air cylinders, gas springs & w-dx35-70m equipmentgeoho.com.tw/carter/wdx...

W N C 1 - 032 050 1 0

PISTON/ BORE DIAMETER

NON CUSHIONED = 2STROKE

CUSHIONED = 1

MOUNTING CODE (SEE BELOW)

PRINTED COPY ISUNCONTROLLED

DIE DESIGN ANDCONSTRUCTION SPECIFICATIONS

STAMPING - EUROPE

W-DX35-70MPAGE: 1MAY 2006

STAMPING - EUROPE AIR CYLINDERS, GAS SPRINGS & EQUIPMENT

METRIC AIR CYLINDERWITH STAINLESS STEEL PISTON ROD, ALUMINIUM CYLINDER TUBE AND

WITHOUT MAGNETIC PISTON

THIS STANDARD REFERS TO THE DIMENSIONS REQUIRED FOR INTERCHANGEABILITY FOR SINGLE ROD, DOUBLE ACTING AIR CYLINDERS OPERATING UP TO MAXIMUM 1000 kPa (10 BAR) WORKING PRESSURE, TEMPERATURE +70`C ON CLEAN LUBRICATED OR UNLUBRICATED AIR.

THE FIGURES IN THE TABLES ON THE FOLLOWING W-DX PAGES ARE ACCORDING TO DIN ISO 15552. MOUNT DIMENSIONS ARE TO VDMA-24562, UNLESS OTHERWISE SPECIFIED. TABLE HEADING ARE GIVEN ACCORDING TO DIN ISO 15552.

TIE ROD THREADS AND SCREWS USED TO FASTEN BRACKETS TO AIR CYLINDER ARE UP TO MANUFACTURER'S STANDARDS. BRACKETS MUST BE INTERCHANGEABLE WITH OTHER MANUFACTURER'S AIR CYLINDERS.

NOMINAL STROKES OF CYLINDER SHOULD BE SELECTED FROM THE FOLLOWING RANGES:

25, 50, 63, 80, 100, 125, 160, 200, 250, 320, 400 and 500mm .

STAMP EACH PART WITH FORD PART NUMBER AND MANUFACTURER'S NAME.

ORDERING EXAMPLE:

MOUNTING CODE:

0 = BASIC CYLINDER1 = FOOT MOUNTED2 = FRONT FLANGE MOUNTED3 = REAR FLANGE MOUNTED4 = CENTER TRUNNION MOUNTED5 = REAR CLEVIS MOUNTED6 = FRONT FLANGE MOUNTED (LARGE PLATE)7 = REAR FLANGE MOUNTED (LARGE PLATE)

FORD BASIC NUMBER

AR

EA

CH

ANG

ED

FOR REPLACEMENT ONLY,SEE WDX35-4M, PAGE 4 AND 5

A

NO UNDERCUT

SPANNER FLATS

ØB

DIN 439HEXAGON NUT

KK

L + STROKE

VA

WH

L2

D

VAG G



STAMPING - EUROPE


STAMPING - EUROPE AIR CYLINDERS, GAS SPRINGS& EQUIPMENT

METRIC AIR CYLINDERBASIC

(MOUNTING CODE 0)

□ TG□ E

"EE" PORT THREADS(ISO PIPE THREADS)

KKDBBORE

30

11

404545556065

9075

35

200250

DIA.

100125160

40

6380

50

32

d

36 X 2.0212267 42 X 2.0

6886

107

170133

37

5545

REF.

16 X 1.520 X 1.5

36 X 2.027 X 2.020 X 1.5

10 X 1.25

16 X 1.512 X 1.25

TG PORTE

238 175290 220

MAX.

85105

157195

130

5870

50

56.5

110

72.089.0

140

32.5

46.538.0

3/4± 1.5 1

1/8SIZE

1/43/83/81/2

3/41/2

1/4

± 1.1

± 0.7

± 0.5

± 0.6

"EE"

180180200

160± 1.1

± 1.6

60 -1070 -1580 -15

50 -10

94105106121128138

± 0.7

± 0.8

± 1.0

± 0.4

L

29 -535 -538 -6

22 -529 -5

L2

20 -5

727284

54

7070

7062

610

66

8095

65

105

A

22243232

4040

VA

46

5148

3939

MAX.G

35

444

444 26

303737

5146

+0-2 WH ROD

THREAD

AR

EA

CH

ANG

ED

RT

M10

M16M12

M10

M20M16

M8

RT

M6M8

M6

FOR ORDERING EXAMPLE SEE PAGE 1.

