series..................................................................................................................................................................................... 18

NAP Series Specifications ............................................................................................................................................................................... 19

NHP Series .................................................................................................................................................................................... 20

NHP Series Specifications............................................................................................................................................................................... 21

NIP Series ...................................................................................................................................................................................... 22

Size Calculation Instructions ......................................................................................................................................................... 23

Stroke Gain or Loss .................................................................................................................................................................. 24-25

Installation Procedure .................................................................................................................................................................. 26

VALVE MOUNTING ........................................................................................................................... Cat 7 Valve Options................................................................................................................................................................................ 27

Mounting Configuration ................................................................................................................................................................................ 28

PIN OPTIONS .................................................................................................................................... Cat 8 Rotating Pin Options ..................................................................................................................................................................... 29

Fixed Pin Options .......................................................................................................................................................................... 30

BUSHING OPTIONS ........................................................................................................................... Cat 9 Imperial Options ........................................................................................................................................................................... 31

Metric Options .............................................................................................................................................................................. 31

Solid Spherical Bearing Options .................................................................................................................................................... 32

Rod Adaptor Bush Options ........................................................................................................................................................... 32

PORTING OPTIONS ......................................................................................................................... Cat 10 Porting Options ............................................................................................................................................................................. 33




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Company Profile

Nordon Hydraulics was founded by Norm Johnson on 13 October 1972 at Geebung in Brisbane,

Queensland. Mr Johnson continues as one of the two working directors. Fay Vogelzang joined the company

in 1982. After 40 years in the business, servicing the oil hydraulic industry as well as various

Original Equipment Manufacturers (OEM). The Company still retains the same strong commitment to

Quality, Service and Customer Satisfaction.

The business was conceived as a hydraulic service business originally in the mobile equipment field with

earthmoving equipment and later embracing industrial hydraulics across a variety of industries. The repair

of cylinders exposed Nordon to a wide range of designs and their corresponding strengths. With the

knowledge gained from repairing and servicing cylinders, Nordon developed quality cylinder manufacturing

and hence that side of the business gained momentum which lead to the decision in the early 1990's to

make the transition from service and manufacture to full time manufacturing.

The following years saw considerable changes within the business which resulted in significant investment

in technology, machinery and engineering design capacity. Included in this transition to focus on OEM

manufacturing for cylinders was the relocation of the factory to Brendale. The investment in technology and

machinery, and recently supplemented with the addition of fully automated production cells ensures that

Nordon is globally competitive in terms of quality and cost.

Cylinder design has evolved over the decades. Nordon retains and develops this industry knowledge and

combines it with skilled labour force and modern manufacturing techniques to meet and foresee the industry

needs.

Our Vision:

‘to be a united global solution provider, supplier, customer and employer of choice

within the industries we serve'.

Since 2006, Nordon provides the industry leading NI Industrial range of cylinders. This range is the only

industrial roundline welded cylinder product that offers a complete range of standard mounting and

accessories to provide clients with limitless range options. Featuring high grade cast and machined steel

mounts which are held in stock, the NI range offers designers a standard product to incorporate within

their designs. A comprehensive catalogue, access to 3D CAD models and unparalleled engineering

support ensures that Nordon are able to provide all your cylinder requirements.

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Production

The company is currently located at Brendale, on Brisbane’s north side and has its production

resources assembled on a 3200m2 floor space. Seventy-five percent of this area is serviced by

several overhead cranes to the capacity of 2 tonne that are used for unloading raw materials into

storage then through various production stations, from assembly stations and test benches then

painting, packaging and despatch. Most of the machinery used in cylinder component production

is less than five years old.

Quality Product Range

Standard Range from 1.5” bore to 5” bore provides a greater choice for less.

Special range includes bores from 1.5” to 10” bore and strokes to 5m and beyond.

Custom specific cylinder manufacturing by consultation.

Cylinder Types

Medium Duty

Industrial

Heavy Duty

Agricultural

Mill Specification

Specialised Production Runs

Custom

Quality Cylinder Manufacturer

Nordon Cylinders is a quality assured company and is proud of our reputation for manufacturing

excellence. By using only the best quality materials, equipment and labour we can boast a

performance and product life that makes other cylinder manufacturers envious. When specifying a

Nordon Cylinder you can take comfort in your choice of the premium Australian made hydraulic

cylinder.

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Quality Materials

Very high corrosion resistance Hiperchrome European shaft with chrome thickness of 20um,

corrosion resistant ISO 10.289: 200 hours rating > 9.

Induction hardened and 4140 shaft also available to provide for a wider range of

applications.

SRB and honed 520 Mpa ST52 tube.

Internationally available seals throughout our range ensures quality performance and

availability of replacement seals worldwide.

Finished in quality 2-pac polyurethane paint – Nordon Grey

Quality Processes

ISO 9001:2008 Quality Assured and Certified.

Every cylinder manufactured is quality tested for integrity.

Unique batch serial number identification tracking system for the life of the cylinder.

Delivery

As the company does not utilise a “batch” production operation it is able to offer far more flexible

delivery options than some of its’ competitors. With such flexibility, the company provides fast

delivery service without imposing penalties for “small” productions runs.

Warranty

Repair Service

Our standard warranty terms are 12 months return to Brendale.

All non-conforming cylinders are returned to our factory in Brendale to be inspected, repaired and

subjected again to rigorous QA testing prior to despatch. Upon despatch, the cylinders will again

be certified to Nordon’s guarantees and warranty.

Please see our standard terms and conditions.

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Terms and Conditions of Sale A. APPLICABILITY

a. These terms and conditions of sale (“Conditions”) govern the supply of all goods and services by NORDON CYLINDERS PTY LTD ABN, 82 010 682 381 (“NORDON CYLINDERS”) to the customer (the “Customer”).

b. These terms and conditions of sale shall prevail over any term or condition expressed or implied to the contrary by the customer whether in an order, letter, tender document, in negotiations, or otherwise.

c. No variation of these Conditions shall bind Nordon Cylinders unless made in writing and signed by a duly authorised officer of

Nordon Cylinders.

B. QUOTATIONS a. A quotation submitted by Nordon Cylinders with a copy of these terms and conditions of sale shall constitute an offer.

b. Acceptance of the offer shall take place and a contract shall be formed when the customer signs and returns the copy of these terms and conditions of sale or submits a purchase order.

c. Any modification to a quotation will be effective only if it is expressed in writing and signed by a duly authorised officer of Nordon

Cylinders.

C. ADVICE a. Subject only to the warranties implied by law. Any advice, recommendation, information or assistance (collectively referred to as

“advice”) provided by Nordon Cylinders in relation to the goods sold or services supplied by it, or any advice in relation to the use, application, suitability, performance or tolerance (collectively referred to as “performance”) of the goods or services is limited always to the particular purpose made known by the Customer for which the goods or services are being acquired, is given in good faith

but without any liability or responsibility on the part of Nordon Cylinders.

