development in the global stainless steel … · 1111 2222 3333 4444 5555 6666 7777 8888 9999...
TRANSCRIPT
Dr. VICTORIANO MUÑOZChairman & CEO, ACERINOX
Chairman, ISSF
Dr. VICTORIANO MUÑOZDr. VICTORIANO MUÑOZChairman Chairman & CEO, & CEO, ACERINOXACERINOX
ChairmanChairman, ISSF, ISSF
DEVELOPMENT IN THE GLOBAL
STAINLESS STEEL INDUSTRY
DEVELOPMENT IN THE DEVELOPMENT IN THE GLOBAL GLOBAL
STAINLESS STEEL STAINLESS STEEL INDUSTRYINDUSTRY
INFACON X
2nd February, 2004
INFACON X INFACON X
22ndnd FebruaryFebruary, 2004, 2004
10101010thththth INTERNATIONAL FERROALLOYS CONGRESSINTERNATIONAL FERROALLOYS CONGRESSINTERNATIONAL FERROALLOYS CONGRESSINTERNATIONAL FERROALLOYS CONGRESSCape Town, 2Cape Town, 2Cape Town, 2Cape Town, 2----4 February 20044 February 20044 February 20044 February 2004
Ladies and gentlemen,
It is a privilege for me to have the opportunity to address this distinguished audience of ferroalloys producers, South African Associations, International Corporations and friends, in this plenary meeting of your INFACON-X Congress.
I recall now, not without some nostalgia, the first time that I participated in the first INFACON Congress in April 1974. I enjoyed it very much, not only for my ferrosilicon background, but also because it was the first time I visited this fascinating Country, that impressed me deeply from the very beginning. I took that opportunity to visit the already state-of-the-art ferroalloys facilities of South Africa and Zimbabwe and to establish the first ferrochrome contracts for our Gibraltar Camp melting shop, at that time in the final stage of construction.
The subject I have been asked to present to you by Dr. Barcza, “Development in the Global Stainless Steel Industry”, is dearest to me since its content actually involves my whole professional career of almost 43 years fully dedicated to the worldwide stainless steel business.
Before all, I would like to make the statement that I am very optimistic about the future of what is our “changing global stainless steel industry”.
Let me now offer you some parameters that support this optimistic view.
A CHANGING GLOBAL A CHANGING GLOBAL A CHANGING GLOBAL A CHANGING GLOBAL A CHANGING GLOBAL A CHANGING GLOBAL A CHANGING GLOBAL A CHANGING GLOBAL
STAINLESS STEEL INDUSTRYSTAINLESS STEEL INDUSTRYSTAINLESS STEEL INDUSTRYSTAINLESS STEEL INDUSTRYSTAINLESS STEEL INDUSTRYSTAINLESS STEEL INDUSTRYSTAINLESS STEEL INDUSTRYSTAINLESS STEEL INDUSTRY
EVOLUTION OF GDP. YEARS 1998 EVOLUTION OF GDP. YEARS 1998 EVOLUTION OF GDP. YEARS 1998 EVOLUTION OF GDP. YEARS 1998 EVOLUTION OF GDP. YEARS 1998 EVOLUTION OF GDP. YEARS 1998 EVOLUTION OF GDP. YEARS 1998 EVOLUTION OF GDP. YEARS 1998 –––––––– 2003e 2003e 2003e 2003e 2003e 2003e 2003e 2003e
SourceSourceSourceSourceSourceSourceSourceSource : : : : : : : : International Monetary FundInternational Monetary FundInternational Monetary FundInternational Monetary FundInternational Monetary FundInternational Monetary FundInternational Monetary FundInternational Monetary Fund –––––––– IMF & IMF & IMF & IMF & IMF & IMF & IMF & IMF & Fortis Bank estimates Fortis Bank estimates Fortis Bank estimates Fortis Bank estimates Fortis Bank estimates Fortis Bank estimates Fortis Bank estimates Fortis Bank estimates
0000
1111
2222
3333
4444
5555
6666
7777
8888
9999
10101010
1998199819981998 1999199919991999 2000200020002000 2001200120012001 2002200220022002 2003e2003e2003e2003e
CHINACHINACHINACHINA
WORLDWORLDWORLDWORLD
USAUSAUSAUSA
EUROPEANEUROPEANEUROPEANEUROPEAN
UNION (15)UNION (15)UNION (15)UNION (15)
%