AIR CYLINDER IS EQUIVALENT TO U-NC 101 (MANUFACTURING STANDARDS OF BODY ENGINEERING)

FOR INFORMATION NOT SHOWN IN THIS TABLE SEE BASIC CYLINDER ON PAGE 2.

AH

E

TR

AT

SA + STROKE

XA + STROKE

AU

AO

ØAB



STAMPING - EUROPE

W-DX35-70MPAGE: 3


AIR CYLINDERS, GAS SPRINGS& EQUIPMENT

FOOT MUST BE MOUNTED PARALLEL AND PERPENDICULAR TO BASE OF CYLINDER.

ALLOWABLE ROLLING OR BENDING RADII SHOULD NOT AFFECT HEAD ALIGNMENT OF SCREW.

PROVIDE SCREWS WITH LOCK WASHERS.

MAY 2006

AR

EA

CH

ANG

ED

□ TG

± 0.224

AU

4141323228

75

6070

45

XASATR AHABBORE

JS 1632

7163504536

16513511590

160

250200

DIA.

50

100125

6380

3240

11518.5

165135

2824

32JS 14

4536

756350

90

10

14.516.5

1012

710

H 14

320300

350320

380345

170

220210185

250

142161

175

230270

190215

144163

E AO ATTG

± 0.2

± 0.3

MIN.

1025

4035

2012

11MAX.

1515

2025

15

25

5

68

56

44

140 195

290238

220175

32.5

56.546.5 70

13010585

157

50MAX.

58

89110

72

38 ± 1.25

± 1.6

± 2

± 1.25

± 1.6

± 2

METRIC AIR CYLINDERFOOT MOUNTED(MOUNTING CODE 1)


THIS MOUNTING TYPE IS EQUIVALENT TO U-NC 020 07(MANUFACTURING STANDARDS OF BODY ENGINEERING)

JS14


250200

100125160

60 235

907565

395335280

554545403530

8063504032

155175210

140125120

BOREDIA.

H11

ØD HF

ER

Ø D

SF

WF

HF

TG

JS14+0.2

JS14

807060453530252520

9014210

300355

2502226

18135165

115

185155135

14119

120105100

999

756350453632 16

11020

± 2.5 2530

25175220

140

± 2.0

± 1.6

16

1216

89

56.572

121010

46.538

32.5

WF SF R W MF

MF

MAX.

157

290238195

±0.3

13010585705850

±0.2

E

W



STAMPING - EUROPE

W-DX35-70MPAGE: 4


□ TG

ZF + STROKE

MF

FRONT FLANGE

REAR FLANGE

205245280300330

± 2.5

ZF

130

190170

145155

± 2.0

± 1.6

FRT FLANGE REAR FLANGE

MAY 2006

AR

EA

CH

ANG

ED

WDX35-70-04-032WDX35-70-04-040WDX35-70-04-050WDX35-70-04-063WDX35-70-04-080WDX35-70-04-100WDX35-70-04-125WDX35-70-04-160WDX35-70-04-200WDX35-70-04-250

FORD PART NUMBER-0.5

METRIC AIR CYLINDERFRONT OR REAR FLANGE MOUNTED

(MOUNTING CODE 6 AND 7)

DO NOT ORDER PLATES SEPARATELY. FOR ORDERING EXAMPLE SEE PAGE 1.

161612e9


250200

320260

80100125160

635040

130

220175145

1059575

BOREDIA.

32 65

UW

MAX.

UWTL

Ø TD

TL

4032

3.22.5

4032

320250

1.620

2532

252.02.5

2.0

20 1.61.61.6

11020

2532

25160200

132

201616

907563

205.0185.0

6050

110.0

145.0170.0

120.0

97.590.082.5

36

± 2.5

5050

48

± 2.0362828

TD

MAX.1.0

R

12h14

TL

50h14

TM

TOL.73.0NOM.

XV

MAX.25

P

XV + 1/2 STROKE

± 0.3

220175

72

110140

89

56.546.538

± 0.2

TG

32.5

R

TM

P



STAMPING - EUROPE

W-DX35-70MPAGE: 5


□ TG

MAY 2006

METRIC AIR CYLINDERCENTER TRUNNION MOUNTED

(MOUNTING CODE 4)


THIS MOUNTING TYPE IS EQUIVALENT TO U-NC 103(MANUFACTURING STANDARDS OF BODY ENGINEERING)

XD + STROKE


250200

100125160

200170170

1109090

4552607090

110130

6380

504032

40

6070

50

322826

BOREDIA.

