die design and uncontrolled construction ...geoho.com.tw/carter/wdx std/diedesweb/wdxbook/wdx05...p...

P

+0.5

SBR

L -0.0

0.5

0.8

1 X 45°

g5D

Ø0.01 A

SEE W-DX5-40MPAGE 28

BALL SEAT.

TANGENT TO PR13 BLEND

RELIEF

A

DIE DESIGN ANDCONSTRUCTION SPECIFICATIONS

STAMPING - EUROPE

W-DX05-70MPAGE: 1FEB-2006

STAMPING - EUROPE TRIM & PIERCE DIES

ROUND PUNCH ( STANDARD )WITH HEAVY DUTY BALL SEAT

EACH PUNCH MUST BE PERMANENTLY MARKED WITH THEFORD ORDERING NUMBER AND MANUFACTURER'S BRAND.

HARDNESS:ROCKWELL C60-63TRIPLE TEMPER

MATERIAL:DIN 17350-S-6-5-2BS 4659-BM2

+1.5-0.0

SBR

10mm PUNCH SHANK DIA. IS TO BE USEDONLY FOR MATERIAL BELOW LIMIT CURVE.SEE W-DX25-40M Page 5

SHANKDIA.

*

7

CODE

SHANKORDER

2

56

34

1

*

31,5 to 39,9 MAX.40

PUNCH POINTS

3,0 to 12,9 MAX.3,0 to 9,9 MAX.

8,0 to 15,9 MAX.

19,5 to 24,9 MAX.24,5 to 31,9 MAX.

12,5 to 19,9 MAX.

13

2532

1620

D g510

P j6

25

PUNCH LENGTH

STANDARD100 = Y

SPECIALCASES80 = X

13

2525

1919

13

L +0.5-0.0

OVERALL LENGTH (Y) = 100mmSHANK DIA. CODE 4 = 20mm

ROUND ( CODE R )FORD PUNCH

POINT SIZEP = 16.50mm

FP R 4 Y 1650EXAMPLE FOR ORDERING:

AXIS OF BALL SEAT MUST BE PARALLEL TO AXIS OFPUNCH SHANK WITHIN 0.025 PER 50mm OF PUNCH SHANK.

PRINTED COPY ISUNCONTROLLED

CATIA DATAAVAILABLE

P

SBR

0.020.01

L -0.0+0.5 0.

8

1 X 45°

S S A

g5D

P

0.50.

5

PAGE 28SEE W-DX5-40M

TANGENT TOR13 BLEND

P/W

BALL SEAT.

RELIEF

A

0°

G

45°0°



STAMPING - EUROPE

W-DX05-70MPAGE: 2MAY-2006


SQUARE PUNCH ( STANDARD )WITH HEAVY DUTY BALL SEAT

R = 0,5 min.IF NOT SPECIFIEDON PART DRAWING

BALL SEAT CODE (B) = 45°SHANK DIA. CODE 5 = 25mm

SQUARE ( CODE S )FORD PUNCH

RADIUS R = 0.5mm

OVERALL LENGTH (Y) = 100mm

POINT SIZEP = 14,00mm

FP S 5 B Y 1400 05EXAMPLE FOR ORDERING:



G= 2 ( 2 (P/2-R) + R)

G MAX. = D - 0.1mm

*

2




CODE=A CODE=B

SBR

-0.0+1.5

D g5

*DIA.

SHANK

5

76

ORDERSHANK

CODE

234

1

25

4032

6,0 to 11,0

3,0 to 7,03,0 to 9,0

PUNCH POINTS

13

2016

10j6P

25

STANDARD100 = Y

SPECIALCASES80 = X

2525

PUNCH LENGTHL

131919

13

+0.5-0.0

13,5 to 17,517,0 to 22,522,0 to 28,5

8,5 to 14,0

AR

EA

CH

ANG

ED

R = 1/2 W

W

SBR

0.020.01

L -0.0+0.5

0.8

1 X 45°

S S A

g5D

P

0.50.

5

PAGE 28

TANGENT TO P/WR13 BLEND

SEE W-DX5-40MBALL SEAT.

RELIEF

A

0°

90°

0°45°

0° 0°

135°



STAMPING - EUROPE



OBLONG PUNCH ( STANDARD )WITH HEAVY DUTY BALL SEAT

+1.5-0.0

SBR


SHANKDIA.

*

7

CODE

SHANKORDER

2

56

34

1

*

39,9 MAX.40

PUNCH POINTS

12,9 MAX. 9,9 MAX.

15,9 MAX.

24,9 MAX.31,9 MAX.

19,9 MAX.

13

2532

1620

D g510

P j6

P MAST BE LARGER THEN W

j6 min.W

25

PUNCH LENGTH

STANDARD100 = Y

SPECIALCASES80 = X

13

2525

1919

13

L +0.5-0.0




BALL SEAT LOCATION (A) = 0°SHANK DIA. CODE 5 = 25mm

OBLONG ( CODE O )FORD PUNCH


POINT SIZE

P = 20.50mmW = 10.50mm

FP O 5 A Y 2050 1050EXAMPLE FOR ORDERING:

CODE=A CODE=B CODE=C CODE=S


2,85,06,58,0

10.011,514,0

PUNCH POINTS

4

765

321

20

403225

16

1013

*

19,9 MAX.

39,9 MAX.31,9 MAX.24,9 MAX.

15,9 MAX.

9,9 MAX.12,9 MAX.

W0.01

ORDERSHANK

CODE D g5DIA.

SHANK

j6P

SBR

RELIEF

L -0.0+0.5

0.8

1 X 45°

0.02 S S A

g5D

P

0.5

0.5

19

252525

191313

W = 10.5mmP = 20.5mm

POINT SIZE

OVERALL LENGTH (Y) = 100mmBALL SEAT LOCATION (A) = 0°

SHANK DIA. CODE 5 = 25mm

FORD PUNCH

G MAX. = D - 0.1mm

EXAMPLE FOR ORDERING:

PUNCH LENGTH

j6W

SBR

-0.0+1.5

L

TANGENT TO P/WR13 BLEND

+0.5-0.0

G=2 ( (P/2-R) + (W/2-R) + R)2

FP E 5 A Y 2050 1050 15

SEE W-DX5-40MPAGE 28

A

2

RADIUS R = 1.5mm

G

0°45°

0° 0°

135°



STAMPING - EUROPE



RECTANGULAR PUNCH ( STANDARD )WITH HEAVY DUTY BALL SEAT






STANDARD100 = Y

SPECIALCASES80 = X

P MAST BE LARGER THEN WSEE FORMULA FOR G

10mm PUNCH SHANK DIA. IS TO BE USEDONLY FOR MATERIAL BELOW LIMIT CURVE.SEE W-DX25-40M Page 5*


RECTANGULAR ( CODE E )

90°

0°

2,85,06,58,0

10.011,514,0

0.5

- 0.0+1.5

P

SBR

100 - 0.0+0.5

0.8

1 X 45°

g5D

Ø0.01 A

PAGE 28SEE W-DX5-40M

R3

BALL SEAT.

RELIEF

A



STAMPING - EUROPE



INVERTED ROUND PUNCHWITH HEAVY DUTY BALL SEAT

USE ONLY IF THERE IS NO ROOM FOR STANDARD PUNCHES.

DO NOT USE INVERTED PUNCHES WHEN THE STRIPPING FORCE EXCEEDS 1785 kg.