COMPARISON BETWEEN STAINLESS STEEL COMPARISON BETWEEN STAINLESS STEEL COMPARISON BETWEEN STAINLESS STEEL COMPARISON BETWEEN STAINLESS STEEL PRODUCTION (PRODUCTION (PRODUCTION (PRODUCTION (WesternWesternWesternWestern CountriesCountriesCountriesCountries) AND INDUSTRIAL ) AND INDUSTRIAL ) AND INDUSTRIAL ) AND INDUSTRIAL OECD PRODUCTIONOECD PRODUCTIONOECD PRODUCTIONOECD PRODUCTION
STAINLESS STEEL PRODUCTION STAINLESS STEEL PRODUCTION WESTERN COUNTRIESWESTERN COUNTRIES
INDUSTRIAL OECD PRODUCTIONINDUSTRIAL OECD PRODUCTION
SOURCE: J.P. Morgan Economic Research and World Bureau of Metal Statistic
Index 1961 : 100
0
100
200
300
400
500
600
700
800
900
1962 1966 1970 1974 1978 1982 1986 1990 1994 1998 20020
100
200
300
400
500
600
700
800
900
‘000 Mt
STAINLESS STEEL INGOT PRODUCTIONSTAINLESS STEEL INGOT PRODUCTIONSTAINLESS STEEL INGOT PRODUCTIONSTAINLESS STEEL INGOT PRODUCTIONWORLDWORLDWORLDWORLD, 1950 , 1950 , 1950 , 1950 –––– 2003e2003e2003e2003e
Compound Annual Compound Annual Compound Annual Compound Annual Growth Rate Growth Rate Growth Rate Growth Rate
1950195019501950----2003e: + 6.03%2003e: + 6.03%2003e: + 6.03%2003e: + 6.03%
0000
2.0002.0002.0002.000
4.0004.0004.0004.000
6.0006.0006.0006.000
8.0008.0008.0008.000
10.00010.00010.00010.000
12.00012.00012.00012.000
14.00014.00014.00014.000
16.00016.00016.00016.000
18.00018.00018.00018.000
20.00020.00020.00020.000
22.00022.00022.00022.000
24.00024.00024.00024.00024,00024,00024,00024,000
22,00022,00022,00022,000
20,00020,00020,00020,000
18,00018,00018,00018,000
16,00016,00016,00016,000
14,00014,00014,00014,000
12,00012,00012,00012,000
10,00010,00010,00010,000
8,0008,0008,0008,000
6,0006,0006,0006,000
4,0004,0004,0004,000
2,0002,0002,0002,000
00002003e50 60 70 80 90 00
1. 1. 1. 1. OIL OIL OIL OIL CRISISCRISISCRISISCRISIS
2. 2. 2. 2. OIL OIL OIL OIL CRISISCRISISCRISISCRISIS
GULF WARGULF WARGULF WARGULF WAR
ASIAN ASIAN ASIAN ASIAN CRISESCRISESCRISESCRISES
RECESSION 2001RECESSION 2001RECESSION 2001RECESSION 2001
22,50022,50022,50022,50022,50022,50022,50022,500
Doubling every Doubling every Doubling every Doubling every Doubling every Doubling every Doubling every Doubling every ten ten ten ten ten ten ten ten years on years on years on years on years on years on years on years on averageaverageaverageaverageaverageaverageaverageaverage
10.6 mill. Mt.10.6 mill. Mt.10.6 mill. Mt.10.6 mill. Mt.10.6 mill. Mt.10.6 mill. Mt.10.6 mill. Mt.10.6 mill. Mt.
63.3 %63.3 %63.3 %63.3 %63.3 %63.3 %63.3 %63.3 %
2.6 mill. Mt2.6 mill. Mt2.6 mill. Mt2.6 mill. Mt2.6 mill. Mt2.6 mill. Mt2.6 mill. Mt2.6 mill. Mt
15.2%15.2%15.2%15.2%15.2%15.2%15.2%15.2%
STAINLESS STEEL PRODUCT STRUCTURE. STAINLESS STEEL PRODUCT STRUCTURE. STAINLESS STEEL PRODUCT STRUCTURE. STAINLESS STEEL PRODUCT STRUCTURE. STAINLESS STEEL PRODUCT STRUCTURE. STAINLESS STEEL PRODUCT STRUCTURE. STAINLESS STEEL PRODUCT STRUCTURE. STAINLESS STEEL PRODUCT STRUCTURE. YEAR 2002YEAR 2002YEAR 2002YEAR 2002YEAR 2002YEAR 2002YEAR 2002YEAR 2002
Cold Cold Cold Cold Cold Cold Cold Cold rolled flatsrolled flatsrolled flatsrolled flatsrolled flatsrolled flatsrolled flatsrolled flats
Hot Hot Hot Hot Hot Hot Hot Hot rolled flatsrolled flatsrolled flatsrolled flatsrolled flatsrolled flatsrolled flatsrolled flats
Long productsLong productsLong productsLong productsLong productsLong productsLong productsLong products
BerlBerlBerlBerlBerlBerlBerlBerliiiiiiiin, May 2003n, May 2003n, May 2003n, May 2003n, May 2003n, May 2003n, May 2003n, May 2003
3.6 mill. Mt.3.6 mill. Mt.3.6 mill. Mt.3.6 mill. Mt.3.6 mill. Mt.3.6 mill. Mt.3.6 mill. Mt.3.6 mill. Mt.