D. PRICES a. The Customer is required to pay the price for the goods and services to Nordon Cylinders in Australian Dollars. If Nordon Cyl inders

quotes subject to exchange rate variation then any variation from the rate quoted to the rate paid by Nordon Cylinders to its suppliers shall be to the benefit or detriment to the Customer.

b. All prices for the goods and services exclude the following costs:

i. any statutory charges, goods and services taxes, sales and other taxes, duties or impost levied in respect of the goods and services and their supply, and

ii. the costs of freight, delivery, transportation, packaging, shipping, clearance fees and other costs, charges and

expenses incurred by Nordon Cylinders in the course of delivery or supplying the goods and services to the Customer.

c. If any of the costs in Clause D (b) are incurred by Nordon Cylinders but have not been allowed for by Nordon Cylinders or by the

manufacturer engaged by Nordon Cylinders in the course of manufacture of the goods, in calculating the price, then such costs shall be added to the price and payable by the Customer.

d. If Nordon Cylinders has not specified the price to be charged to the Customer at the time that the Customer places its order, the

price(s) charged to the Customer shall be the price currently charged by Nordon Cylinders for similar goods and/or services or if there is no such current price, then the price shall be that assessed by Nordon Cylinders, acting reasonably.

E. DELIVERY OF THE GOODS

a. Delivery is to be affected either by delivery of the goods to the Customers’ premises or nominated delivery site or by collec tion of the goods from Nordon Cylinders premises by the Customer or its common carrier.

b. The Customer acknowledges that:

i. delivery dates are estimates only and Nordon Cylinders shall not be liable for any delay in delivering goods ordered by the Customer; and

ii. delivery of the goods will be delayed by a period commensurate with the Customer’s delay in providing Nordon

Cylinders with all necessary specifications. c. If the Customer is unable to or fails to accept delivery of the goods, Nordon Cylinders may deliver them to a place of storage

nominated by the Customer, and, failing such nomination, to a place determined by Nordon Cylinders. Such delivery shall be

deemed to be delivered to the Customer. The Customer shall be liable for all costs, charges and expenses incurred by Nordon Cylinders on account of storage, detention, double cartage/delivery or similar causes if these costs are caused by the Customers inability or failure to accept delivery of the goods when delivered or ready for delivery by Nordon Cylinders.

d. The Customer agrees that it will be obliged to and shall pay for the goods on the due date for payment notwithstanding that delivery is made after the delivery date specified.

F. RISK

a. All risk in the goods shall pass to the Customer upon delivery. b. The Customer’s assumption of risk in the goods so delivered shall not be interpreted as inconsistent with the retention of Nordon

Cylinders’ title in those goods pursuant to Clause I.

c. The Customer must indemnify Nordon Cylinders in respect of any loss or damage to the goods occurring after the goods leave Nordon Cylinder’s premises.

G. CANCELLATION

a. Subject to Clause G (b), the Customer may not cancel or suspend any part of any order or sale without Nordon Cylinders written consent.

b. If an order or sale is suspended or cancelled, the Customer must reimburse Nordon Cylinders what Nordon Cylinders considers

being a fair and reasonable amount to fully compensate Nordon Cylinders for any costs, charges, expenses, loss of profit and consequential damage that Nordon Cylinders has or may suffer in relation to such suspension or cancellation.

c. The Customer acknowledges that in the event that it:

i. becomes insolvent; or ii. enters into any form of external administration as recognised by the Corporations Law or the Bankruptcy Act 1966;

or

iii. is named as a debtor to any winding up or bankruptcy petition or commits any act of bankruptcy Nordon Cylinders shall, in its absolute discretion be entitled to cancel or suspend the sale as it sees fit.

H. PAYMENT

a. The Customer must pay the full price of all goods and services ordered by the Customer from Nordon Cylinders and any costs incurred by Nordon Cylinders pursuant to Clause E of these Terms and Conditions of Sale within 30 days from the date of the invoice, save in the case of non-account/cash sales in which cases the customer must pay in the manner following as deemed by

Nordon Cylinders at the time of sale: i. Payment in full prior to despatch of goods.

ii. As to a deposit of 30% of the purchase price, when the order is placed; and iii. As to the balance of the purchase price prior to the despatch of the goods.

b. The Customer shall pay for the whole of the value of the order as invoice when the same is due for payment notwithstanding that the Customer may have directed that delivery of the goods be staggered over different times, to different addresses or that the

Customer may not have signed a receipt for the whole or any part of the goods. c. Time for such payment shall be the essence of the Contract. d. The customer must pay an account keeping fee equivalent to 2.5% per month on any money not paid when due which said fee

shall be calculated and invoiced weekly. e. In the event that Nordon Cylinders considers the credit of the Customer is unsatisfactory or the Customer fails to pay any amounts

due, then:

i. Nordon Cylinders may: 1. require security for the payment of the price and may without notice withhold delivery of goods or supply of

services until such security is received.

2. terminate any or all subsisting contracts between Nordon Cylinders and the Customer without liability to the Customer.

ii. The Customer shall, in addition to the amount owing and without prejudice to all or any of the Nordon Cylinders

other rights and remedies under the Contract, pay: 1. interest on all amounts outstanding, due and payable to Nordon Cylinders at the rate equal to that specified

from time to time by Nordon Cylinders’ primary bank as its “Overdraft Reference Rate” and if no such rate

then exists, at the rate charged by Nordon Cylinders’ primary bank on overdrafts in excess of $100,000.00 calculated from the date such amount falls due until it is received in full by Nordon Cylinders; and

2. all costs, charges and expenses incurred by Nordon Cylinders in recovering unpaid amounts or otherwise

enforcing or attempting to enforce any of its rights under these Conditions, including all legal costs calculated on a “Solicitor and own client” basis; and

iii. The Customer shall deliver up the goods to Nordon Cylinders upon receipt of a demand in writing. In the event that

the Customer does not comply with the demand within 1 business day of receipt of the demand, Nordon Cylinders shall be entitled to enter upon the Customer’s premises at any time to do all things necessary in order to take possession of the goods. The Customer shall be liable for all costs of and associated with the exercise of Nordon

Cylinders’ rights under this clause, which shall be payable on demand. f. In the Event that:

i. An invoice remains unpaid after the due date; or ii. The Customer is subject to an insolvency event

Then in either of such cases Nordon Cylinders may:- 1. At the Customer’s expense, recover possession of the goods to which the unpaid invoice relates, and/or may take possession of

any other goods of equivalent value which Nordon Cylinders has previously supplied to the Customer. 2. Enter upon the Customer’s premises for the purpose of taking possession of the subject goods. 3. In Nordon Cylinders’ absolute discretion, otherwise dispose of the subject goods.

Nordon Cylinders shall not be liable to the Customer for any damage or loss arising directly or indirectly out of the exercise by Nordon Cylinders

or its agents of its rights and powers under this Clause H.(f)

For the purposes of this Clause, the expression “insolvency event” shall mean: In relation to a body corporate, a winding up, the appointment

of a voluntary administrator, receiver, manager or similar insolvency administrator to a party or a substantial part of its assets, or in relation

to an individual, becoming bankrupt or entering into a scheme or arrangement with its creditors or, in relation to a body corporate or an

individual, the occurrence of any event that has substantially similar effect to any of the above events.