P = 30.5mmOVERALL LENGTH (Y) = 100mm

ROUND ( CODE R )SHANK DIA. CODE 5 = 25mm

FORD INVERTED PUNCH

EXAMPLE FOR ORDERING:FV R 5 Y 3050

POINT SIZE

CLEARANCE SLOT FOR RELEASE TOOL TO ACCESS BALL RELEASE HOLE IN RETAINER PROVIDED BY PUNCH MANUFACTURER.




+0.5-0.0

PUNCH LENGTH

STANDARD100 = Y

SPECIAL CASES80 = X

SHANKDIA.D g5

5

76

CODE

SHANKORDER

2

43

25 25,1 to 45,0 1932,1 to 50,040,1 to 56,040

32 3030

13,1 to 27,0

PUNCH POINTS

20,1 to 39,016,1 to 32,0

13

2016

P j6

19

+1.5- 0.0

SBR

1919

L

* *

* *

-0.0+1.5SBR

0.020.01

100 -0.0+0.5

0.8

1 X 45`

S S A

g5

0.5

D

P

P

0.5

PAGE 28

R3


RELIEF

A

0°45°

0°



STAMPING - EUROPE



30

1919

3019

SBR

- 0.0+1.5

D g5DIA.

SHANK

3

76

45

ORDERSHANK

CODE

16 ---- to 32,0

---- to 56,0---- to 50,0---- to 45,0---- to 39,0

3240

2025

PUNCH POINTS

P j6

STANDARD100 = Y

SPECIAL CASES80 = X

PUNCH LENGTHL -0.0

+0.5





BALL SEAT CODE (B) = 45°SHANK DIA. CODE 5 = 25mm

FORD INVERTED PUNCHSQUARE ( CODE S )

P = 30.5mmPOINT SIZE


RADIUS R = 1.5mm

FV S 5 B Y 3050 15EXAMPLE FOR ORDERING:


CODE=A CODE=BR = 0,5 min.IF NOT SPECIFIEDON PART DRAWING

2 13 ---- to 27,0 19

INVERTED SQUARE PUNCHWITH HEAVY DUTY BALL SEAT


DO NOT USE INVERTED PUNCHES WHEN THE STRIPPING FORCE EXCEEDS 1785 kg.**

**

G

GMIN.

13,1

20,125,1

40,132,1

16,1

G MAX. = D - 0.1mm

G= 2 ( 2 (P/2-R) + R)2

AR

EA

CH

ANG

ED

W

- 0.0+1.5SBR

0.020.01

100 -0.0+0.5

0.8

1 X 45`

S S A

g5 D

W

0.5

P

0.5

R = 1/2 W

P

R13 BLENDTANGENTTO "W"

R3


RELIEF

PAGE 28

A

0°

90°



STAMPING - EUROPE






30

1919

3019

SBR

-0.0+1.5

D g5DIA.

SHANK

3

76

45

ORDERSHANK

CODE

16 16,1 to 32,0

40,1 to 56,032,1 to 50,025,1 to 45,020,1 to 38,0

3240

2025

5,06,58,0

10.011,514,0

PUNCH POINTS

P j6 j6 min.W

STANDARD100 = Y

SPECIAL CASES80 = X

PUNCH LENGTHL -0.0

+0.5


BALL SEAT CODE (A) = 0°


SHANK DIA. CODE 5 = 25mm

FORD INVERTED PUNCHOBLONG ( CODE O )

W = 10.5mmP = 30.5mm

POINT SIZE


RADIUS R = 1.5mm

EXAMPLE FOR ORDERING:FV O 5 A Y 3050 1050 15

2 13 13,1 to 27,0 19

**

**

INVERTED OBLONG PUNCHWITH HEAVY DUTY BALL SEAT



P MAST BE LARGER THEN W


135°

0° 0°45°

0°

AR

EA

CH

ANG

ED

W

W

-0.0+1.5

SBR

0.020.01

100 -0.0+0.5

0.8

1 X 45°

S S A

g5D

P

0.5

0.5

P

R13 BLEND

TO "W"TANGENT

R3

PAGE 28SEE W-DX5-40MBALL SEAT.

RELIEF

A

0°

90°



STAMPING - EUROPE




+1.5-0.0

SBRSHANKDIA.

7

CODE

SHANKORDER

3

56

4

40

PUNCH POINTS

16,0 to 32,016

2532

20

D g5 P j6 j6 min.W



PUNCH LENGTH

STANDARD100 = Y

SPECIAL CASES80 = X

3030

1919

L +0.5-0.0

BALL SEAT LOCATION (A) = 0°SHANK DIA. CODE 5 = 25mm

RECTANGULAR ( CODE E )FORD INVERTED PUNCH

RADIUS R = 1.5mm


POINT SIZE

P = 30.5mmW = 10.5mm

FV E 5 A Y 3050 1050 15EXAMPLE FOR ORDERING:



30


20,0 to 38,025,0 to 45,032,0 to 50,040,0 to 56,0

2 13 13,0 to 28,0 19

**

**

INVERTED RECTANGULAR PUNCHWITH HEAVY DUTY BALL SEAT



G

GMIN.

13,1

20,1

32,140,1

25,1

16,1

P MAST BE LARGER THEN WG=2 ( (P/2-R) + (W/2-R) + R)G MAX. = D - 0.1mm

2 2


0°45°

0°

135°

0°

5,06,58,0

10.011,514,0

wdx0501m.pdf

NEXT PAGE --><-- PREVIOUS PAGE

PUNCH AND BUTTONSFOR LOCATING DIMPLE

DIE BUTTON

1

d2

1.6 6.3D

+0.52-

8O/

n6

20

6.3

+0.03-

60 o -+1 o

PUNCH

2.6

d1

r1

6.3

15 o

20

15 o

6.3 +0.03-

6.3

+0.5-n6

FINISH: HARDEN TO ROCKWELL 60-62 "C". RUST PROTECT.

TOLERANCE: ALL DIMENSIONS WITHOUT TOLERANCES STATED TO BE -0.1.

MATERIAL: BS4659-BD3 OR X210 Cr12 WERKSTOFF No.1.2080 TO DIN 17350.

14 DEC. 1997

1.00

1.25

0.50

0.75

1.12

1.00

1.25

1rFORD PART No.

2d

5.1

6.4WDX5-70-14400

WDX5-70-14300

DIE BUTTONPUNCH

d

5.1

1

4.9

4.8

4.5

4.2

5.3

5.0

FOR "D"

6.0

7.3

METAL GAUGE"s"

0.75

0.88

1.00

1.25

1.50

1.75

2.00 WDX5-70-14200

WDX5-70-14175

WDX5-70-14150

WDX5-70-14125

WDX5-70-14100

WDX5-70-14088

WDX5-70-14075

FORD PART No.

EUROPE ONLY

13O/

13O/

WAS UDC004-022XXXWAS UDC004-021XXX

2

S

S

- EACH PUNCH MUST BE PERMANENTLY MARKED WITH THE FULL ORDERING NUMBER AND MANUFACTURER’S BRAND.


wdx0501m.pdf


15SEPT. 1997

ROUND PUNCHVERSION (NEW)

FOR PUNCH RETAINER SLEEVES SEE PAGE 16.

FORD PART NUMBER

WDX5-70-15_ _ _

SIZE D FROM

0.8-4.0

D IN 1/10 mmD = 0.80

MATERIAL:DIN 17350-5-6-5-2BS 4659-BM2AISI -M2

HARDNESSHRC 63 + 1-

3.2 1.6

5.5O/ 60 o

-0.3Dj6

30

13 1.7

4h6O/

0.01O/ AA

1.6

1.6 1.6

0.01 A

R10

= Ra (um)

EUROPE ONLY

WDX5-70-15080



PRINTED COPY IS UNCONTROLLED

wdx0501m.pdf


PUNCH RETAINER SLEEVEVERSION N (NEW)

- HEAVY DUTY -

APRIL 199716

FOR PUNCHES SEE PAGE 15.