21.5 %21.5 %21.5 %21.5 %21.5 %21.5 %21.5 %21.5 %
Compound annual growthCompound annual growth 1993 1993 -- 20022002
+6.5 %+6.5 %+6.5 %+6.5 %+6.5 %+6.5 %+6.5 %+6.5 %
+3.2 %+3.2 %+3.2 %+3.2 %+3.2 %+3.2 %+3.2 %+3.2 %
+6.3 %+6.3 %+6.3 %+6.3 %+6.3 %+6.3 %+6.3 %+6.3 %
718718718718
506506506506420420420420
1,1111,1111,1111,1111,1171,1171,1171,1171,1971,1971,1971,197
1,9591,9591,9591,959
480480480480
2,2612,2612,2612,261
288288288288
0000
500500500500
1.0001.0001.0001.000
1.5001.5001.5001.500
2.0002.0002.0002.000
2.5002.5002.5002.500
3.0003.0003.0003.000
3.5003.5003.5003.500
Chi
na/HK
Chi
na/HK
Chi
na/HK
Chi
na/HK
Japan
Japan
Japan
Japan
USA
USA
USA
USA
Italy
Italy
Italy
Italy
Germ
any
Germ
any
Germ
any
Germ
any
Sout
h Kore
a
Sout
h Kore
a
Sout
h Kore
a
Sout
h Kore
a
Taiwan
Taiwan
Taiwan
Taiwan
France
France
France
France
Spai
n
Spai
n
Spai
n
Spai
n
India
India
India
India U
KU
KU
KU
K
Year 2002Year 2002Year 2002Year 2002 Year 1993Year 1993Year 1993Year 1993
CHANGES IN STAINLESS STEEL DEMANDCHANGES IN STAINLESS STEEL DEMANDCHANGES IN STAINLESS STEEL DEMANDCHANGES IN STAINLESS STEEL DEMANDCHANGES IN STAINLESS STEEL DEMANDCHANGES IN STAINLESS STEEL DEMANDCHANGES IN STAINLESS STEEL DEMANDCHANGES IN STAINLESS STEEL DEMAND
’000 ’000 ’000 ’000 ’000 ’000 ’000 ’000 MtMtMtMtMtMtMtMt
SourceSourceSourceSource: : : : Heinz Heinz Heinz Heinz H. H. H. H. PariserPariserPariserPariser
3,2083,2083,2083,208
CHINA
CHINA--H
KHK
3,5003,5003,5003,500
3,0003,0003,0003,000
2,5002,5002,5002,500
2,0002,0002,0002,000
1,5001,5001,5001,500
1,0001,0001,0001,000
500500500500
0000
7%7%7%7%7%7%7%7%
0000
1.5001.5001.5001.500
3.0003.0003.0003.000
4.5004.5004.5004.500
6.0006.0006.0006.000
7.5007.5007.5007.500
9.0009.0009.0009.000
10.50010.50010.50010.500
12.00012.00012.00012.000
13.50013.50013.50013.500
1990199019901990 1995199519951995 1997199719971997 1998199819981998 1999199919991999 2000200020002000 2001200120012001 20022002200220022003(e)2003(e)2003(e)2003(e)
34%34%34%34%34%34%34%34%
18%18%18%18%18%18%18%18%
41%41%41%41%41%41%41%41%
APPARENT APPARENT APPARENT APPARENT APPARENT APPARENT APPARENT APPARENT WORLD WORLD WORLD WORLD WORLD WORLD WORLD WORLD CONSUMPTION COLD CONSUMPTION COLD CONSUMPTION COLD CONSUMPTION COLD CONSUMPTION COLD CONSUMPTION COLD CONSUMPTION COLD CONSUMPTION COLD
ROLLED FLAT PRODUCTSROLLED FLAT PRODUCTSROLLED FLAT PRODUCTSROLLED FLAT PRODUCTSROLLED FLAT PRODUCTSROLLED FLAT PRODUCTSROLLED FLAT PRODUCTSROLLED FLAT PRODUCTS
ASIA CLAIMS HALF OF ASIA CLAIMS HALF OF ASIA CLAIMS HALF OF ASIA CLAIMS HALF OF ASIA CLAIMS HALF OF ASIA CLAIMS HALF OF ASIA CLAIMS HALF OF ASIA CLAIMS HALF OF WORLD WORLD WORLD WORLD WORLD WORLD WORLD WORLD CONSUMPTION, CHINA ONE QUARTERCONSUMPTION, CHINA ONE QUARTERCONSUMPTION, CHINA ONE QUARTERCONSUMPTION, CHINA ONE QUARTERCONSUMPTION, CHINA ONE QUARTERCONSUMPTION, CHINA ONE QUARTERCONSUMPTION, CHINA ONE QUARTERCONSUMPTION, CHINA ONE QUARTER
9%9%9%9%9%9%9%9%
11%11%11%11%11%11%11%11%
25%25%25%25%25%25%25%25%
55%55%55%55%55%55%55%55%
‘000 ‘000 ‘000 ‘000 ‘000 ‘000 ‘000 ‘000 tonnestonnestonnestonnestonnestonnestonnestonnes
Others Others Others Others USA W.USA W.USA W.USA W.Europe Other Europe Other Europe Other Europe Other Asia China Asia China Asia China Asia China JapanJapanJapanJapan
CAGR 1990CAGR 1990CAGR 1990CAGR 1990CAGR 1990CAGR 1990CAGR 1990CAGR 1990--------2003(e)2003(e)2003(e)2003(e)2003(e)2003(e)2003(e)2003(e)