UB CB

h14 H14

375335

142

230275315

403030

423131

453535

16 17

2025

162126

17

121210

131311

19020

2530

20 210

15

1215

170160

± 2.00

706055

220

140175

± 1.60

± 1.25

32 56.5

4150

3689110

72

272522

46.5

32.538

NOM.

CD

H9

MR

MAX.

L

MIN.

FL

L

XD

TOL.

FL

+0.2

UB

CB

290238195± 0.3

157130105

± 0.285705850

MAX.TG E

CD

MR



STAMPING - EUROPE

W-DX35-70MPAGE: 6


□ TG

□ E

MAY 2006

METRIC AIR CYLINDERREAR CLEVIS MOUNTED

(MOUNTING CODE 5)


THIS MOUNTING TYPE IS EQUIVALENT TO U-NC 020 08(MANUFACTURING STANDARDS OF BODY ENGINEERING)

AIR RESERVOIR TO BE MARKED WITH FORD PART NUMBER

WDX3570-083- WAS 120-Z-NK-EA-00463WDX3570-082- WAS 120-Z-NK-EA-00462

FORD PART NUMBER

WDX3570-081- WAS 120-Z-NK-EA-00461

160

125

100

L3

D2

R

R

L1 = RESERVOIR LENGTH

115

L4

90L1+180

L1+210 115

L1+166

L2 L3

71

18

16

14

D2

14090

180 180

L5

75 120

B

140

115

R1/2"

R3/4"

R1/2"

R

L2L4

R

B M

AX.

L1

R

B MAX.

AR

EA

CH

ANG

ED

AIR RESERVOIR



STAMPING - EUROPE



L5 MAX.

WDX3570-081-

WDX3570-082-

WDX3570-083-

BORE DIA

ORDERING EXAMPLE:

WDX3570-081-150

MANUFACTURER: 1) ROBERT BOSCH GmbH 2) MARTONAIR LTD.70839 GERLINGEN TWICHENHAM

MIDDLESEX

BASIC PART NUMBERFOR BORE DIA D1 = 100

OLD REFERENCES:

1/2"

Ø50

112

38

67,5

1/2"

VERSION 1 USE FOR SINGLE AIR CYLINDER ONLY.FOR EXAMPLE: RACK AND PINION LIFTER SYSTEM.

VERSION 2 USE FOR MORE THAN ONE AIR CYLINDER IN CONNECTION WITHAIR COLLECTOR WDX35-70M, PAGE 10

X

61,5

26

56

VIEW X

3/8"

3/8"

AIR CYLINDERØ12 OR Ø10



STAMPING - EUROPE

W-DX35-70MPAGE: 9

STAMPING - EUROPE

SPEED CONTROL VALVES

AIR CYLINDERS, GAS SPRINGS & EQUIPMENT

FORD PART NUMBERWDX35-70-0901


AIR COLLECTORWDX35-70M, PAGE 10

MAY 2006

1

23

30

8.5

Ø15

30

50

30 G1/

2"

G3/

8"

152

136

30

M6

3116

50

31

G3/8"16

ITEM AMOUNT NAME MATERIAL

1 1 FITTING STRIP 3.16452 2 CLAMP 1.0038

3 2 STRIP 1.0038

SCREW DIN 9124 x M6 x 20 ( INCLUDED )

SCREW DIN 912 (2 x M8 x 25)HAS TO BE ADDED IN TOOLSHOP

+0.2

+0.1

0-0.2

-0.20

G1/

2"

30-0

.2

16

G3/8"

31

9276

M6

30

31

G3/

8"

16

50

AIR DISTRIBUTOR WITH 2 CONNECTIONS:

8

844.5

5

30

29.5

AIR DISTRIBUTOR WITH 4 CONNECTIONS:



STAMPING - EUROPE

W-DX35-70MPAGE: 10

STAMPING - EUROPE

AIR DISTRIBUTOR



EACH PART MUST BE PERMANENTLY MARKED WITH FULL ORDERING NUMBERAND MANUFACTURER'S BRAND.