FORD STANDARDPART NUMBER

WDX5-70-16080

WDX5-70-16100

L1 L2 L3

(80)

100

67 50.3

87 70.3

*

*

* INCLUDE SILVER STEEL PIN ( TO BE SUPPLIED BE MANUFACTURER )

BALL SEAT SEE W-DX5-60M PAGE 5

MATERIAL:DIN 17350-S-6-5-2BS 4659-BM2AISI -M2

HARDNESSHRC 63 + 1-

= Ra ( um )3.2 1.6

4O/

3 x 45 o 1 x 45 o

L

L

L

13

1

2

360 o

1.6 13O/ 5.6O/+0.1

g5

ASILVER STEEL 7/32" OR 5.5O/ O/

0.01O/ A

H7

0.01O/ A

1.6

EUROPE ONLY

EACH RETAINER SLEEVE AND PUNCH MUST BE PERMANENTLY MARKED WITH THE FULL ORDERINGNUMBER AND MANUFACTURER’S BRAND.


wdx0501m.pdf

wdx0560m.pdf

39.3

8 30O/

29O/

17O/

1 x 45 o

+0.1-

+0-0.1

+0.1-

R 2

+0-0.02

+0-0.02

R 7

+0.2-

R 2

+0.1-

29

3

19.2

13.9

0.5

R 3

= Ra(um) 6.3 1.6

R+0.4

1.6

1.6

R+0.417

(

(

63.1O/

39

FORD NUMBER

WDX5-70-1701

MATERIAL SPECIFICATIONS - WIDIA GT30

EACH PART MUST BE PERMANENTLY MARKED WITH THE FULL ORDERING NUMBER ANDMANUFACTURER’S BRAND.

SPECIAL PUNCH

FOR SPIDER WHEEL DIES ONLY

SEPT. 1999 17

EUROPE ONLY



wdx0501m.pdf


SPECIAL PUNCH

FOR RIM WHEELS ONLY

30 -0.05

8+0.5+0.1

R50

16

10

+0.136

6 x 45 o

9.5 (2) HOLESO/

1.6

1.6

812 +0.02

1.6R1

R1.5

8 -0.5O/

22O/

3 +0.5

1 X 45 o

1.6

VIEW POINT SHAPE"X"

POINTS OF SEPARATION ROUND

"X"

FORD PART NUMBERWDX5-70-1801

MATERIAL WIDIA GT30

EACH PART MUST BE PERMANENTLY MARKEDWITH THE FULL ORDERING NNMBER ANDMANUFACTURER’S BRAND.

= Ra(um)

( )6.3 1.6

SEPT. 199918

EUROPE ONLY


wdx0501m.pdf

SPECIAL PUNCH


( )1.66.3

= Ra(um)

FOR RIM WHEELS ONLY

15 o

11.5O/-0.05-0.10

R0.5

R0.5

R5

19O/

24O/

8

1.6

1.6

1.6

1.6

FORD PART NUMBER

MATERIAL: VANADIS 10HARDNESS 60 - 62 HRC

R0.8 POLISHED

VIEW "Z"Z

EUROPE ONLY

19SEPT. 2000

13O/

WDX5-70-1901

34

7+0.1

+0.1-21



wdx0501m.pdf


<-- PREVIOUS PAGE NEXT PAGE -->

SPECIAL PUNCH

FOR RIM WHEELS ONLY

EACH PART MUST BE PERMANENTLY MARKED WITH THE FULL ORDERING NUMBER ANDMANUFACTURER’S BRAND.

6.3

= Ra(um)

1.6( )

13h5O/

M6

11.57 +0.01O/

45 o

4

21 +0.02

+0-0.02

0.5 X 45 o

15 +0.2

18

25 +0.02

FORD PART NUMBER

MATERIAL VANADIS 23HARDNESS RC 60-62

EUROPE ONLY

20 JAN. 2001

1.5 X 45 o

WDX5-70-20115

-0.00

1.6

1.6

1.6

1.6

wdx0501m.pdf

L1


W5 R X 7 V 343 H

ROUND BUTTONWORLD STANDARD NUMBER

ROUND BUTTON

1.6

TO SPECIFY OUTER DIAMETEROF BUTTON CALCULATE X

X MAX SEE TABLE 1X = PUNCH SIZE + TDC + 0.77

8

65

ORDER CODE

34

21

28.0 40

+0.1

38.050.0

5063

TABLE 1

21.5

9.012.017.0

MAX7.0

X13

32

2025

16

D

38.0

40 2861.048.0

32

25

20

15

L1 L211.5

30.0

18.514.5

23.0

L4

1.6

Ø0.01P

+0.03L4

A

1.6

0.8

h5

ØX

ØD

A

A

0.01

3X10°

L2-0.1

0.01

+25

SIZE P = 34.3 MM (WITHOUT TDC)

NO SPECIAL POSITION OF LOCATING FLATORDERCODE 7 = BUTTON OUTER ØD = 50 mm

RELIEF "V" (PIERCING BY CAM AND VERTICAL)

LETTER FORTOTAL DIE CLEARANCEACCORDING TABLE ONW-DX05-70M Page 29

= Ra ( um )

A

+0.1-

6.3 0.8 1.6

AR

EA

CH

ANG

ED

PUNCH SIZE

"V"

MATERIAL:DIN 17350 - X 155 Cr V Mo 121BS - BD 2AISI - D 2HARDNESS HRC 61 ± 2



STAMPING - EUROPE



EACH BUTTON MUST BE PERMANENTLY MARKED WITH THE FULL ORDERING NUMBER AND MANUFACTURERS BRAND.

ATTENTION!MANUFAC. SIZE (P)=PUNCH SIZE+TDCPUNCH SIZE: SEE W-DX05-42M PAGE 4

1.6

0.01

1.6

MAX

TABLE 1

50.038.028.021.5

9.0

17.012.0

7.0

X

40

32

63504032

8765

28

20

20

1512

2516

2520

132

43

1D L 321

15 98

L L

A

P

1.6

+0.03L4

ØD

ØXh5

0.01 A

0.8

L3

"V" 3X10°

NO SPECIAL POSITION FOR LOCATING FLAT.

WORLD STAMPING NUMBER. (TRIM & PIERCE)

ROUND BUTTON.SPECIAL BUTTON.

L2

SIZE P = 34.3 MM(WITHOUT TDC)RELIEF "V"(PIERCING BY CAM & VERTICAL)

ORDERCODE 7= BUTTON OUTER ØD=50 mm

W5 S R X 7 V 343 H


61.048.038.030.0

4

14.5

23.018.5

11.5

L

A

= Ra ( um )

-0.1

6.3 0.8 1.6

AR

EA

CH

ANG

ED

ROUND BUTTON S (SPECIAL)

X = PUNCH SIZE + TDC + 0.7X MAX SEE TABLE 1

OF BUTTON CALCULATE XTO SPECIFY OUTER DIAMETER


PUNCH SIZE

AØ0.01


L1 ± 0,1

+0.1

ORDER CODE



STAMPING - EUROPE



ATTENTION!MANUFAC. SIZE (P)=PUNCH SIZE+TDCPUNCH SIZE: SEE W-DX05-42M PAGE 4


5+2

0° = A 45° = C

45°


W5 S A 7 V 313 110 H

WORLD STANDARD NUMBER (TRIM & PIERCE)SQUARE BUTTON

POSITION OF LOCATING FLAT A = 0°

X = 2 2(31.3/2 - 11.0) + 11.0 + = 36.1 < 38.0

P

EXAMPLE FOR CALCULATION:

TO SPECIFY OUTER DIAMETEROF BUTTON CALCULATE X !

