Bluestar Mould Company Overview

BSM Group, Global

BSM GroupCompany Catalogue Rev6

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Bluestar Review

Safety, Customer Service, Commitment

Safety Safety FirstFirst

CompaCompany ny

OverviOverviewew

CapabiCapabilitieslities

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Safety> House Keeping> Safety equipment for employees > Safety Education > Reduction in accidents

BSM 2015

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Safe

ty E

quip

men

tClean uniforms, eyes and head protection to insure safety and guarantee good working conditions.

Protective GlassesSafety Hat

Identification

Safety GlovesSafety Gloves

Uniform

Safety Shoes

4

Hou

se k

eepi

ng a

nd S

afet

y Ed

ucati

on

Clear walkways and clean floors to avoid falls and injury

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Example of Fire safety Training

Redu

ction

in a

ccid

ents

Yearly Injury Summary

2011 2012 20132014 (Sept)

All Accidents 9 8 8 53 day Accidents 4 5 4 27 day Accidents 4 3 2 2

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Who we service

Company Overview> Locations> Markets>Turnover>Organization and Management>Employee Statistics>Global Network>Customer Reference

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Loca

tions

“A” Main Factory 20,000 ㎡ in Baoan, Shenzhen

(45 minute drive from Shekou to Baoan)

“B” Corporate Headquarters, Technology Building, Shekou, Shenzhen

“C” Hong Kong Airport (40 minute ferry ride to Shekou)

A

B

C

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Mar

kets

and

Tur

nove

r510 employees, With Engineers in America and Mexico2015 estimated sales at approximately $78,000,000USD

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10

BSM

Adv

anta

ge

Lead Time

Mold Quality550

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BSM

Org

aniz

ation

and

M

anag

emen

t

12

Empl

oyee

Sta

tistic

s

13

260

Tooling Division

260

510

Glo

bal N

etw

ork,

aft

er s

ale

serv

ice

After sales service center

Production plant

Ontario, Canada

New York, USA

Arizona, USA

Alagoas, Brazil

Nagoya, Japan

Shenzhen,

China

Slavkov, Czech

Istanbul, Turkey

SenSei Tooling

Join Venture

Facility

London, UK

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CONFIDEN

TIAL

CONFIDEN

TIAL

CONFIDEN

TIAL

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Current and Future Developments

Capabilities>Research and Development>Engineering and Analysis >Tooling>Molding>Quality>Capital Investments

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Rese

arch

and

Dev

elop

men

t

Laboratory19 R&D staff mainly engaged in auto components, body parts, internal and external products research, design and development.

Cooperate with Guangdong Mold Association and Automobile Research Institute in South China University of Technology.

Test laboratory abrasion resistance, moisture resistance, cold resistance, wet & heat cycle, hardy impact, light aging resistance, high temperature aging resistance, materials tensile,…

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Engi

neer

ing

and

Anal

ysis

Technical Dept. has 8 senior engineers, who are specialized to do DFM and Moldflow.

Design Dept. has 40 design engineers, they use Pro Engineer, UG, SolidWork, AutoCAD and Master cam UG to design and program.

Tooling Dept. has about 200 professional mold makers. We can produce 700~800 sets of molds per year, from 150mmX150mm to 2.5mX3.5M, up to 30T.

We do trial-production and keep the mould running well in the machine for around 6 hours.

Mold Checking Team has 10 Mold checking engineers. They check the manufacturing process and inspect the molds.

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Engi

neer

ing

and

Anal

ysis

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Tool

Mak

ing

Capa

city

CNC - 19 Machines• Maximum machining capability 3.2 x 1.9m• Mori Seiki CNC machine, 1500 x 600m, tolerance ±0.003mm• Mikron CNC machine, 710 x 400mm, tolerance ±0.005mm• Fanuc CNC machine, 500 x 400 x 200mm, tolerance ±0.005mm

EDM – 15 Machines• Sodick mirror EDM machine, tolerance ±0.002mm• Other EDM machines

Wire-cut – 9 Machines• Makino Wire-cut machine , tolerance ±0.005mm• Charmilles Wire-cut machine , tolerance ±0.005mm• Sodick Wire-cut machine, tolerance ±0.002mm• Tolerance ±0.002mm 20

Com

pone

nt S

uppl

iers

SteelSteel

Hot runnerHot runner

TextureTexture

Mold baseMold base

ResinResin

Hydro-cylinderHydro-

cylinder

Standard parts

Standard parts

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Tier

1 a

nd 2

sup

plie

rs to

Toy

ota

Current Programs include;BSM >> Ecoplas >> 466ABSM >> Ecoplas >> 053ABSM >> Ecoplas >> 883ABSM >> Mecaplast >> 466ABSM >> Farplas >> 466ABSM >> Roush >> 760A

2 years of successful Partnerships with Tier 1 Toyota suppliers

Dedicated Project Management team

70 tools in 2012 and 2013

Current program 870A and 982A underway

Holder, Hood Stay

Panel Sub Assy Instr Cluster

Finisher

Garnish Sub Assy Instr Cluster Finisher Lower

Centre

Control Pillar Lower

Front Side Panel

Door Console

Cover Front FloorCup Holder

Front Seat Cushion Inner Shield

Grip AssyControl Armrest

Hinge

Seat Track Bracket Inner Cover

Console Box Insert

Instrument Panel Under Cover RH

Front Door Armrest Insert

Grill

Front Seat Cushion Edge Protector

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Mirr

or P

roje

cts

for M

ekra

Lan

g

Current Programs include;BSM >> MEKRA Lang >>Evobus projectBSM >> MEKRA Lang >>Volvo projectBSM >> MEKRA Lang >> Cadillac prototypeBSM >> MEKRA Lang >> Chrysler project