WORLD WORLD WORLD WORLD WORLD WORLD WORLD WORLD : 6.7%: 6.7%: 6.7%: 6.7%: 6.7%: 6.7%: 6.7%: 6.7%
· China : 26.6%· China : 26.6%· China : 26.6%· China : 26.6%· China : 26.6%· China : 26.6%· China : 26.6%· China : 26.6%
· · · · · · · · Rest ofRest ofRest ofRest ofRest ofRest ofRest ofRest of thethethethethethethethe World : 4.4%World : 4.4%World : 4.4%World : 4.4%World : 4.4%World : 4.4%World : 4.4%World : 4.4%
13,50013,50013,50013,500
12,00012,00012,00012,000
10,50010,50010,50010,500
9,0009,0009,0009,000
7,5007,5007,5007,500
6,0006,0006,0006,000
4,5004,5004,5004,500
3,0003,0003,0003,000
1,5001,5001,5001,500
0000
STAINLESS STEEL GROWING CONSUMPTION STAINLESS STEEL GROWING CONSUMPTION STAINLESS STEEL GROWING CONSUMPTION STAINLESS STEEL GROWING CONSUMPTION COMPARED WITH ALTERNATIC METALIC PRODUCTSCOMPARED WITH ALTERNATIC METALIC PRODUCTSCOMPARED WITH ALTERNATIC METALIC PRODUCTSCOMPARED WITH ALTERNATIC METALIC PRODUCTS
BerlinBerlinBerlinBerlinBerlinBerlinBerlinBerlin, May 2003, May 2003, May 2003, May 2003, May 2003, May 2003, May 2003, May 2003
Compound Annual Growth 1980 - 2002 in % p.a.
0.930.930.930.93
2.422.422.422.42
1.911.911.911.91
3.273.273.273.27
0.820.820.820.82
5.625.625.625.62
LeadLeadLeadLead
CopperCopperCopperCopper
ZincZincZincZinc
AluminiumAluminiumAluminiumAluminium
Steel w/o StainlessSteel w/o StainlessSteel w/o StainlessSteel w/o Stainless
Stainless SteelStainless SteelStainless SteelStainless Steel
NEW TECHNOLOGIES NEW TECHNOLOGIES NEW TECHNOLOGIES NEW TECHNOLOGIES NEW TECHNOLOGIES NEW TECHNOLOGIES NEW TECHNOLOGIES NEW TECHNOLOGIES
CONTRIBUTION TO THE STAINLESS CONTRIBUTION TO THE STAINLESS CONTRIBUTION TO THE STAINLESS CONTRIBUTION TO THE STAINLESS CONTRIBUTION TO THE STAINLESS CONTRIBUTION TO THE STAINLESS CONTRIBUTION TO THE STAINLESS CONTRIBUTION TO THE STAINLESS
STEEL DEVELOPMENTSTEEL DEVELOPMENTSTEEL DEVELOPMENTSTEEL DEVELOPMENTSTEEL DEVELOPMENTSTEEL DEVELOPMENTSTEEL DEVELOPMENTSTEEL DEVELOPMENT
TRADITIONAL TECHNOLOGIES SINCE THE SIXTIESTRADITIONAL TECHNOLOGIES SINCE THE SIXTIESTRADITIONAL TECHNOLOGIES SINCE THE SIXTIESTRADITIONAL TECHNOLOGIES SINCE THE SIXTIESTRADITIONAL TECHNOLOGIES SINCE THE SIXTIESTRADITIONAL TECHNOLOGIES SINCE THE SIXTIESTRADITIONAL TECHNOLOGIES SINCE THE SIXTIESTRADITIONAL TECHNOLOGIES SINCE THE SIXTIES
SENDZIMIR MILLSENDZIMIR MILLSENDZIMIR MILLSENDZIMIR MILLSENDZIMIR MILLSENDZIMIR MILLSENDZIMIR MILLSENDZIMIR MILL A.O.D.A.O.D.A.O.D.A.O.D.A.O.D.A.O.D.A.O.D.A.O.D.CONTINUOS CASTINGCONTINUOS CASTINGCONTINUOS CASTINGCONTINUOS CASTINGCONTINUOS CASTINGCONTINUOS CASTINGCONTINUOS CASTINGCONTINUOS CASTING
NEW GENERATION STECKEL MILLS NEW GENERATION STECKEL MILLS NEW GENERATION STECKEL MILLS NEW GENERATION STECKEL MILLS NEW GENERATION STECKEL MILLS NEW GENERATION STECKEL MILLS NEW GENERATION STECKEL MILLS NEW GENERATION STECKEL MILLS (YEAR 1985)(YEAR 1985)(YEAR 1985)(YEAR 1985)(YEAR 1985)(YEAR 1985)(YEAR 1985)(YEAR 1985)
NEW DEVELOPMENTS 21NEW DEVELOPMENTS 21NEW DEVELOPMENTS 21NEW DEVELOPMENTS 21NEW DEVELOPMENTS 21NEW DEVELOPMENTS 21NEW DEVELOPMENTS 21NEW DEVELOPMENTS 21stststststststst CENTURYCENTURYCENTURYCENTURYCENTURYCENTURYCENTURYCENTURY
THIN SLABTHIN SLABTHIN SLABTHIN SLABTHIN SLABTHIN SLABTHIN SLABTHIN SLAB STRIPSTRIPSTRIPSTRIPSTRIPSTRIPSTRIPSTRIP CASTERCASTERCASTERCASTERCASTERCASTERCASTERCASTER
R.A.P.R.A.P.R.A.P.R.A.P.R.A.P.R.A.P.R.A.P.R.A.P.