I. RETENTION OF TITLE a. Subject to Clause I (b), and unless otherwise notified in writing, the Customer is authorised to sell the goods if it is in the ordinary

course of its business to do so.

b. Until full payment in cleared funds is received by Nordon Cylinders for all goods sold and supplied by it to the Customer, as well as all other amounts owing to Nordon Cylinders by the Customer:

i. title and property in the goods shall remain vested in Nordon Cylinders and shall not pass to the Customer

ii. the Customer shall hold the goods as fiduciary Bailee and agent for Nordon Cylinders; and iii. the Customer shall keep all goods supplied and delivered to it by Nordon Cylinders separate from its other property,

and in a manner to enable them to be identified but subject to the right to sell provided for in sub-clause a. of this

clause. c. If the Customer sells, disposes of, uses, or receives the proceeds of an insurance claim in respect of the goods then until full

payment is made, all monies resulting from such sale, disposal, use, or insurance claim shall be received in trust for Nordon

Cylinders and applied in whole or in part as the case requires to payment to Nordon Cylinders of all amounts outstanding on Nordon Cylinders’ invoices to the Customer.

d. The goods remain Nordon Cylinders’ goods notwithstanding that they may have been machined, cut or attached to other goods

not the property of Nordon Cylinders. e. If the Customer combines or incorporated the goods with other goods (not being the property of Nordon Cylinders) before full

payment in cleared funds is made to Nordon Cylinders, so the Nordon Cylinders’ goods become mixed with goods of another, then

in the event that the Customer has not fully paid for the goods by the due date for payment, then the Customer hereby authorises Nordon Cylinders to dismantle and remove its goods from the other goods and to enter a customer’s premises for that purpose.

f. Nordon Cylinders shall have a lien on all goods of the Customer in its possession for as long as any amounts remain outstanding

on Nordon Cylinders’ accounts or invoices to the customer.

J. SECURITY INTEREST The Customer hereby grants Nordon Cylinders a security interest (as that term is defined in Section 12 of the Personal Property Securities Act 2009) in

the goods securing the Customer’s obligation to pay the purchase price for the goods.

K. LIMITATION OF LIABILITY a. Nothing in these Conditions shall be read or applied so as to exclude, restrict or modify any condition, guarantee, and warranty,

right of remedy implied by law where to do so would contravene the law or cause any part of these Conditions to be void.

b. All conditions, guarantees and warranties as to: i. the merchantable quality, condition, fitness for purpose or correspondence with description or sample of the goods;

and

ii. the services being rendered with due care and skill;

Which may otherwise be implied by statute, common law or custom of the trade are expressly excluded, except where such exclusion

would contravene the law or cause any part of these Conditions to be void.

c. Subject to Clause K (a) Nordon Cylinders excludes all liability for loss or damage suffered by the Customer (whether direct, indirect or consequential) in connection with any defect, deficiency of whatsoever nature in the goods and services, or the manufacture, design, supply, acquisition, use or consumption of the goods and services, or any negligent act or omission of Nordon Cylinders,

its officers, employees, contractors or agents. d. Where Nordon Cylinders is liable for a breach of a condition or warranty implied by law, Nordon Cylinders is limited to:

i. in the case of goods, the replacement of the goods, the supply of equivalent goods or the repair of the goods; or

ii. in the case of services, the supply of the services again.

L. CLAIMS AND RETURNS

a. Patent Defects i. The Customer shall inspect all goods immediately upon receipt of delivery, and, within 7 business days of receipt

of goods, shall give notice in writing to Nordon Cylinders of:

1. the relevant packaging slip/consignment note number and date in respect of the goods the subject of the proposed claim;

2. the date and place of delivery in respect of the goods the subject of the proposed claim; and

3. the grounds upon which the Customer alleges that the goods do not comply with the contract. ii. In the event that the Customer does not give written notice as aforesaid, the goods shall be deemed to comply

with the specifications of the contract and the Customer shall be bound to accept and pay for all goods in

accordance with these Conditions. iii. Disposal or use of any part of the goods in an order which is the subject of a claim shall constitute acceptance by

the Customer of the whole order. The Customer acknowledges and agrees that it cannot and will not make a claim

against Nordon Cylinders unless at the time of the claim all the goods the subject of the relevant Contract remains intact as a whole.

iv. Upon giving written notice referred to in Clause L (a.) (i.), the Customer hereby grants to Nordon Cylinders full and

unimpeded access to the premises of the Customer to enable representatives of Nordon Cylinders to investigate any claim by the Customer. Such investigation shall not constitute or be construed as an admission of liability by Nordon Cylinders.

v. After receipt of such notice and after investigation by its representatives, Nordon Cylinders may accept the return of the goods the subject of the claim except in the case of Specialty Manufactured Goods which may not be returned. It would then be the case that any defect in Specialty Manufactured Goods would be dealt with in the

same way as any other defective goods, except that they may not be returned.. vi. Any liability incurred by Nordon Cylinders as a consequence of the Customer’s claim shall at the option of Nordon

Cylinders be limited to either replacement of the goods or a credit for the invoiced value of the goods in favour of

the Customer, notwithstanding that the liability may have been incurred by reason of Nordon Cylinders’ error, omission, negligence or recklessness. In the event that Nordon Cylinders grants a credit for or replaces the goods, Nordon Cylinders shall have the right to retake possession of the goods and the Customer shall deliver up those

goods to Nordon Cylinders. b. Latent Defects

i. In the event that any defect in the goods is not apparent until after the goods have been machined, worked or cut,

the Customer shall give written notice of the alleged defect to Nordon Cylinders as soon as it becomes aware of that defect. Upon giving the written notice referred to herein, the terms of Clause L (a.) (iv.), L (a.) (v.) and L (a.) (vi) shall apply. In the event that Nordon Cylinders is inclined to credit the invoiced value of or replace the goods, Nordon Cylinders shall have the right to take possession of the machined, worked or cut goods and the Customer

shall deliver up those goods to Nordon Cylinders.

M. FORCE MAJEURE

If for reasons beyond its control Nordon Cylinders is prevented or hindered from delivering the goods or supplying the services (or any part thereof) by reason of any acts of god, wars, insurrection or internal disturbances, fire, floods or accidents, breakdowns of plant or machinery, unavailability of or delays in shipping or other transport strikes or lock-outs of workmen, shortages or other default by suppliers of fuel,

power or raw material,, priority for supplies claimed by the Federal or State Governments or the Commonwealth of Australia or any overseas government, or any other happening or event then: a. Any delay in such delivery or supply thereby suffered shall not give rise to any cause of action by the Customer against Nordon

Cylinders. b. During the period such delay continues, and subject always to Clause G, Nordon Cylinders and the Customer shall each have the

option to suspend or cancel any outstanding obligations of the sales on either of their parts provided that:

i. The delay has continued for no less than 180 days after the delivery date specified by Nordon Cylinders; ii. Written notice shall be given by the party exercising such option; iii. on any such suspension or cancellation by the Customer, any goods or services appropriated to the Contract by

Nordon Cylinders, whether partly or fully processed at the time of such suspension or cancellation, shall be accepted by the Customer when delivered by Nordon Cylinders;

iv. In the case of cancellation the Customer shall be entitled to a credit against purchases in relation to any sums paid

by the Customer in respect of goods and services subject to the cancellation and not subsequently delivered by Nordon Cylinders pursuant to Clause M (b.) (iii.); and

v. The Customer shall accept and pay for all the goods and services, which Nordon Cylinders has supplied or which

Nordon Cylinders in its judgment is then able to supply.