40±0

.02

MAY 2006

4 550

30 G1/

2"

Ø15

8.5

30

30

0-0.2

-0.200.02

+ - +0.0

1+0

.02

30-0

.2

G1/

2"

1631

M6

9276

3031

16

0

M6

3040

HAS TO BE ADDED IN TOOLSHOPSCREW DIN 912 (2 x M8 x 25)4 x M6 x 20 ( INCLUDED )SCREW DIN 912

G3/8"

AIR COLLECTOR WITH 4 CONNECTIONS

AIR COLLECTOR WITH 2 CONNECTIONS

APPLICATION IN CONNECTION WITH SPEED CONTROL VALVE W-DX35-70-0902



STAMPING - EUROPE

W-DX35-70MPAGE: 11

STAMPING - EUROPE



EACH PART MUST BE PERMANENTLY MARKED WITH FULL ORDERING NUMBER ANDMANUFACTURER'S BRAND.

AIR COLLECTOR


3

1

2

31168

31

3016

152136

50G3/

8"

29.5

5

44.5

G3/

8"50

8

ITEM 4

NAME MATERIALITEM AMOUNT

1

2

3

4

5

1

2

2

2

4

FITTING STRIP

CLAMP

STRIP

BANJO BOLT

SEAL RING

3.1645

1.0038

1.0038

1.0038

SYNTHETIC

MAY 2006

2

EACH PART MUST BE PERMANENTLY MARKED WITH THE FULL ORDERING NUMBER AND MANUFACTURERS BRAND

1/2"

3/4" 90

160

107

133

46

5024

41

W-DX35-70-1206

W-DX35-70-1207

W-DX35-70-1201

W-DX35-70-12021/2"

3/4"

A

C WIDTH OVER FLATSOF HEXAGONAL NUT

IN

OUT

EXHAUST



STAMPING - EUROPE


STAMPING - EUROPE

QUICK EXHAUST VALVE AND SILENCER


QUICK EXHAUST VALVE

SILENCER

ØB

85 75

FORD PART NUMBER THREAD OF ALL 3 PORTS

FORD PART NUMBER THREADEDCONNECTION

EFFECTIVE PROFILE[mm ] A B C



STAMPING - EUROPE

W-DX35-70MPAGE: 13

STAMPING - EUROPE AIR CYLINDERS, GAS SPRINGS & EQUIPMENT

AIR COUPLING NUT

R100

50

10

Ø35

25

30M

10 x

1.2

5

Ø20

30


25

30

M10

x 1

.25

Ø17

40

Ø23

R25


APPLICATION FOR DRAW PANEL LIFTER (T-SHAPED),

SEE WDX04-40M, PAGES 35 & 36

MATERIAL SPECIFICATION: AISI-1018 OR BS970: PART 1: 1983-55M15 ORDIN 1652 - S235JRG2C+C (ST37K).

EACH PART MUST BE PERMANENTLY MARKED WITH THE FULL ORDERING NUMBER AND MANUFACTURER'S BRAND.

APPLICATION FOR ROUND DRAW PANEL LIFTER,

SEE WDX04-08M, PAGES 3

MAY 2006

OLD ORDERING NUMBER WDX35-70-0730 IS STILL VALID, BUT DO NOT USE IT FOR A NEW DESIGN.


AR

EA

CH

ANG

EDA

RE

A C

HAN

GED

10

40

20

STRAIGHT THREAD

40

25

55

Ø9

80

Ø27

MIN

.

Rp

1/2

208

34 MIN.



STAMPING - EUROPE

W-DX35-70MPAGE: 14

STAMPING - EUROPE

AIR COUPLING BRACKETSINGLE



MATERIAL: STEEL ANGLE TO BS 4 PART 1-1962, DIN 1029 OR ANGLE IRONSTEEL COUPLING TO BS 1387-1967, DIN 2986 OR EQUIVALENT.

FINISH: REMOVE ALL SHARP EDGES.ARC WELD AND TREAT WITH RUST INHIBITOR OIL FOR SHIPMENT.


OPTIONAL: A PURCHASE STANDARD STEEL COUPLING CAN BE USED.

MAY 2006


AR

EA

CH

ANG

ED

4070

110 MAX.

75

40

75

5 MAX.

55

80

25

Ø9

40

8

34 MIN.

20



STAMPING - EUROPE

W-DX35-70MPAGE: 15

STAMPING - EUROPE

AIR COUPLING BRACKETDOUBLE



MATERIAL: STEEL ANGLE TO BS 4 PART 1-1962, DIN 1029 OR ANGLE IRONSTEEL COUPLING TO BS 1387-1967, DIN 2986 OR EQUIVALENT.