X MAX SEE TABLE 1X = 2 2(P/2-R) +R+ TDC+0.72

2

2

0.27 + 0.72

POSITION OF LOCATING FLAT

1.60.02

P

A

1.6

1.6

A

0.8

+0.03L4

B

R

0.01

ØX

ØD h5

"V"

3x10°

B

L1±0,1

-0.1L2

0.01 A

+251.6

RADIUS=11.0 MM(WITHOUT TDC/2)

ORDERCODE 7 = BUTTON OUTER D = 50 mmRELIEF "V"(PIERCING BY CAM & VERTICAL)

+0.10

SIZE P=31.3 MM(WITHOUT TDC)

0.01 B

1.6= Ra ( um )

6.3 0.8

AR

EA

CH

ANG

ED

SQUARE BUTTON

PUNCH SIZE


L4

23.0

14.518.5

30.0

11.5L2L1

15

20

25

32

48.061.0

2840

38.0

D

16

2520

32

13X

7.0MAX

17.012.0

9.0

21.5

TABLE 1

6350

50.038.0

4028.0

12

43

ORDER CODE

56

87

+0.1




STAMPING - EUROPE



ATTENTION!MANUFAC.SIZE(WP)=PUNCH SIZE+TDCMANUFAC.SIZE(R)=PUNCH SIZE+TDC/2PUNCH SIZE: SEE W-DX05-42M PAGE 4


AR

EA

CH

ANG

ED

0° = A 45° = C

45°


W5 S S A 7 V 313 110 H

WORLD STANDARD NUMBER(TRIM AND PIERCE)

+11.0+ =36.1 <38.0

1.6

TO SPECIFY OUTER DIAMETER

X = 2 2(P/2-R) +R+

X MAX SEE TABLE 1

X = 2 2(31.3/2-11.0)

OF BUTTON CALCULATE X !

2

2 0.27+0.7

2TDC+0.7

2


0.8

1.6

A0.02

1.6 P

A

L3

3x10°

+0.03

P

L4

B

ØX

ØD

"V"

h5

0.01 B

L2 -0.1

0.01

L1±0,1

1.6

0.01 B

POSITION OF LOCATING FLAT A = 0°ORDERCODE 7 = BUTTON OUTER D = 50 mm

RELIEF "V"(PIERCING BY CAM AND VERTICAL)SIZE P=31.3 mm (WITHOUT TDC)

SPECIAL BUTTONSQUARE BUTTON

0+0.1

RADIUS=11.0 mm (WITHOUT TDC/2)

DIN 17350 - X 155 Cr V Mo 121

0.8

MATERIAL:

BS - BD 2AISI - D 2

HARDNESS HRC 61 ± 2

= Ra ( um )

A

6.3 1.6

SQUARE BUTTON S (SPECIAL)

ORDER

1

34

2

CODE

5678

2517.021.528.038.050.0

32405063

7.0

12.09.0

TABLE 1

MAXX D13

2016

40

32

28

20

20

1215

L

25

1

15

L289

3L

23.0

48.061.0

30.038.0

11.5

18.514.5

L 4


PUNCH SIZE

+0.1


STAMPING - EUROPE




AR

EA

CH

ANG

ED

ATTENTION!MANUFAC.SIZE (P)=PUNCH SIZE + TDCMANUFAC.SIZE (R)=PUNCH SIZE + TDC /2PUNCH SIZE: SEE W-DX05-42M PAGE 4

5+2

AR

EA

CH

ANG

ED


0.01 B

BS - BD 2AISI - D 2

= Ra (um)

DIN 17350 - X 155 Cr V Mo 121

RELIEF V

A


W5 O A 7 C 243 343 H

OBLONG BUTTONWORLD STANDARD NUMBER (TRIM AND PIERCE)

FORM A

TO SPECIFY OUTER DIAMETEROF BUTTON CALCULATE X X MAX SEE TABLE 1

B

0.02 A


P1.6

0.01 B

FORM B

MATERIAL: HARDNESS HRC 61 ± 2

L4

1.6

W

A

1.6

0.8

ALTERNATE RELIEF "C"

+0.03

P

h5ØD

ØX

3X10°L2

B

5 max.

SECTION A-A

W

0.01

-0.1

L1±0,1

A

1.6

+25

FORM D

SIZE P=34.3 mm(WITHOUT TDC)

ORDERCODE 7=BUTTON OUTER D=50 mm

SIZE W=24.3 mm(WITHOUT TDC)

POSITION OF LOCATING FLAT ( FORM A )

RELIEF"C"(PIERCING BY CAM)

6.3 0.8 1.6

FORM C

0.01 B 0.01 B

+0.1 T = NOMINAL SIZE+TDC+0.7T

+0.1A X

OBLONG BUTTON

RELIEF "C" : PIERCING BY CAM0°- 30° FROM HORIZONTAL

78

65

ORDER CODE

34

21

12.0 20

28.038.050.0

21.517.0

405063

3225

TABLE 1

MAXX7.09.0

1316

D

18.5

28

20

40

3238.0

61.048.0

30.023.0

15

L2L1

2511.514.5

L4


PUNCH SIZE

RELIEF "V" : MAX 5mmIF MORE USE RELIEF "C"ALSO IF PANEL MATERIALIS ABOVE LIMIT CURVE,SEE W-DX25-40M PAGE 5

INSTEAD OF MACHINED RELIEFA WIRECUT RELIEF IS ALLOWED

X = PUNCH SIZE+TDC+0.7

forReleave "V"

+0.1


STAMPING - EUROPE




AR

EA

CH

ANG

ED

ATTENTION!MANUFAC.SIZE(WP)=PUNCH SIZE+TDCPUNCH SIZE: SEE W-DX05-42M PAGE 4


45°

= Ra ( um )

RELIEF V

SECTION A-A


W5 S O A 7 C 243 343 H



W1.6

FORM A

0.02 A

B

1.6P 0.01 B

FORM B0.01 B

h5

L

1.6

A

0.8

L3

ØD

ØX

L1

0.01


+0.034

3x10° -0.1L2

wB

5 max.