N. MISTAKE

Any mistake on any quotation, order, invoice, delivery docket or other document issued by Nordon Cylinders in relation to the Contract shall not be binding on Nordon Cylinders and Nordon Cylinders may in its discretion issue such amended document as is required to rectify the mistake. The Customer shall comply with Nordon Cylinders’ amended document.

O. ACCESS

The Customer irrevocable grants to Nordon Cylinders authority to enter into, forcibly or otherwise, all of the owned and leased premises of the Customer for the purpose of inspecting or removing (subject to the terms of the Contact) any goods of Nordon Cylinders.

P. LAW INTERPRETATION

a. The Contract is to be interpreted according to the laws of the State or Territory from which Nordon Cylinders’ goods are supplied

to the Customer. b. Singular includes the plural and vice versa and reference to any gender includes any gender.

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CYLINDER COMPONENTS

MAIN COMPONENTS OF A CYLINDER ARE:

*BASE MOUNT (FEMALE CLEVIS)

*BASE PORT (THREAD TYPE & SIZE)

*PISTON (SEAL TYPE)

*TUBE (BARREL)

*ROD PORT (THREAD & SIZE)

*GLAND (NECK BUSH)

*SHAFT (ROD)

*ROD MOUNT (FEMALE CLEVIS)

*SEALS

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FEATURES & BENEFITS FEATURES BENEFITS

COMPANY

Australian made and owned Profits not going out of country

Established 13th October 1972 Stability and experience

Design department Knowledge of what is required for the job

Large range: 1” to 10” bore standard Greater choice, less expense

Bores to 400mm, Strokes to 5m Specials catered for

HARDCHROME SHAFT

K1045 Higher impact strength

KCU @ 20 ° “C” 60 J/cm2 Longer Life

Chrome thickness 20μm .008” Longer to corrode: can be used in

Hiperchrome Harsher applications

Corrosion resistant ISO 9227 200hrs Longer rod seal life

Other brand chromes about 40hrs Wider range of applications

Micro crack structure Also available in Induction Hardened & 4140

CYLINDER TUBE

Skived and Roller Burnished Less wear on seals (lower maintenance costs)

RA = 07μm HONED IS RA = .40μm Lower friction (less horsepower)

Quicker to produce Lower costs to produce (savings to end user)

60% bearing area Avoids “Stick Slip” phenomena

GRADE St52.3 BK + S (SAE1518) Stronger

520Mpa (75,390 PSI)

Others 355mpa (51 468psi)

Stress Relieved & annealed Straighter and improved machining

No stone in tube pours as with Hones or Cleaner result, cleaner system

Mill Dust as with SSID

190 – 245 HB Harder ID surface, longer life

Wall thickness 3/16”: ¼”: 3/8”: ½” STD Right size for the application

Other sizes available One stop shop

SSID tube available Price competitive

Honed tube available Increased range

SEALS

1 Groove fits 3 types Available worldwide

Large range for each size Easily changed performance type

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ROD BUCKLE LOADS

STD STROKE IN INCHES 6 8 12 16 18 20 24 30 36 48

STD STROKE IN MILLIMETERS 152 203 305 406 457 508 610 762 914 1219

EXTENDED OR OPEN CENTRE LENGTH IN MILLIMETERS 616 717 921 1124 1225 1327 1530 1835 2140 2749

ROD DIAMETER IN INCHES – MILLIMETERS

LOAD IN KILOGRAMS WHEN THE ROD WILL BUCKLE. WORKED OUT USING FEMALE CLEVIS MOUNTS BOTH ENDS.

.75" -19.1mm 3535 2604 1581 1061 893 761 572 398 293 177

1" - 25.4mm 11171 8231 4998 3354 2821 2405 1809 1258 925 560

1.25" - 31.75mm 27273 20095 12203 8189 6887 5873 4417 3071 2259 1368

1.5" - 38.1mm 56552 41669 25304 16980 14281 12178 9159 6369 4684 2837

1.75" - 44.45mm 104770 77196 46879 31459 26458 22562 16968 11799 8677 5256

2" - 50.8mm 178733 131693 79973 53667 45137 38490 28946 20129 14803 8966

2.25' - 57.15mm 286296 210946 128101 85964 72300 61653 46366 32242 23711 14362

2.5" - 63.5mm 436361 321516 195246 131023 110197 93969 70669 49142 36139 21890

3" - 76.2mm 904834 666695 404863 271689 228504 194854 146539 101901 74938 45391

LEVERAGE BY ARMS OR LINKAGES WILL ALSO HAVE TO BE CALCULATED WHEN USING THIS DATA

TUBE YEILD PRESSURES

TUBE BORE IN INCHES 1.5 2 2.5 3 3.5 4 5 5 6 8

TUBE BORE IN MILLIMETERS 38.1 50.8 63.5 76.2 88.9 101.6 127 127 152.4 203.2

TUBE WALL THICKNESS IN INCHES 0.187 0.187 0.187 0.25 0.25 0.25 0.25 0.375 0.375 0.5

WALL THICKNESS IN MILLIMETERS 4.75 4.75 4.75 6.35 6.35 6.35 6.35 9.53 9.53 12.70

YEILD PRESSURE IN PSI 14968 11816 9760 10714 9375 8333 6818 9783 8333 8333

YEILD PRESSURE IN BAR 1018 804 664 729 638 567 464 665 567 567

CYLINDER EXTEND FORCE

BORE DIAMETER IN INCHES 1.5 2 2.5 3 3.5 4 5 5 6 8

KG FORCE @ 68 Bar - 1000psi 803 1428 2231 3213 4373 5712 8925 8925 12852 22849

KG FORCE @ 102 Bar - 1500 psi 1205 2142 3347 4820 6560 8568 13388 13388 19279 34273

KG FORCE @ 136 Bar - 2000 psi 1607 2856 4463 6426 8747 11424 17851 17851 25705 45697

KG FORCE @ 170 Bar - 2500 psi 2008 3570 5578 8033 10933 14280 22313 22313 32131 57122

KG FORCE @ 204 Bar - 3000 psi 2410 4284 6694 9639 13120 17137 26776 26776 38557 68546

SAFETY FACTORS TO USE AS A GUIDE: LOW PRESSURE LOW SPEED 3 : 1 : STANDARD WORKING PRESSURE & SPEED 4 : 1 : HIGH SPEED HIGH PRESSURE 6 : 1: Max Cylinder Speed .4meters per sec

BORE TO ROD STEP DOWN YEILD AT 3 TO 1 FACTOR

BORE DIAMETER IN INCHES 1.5 2 2.5 3 3.5 4 5 5 6 8

ROD DIAMETER IN INCHES - MILLIMETERS MAXIMUM RETRACTION PRESSURE IN BAR WITH 3 : 1 FACTOR APPLIED

.75" OR 19.1mm - .625" STEPDOWN 228

.875" OR 22.2mm - .625" STEPDOWN 262

1" OR 25.4mm - 3/4" STEPDOWN 449 186

1.25" OR 31.75 mm - 3/4" STEPDOWN 228

1.25" OR 31.75 mm - 1" STEPDOWN 207 131

1.5" OR 38.1mm - 1" STEPDOWN 552 248 145 100

1.75" OR 44.45mm - 1.25" STEPDOWN 483 262 166 121

2" OR 50.8mm - 1.5 STEPDOWN 449 269 186 104

2.25" OR 57.15mm - 1.75" STEPDOWN 414 276 152

2.5" OR 63.5mm - 2" STEPDOWN 414 262

3" OR 76.1mm - 2.5" STEPDOWN 380 228

3.5" OR 88.9mm - 3" STEPDOWN 380

4" OR 101.2mm - 3.5" STEPDOWN 607 248

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CLIENT CYLINDER ENQUIRY FORM Date: Company Name: Contact Name:

Phone Number: Nordon Rep:

Email Address:

*Quote Required For: □ Budget Pricing □ Machine Design □ Repair/Replace □ Other

Quote Required By: Quantity:

Likely Order Date: Frequency of Order:

CYLINDER FUNCTION

*What does it do: FOS:

*Type of Machine: Model No:

*Duty Cycle: Times per Hr/Day/Wk Working Hours per Day

*Previous Failures / Known Issues:

*Does cylinder positively hold a load: □ Yes □ No

SYSTEM DETAILS

*Pressure PSI/Bar Load: □ Push □ Pull □ Both

*Load Kgs/lbs/tonne

Side Load: Speed: Other: Guided:

CYLINDER BUILD

Bore: Base Mount:

*Stroke: Pin Size:

Rod: Rod Mount:

*Open Centre: Pin Size:

*Closed Centre: Port Position: □ A □ B □ X

PORTS

Thread Type: □ UNO □ Other Port Size:

CUSTOM MOUNT INFO ONLY

Base Mount Special: Rod Mount Special:

Base Mount Width: Rod Mount Width:

Other: Other:

PAINT

Standard Paint: □ Nordon Grey □ Black Premium Paint Colour:

Clearance Restrictions / Physical Restraints

MORE INFORMATION:

* Denotes compulsory information required to complete quotation

** Office Use Only

Part Number: Quote #:

8




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NA – 25 – A – 12 – R12 – DCBV

ROD MOUNT - Special

SCV = Single Check Valve

DCV = Double Check Valve

SCBV = Single

Counterbalance Valve

DCBV = Double

Counterbalance Valve

All valve blocks are external

hard plumbed to cylinders

ROD DIAMETER

R12 2" - 50.8mm & 2.5” – 63.5mm Bore

Cylinders have more than one rod size so

this needs to be shown

STROKE

12 Stroke in Inches from 2" - 50.8mm in 2" - 50.8mm

increments see NI Range for other Options

PORT POSITION

A: Standard A or B position

NA Part Numbering Code

BORE

25 Bore Size in Inches eg 15 = 1.5”: 20 = 2": 25 = 2.5”: 30 = 3": 35 = 3.5”: 40 = 4": 4.5”=45:

5.0”=50

PREFIX

NA Prefix for Agricultural Range

This is a standard Agricultural Range Modifications are only available in the NI configuration In computer codes omit dashes

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NA Series

Nordon Quality High quality skived and roller burnished tube: 0.1micron RA surface finish results in extended seal life.

K1045 Shaft: Standard shaft.

Hiperchrome 200 ® hard chrome plating: 200 hours rating 9 corrosion certification mean enhanced corrosion protection

Twin lipped rod seal: Improved sealing performance over a wider range of operating conditions.

D Style wiper: Enhanced rod wiping performance and durability.

350 grade cast steel clevises: Provides greater strength and accuracy

350 grade Clevis

Twin lipped rod seal and

D Style wiper

UNO PORTS

Zinc plated Pin and

Retaining Pins

K1045 shaft with

Hiperchromium 200 ® surface

Piston seal

Gloss Nordon Grey Paint

Available Specifications

Bore from 1.5” to 5.0”

Stroke 4” to 48”

Mounts Female Clevis (both ends)

Max Pressure 200* bar

Speed 0.25 meters per second

Duty Medium

Colour Nordon Grey

For other configurations see our NI Range

Zinc plated Pin and

Retaining Pins

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Bore dia

Dimensional Data

A C D F G H J K KK L M CA CB CC CD CE CEE CF CG CH CJ CK

1.5” 50 15 25 33 46 145 0.75” 19.05

14 5/8” 9/16” UNO

184 1/2" 12.7

38 40 10 17 17 26 38 10 17 26

2.0” 60.3 15 25 35 49 126 1”

25.4 8 ¾”

9/16” UNO

241 3/4”

19.05 48 60 12 24 21 40 40 12 28 47

2.0” 60.3 15 25 42 49 133 1.25” 31.75

52 1.1/8” 9/16” UNO

311 1”

25.4 56 75 18 28 28 45 40 12 28 51

2.5” 73 16 29 42 53 143 1.25” 31.75

42 1.1/8” ¾”

UNO 311

1” 25.4

56 75 18 28 28 45 50 16 28 51

2.5” 73 16 29 42 53 143 1.5” 38.1

42 1.1/8” ¾”

UNO 311

1” 25.4

56 75 18 28 28 45 50 16 28 51

3.0” 88.9 16 29 42 61 150 1.5” 38.1

35 1.1/8” ¾”

UNO 311

1” 25.4

56 75 18 28 28 45 50 16 28 51

3.5” 101.

6 16 29 47 65 163

1.75” 44.45

8 1.1/2” ¾”

UNO 311

1” 25.4

70 85 21.5 28 28 55 65 15 30 55

4.0” 114.

3 20 29 47 64 168

2.0” 50.8

6 1.1/2” ¾”

UNO 311

1” 25.4

70 85 21.5 28 28 55 65 15 30 55

4.5” 133.

3 20

31.8

43 68 163 2.0” 50.8

8 1.1/2” 7/8” UNO

311 1.25” 31.75

70 85 21.5 28 28 55 65 15 30 55

5.0" 146 25 40 52 76 168 2.25” 57.15

5 1.1/2” 1.1/16”

UNO 311 1.25” 31.75

70 85 21.5 28 28 55 65 15 30 50

D9 tolerance on pin holes

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NI – 35 S – C1 S – A S – 1000 S – R20 S – C1 S – S4

Nordon Cylinders utilises a unique part numbering system

that provides comprehensive and unmistakable reference for each and every part.

NI Part Numbering Code

ROD MOUNT

Rod Mount Code

ROD - Special

S: Special rod conditions

STOP TUBE

Specify length in description

STROKE

Stroke in mm (do not include mm in part number)

Specify as 4 digits eg: 203mm stroke = 0203

PORT TYPE

U: Standard port: B = BSPP

S: other ports (on application)

PORT POSITION


X : other positions

BASE MOUNT - Special

S: special or modified rod mount

BASE MOUNT

Base Mount Code , see catalogue

TUBE SURFACE

S: SRB (skived and roller burnished). Bore finish for high usage / high speed applications

BORE

Bore sizes in inches. Available from 1.5” to 8.0” bore. For example: 1.5” = 15, 2.0” = 20, 2.5” = 25 etc

PREFIX

Nordon Industrial Range

SPECIAL

Special modifications to be noted here that have not been noted in other areas. Counterbalance Valves will fall under the special category S_.

ROD MOUNT -

Special

S: special or modified

rod mount

ROD DIAMETER

Rod diameter in inches

For example: 3” = R30, 3.25” = R325, 3.5” = R35

(NI Series does not have a standard rod size for each

bore size, so always include Rod code.)