Uncoilers
Welding machine
Pretreatment
Tandem mill
Looper 2
Annealingfurnace Cooling
-Scalebreaker
Shot-Shot-
blasting
-
Looper 3
Looper 4
Coilers
Decreasing
Skin pass/reduction
Levelling
Looper 1
Electrolyticpickling
Mixed-acidpickling
Uncoilers
Welding machine
Pretreatment
Tandem mill
Looper 2
Annealingfurnace Cooling
-Scalebreaker
Shot-Shot-
blasting
-
Looper 3
Looper 4
Coilers
Decreasing
Skin pass/reduction
Levelling
Looper 1
Electrolyticpickling
Mixed-acidpickling
SourceSourceSourceSourceSourceSourceSourceSource: OUTOKUMPU: OUTOKUMPU: OUTOKUMPU: OUTOKUMPU: OUTOKUMPU: OUTOKUMPU: OUTOKUMPU: OUTOKUMPU
SourceSourceSourceSourceSourceSourceSourceSource: EUROFER: EUROFER: EUROFER: EUROFER: EUROFER: EUROFER: EUROFER: EUROFER SourceSourceSourceSourceSourceSourceSourceSource: EUROFER: EUROFER: EUROFER: EUROFER: EUROFER: EUROFER: EUROFER: EUROFER
Transfer Transfer Transfer Transfer
ladleladleladleladle
TundishTundishTundishTundish
UncoilerUncoilerUncoilerUncoiler
60 60 60 60 to to to to 90 mm90 mm90 mm90 mm
Pressing rollsPressing rollsPressing rollsPressing rolls
Tunnel furnaceTunnel furnaceTunnel furnaceTunnel furnace
ShearShearShearShear
20 20 20 20 to to to to 40 mm40 mm40 mm40 mm
Roughing standsRoughing standsRoughing standsRoughing stands
CoilerCoilerCoilerCoiler
1 mm (mini)1 mm (mini)1 mm (mini)1 mm (mini)
CoilerCoilerCoilerCoiler20 20 20 20 to to to to 40 mm40 mm40 mm40 mm
Scale breakerScale breakerScale breakerScale breakerFinishing standsFinishing standsFinishing standsFinishing stands Cooling spraysCooling spraysCooling spraysCooling sprays Teeming ladle Teeming ladle Teeming ladle Teeming ladle = 10t= 10t= 10t= 10t
((((maximum capacity maximum capacity maximum capacity maximum capacity = 90 t)= 90 t)= 90 t)= 90 t)
Extractor Extractor Extractor Extractor rollsrollsrollsrollsPinch rollsPinch rollsPinch rollsPinch rolls
TundishTundishTundishTundish
WaterWaterWaterWater----coled nickelcoled nickelcoled nickelcoled nickel----plated cooper casting rollsplated cooper casting rollsplated cooper casting rollsplated cooper casting rolls((((diameter diameter diameter diameter = 1200 mm, = 1200 mm, = 1200 mm, = 1200 mm, width width width width = 1330 mm)= 1330 mm)= 1330 mm)= 1330 mm)
1,6 1,6 1,6 1,6 to to to to 5,0 mm5,0 mm5,0 mm5,0 mm
StripStripStripStrip((((widthwidthwidthwidth:860 :860 :860 :860 to to to to 1300 mm)1300 mm)1300 mm)1300 mm)
AccumulatorAccumulatorAccumulatorAccumulator----tensiontensiontensiontensionregulatorregulatorregulatorregulator
Rolling millRolling millRolling millRolling mill CoilerCoilerCoilerCoilerCasting speedCasting speedCasting speedCasting speed::::
20 20 20 20 to to to to 130 m/130 m/130 m/130 m/minminminmin
CONSOLIDATION OF STAINLESS CONSOLIDATION OF STAINLESS CONSOLIDATION OF STAINLESS CONSOLIDATION OF STAINLESS CONSOLIDATION OF STAINLESS CONSOLIDATION OF STAINLESS CONSOLIDATION OF STAINLESS CONSOLIDATION OF STAINLESS
STEEL INDUSTRYSTEEL INDUSTRYSTEEL INDUSTRYSTEEL INDUSTRYSTEEL INDUSTRYSTEEL INDUSTRYSTEEL INDUSTRYSTEEL INDUSTRY
CONSOLIDATING STAINLESS STEEL INDUSTRYCONSOLIDATING STAINLESS STEEL INDUSTRYCONSOLIDATING STAINLESS STEEL INDUSTRYCONSOLIDATING STAINLESS STEEL INDUSTRY
Market share of top Market share of top Market share of top Market share of top 5 5 5 5 producersproducersproducersproducers ---- 1997199719971997 Market share of top Market share of top Market share of top Market share of top 5 5 5 5 producersproducersproducersproducers ---- 2000200020002000