A

+0.1-

1.6

FORM D

135°

ORDERCODE 7=BUTTON OUTER ØD=50 mmRELIEF"C"(PIERCING BY CAM)

SIZE W=24.3 mm(WITHOUT TDC)SIZE P=34.3 mm(WITHOUT TDC)

POSITION OF LOCATING FLAT (FORM A)

SPECIAL BUTTONOBLONG BUTTON

0.01

6.3 0.8 1.6

FORM CB 0.01 B

X+0.1

+0.1T

A A

OBLONG BUTTON S ( SPECIAL )


T = NOMINAL SIZE+TDC+0.7

8765

2

43

1

ORDER

17.0 25

50.038.028.021.5

63504032

MAX

TABLE 1

9.012.0

7.0

X

1620

13D

1232

40 28

20

20

15

L

25

1

15

2L

9

38

L

23.0

38.030.0

61.048.0

14.518.5

11.5

L 4


Releave "V"for



PUNCH SIZE



STAMPING - EUROPE




AR

EA

CH

ANG

ED

ATTENTION!MANUFAC.SIZE(WP)=PUNCH SIZE+TDCPUNCH SIZE: SEE W-DX05-42M PAGE 4

5+2


X = PUNCH SIZE+TDC+0.7

X MAX SEE TABLE 1OF BUTTON CALCULATE X TO SPECIFY OUTER DIAMETER

RECTANGULAR BUTTON

X = 2 (34,3 / 2 - 11,0) + (24,3 / 2 - 11,0) + 11,0 + = 35.48 < 38.0



W5 E A 7 C 243 343 110 H


SECTION A-A

= Ra ( um )

B0.01B0.01A0.01

25

32

40

X = 2 (P / 2 - R) + (W / 2 - R) +R+X MAX SEE TABLE 1

EXAMPLE FOR CALCULATION:

FORM A

38.050.0

28.021.5

5063

4032

78

65

9.012.017.0

MAX7.0

X

ORDER CODE

2025

16

D13

34

21

2

2

2

TDC+0.72

FORM B

28

20

61.048.038.030.0

L1

15

2L

P1.6

4

18.514.511.5

23.0

L

1.6

B

W

L4

1.6

A

0.8


-0.1

+0.03

P

ØX

ØD h5

3x10° L2

W B

+0.1

0.01 A

L1-

+25

1.6

SIZE P=34.3 mm(WITHOUT TDC)SIZE W=24.3 mm(WITHOUT TDC)

ORDERCODE 7=BUTTON OUTER ØD = 50 mm

RADIUS=11.0 mm(WITHOUT TDC/2 )


ELONGATED (RECTANGULAR) BUTTONPOSITION OF LOCATING FLAT FORM A

0.27+0.72

+0.10

6.3

-

FORM C0.8 1.6

FORM D

5max.

X A

T

A U

RELIEF V

45°

135°

0.01 BB0.01

PUNCH SIZE LETTER FORTOTAL DIE CLEARANCEACCORDING TABLE ONW-DX05-70M Page 29

TO SPECIFY OUTER DIAMETEROF BUTTON CALCULATE X !

MATERIAL:DIN 17350 - X 155 Cr V Mo 121BS - BD 2AISI - D 2HARDNESS HRC 61 + 2

forReleave "V"



U = NOMINAL SIZE+TDC+0.7



*

TABLE 1

2

*

+0.1

+0.1

+0.1


STAMPING - EUROPE




ATTENTION!

PUNCH SIZE: SEE W-DX05-42M PAGE 4MANUF. SIZE (R) =PUNCH SIZE + TDC/2MANUF. SIZE (WP)=PUNCH SIZE + TDC

AR

EA

CH

ANG

EDA

RE

A C

HAN

GED


BS - BD 2AISI - D 2HARDNESS HRC 61 ± 2

= Ra ( um )DIN 17350 - X 155 Cr V Mo 121

RELIEF V

SECTION A-A


W5 S A 7 C 243 343 110 H


X=2 (34.3/2-11.0) +(24.3/2-11.0) +1.0+ =35.48 < 38.0

FORM A

TO SPECIFY OUTER DIAMETEROF BUTTON CALCULATE X!

EXAMPLE FOR CALCULATION:X MAX SEE TABLE 1X =2 (P/2-R) +(W/2-R) +R+

MANUF. SIZE (WP)=PUNCH SIZE + TDCMANUF. SIZE (R) =PUNCH SIZE + TDC/2PUNCH SIZE: SEE W-DX05-42M PAGE 4

ATTENTION!

0.02 A

2 2 TDC+0.72

2


1.6P

0.01 BFORM B

MATERIAL:

0.01 B

ØD

4

ØX

1.6

L

B

W

0.8

1.6

L3

A

-0.1

ALTERNATE RELIEF "V" or "C"

+0.03

P

R

3X10°

h5

L2

BW

5 max.

0.01 A

L1 +0.1-X

1.6

0.01 B

SIZE W=24.3 mm(WITHOUT TDC)SIZE P=34.3 mm(WITHOUT TDC)

(WITHOUT TDC/2)RADIUS=11.0 mm

POSITION OF LOCATING FLAT (FORM A)ORDERCODE 7=BUTTON OUTER ØD = 50 mm


0.27+0.7

SPECIAL BUTTON

2

0.01 B

6.3 0.8

FORM C

1.6

FORM D

T

A A U

AR

EA

CH

ANG

ED

RECTANGULAR BUTTON S (SPECIAL)


U = NOMINAL SIZE+TDC+0.7



+0.1

+0.1

Releave "V"for


ORDER

1

34

2

5678

169.012.0

21.528.038.050.0

17.0

63

20

324050

25

7.0

TABLE 1

MAXX D13

91525

40

32 20

28

15

20

12

L1 L2 L38

14.5

61.0

18.5

48.0

30.038.0

23.0

11.54L



PUNCH SIZE

+0.1

CODE

2

*

*


STAMPING - EUROPE



5+2

AR

EA

CH

ANG

ED


+0.08 / +0.09+0.09 / +0.11+0.12 / +0.13+0.14 / +0.16 +0.18 / +0.20 +0.25 / +0.27+0.29 / +0.31+0.33 / +0.35+0.39 / +0.41+0.44 / +0.46+0.50 / +0.52

TABLE FOR TOTAL DIE CLEARANCEDEPENDING ON SHEARING STRENGTH AND MATERIAL THICKNESS

T D C ( mm )(TOTAL DIE

CLEARANCE)

TRIM & PIERCE DIES

EUROPE ONLYVEHICLE OPERATIONS

WORLDWIDE DIE DESIGN ANDCONSTRUCTION SPECIFICATIONS

Short HandMaterial Code

MS4MS3MS2MS1

MS4+EZ100MS3+EZ100MS2+EZ100MS1+EZ100MS4+Z100MS3+Z100MS2+Z100MS1+Z100MS4+IZ110MS3+IZ110MS2+IZ110MS1+IZ110

RP220BH180BH220IS220IS260IF160IF180

SEPT. 2005DATE

Ford Specification

WSS-M1A345-A4WSS-M1A345-A3WSS-M1A345-A2WSS-M1A345-A1WSS-M1A345-A4WSS-M1A345-A3WSS-M1A345-A2WSS-M1A345-A1WSS-M1A345-A4WSS-M1A345-A3WSS-M1A345-A2WSS-M1A345-A1WSS-M1A345-A4WSS-M1A345-A3WSS-M1A345-A2WSS-M1A345-A1

WSS-M1A341-A1WSS-M1A341-A3WSS-M1A341-A4WSS-M1A341-A10

--

WSS-M1A341-A8

FOR MATERIALWITH

SHEARING STRENGTH</= 320 N/mm²

USE DIE CLEARENCE

(approx.) 6%

OF

SHEET METALTHICKNESS

MATERIAL THICKNESS

( mm )SUFFIX

- 0.69 0.70 - 0.89 0.90 - 1.19 1.20 - 1.39 1.40 - 1.59 1.60 - 1.79 1.80 - 2.09 2.10 - 2.39 2.40 - 2.79 2.80 - 3.19 3.20 - 3.69 3.70 - 4.19 4.20 - 4.69