Always include the rod code.

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NI Series

Medium Duty Industrial Hydraulic Cylinders

Nordon Quality High quality skived and roller burnished tube: 0.1micron RA surface finish results in extended seal life.

K1045 Shaft: Standard shaft. 4140 and Induction hardened available to suit application



D Style rod wiper: Enhanced rod wiping performance and durability.



Bore from 1.5” to 8.0”

Stroke Customer specified

Mounts

Female Clevis

Pin Eye

Spherical Bearing

Male Lug

Trunnion

NFPA Style Rectangular Flange

Mountings in 350 Grade Steel Castings for strength: compact design and style

Max Pressure 300* bar (200 bar Working pressure)


Duty Medium

Colour Nordon Grey

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Appendix 7 : FEA Load Rating

FEMALE BASE CLEVIS

Static housing strength

(N)


(kg)

Static Housing Strength

With F.O.S = 3:1 (kg)

FEMALE ROD CLEVIS


(N)


(kg)



BC150 119,560 12,188 4,063 CL00 119,770 12,209 4,070

BC150-K 109,956 11,209 3,736 CL001 366,800 37,390 12,463

BC200 103,600 10,561 3,520 CL002 624,400 63,649 21,216

BC200-K 110,544 11,269 3,756 CL002B 530,600 54,088 18,029

BC200-NGA 156,800 15,984 5,328 CLR000 135,800 13,843 4,614

BCP200C 175,378 17,877 5,959 CLR001 233,800 23,833 7,944

BC250 257,600 26,259 8,753 CLR002 390,600 39,817 13,272

PCB250 274,918 28,024 9,341 CL16M60M22M11I 184,198 18,777 6,259

BC300 268,156 27,335 9,112 FRC020 116,200 11,845 3,948

BC300B 448,322 45,701 15,234 FRC025 380,800 38,818 12,939

BC350 548,142 55,876 18,625 FRC040 610,400 62,222 20,741

FBC350 512,400 52,232 17,411 FRC050 603,400 61,509 20,503

BC400 548,142 55,876 18,625 FRC060 1,405,600 143,282 47,761

BC400B 459,018 46,791 15,597 FRC070 1,418,200 144,567 48,189

FBC400 512,400 52,232 17,411 FRC080 1,802,360 183,727 61,242

BC450 548,142 55,876 18,625 AC001 324,800 33,109 11,036

FBC450 723,800 73,782 24,594

BC450B 459,018 46,791 15,597

BC500 548,142 55,876 18,625

FBC500 701,400 71,498 23,833

BC500B 459,018 46,791 15,597

FBC600 1,437,800 146,565 48,855




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CAST PIN EYE BASE MOUNTS


(N)


(kg)



CAST PIN EYE ROD MOUNTS


(N)


(kg)



PBC150-07I48M 252,000 25,688 8,563 E16M30M06I

87,745 8,944 2,981

PBC200-07I63M 484,400 49,378 16,459 EC07I38M07I 174,006 17,738 5,913

PBC200-10I63M 364,000 37,105 12,368 EC10I50M11I 334,600 34,108 11,369

PBC250-10I80M 592,200 60,367 20,122 EC10I60M11I 539,672 55,012 18,337

PBC250-12I80M 434,000 44,241 14,747 EC40M80M15I 524,076 53,423 17,808

PBC300-10I90M 821,562 83,747 27,916 EC12I50M11I 243,502 24,822 8,274

PBC300-12I90M 641,102 65,352 21,784 EC12I60M11I 432,810 44,119 14,706

PBC350-12I105M 1,267,000 129,154 43,051 EC12I60M15I 522,200 53,231 17,744

PBC350-15I105M 1,054,200 107,462 35,821 EC12I60M15I 455,000 46,381 15,460

PBC400-12I120M 1,468,600 149,704 49,901 EC15I80M20I 1,023,400 104,322 34,774

PBC400-15I120M 1,221,752 124,541 41,514 EC15I80M15I 575,918 58,707 19,569

PBC450-15I150M-F 1,503,600 153,272 51,091 EC20I100M25I 1,561,000 159,123 53,041

PBC500-15I150M-F 1,503,600 153,272 51,091 EC10I51M74M 329,000 33,537 11,179

PBC600-20I180M 2,276,400 232,049 77,350 EC10I51M90M 410,774 41,873 13,958

PBC700-25I215M 3,283,000 334,659 111,553 EC10I51M128M 616,938 62,889 20,963

EP15-E16M23M40M 173,236 17,659 5,886 EC25I100M30I 1,611,400 164,261 54,754

EC30I120M35I 1,823,500 185,882 61,961




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SPHERICAL BEARING

BASE MOUNT


(N)


(kg)



SPHERICAL BEARING ROD

MOUNT


(N)


(kg)



SB-150-20 115,283 11,752 3,917 SBR20L 115,409 11,764 3,921

SB-200-20 115,283 11,752 3,917 SBR25L 128,422 13,091 4,364

SB-200-25 128,422 13,091 4,364 SBR25 181,615 18,513 6,171

SB-250-25 128,422 13,091 4,364 SBR30 269,962 27,519 9,173

SB-250-30 202,300 20,622 6,874 SBR35 256,900 26188 8,792

SB-300-30 202,300 20,622 6,874 SBR40 410,781 41,874 13,958

SB-300-40 334,082 34,055 11,352 SBR50 692,650 70,607 23,536

SB-350-40 334082 34,055 11,352 SBR60 998,550 101,789 33,930

SB-400-40 334082 34,055 11,352 SBR70 985348 100,443 33,481

SB-400-50 477281 48,652 16,217 SBR80 1243431 126,751 42,250

SB-450-50 477281 48,652 16217

SB-500-50 477281 48,652 16,217

SB-600-60 784168 79,936 26,645

SB-700-70 1139978 116,206 38,735

SB-800-80 1243431 126,751 42,250




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Phasing Cylinder Range

NAP Series

Standard duty

Standard bores and strokes

NHP Series

Heavy duty

Standard bores and strokes

NIP Series

Configured standard or heavy duty

using any applicable Nordon or client

specific mountings and non standard

stroke lengths

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NAP Part Numbering Code

NAP - 35 - A - 12 - C12 - P2

PREFIX

Nordon Agricultural Phasing

BORE

Bore sizes in inches. Available from 3” to 5” bore.

For example: 3” = 30, 3.25” = 325, 3.5” = 35

PORT POSITION

Port Position A – Standard and held in stock

Port Position B – Not standard or held in stock

STROKE

Stroke lengths in inches. Available as 8”, 12”, 16” or 18”

For other lengths please refer to NIP Series

PINS

C12 code for 1.25” pins with 3.5” to 5” bore

Omit if 1” pins are required.

DEPTH STOP PLATES

Available for 3.5” to 5” bore cylinders.

P1: 160mm length plates


Omit is not required.

NHP Part Numbering Code

NHP - 35 - A - 12 - P2

PREFIX

Nordon Heavy Duty Phasing

BORE

Bore sizes in inches. Available from 3” to 5.5” bore.

For example: 3” = 30, 3.25” = 325, 3.5” = 35

PORT POSITION

Port Position A – Standard

Port Position B – Not standard

STROKE

Stroke lengths in inches. Available as 8”, 12”, 16” or 18”

For other lengths please refer to NIP Series

DEPTH STOP PLATES

Available for 3.5” to 5.5” bore cylinders.