Market share of top Market share of top Market share of top Market share of top 5 5 5 5 producersproducersproducersproducers –––– 2003e2003e2003e2003e SOURCE: Deutsche Bank
0%0%0%0%
20%20%20%20%
40%40%40%40%
60%60%60%60%
80%80%80%80%
100%100%100%100%
Pla
tin
um
Pla
tin
um
Pla
tin
um
Pla
tin
um
Dia
mo
nd
sD
iam
on
ds
Dia
mo
nd
sD
iam
on
ds
Iro
n r
reIr
on
rre
Iro
n r
reIr
on
rre
Nic
ke
lN
ick
el
Nic
ke
lN
ick
el
Sta
inle
ss
Sta
inle
ss
Sta
inle
ss
Sta
inle
ss
Ste
el
Ste
el
Ste
el
Ste
el
Co
op
er
Co
op
er
Co
op
er
Co
op
er
Th
erm
al
Th
erm
al
Th
erm
al
Th
erm
al
co
al
co
al
co
al
co
al
Zin
cZ
inc
Zin
cZ
inc
Alu
min
ium
Alu
min
ium
Alu
min
ium
Alu
min
ium
Go
ldG
old
Go
ldG
old
Pa
pe
rP
ap
er
Pa
pe
rP
ap
er
Ca
rbo
nC
arb
on
Ca
rbo
nC
arb
on
ste
el
ste
el
ste
el
ste
el
RAW MATERIALSRAW MATERIALSRAW MATERIALSRAW MATERIALSRAW MATERIALSRAW MATERIALSRAW MATERIALSRAW MATERIALS
16,61016,61016,61016,610
Ending Ending Ending Ending
2003200320032003
3,0003,0003,0003,000
5,0005,0005,0005,000
7,0007,0007,0007,000
9,0009,0009,0009,000
11,00011,00011,00011,000
13,00013,00013,00013,000
15,00015,00015,00015,000
17,00017,00017,00017,000
19,00019,00019,00019,000
OFFICIAL NICKEL PRICE IN L.M.E.OFFICIAL NICKEL PRICE IN L.M.E.OFFICIAL NICKEL PRICE IN L.M.E.OFFICIAL NICKEL PRICE IN L.M.E.OFFICIAL NICKEL PRICE IN L.M.E.OFFICIAL NICKEL PRICE IN L.M.E.OFFICIAL NICKEL PRICE IN L.M.E.OFFICIAL NICKEL PRICE IN L.M.E.((((((((MonthlyMonthlyMonthlyMonthlyMonthlyMonthlyMonthlyMonthly AverageAverageAverageAverageAverageAverageAverageAverage ValuesValuesValuesValuesValuesValuesValuesValues)))))))) JanJanJanJanJanJanJanJan 1980 1980 1980 1980 1980 1980 1980 1980 –––––––– DecDecDecDecDecDecDecDec 20032003200320032003200320032003
80 81 82 83 84 85 86 87 88 89 90 91 80 81 82 83 84 85 86 87 88 89 90 91 80 81 82 83 84 85 86 87 88 89 90 91 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 00 01 02 0392 93 94 95 96 97 98 99 00 01 02 0392 93 94 95 96 97 98 99 00 01 02 0392 93 94 95 96 97 98 99 00 01 02 03
US$/US$/US$/US$/US$/US$/US$/US$/MtMtMtMtMtMtMtMt. Ni.. Ni.. Ni.. Ni.. Ni.. Ni.. Ni.. Ni.
7,1107,1107,1107,110
Beginning Beginning Beginning Beginning
2003200320032003
2% SUPPLY2% SUPPLY2% SUPPLY2% SUPPLY2% SUPPLY2% SUPPLY2% SUPPLY2% SUPPLY--------DEMAND DEFICIT DOES NOTDEMAND DEFICIT DOES NOTDEMAND DEFICIT DOES NOTDEMAND DEFICIT DOES NOTDEMAND DEFICIT DOES NOTDEMAND DEFICIT DOES NOTDEMAND DEFICIT DOES NOTDEMAND DEFICIT DOES NOTJUSTIFY SUCH EXTREME PRICE INCREASEJUSTIFY SUCH EXTREME PRICE INCREASEJUSTIFY SUCH EXTREME PRICE INCREASEJUSTIFY SUCH EXTREME PRICE INCREASEJUSTIFY SUCH EXTREME PRICE INCREASEJUSTIFY SUCH EXTREME PRICE INCREASEJUSTIFY SUCH EXTREME PRICE INCREASEJUSTIFY SUCH EXTREME PRICE INCREASE
0,000,000,000,00
0,200,200,200,20
0,400,400,400,40
0,600,600,600,60
0,800,800,800,80
1,001,001,001,00
1,201,201,201,201.201.201.201.20
1.001.001.001.00
0.800.800.800.80
0.600.600.600.60
0.400.400.400.40
0.200.200.200.20
0000
FERROCHROME PRICE (FERROCHROME PRICE (FERROCHROME PRICE (FERROCHROME PRICE (FERROCHROME PRICE (FERROCHROME PRICE (FERROCHROME PRICE (FERROCHROME PRICE (MetalMetalMetalMetalMetalMetalMetalMetal BulletinBulletinBulletinBulletinBulletinBulletinBulletinBulletin))))))))
89 90 91 92 93 94 95 96 97 98 99 00 089 90 91 92 93 94 95 96 97 98 99 00 089 90 91 92 93 94 95 96 97 98 99 00 089 90 91 92 93 94 95 96 97 98 99 00 01 02 031 02 031 02 031 02 03
USD / Lb. Cr.USD / Lb. Cr.USD / Lb. Cr.USD / Lb. Cr.USD / Lb. Cr.USD / Lb. Cr.USD / Lb. Cr.USD / Lb. Cr.