ABCDEFGHIKLMN

W-DX5-70M

HSLA260HSLA300HSLA340HSLA380HSLA420

RP260RP300

BH260BH300

BHZ260

IS300DP450DP500DP600DP780

IF220IF260

WSS-M1A347-A1WSS-M1A347-A2WSS-M1A347-A3WSS-M1A347-A4WSS-M1A347-A5

WSS-M1A341-A2-

WSS-M1A341-A5WSS-M1A341-A6WSS-M1A341-A7

-WSS-M1A348-A1WSS-M1A348-A3WSS-M1A348-A5

-

WSS-M1A341-A1WSS-M1A341-A2

PAGE 29SECTION

Short HandMaterial Code Ford Specification

FOR MATERIALWITH

SHEARING STRENGTHOVER 320 N/mm²

USE DIE CLEARENCE

(approx.) 10%

OF

SHEET METALTHICKNESS


MATERIAL THICKNESS

( mm )

- 0.69 0.70 - 0.89

0.90 - 1.19

1.20 - 1.39 1.40 - 1.59 1.60 - 1.79 1.80 - 2.09 2.10 - 2.39 2.40 - 2.79

W-DX

FOR NEW MATERIALS NOT SHOWN JET ON THE TABLE USE THE FORMULA: SHEARING STRENGTH = 0,8 x Rm max. (TENSILE STRENGTH)

43.3

PERMANENTLY MARK EACH PART WITH FORD PART NUMBER AND MANUFACTURER'S BRAND.

H5

USE Ø13mm BALL LOCK PUNCH RETAINER.FOR MATERIAL 1.5mm THICK OR MORE;Ø10mm PUNCH RETAINER IS NOT TO BE USED

L

59.259.247.5

41.738.5

(1) BALL RELEASE SET SCREW.(2) SCREWS AND(1) VENTED PULL DOWEL,(1) SPRING,(1) BALL,RETAINER SETS INCLUDE:

R

2532

20161310

D NUMBER

WDX5-70-3132WDX5-70-3125WDX5-70-3120WDX5-70-3116WDX5-70-3113WDX5-70-3110

70.8570.8557.9351.5947.9340.61

FORD PART

NOTE:

W

W

C ±0.13

R2

S

±0.13E

29°

1

ØD

URETHANE PUNCH STRIPPER

USE ROUND BACKING AND

IS USED. SEE WDX05-60M PAGE 20.

RETAINER PLATE WHEN

NOTE:

SEE WDX5-40M PAGE 30ANSI STANDARD. FOR EUROPERETAINER BALL MUST CONFORM TO

FOR BALL RELEASEM4 TAPPED HOLE

SIZESCREW

14.3

22.222.217.5

12.7

R

9.5

23.8223.8237

37

30 19.05292929

19.0519.0519.05

19.8419.8417.4715.87

11.1214.27

S C E 3221

13.513.5

151511 11

9.59.59.5

999

2020

181414

11151515

999

R D D T

W/2

±0.13E

ØD

Ø6

L

G6

2

T

SIZE

M12M12

M101212

12M8M8M8

121210

BALL

ØD3

-0.25+06.35

41

BALL LOCK RETAINER TO HAVE A HARDENEDSTEEL BACKING PLATE, OR BE A SOLID RETAINER.HRC 56+/-2

LASER WELDED

AR

EA

CH

AN

GED

SMALL BALL LOCK RETAINER (HEAVY DUTY)USE FOR ROUND PUNCHES ONLY

USE ONLY IF THERE IS NO ROOM FOR WDX-05-70M Page 32.

CATIA DATAAVAILABLE



STAMPING - EUROPE



x 45° TYP.

PERMISSIBLEANGLE OR RADIUS

PERMANENTLY MARK EACHPART WITH FORD PARTNUMBER AND MANUFACTURER'S

EE

FORD PARTNUMBER

WDX5-70-3213

WDX5-70-3216

WDX5-70-3210

WDX5-70-3220

WDX5-70-3225

WDX5-70-3232

WDX5-70-3240

RETAINER SETS INCLUDE:

(2) VENTED PULL DOWELS(1) BALL RELEASE SET SCREW.

Ø10mm PUNCH RETAINER IS NOT TO BE USEDFOR MATERIAL 1.5mm THICK OR MORE;USE Ø13mm BALL LOCK PUNCH RETAINER.

(1) BALL,(1) SPRING,(2) SCREWS,

NOTE:

32

40

25

20

(2) M8 TAPPED HOLE(4) Ø6 DOWEL HOLE

D

13

16

10

BRAND.

±0.13

37.0

38.6

56.8

64.5

64.5

72.9

46.7

50.5

41.9

46.7

±0.13

48.5

51.7

41.0

SW

34.0

W

33.528

40.640

40.640

43.993

19.05

23.82

23.82

27.00

A

29.972

31.750

26.924

W_2

C

19.05

19.05

19.05

X ±0.01

R 6.4TYP.

S

C ±0.13

Y ± 0.01

A ±0.01

SEE WDX5-42M PAGE 17

R

30° TYP.

M10

M12

M12

M12

SCREW

SHAPED PUNCHES ONLY

FOR APPLICATIONSEE W-DX5-16MPAGES 7 AND 8.

12.00

16.50

13.50

22.00

22.00

26.00

17.47

19.84

19.84

24.00

7.00

10.00

5.00

7.00

E

14.27

15.87

11.12

X

6.50

6.00

7.50

17.4

22.2

22.2

25.9

12.6

14.3

9.5

TO BE USED FOR

Y

9.00

R

M8

M8

M8

SIZE

12

12

12

12

SIZE

12

12

10

BALL

M4 TAPPED HOLEFOR BALL RELEASE

Ø6 G6

- 0.256.35

Ø6 G6

+0

28

41

ØD H6

RETAINER BALL

ALL PUNCH RETAINERS ARE TO UTILIZE THE DOWEL LOCATED UNDER THE CENTERLINE OF THE PUNCH.

THIS SHOULD BE THE ONLY DOWEL REQUIRED FOR ROUND PUNCHES.

ANY PUNCHES OTHER THAN ROUND MUST UTILIZE THE 2nd DOWEL HOLE PROVISION, LOCATED BETWEEN

THE SCREW HOLES, ON THE CENTERLINE OF THE RETAINER.

LASER WELDED

STEEL BACKING PLATE, OR BE A SOLID RETAINER.BALL LOCK RETAINER TO HAVE A HARDENED

HRC 56+/-2

AR

EA

CH

ANG

ED

BALL LOCK RETAINER (HEAVY DUTY)USE PREFERED ALSO FOR ROUND HOLES.

ONLY IF THERE IS NOT ENOUGH ROOM USE WDX0570M Page 31.

CATIA DATAAVAILABLE



STAMPING - EUROPE

W-DX05-70MPAGE: 32MAY-2006 in Arbeit


_2W

TO BE USED FORROUND PUNCHESONLY

Y ± 0.01


EUROPE ONLY

APRIL 1999 41

- EACH BUTTON MUST BE STAMPED WITH FULL ORDER NUMBER AND MANUFACTURERS BRAND

SPIKED PUNCH

FOR HEAVY DUTYBALL SEAT SEE W-DX5-60M PAGE 5FOR LIGHT DUTYBALL SEAT SEE W-DX5-70M PAGE 13


HARDNESSHRC 63 + 1-

= Ra ( um )

1.6 0.8

LX YPD

ORDER CODE

L1MIN

10

13

1

2

20

20(80)100UP TO

9.9

12.9UP TO

*

TO BE USED ONLY FOR MATERIALUP TO 1.5 mm THICK

*

FOR LIGHT DUTY CALCULATE:

P X S < 20 mm 2 S=MAT.THICKNESS

FOR P X S > 20 mm HEADEDPUNCHES ARE TO BE USED.