Omit is not required.

Nordon Cylinders utilises a unique part numbering system

that provides comprehensive and unmistakable reference for each and every part.

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NIP– 35 S – C1 S – A S – 1000 S – R13 S – C1 S – R – S4

BASE MOUNT - Special


PHASE

R: Rod Phase

B: Base Phase

Omit if phase both ends

ROD MOUNT - Special


ROD MOUNT

Rod Mount Code

ROD - Special

S: Special rod conditions

ROD DIAMETER

Rod diameter in inches

For example: 3” = R30, 3.25” = R325, 3.5” = R35

STOP TUBE

Specify length in description. Must use for oversized port holes (on application)

STROKE

Stroke in mm (do not include mm in part number)

Specify as 4 digits eg: 203mm stroke = 0203

PORT TYPE

U: Standard port

S: other ports (on application)

PORT POSITION


X : other positions

BASE MOUNT

Base Mount Code

TUBE SURFACE

S: SRB (skived and roller burnished). No SSID to be used.

NIP Part Numbering Code

BORE

Bore sizes in inches. Available from 3” to 5.5” bore. For example: 3” = 30, 3.25” = 325, 3.5” = 35

PREFIX

Nordon Industrial Phasing

SPECIAL

Special modifications or depth stops plates to be noted here that have not been noted in other areas. Order depth stop plates separately

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NAP Series

Nordon Quality Nordon exclusive re-phasing ports: No valves to be affected by contamination and no grooves across the piston seal to cause wear.

High quality skived and roller burnished tube: 0.1micron RA surface finish results in extended seal life.

4140 High Tensile shaft: More than double the tensile and shear strength of standard shafts.

4140 plated rod clevis pins: Greater wear resistance where it is needed most





Optional adjustable Depth Stop plates

350 grade Clevis

4140 pin with Retaining

Clips Twin lipped rod seal and D

Style wiper

Valve free Phasing operation

Zinc plated Pin and

Retaining Pins

4140 shaft with


Piston seal and wear band

Gloss black Paint


Bore from 3” to 5” in 1/4 “ increments

Stroke 8”, 12”, 16” , 18”


Depth Stop from 3.5” to 5” bores

Max Pressure 200* Bar

Max Diff Pressure 160 Bar

Min System Flow 20 ltrs. per min


Duty Medium

Colour Gloss Black

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NAP Technical Specifications

Please Contact the Sales Office on 07 3889 6522 for requirements outside of these

specifications

Bore dia

Dimensional Data: Closed Centre = 311mm plus Stroke

A C D F G H J K L M *CA CB CC CD CE CF CG CH CJ CK

3.0” 89 20 45 115 12 145 1.25” 40 ¾ UNO

311 1” 28 75 64 28 45 25 62 28 51

3.25” 95 20 45 119 12 145 1.25” 36 ¾ UNO

311 1” 28 75 64 28 45 33 70 30 55

3.5” 102 20 45 119 13 150 1.25” 17 ¾ UNO

311 1” 35 89 68 28 59 33 70 30 55

3.75” 108 20 45 124 13 150 1.375” 12 ¾ UNO

311 1” 35 89 68 28 59 33 70 30 55

4.0” 114 20 45 124 13 150 1.375” 12 ¾ UNO

311 1” 35 89 68 28 59 33 70 30 55

4.25” 121 20 45 124 13 150 1.375” 12 ¾ UNO

311 1” 35 89 68 28 59 33 70 30 55

4.5” 127 20 45 124 13 150 1.5” 12 ¾ UNO

311 1” 35 89 68 28 59 33 70 30 55

4.75” 133 20 45 124 13 150 1.5” 12 ¾ UNO

311 1” 35 89 68 28 59 33 70 30 55

5.0” 140 20 45 124 13 150 1.5” 12 ¾ UNO

311 1” 35 89 68 28 59 33 70 30 55

Optional – 1.25” pins on 3.5” to 5” bore. D9 tolerance on pin holes

Bore dia

Rod Buckle Limit

Max differential piston pressure

Stroke

16” 18”

3.0” 155 bar 132 bar

3.25” 134 bar 113 bar

3.5” 115 bar 97 bar

3.75” 147 bar 124 bar

4.0” 129 bar 108 bar

4.25” 115 bar 96 bar

4.5” 144 bar 122 bar

4.75” 130 bar 109 bar

5.0” 117 bar 99 bar

Depth Stops (Optional)

The Depth Stop Clevises have 4mm pitch on depth engagement teeth allowing for finer adjustment than other products.

Depth stop kits are available in 160mm and 200mm lengths and give extended adjustments range for those who need it.

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NHP Series


Bore from 2.5” to 5.5” in 1/2 “ increments

Stroke 8”, 12”, 16” and 18”


Depth Stop from 3.5” to 5.5” bores



Min System Flow 20 ltrs per min


Duty Heavy

Colour Gloss Black



1045 plated rod clevis pins: Greater wear resistance where it is needed most





Gloss black 2-Pak

polyurethane paint

Zinc plated Pin and

Lynch Pins

Optional adjustable

Depth Stop plates

350 grade Clevis

4140 pin with Retaining

Clips

Twin lipped rod seal and

D Style wiper


K1045 shaft with



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NHP Technical Specifications

Bore dia

Dimensional Data: Closed Centre = 311mm plus Stroke

A C D F G H J K L M *CA CB CC CD CE CF CG CH CJ CK

3.0” 90 20 45 124 12 150 1.5” 18 ¾ UNO

311 1.25” 35 75 64 28 59 33 70 30 55

3.5” 102 20 45 124 12 155 1.75” 12 ¾ UNO

311 1.25” 35 89 68 28 59 33 70 30 55

4.0” 114 20 45 124 12 155 2.0” 12 ¾ UNO

311 1.25” 35 89 68 28 59 33 70 30 55

4.5” 134 20 45 122 13 163 2.0” 4 ¾ UNO

311 1.25” 35 89 68 28 59 33 70 30 55

5.0” 146 20 45 122 11 163 55mm 4 ¾ UNO

311 1.25” 35 89 68 28 59 33 70 30 55

5.5” 159 20 45 122 11 163 2.25” 4 ¾ UNO

311 1.25” 35 89 68 28 59 33 70 30 55

D9 tolerance on all pins

Depth Stops

Only Nordon Phasing Cylinders can be fitted with a depth stop kit at any time without the need to change the rod clevis.

The Depth Stop Clevises have 4mm pitch on depth engagement teeth allowing for finer adjustment than other products.

Depth stop kits are available in 160mm and 200mm lengths and give extended adjustments range for those who need it.

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NIP Series

Nordon provides the industry leading NI Industrial Phasing range of cylinders - the first and still the only roundline cylinder manufactured in Australia. This range is the only industrial cylinder product that offers a complete range of standard mounting and accessories to provide clients with limitless range options. Featuring high 350 grade steel castings and machined steel mountings which are held in stock, the NI range offers designers a standard product to incorporate within their designs.