0.570.570.570.57
Ending Ending Ending Ending 2003200320032003
0.340.340.340.34
Beginning Beginning Beginning Beginning 2003200320032003
MOLYBDENUM PRICE (MOLYBDENUM PRICE (MOLYBDENUM PRICE (MOLYBDENUM PRICE (MOLYBDENUM PRICE (MOLYBDENUM PRICE (MOLYBDENUM PRICE (MOLYBDENUM PRICE (Metal Metal Metal Metal Metal Metal Metal Metal BulletinBulletinBulletinBulletinBulletinBulletinBulletinBulletin))))))))
USD / Lb. USD / Lb. USD / Lb. USD / Lb. USD / Lb. USD / Lb. USD / Lb. USD / Lb. MoMoMoMoMoMoMoMo........
89 90 91 92 93 94 95 96 97 98 99 00 89 90 91 92 93 94 95 96 97 98 99 00 89 90 91 92 93 94 95 96 97 98 99 00 89 90 91 92 93 94 95 96 97 98 99 00 01 02 0301 02 0301 02 0301 02 030000
2222
4444
6666
8888
10101010
12121212
14141414
16161616
18181818
7.67.67.67.6
Ending Ending Ending Ending 2003200320032003
3.23.23.23.2
BeginningBeginningBeginningBeginning2003200320032003
EVOLUTION OF THE STAINLESS EVOLUTION OF THE STAINLESS EVOLUTION OF THE STAINLESS EVOLUTION OF THE STAINLESS EVOLUTION OF THE STAINLESS EVOLUTION OF THE STAINLESS EVOLUTION OF THE STAINLESS EVOLUTION OF THE STAINLESS
STEEL PRICESSTEEL PRICESSTEEL PRICESSTEEL PRICESSTEEL PRICESSTEEL PRICESSTEEL PRICESSTEEL PRICES
USA
GERMANY
HONG KONG
1995 1996 1997 1998 1995 1996 1997 1998 1995 1996 1997 1998 1995 1996 1997 1998 1999 2000 2001 2002 1999 2000 2001 2002 1999 2000 2001 2002 1999 2000 2001 2002 2003200320032003
STAINLESS STEEL SHEET PRICESSTAINLESS STEEL SHEET PRICESSTAINLESS STEEL SHEET PRICESSTAINLESS STEEL SHEET PRICESAISI. 304 2,0 mm AISI. 304 2,0 mm AISI. 304 2,0 mm AISI. 304 2,0 mm ((((JanuaryJanuaryJanuaryJanuary 95 95 95 95 –––– DecemberDecemberDecemberDecember 03)03)03)03)
SOURCE: Metal Bulletin
Research “Stainless Steel
Monthly”
US$/Mt, final price, alloy surcharge included
1.000
1.250
1.500
1.750
2.000
2.250
2.500
2.750
3.000
3.250
3.500
3.7503,7503,7503,7503,750
3,5003,5003,5003,500
3,2503,2503,2503,250
3,0003,0003,0003,000
2,7502,7502,7502,750
2,5002,5002,5002,500
2,2502,2502,2502,250
2,0002,0002,0002,000
1,7501,7501,7501,750
1,5001,5001,5001,500
1,2501,2501,2501,250
1,0001,0001,0001,000
USE OF STAINLESS STEEL FOR THEIR MECHANICAL USE OF STAINLESS STEEL FOR THEIR MECHANICAL USE OF STAINLESS STEEL FOR THEIR MECHANICAL USE OF STAINLESS STEEL FOR THEIR MECHANICAL USE OF STAINLESS STEEL FOR THEIR MECHANICAL USE OF STAINLESS STEEL FOR THEIR MECHANICAL USE OF STAINLESS STEEL FOR THEIR MECHANICAL USE OF STAINLESS STEEL FOR THEIR MECHANICAL
PROPERTIESPROPERTIESPROPERTIESPROPERTIESPROPERTIESPROPERTIESPROPERTIESPROPERTIES
BUTANE GAS CYLINDER
USE OF STAINLESS STEEL FOR THEIR MECHANICAL USE OF STAINLESS STEEL FOR THEIR MECHANICAL USE OF STAINLESS STEEL FOR THEIR MECHANICAL USE OF STAINLESS STEEL FOR THEIR MECHANICAL USE OF STAINLESS STEEL FOR THEIR MECHANICAL USE OF STAINLESS STEEL FOR THEIR MECHANICAL USE OF STAINLESS STEEL FOR THEIR MECHANICAL USE OF STAINLESS STEEL FOR THEIR MECHANICAL