2

"X"

60 o

L1Pj6

R13

0.8

0.8

+0.5L

DO/g5

A

EXAMPLE FOR ORDERING PUNCHES:

W5 N SP X 2 Y 037

TO SPECIFY SIZE P OF BUTTONUSE = P FROM PUNCH + 2x MAT.THICKNESS + 0.4

BUTTON TO PAGE 22

PO/

TO BE ADDED BY TOOLMAKER.RADIUS TO CONSIDER MATERIAL THICKNESS.

R

WORLD STANDARD NUMBER

PUNCH VERSION:NEW HEAVY DUTY/OLD LIGHT DUTY

SPIKED PUNCH

NO SPECIAL POSITION OF BALL SEAT

ORDERCODE 2=SHANK D=13 mmO/

LENGTH L=Y=100 mm

SIZE P= 3.7 mmO/

-

1X45 o

0.01O/ A

- EACH BUTTON MUST BE PERMANENTLY MARKED WITH THE FULL ORDERING NUMBER AND MANUFACTURER’S BRAND.


wdx0501m.pdf

wdx0560m.pdf


EUROPE ONLY

APRIL 199942

( NOT TO BE USED WITHOUT FORD APPROVAL )

BURSTER PUNCHTO GIVE BURST CROWN FORM

FOR HEAVY DUTYBALL SEAT SEE W-DX5-60M PAGE 5FOR LIGHT DUTYBALL SEAT SEE W-DX5-70M PAGE 13


HARDNESSHRC 63 + 1-

= Ra ( um )1.6 0.8

"X"

1

LYXPD ORDER

CODE MINL1

10

13

1 20

2 20(80)100

9.9

12.9UP TO

UP TO

*

* TO BE USED FOR MATERIALUP TO 1.5 mm THICK

FOR LIGHT DUTY CALCULATE:P x S < 20mm

2 S=MAT.THICKNESS

FOR P x S > 20 mm HEADEDPUNCHES ARE TO BE USED

2

- EACH BUTTON MUST BE STAMPED WITH THE FULL ORDER NUMBER AND MANUFACTURERS BRAND

TO SPECIFY SIZE P OF BUTTONUSE = P FORM PUNCH + 2X MAT. THICKNESS + 0.4

PO/

R TO BE ADDED BY TOOLMAKER.RADIUS TO CONSIDER MATERIAL THICKNESS

BUTTON TO PAGE 22

A DO/g5

L1

L+0.5

1x45 o

R13

0.8

0.8

60 o

Pj6

A 0.01O/

EXAMPLE FOR ORDERING PUNCHES:W5 N BR X 2 Y 037


PUNCH VERS:NEW HEAVY DUTY/OLD LIGHT DUTY

NO SPECIAL POSITION OF BALL SEAT

ORDERCODE 2 = SHANK D= 13 mmO/

LENGTH L=Y= 100 mm

SIZE P=3.7 mmO/

-

BRUSTER PUNCH

- EACH BUTTON MUST BE PERMANENTLY MARKED WITH THE FULL ORDERING NUMBER AND MANUFACTURER’S BRAND.


wdx0501m.pdf

wdx0560m.pdf

BN

90°

GU

KY

270°

SHAPES ARE CENTERED ON BUTTONS AS SHOWN.

STANDARD LOCATION FLAT FOR BUTTON:

G = 2 (P/2-R) + (W/2-R) +R

TO SPECIFY OUTER DIAMETER OF BUTTON, CALCULATE G RESPECTIVELY X !

TRIM & PIERCE DIES

EUROPE ONLY

VEHICLE OPERATIONS


==

180° = E

L

FOR CLASSIFIED FORM

NON SPECIFIED RADII TO BE 0.5.

SEPT. 2005DATE

B ID G = P

G = 1.155W - 0.309AUSE:

USE:

USE: 2

90°= C

270° = G

135° = D

225° = F

2W

W

45°= B

315° = H

0° = A

W

DESCRIPTION:

180°

P

KEYO

AWI

Q2

=

XJ

=

W

=

T

KEY FLATD F

MA

RAD.TRIANGLE

A

W

(3 PLCS)

= P

A

== P

HEXAGON

TAB

WA

G

P=

LOCATING FLAT FOR BUTTON

STANDARD SEE PAGE 47SPECIAL SEE PAGE 48

DIMENSION "X" TO BEROUNDED UP TO 0.1 mm !

TDC+0.7

X MAX SEE TABLE 1PAGE 47 + PAGE 48

W-DX5-70M

2

PAGE 45

X = G+

SECTION

+0.10 2

A

45°=B

FORM OF BUTTON:

2 =

W

FLATTTED ROUND


A

W

W

FLAT DUO LOBE

P=

P==

A

MONO LOBE

TRAPEZOID

2A

W

P

W2

ZL

V

=P

=

W

= P

KEYHOLE

DUANTH

PC

A

P

0°

AR

EA

CH

AN

GED

W-DX

CLASSIFIED SHAPE FOR BUTTONSFOR PUNCHES SEE WDX-5-62M PAGE 20 / 21

UPPER LETTER FORSTANDARD BUTTON.SEE PAGE 47

LOWER LETTER FORSPECIAL BUTTON.SEE PAGE 48

R= W

A2

2W

P

P

Q WN Z

MA

VP UTF GC H

X YJ K


EUROPE ONLY

SEPT. 199746

CLASSIFIED PUNCH

STANDARD

USE ONLY UPPER LETTER: A:B:C:D:F:G: H:I:J:K:L

HARDNESSHRC 63 + 1MATERIALDIN 17350-S-6-5-2BS 4659-BM2AISI -M2

= Ra (um)1.6 0.8

- ONLY IN EXCEPTIONAL CASES PUNCH DIMENSION G MAY BE LARGER THAN SHANK- D.(*)O/

- G MAX.: MAX. DIM. OF FORM

- TO SPECIFY SHANK CALCULATE G: FORMULA SEE PAGE 45O/

* TO BE USED ONLY FOR MATERIAL UP TO 1.5 mm THICK.

10

13

20

25

32

40

1 15

2 15

4

5

20

25

6 25

7 30

9.9

12.9

19.9

24.9

31.9

39.9

(80) 100

X YL

MAXGL

MIN1Dg5ORDER CODE

UP TO

UP TO

EXAMPLE FOR ORDERING PUNCHES:

W5 N C A 4 Y 060 150 100


PUNCH VERSION: (NEW)HEAVY DUTY/(OLD)LIGHT DUTY

CLASSIFIED SHAPE SPECIFICATION SEE PAGE 45

BALL SEAT A=0 SEE PAGE 45o

ORDERCODE 4=SHANK D=20 mmO/

OVERALL-LENGTH L=Y=100 mm

SIZE W=6.0 mm

SIZE P=15.0 mm

SIZE A=10.0 mm

FOR HEAVY DUTY BALL SEAT SEE W-DX5-60M PAGE 5FOR LIGHT DUTY BALL SEAT SEE W-DX5-70M PAGE 13

BALLSEAT SEE PAGE 45

W

GMAX.

EXAMPLE FOR G MAX.:

"X"

*

R13(*)

L1

L+0.5

R13

0.8

0.8

1x45 o

Dg5O/ A

-



wdx0501m.pdf

wdx0560m.pdf

- EACH BUTTON MUST BE PERMANENTLY MARKED WITH THE FULL ORDERING NUMBER

A WIRE- CUT IS ALLOWED.

MANUFAC.SIZE(WPA) = NOM.SIZE+TDC

X

RELIEF "V"


L

TDC/2

AND MANUFACTRUER'S BRAND.