Bore from 3” to 5.5” in 1/4 “ increments

Stroke Up to 5 meters and beyond

Mounts

Female Clevis

Spherical Bearings

Pin Eye

Male lug

Trunnion

Depth Stop from 3.5” to 5.5” bores



Min System Flow 20 ltrs per min


Duty Heavy

Colour Gloss Black

2-Pak polyurethane paint

Zinc plated Pin and Lynch Pins

350 grade Clevis

Fixed and greased Pins

Rotating Clips with Hair Pins

Twin lipped rod seal and D

Style wiper


Dependent upon configuration

K1045 shaft with Hiperchromium 200 ® surface

4140 shaft with Hiperchromium 200 ® surface




K1045 or 4140 High Tensile shaft

4140 hard chromed plated rod clevis pins: Greater wear resistance where it is needed most





Wide range of Rod End

options available. Wide range of Base Mount options

available.

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Phasing Cylinder Size Calculation Instructions

SELECTION OF CYLINDERS

Formulae: etc., where T1= L1+L2+L3+L4…..,

T2 = L2+L3+L4….etc.

Load

1

Load

2

Load

3

Load

4

A2 A1 A3 A4

A 2 A3 A 4

P1

from

pump

P

2

P 3

P

4

MASTER

RRR

SLAVE 1 SLAVE 2 SLAVE 3

P1 = T1 : A1

P2 = T2 : A2

STEP 1: Determine effective area A

for largest (master) cylinder in

series by formula:

A1 = L1 + L2 + L3 etc.

STEP 2: Determine pressure in each cylinder starting with smallest cylinder using the formula. P = T

A

STEP 3: Check that the pressure

does not exceed system pressure.

If P is excessive select a larger

series of cylinders and recheck P

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Phasing Cylinder Stroke Gain or Loss from Larger to Smaller Bore Size

BORE IN INCHES

BORE IN mm

SHAFT IN INCHES

SHAFT IN mm

AREA PISTON SIDE

AREA ROD SIDE

STROKE

GAIN OR LOSS

BORE IN INCHES

5 127.00 1.5 38.10 126.685 115.283 5

0.82% GAIN

4.75 120.65 1.5 38.10 114.333 102.932 4.75

0.31% GAIN

4.5 114.30 1.5 38.10 102.615 91.213 4.5

-0.35% LOSS

4.25 107.95 1.375 34.93 91.53 81.949 4.25

1.06% GAIN

4 101.60 1.375 34.93 81.078 71.498 4

0.33% GAIN

3.75 95.25 1.375 34.93 71.26 61.68 3.75

-0.64% LOSS

3.5 88.90 1.25 31.75 62.075 54.158 3.5

+1.17% GAIN

3.25 82.55 1.25 31.75 53.524 45.606 3.25

SAME

3 76.20 1.25 31.75 45.606 37.688 3

-1.68% LOSS

2.75 69.85 1.125 28.58 38.322 31.909 2.75

0.75% GAIN 2.5 63.50 1.067 27.10 31.671 25.95 2.5

1.14% GAIN

2.25 57.15 1.067 27.10 25.654 20.586 2.25

1.54% GAIN

2 50.80 1 25.40 20.269 2

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NHP Phasing Cylinder Stroke Gain or Loss from Larger to Smaller Bore

Size

BORE IN INCHES

BORE IN mm

SHAFT IN INCHES

SHAFT IN mm

AREA PISTON SIDE (in2)

AREA ROD SIDE (in2)

STROKE

GAIN OR LOSS

BORE IN INCHES

5.5 139.7 2.25 57.15 23.758 19.782 5.5

0.74% GAIN

5 127 2.165 55 19.635 15.595

5

0.30% GAIN

4.5 114.3 2 50.8 15.904 12.763

4.5

1.54% GAIN

4 101.6 1.969 50 12.566 9.523

4

-1.03% LOSS

3.5 88.9 1.772 45 9.621 7.156

3.5

1.22% GAIN

3 76.2 1.625 41.275 7.096 4.995

3

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PHASING CYLINDER INSTALLATION PROCEDURE

1. FILL ROD END OF CYLINDERS WITH OIL (MANUALLY WITH CONTAINER & FUNNEL) preferably

this is done in the horizontal position off the machine, but can be done on the machine if rod port is in

uppermost position.

2. INSTALL CYLINDERS

3. CONNECT HOSES

4. BACK BLEED THE SYSTEM (This is done by bleeding the air out of the hoses working on the retract

side) Crack the hose connection at the rod end of the second smallest cylinder.

5. OPERATE CONTROL VALVE IN THE CYLINDER RETRACT POSITION UNTIL ALL THE AIR IS

DISPELLED FROM CONNECTING HOSE, THEN TIGHTEN FITTING (This oil bleeding is fairly slow as

the oil has to go through the phasing hole which is usually 3mm Dia allowing about 10 Litres per minute

through, so allow enough time to displace the air out of the hose. This is why it is important to fill the

cylinders with oil prior to bleeding

6. REPEAT THIS STEP If more than two cylinders are in the one phasing system working on the third

smallest cylinder rod end to bleed from.

7. EXTEND BLEEDING. (Crack the base port of the largest cylinder operate the extend control valve

carefully to bleed the air from the supply hose) This hose will bleed a lot faster than on the rod side as

you have no restriction as the oil coming direct from the tractor or oil surface

This has the system bleed free of air. The cylinders can now be extended with care. There may be a small amount of

air in the system; this can be dispelled by holding the control valve open at end of stroke to further bleed any

remaining oil through the system via the phasing system in the cylinders.

** REMEMBER ALL PHASING SYSTEMS HAVE SOME INACCURACY MOST COME LESS THAN 1.8%

OF STROKE

There are 4 areas to take into consideration when using Phasing Cylinders

1. Mount Ports uppermost so no air is trapped in the cylinder (particularly when mounting horizontally

do not use side ports)

2. Bypass oil: make sure that there is enough oil supply to bypass and extra to do the pushing: Nordon

Cylinders have different bypass amounts for each bore size. Usual bypass from 6 to 20 litres per

min so either specify bypass flow or ensure there is enough oil available

3. Phasing Cylinders can be found to have up to 6mm end float at each end so allow for this in the

mounting design

4. Nordon Cylinders Standard Phasing piston seal is a Wynns CC seal which has a high mechanical

load which may have a sticking or jerky operation at low pressures. If the load is working at a low

working pressure please specify a Hallite 755 Seal

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Part Number Body Type Valve Type No of Valves

SCV Single Check Valve 1

DCV Double Check Valve 2

SCBV Single Counter Balance Valve 1

DCBV Double Counter Balance Valve 2

60 Litre Hydraulic Cylinder Load Hold Valve Block

Specially Designed for Ease of Installation to Cylinder

Valve Specification: 60lt Pilot Operated Check Valves 3:1 PILOT; 350bar max System Pressure; Manual Load Release; 2Bar Cracking Pressure: Buna-n Seals

60Lt Counterbalance Valve:

3:1 pilot Ratio; Std screw adjustment; 70 to280 Bar 210 Bar Standard setting Buna-N Seals

Plumbing & Fitting Extra

3/8” BSPP to

Cylinder Ports

¾” UNO to

Valve Ports

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15 Johnstone Street, Brendale QLD 4500

P +61 7 3889 6522 | F +61 7 3889 7198

E [email protected] | W www.nordoncyl.com.au

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agricultural industrial hydraulic cylinder

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