FINISH: REMOVE ALL SHARP EDGES.ARC WELD AND TREAT WITH RUST INHIBITOR OIL FOR SHIPMENT.


OPTIONAL: A PURCHASE STANDARD STEEL COUPLING CAN BE USED.

Ø27

MIN

. Rp

1/2

STRAIGHT THREAD

MAY 2006

OLD ORDERING NUMBER WDX35-60-0204IS STILL VALID, BUT DO NOT USE IT FORA NEW DESIGN.

AR

EA

CH

ANG

ED

Ø22Ø21.3 MIN.AFTER PAINTING

3

Ø50

1DON'T ORDER ON ESP-STOCKLIST

AIRPERMANENT

TOCOLOR SHADE

RAL 3000

RAL 1018

RAL 500910 E 53

04 E 53

RAL 840 HRBS 4800

RAL 6019

RAL 9005

RAL 9002

14 C 35

10 A 03

18 C 39

00 E 53

WDX35-70-1641

WDX35-70-1621

WDX35-70-1612

WDX35-70-1611

WDX35-70-1632

WDX35-70-1631

WDX35-70-1622

FORD PART

CLAY BROWN

FLAME RED

ZINC YELLOW

AZURE BLUE

PASTEL GREEN

JET BLACK

GRAY WHITE

DESIGNATION NUMBER COLOR

ON / DOWN

ON / APPROACH

OFF / RETURN

FUNCTION

AIR CONTROL I

SPECIAL

BLANKLOADER,KICKER ECT.

APPLICATION

(SLIDES)

LIFTER

ON

OFF

ON / UP



STAMPING - EUROPE

W-DX35-70MPAGE: 16

STAMPING - EUROPE

COLOR MARKFOR AIR CONNECTION ON DIE


MATERIAL: SHEET STEEL TO MANUFACTURER'S CHOICE.

FINISH: FREE OF BURRS AND SHARP EDGES.DURABLY PAINTED WITH OIL RESISTANT COLOR.

EACH PART MUST BE PERMANENTLY MARKED WITH FULL ORDERINGNUMBER AND MANUFACTURER'S BRAND.

RAL 800306 C 39

AIR CONTROL II

AIR CONTROL III

MAY 2006

OLD ORDERING NUMBER PREFIX WDX35-70-02 IS STILL VALID, BUT DO NOT USE IT FOR ANEW DESIGN.

AR

EA

CH

ANG

ED

16

20

40

1

80

R5 TYP.



STAMPING - EUROPE

W-DX35-70MPAGE: 17

STAMPING - EUROPE

COLOR MARKFOR AUTOMATION CONTROL ON PRESS


DON'T ORDER ON ESP-STOCKLIST

MATERIAL: SHEET STEEL TO MANUFACTURER'S CHOICE.

FINISH: FREE OF BURRS AND SHARP EDGES.DURABLY PAINTED WITH OIL RESISTANT COLOR.

EACH PART MUST BE PERMANENTLY MARKED WITH FULL ORDERINGNUMBER AND MANUFACTURER'S BRAND.

TOCOLOR SHADE

RAL 840 HR

00 E 53

18 C 39

10 A 03

14 C 35

RAL 9002

RAL 9005

RAL 6019

BS 4800

04 E 53

10 E 53RAL 5009

RAL 1018

RAL 3000

RAL 800306 C 39

COLORFORD PART

WDX35-70-1741

WDX35-70-1732

WDX35-70-1731

WDX35-70-1722

WDX35-70-1721

WDX35-70-1712

WDX35-70-1711

NUMBER

PASTEL GREEN

FLAME RED

ZINC YELLOW

AZURE BLUE

JET BLACK

GRAY WHITE

DESIGNATION

CLAY BROWN

ON / DOWN

ON / APPROACH

OFF / RETURN

FUNCTIONAPPLICATION

BLANKLOADER,

AIR CONTROL I

AIR CONTROL II

AIR CONTROL III

PERMANENT

KICKER ECT.

SPECIAL(SLIDES)

AIR

LIFTER

OFF

ON

ON / UP

Ø22Ø21.3 MIN.AFTER PAINTING

MAY 2006

OLD ORDERING NUMBER PREFIX WDX35-70-01 IS STILL VALID, BUT DO NOT USE IT FOR ANEW DESIGN.

AR

EA

CH

ANG

ED

air cylinders, gas springs & w-dx35-70m equipmentgeoho.com.tw/carter/wdx...

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