SEE W-DX5-14M PAGE 4NOM.SIZE=PART DRAWING DIM.+TOL.

SEE PAGE 45FORMULA FOR CALCULATIONSOF BUTTON CALCULATE X !TO SPECIFY OUTER DIAMETER

INSTEAD OF MACHINED RELIEF

MANUFAC.SIZE(RADII)=NOM.SIZE +

ATTENTION !

FLAT SEE PAGE 45.POSITION OF LOCATING

0.02

1.6

1.6

A1.6A 0.01 B

+0.1

h5

P

B

A

36

ØD

ØX

W

0.8

5

3x10°

1.6

-1

SIZE W=6.0 mm(WITHOUT TDC)

ORDERCODE 4=BUTTON OUTER ØD =25 mmPOSITION OF LOCATING FLAT SEE PAGE 45

CLASSIFIED SHAPE SPECIFICATION SEE PAGE 45



A0.01

(WITHOUT TDC OR TDC/2SIZE P=15.0 mm(WITHOUT TDC)

W5 C A 4 C 060 150 100 E


SECTION A-A

SIZE A=10.0 MM

5 max.

+0.1

+0.1T

U1 U

6.3

HARDNESS HRC 61 ± 2

BS - BD2DIN 17350 - X 155 Cr V Mo 121

NON SPECIFIED RADII TO BE 0.5

+0.1-0.12

L1 -

MATERIAL:

= Ra ( um )

AISI - D 2

0.8 1.6

W-DX

AR

EA

CH

AN

GED


SECTIONPAGE 47

W-DX5-70MDATESEPT. 2005


VEHICLE OPERATIONS

EUROPE ONLY

TRIM & PIERCE DIES

CLASSIFIED STANDARD BUTTON SHAPE: A:B:C:D:F:G:H:I:J:K:L (SEE PAGE 45)

+0,1



*

T = NOMINAL SIZE+TDC+0.7 U = NOMINAL SIZE+TDC+0.7U1 = NOMINAL SIZE+TDC+0.7

RELIEF "C" FOR PIERCING BY CAM 0°-30° FROM HORIZONTAL

*

12

43

ORDER CODE

56

87

3221.5

50.038.028.0

635040

9.07.0

MAX

TABLE 1

17.012.0

X D

1613

2520

30.032 20

40 28 48.061.0

38.0

L2L1

25 15

L4

14.511.5

23.018.5

NOMINAL SIZE

61.048.038.030.023.018.514.511.5

NOM. SIZE = PART DRAWING DIM.+TOL.

MANUFAC. SIZE (WPA) = NOM. SIZE+TDC

RELIEF V

ALTERNATE RELIEF "V" OR "C"

-0.1

1.6

SEE PAGE 45FORMULA FOR CALCULATIONSOF BUTTON CALCULATE X!TO SPECIFY OUTER DIAMETER

SEE W-DX5-14M PAGE 4

MANUFAC. SIZE (RADII) = NOM. SIZE+TDC/2

MAX

ATTENTION!

TABLE 1

HORIZONTAL USE RELIEF "C"PIERCING BY CAM 0°-30° FROM

28.0

50.038.0

21.517.012.0

9.07.0

40 6

87

6350 40

5432

32252016

32

25

1528 20

20

15

12

91

D

131L 2L 3L

8

FLAT SEE PAGE 45POSITION OF LOCATING

1.6

P

0.02

1.6 X

1.6A A

+0.10.01 B

+0.03

B

L4

A

ØX

ØDh5

W

L3

0.8

-1

"V" "C" 3X10° L2

5

SIZE P = 15.0 mm(WITHOUT TDC)SIZE W= 6.0 mm(WITHOUT TDC)

RELIEF "C" (PIERCING BY CAM)ORDERCODE 4 = BUTTON OUTER ØD = 25 mm

POSITION OF LOCATING FLAT SEE PAGE 45CLASSIFIED SHAPE SPECIFICATION SEE PAGE 45

WORLD STANDARD NUMBER (TRIM AND PIERCE)

SIZE A= 10.0 mm(WITHOUT TDC OR TDC/2)

W5 P A 4 C 060 150 100 E


SECTION A-A

4L

5max.

1 UU +0.1 +0.1

T

A

RELIEF C

0.01 A

A

NON SPECIFIED RADII TO BE 0.5

L1±0,1

= Ra ( um )6.3 0.8 1.6

W-DX

AR

EA

CH

AN

GED


SECTIONPAGE 48

W-DX5-70MDATESEPT. 2005


VEHICLE OPERATIONS

EUROPE ONLY

TRIM & PIERCE DIES

CLASSIFIED SPECIAL BUTTONSHAPE: M:N:P:Q:T:U:V:W:X:Y:Z (SEE PAGE 45)

ORDER CODE

EACH BUTTON MUST BEPERMANENTLY MARKEDWITH THE FULLORDERING NUMBER AND MANUFACTERURER'S BRAND.

MATERIAL:

BS -BD 2

HARDNESS HRC 61 + 2AISI -D 2

DIN 17350 - X 155 Cr V Mo 121

-



+0.1

T =NOMINAL SIZE +TDC+0.7U1=NOMINAL SIZE +TDC+0.7 U =NOMINAL SIZE +TDC+0.7

*

*

NOMINAL SIZE


EUROPE ONLY

49APRIL 1997

RETAINER

FOR DIE BUTTON

MATERIAL: KEYBAR 12 X 8 TO BS 4235: PART 1: 1972 OR DIN 6880 FINISH: REMOVE ALL SHARP EDGES. RUST PORTECT.

12 h9

16

5.5O/

10O/

8

5

COLD DRAWN

FORD PART NUMBERWDX5-70-4901WAS UDC002-1901

EACH PART MUST BE PERMANENTLY MARKED WITH THEFULL ORDERING NNUMBER AND MANUFACTURER’S BRAND.


wdx0501m.pdf


SPECIAL PUNCH

FOR RIM WHEELS ONLY

EACH PART MUST BE PERMANENTLY MARKEDWITH THE FULL ORDERING NNMBER ANDMANUFACTURER’S BRAND.( )1.66.3

= Ra(um)

R40 +2

24

48

32

-0.5

8 +0.05

8

27

10 (2) HOLESO/

R 7.5

5.5 X 45 o7.8 -0.1

11

14 +0.05

R 1.5

19O/

11.55 -0.05O/

1.6

1.6

1.6

R 1.5


MATERIAL 1.2379HARDNESS RC 60-62

VIEW "X"

POINTS OF SEPARATION ROUND

SECTION A-A

"X"

SEPT. 199950

EUROPE ONLY


wdx0501m.pdf



SPECIAL PUNCH

FOR RIM WHEELS ONLY


( )= Ra(um)

1.66.3

9+0.1

52 +2

POINTS OF SEPARATION ROUNDED

VIEW "X"

5 -0.05

1.5

45 +0.02

1.0+0.5-0.0

R 1.5 +0.5R 1.5 +0.5

R 2.5 +0.5

8O/+0.0-0.5

21O/

15

22O/ +0.000-0.013

REMOVE ALLSHARP EDGES15 o

1.6

1.6

1.6

SECTION A-A

"X"


MATERIAL WIDA GT30

28

EUROPE ONLY

51SEPT. 1999

wdx0501m.pdf

wdx0501m.pdf

die design and uncontrolled construction ...geoho.com.tw/carter/wdx std/diedesweb/wdxbook/wdx05...p...

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