4 years of successful Partnerships with Mekra Lang Dedicated Mekra Project Management team

60 tools from 2011 to 2014

Current program Scania Mirrors underway

ROU

SH/F

ORD

/CH

RYSL

ER

Ded

icat

ed P

roje

ct M

anag

emen

t

Current Programs include;BSM >> Roush >> Toyota 760ABSM >> Roush >> (Interior trim) FordBSM >> Roush >> ChryslerBSM >> Roush >> (exterior) FordBSM >> Roush >> HondaBSM >> Roush >> WilberBSM >> Roush >> Summit Polymers

5 years of successful Partnership

Dedicated Roush Project Management team

90 tools in 2013, commitment for 120 tools in 2014

2013 Euromold Partner to show strong China partner

Full time dedicated Roush Engineer on staff with dedicated office space in Corporate facility and factory

Daily transportation for engineers to & from the factory

China cell phone and IT support

BSM Engineering support in America for quick design approval and tooling trials.

Global Projects, Duplicate tooling design for China, America and Europe

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Build

ing

a So

lid P

artn

ersh

ip

5 years partnership for mold and molding

Dedicated Pacific Insight Project Management team

110 tools in 2013, commitment for 140 tools in 2014

Rapid prototyping tooling and production tooling

Molding We produce all molded parts and ship to

Mexico for final assembly

Transfer tooling from other Asian and Canadian molders

We manage all logistics to Mexico and have a warehouse inside of PI to manage materials

We have a dedicated BSM employee to manage quality and the warehouse in Mexico

BSM Engineering support in America, full time BSM engineer on staff at Pacific Insight in Detroit, USA.

Current Programs include;BSM >> Pacific Insight >> FordBSM >> Pacific Insight >> GMBSM >> Pacific Insight >> Caterpillar

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Current Programs includeBSM >> Trucklite>> cascadia + BugattiBSM >> Trucklite>> NavistarBSM >> Trucklite>> Volvo projectBSM >> Wipac >> Aston Martin One-77 BSM >> Daimler

Housing Turnbody

LensBugatti front housing

Housing

LensTurnbody Head lamp Housing

Head lamp bezel

Close out

Rear lamp reflector Front lens

Lam

p pr

ojec

t for

Tr

uckl

ite/w

ipac

SKO

DA

Ded

icat

ed P

roje

ct M

anag

emen

t

Wheel Cover

Middle Console

Middle Console Assembly

Middle Console Outer part

Middle Console Inner partB Pillar

Bar

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Del

phi/

BMW

Ded

icat

ed P

roje

ct M

anag

emen

t

CAC tank CAC Tank Inlet & Outlet Central wheel

Central panel

Lateral L/R defrost cover

Instrument panelSpeaker

Glove box

Radiator Outlet

Radiator Inlet

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NIF

CO/H

onda

/Nis

san

Ded

icat

ed P

roje

ct

Man

agem

ent

Base Fr Lic Plate

Spacer Rear Bumper SideCover Filler Pipe

Cor Up Beam R&L Fr Bumper

Bracket Fog

ECU Cover

Upper Duct L&R Front Bumper

Cover & Holder

Garn &. Grille

Front Bumper Side

Upper Duct Front Bumper

Cover Intake

Cover & Cap T Gate Bracket

Garn Rear

Garn Control

Garn Rear Corner

Garn Ctr Corner

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Inje

ction

Mol

ding

Cap

abili

ties

43 injection machines with robot from 50T to 2000T • Toshiba high speed injection machines from 100T to 350T• Vertical injection molding machines• Haitian injection machines

Trial run – In-house tooling trials

High volume production• ABS, PC, PC + ABS, POM, PMMA, PA, PPT, PE, PVC and other common materials and engineering plastics

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HAITIAN 160 T HAITIAN 90 T

Double shot HAITIAN 530 T

Double shot 震雄 850 T

HAITIAN 160 T

PI P

rodu

ction

line

Par

tner

ship

PI Production line PI Production line

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东芝（ TOSHIBA) 350 T HAITIAN 360 T

东芝（ TOSHIBA) 230 T

Microsoft Office Excel 97-2003 ¹¤×÷±í

List of Equipment in attached file

PI P

rodu

ction

line

Par

tner

ship

注塑机设备清单

Microsoft Office Excel 97-2003 ¹¤×÷±í

注塑机周边设备清单

Qua

lity

Syst

ems

Certifications ISO9001:2008 since 2006 ISO14001:2004 since 2008 TS16949:2009 since 2010

BSM have the systems in place ensure traceability down to every process on a single part, component and material; from design to delivery.

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34二次元 高度尺 硬度计

CMM-03CMM-02CMM-01

Tes

ting

Equi

pmen

t

2014

Equ

ipm

ent I

nves

tmen

ts $2,350,000USD Investment scheduled for 2014

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Inve

stm

ent

Pla

nInvestmentInvestment plan – Bluestar Industrial Park plan – Bluestar Industrial Park Focus on automotive parts design and manufacturing.

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Co

mp

any

Cu

ltu

reMission: create value for customers, benefits for employees and share the social responsibility

Company sipirit : Diligence, solidarity, innovation

Vaules : safety always first, never give up mission in times of difficulty, be practical and realistic, be innovativeInvestment Plan

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