PROPERTIES IN THE AUTOMOTIVE SECTORPROPERTIES IN THE AUTOMOTIVE SECTORPROPERTIES IN THE AUTOMOTIVE SECTORPROPERTIES IN THE AUTOMOTIVE SECTORPROPERTIES IN THE AUTOMOTIVE SECTORPROPERTIES IN THE AUTOMOTIVE SECTORPROPERTIES IN THE AUTOMOTIVE SECTORPROPERTIES IN THE AUTOMOTIVE SECTOR
BRIDGE IN MONTANA STATE, USA
STAINLESS STEEL REBARSTAINLESS STEEL REBARSTAINLESS STEEL REBARSTAINLESS STEEL REBARSTAINLESS STEEL REBARSTAINLESS STEEL REBARSTAINLESS STEEL REBARSTAINLESS STEEL REBAR
COMPETITORS ON THE RISE AS WELLCOMPETITORS ON THE RISE AS WELLCOMPETITORS ON THE RISE AS WELLCOMPETITORS ON THE RISE AS WELLCOMPETITORS ON THE RISE AS WELLCOMPETITORS ON THE RISE AS WELLCOMPETITORS ON THE RISE AS WELLCOMPETITORS ON THE RISE AS WELL
12 12 12 12 12 12 12 12 monthmonthmonthmonthmonthmonthmonthmonth LME LME LME LME LME LME LME LME Aluminium Aluminium Aluminium Aluminium Aluminium Aluminium Aluminium Aluminium cash cash cash cash cash cash cash cash price price price price price price price price In MT In MT In MT In MT In MT In MT In MT In MT vs Inventoryvs Inventoryvs Inventoryvs Inventoryvs Inventoryvs Inventoryvs Inventoryvs Inventory
12 12 12 12 12 12 12 12 monthmonthmonthmonthmonthmonthmonthmonth LME LME LME LME LME LME LME LME CooperCooperCooperCooperCooperCooperCooperCooper cash cash cash cash cash cash cash cash price price price price price price price price In MT In MT In MT In MT In MT In MT In MT In MT vs Inventoryvs Inventoryvs Inventoryvs Inventoryvs Inventoryvs Inventoryvs Inventoryvs Inventory
1,5501,5501,5501,550
1,5251,5251,5251,525
1,5001,5001,5001,500
1,4751,4751,4751,475
1,4501,4501,4501,450
1,4251,4251,4251,425
1,4001,4001,4001,400
1,3751,3751,3751,375
1,3501,3501,3501,350
1,3251,3251,3251,325
1,3001,3001,3001,300
1,2751,2751,2751,275
2,3002,3002,3002,300
2,2002,2002,2002,200
2,1002,1002,1002,100
2,0002,0002,0002,000
1,9001,9001,9001,900
1,8001,8001,8001,800
1,7001,7001,7001,700
1,6001,6001,6001,600
1,5001,5001,5001,500
1,4001,4001,4001,400
12/9 1/8 2/27 4/14 5/27 12/9 1/8 2/27 4/14 5/27 12/9 1/8 2/27 4/14 5/27 12/9 1/8 2/27 4/14 5/27 6/26 8/5 9/9 10/17 11/116/26 8/5 9/9 10/17 11/116/26 8/5 9/9 10/17 11/116/26 8/5 9/9 10/17 11/11
900900900900
850850850850
800800800800
750750750750
700700700700
650650650650
600600600600
550550550550
500500500500
450450450450
MT
(00
0’s
)M
T (
00
0’s
)M
T (
00
0’s
)M
T (
00
0’s
)
1,4001,4001,4001,400
1,3501,3501,3501,350
1,3001,3001,3001,300
1,2501,2501,2501,250
1,2001,2001,2001,200
1,1501,1501,1501,150
1,1001,1001,1001,100
MT
(00
0’s
)M
T (
00
0’s
)M
T (
00
0’s
)M
T (
00
0’s
)
12/16 1/21 2/11 3/12 4/15 6/3 12/16 1/21 2/11 3/12 4/15 6/3 12/16 1/21 2/11 3/12 4/15 6/3 12/16 1/21 2/11 3/12 4/15 6/3 7/10 8/4 9/3 9/30 11/10 7/10 8/4 9/3 9/30 11/10 7/10 8/4 9/3 9/30 11/10 7/10 8/4 9/3 9/30 11/10
Pri
ce
P
rice
P
rice
P
rice
US
$U
S$
US
$U
S$
Pri
ce
P
rice
P
rice
P
rice
US
$U
S$
US
$U
S$
PricesPricesPricesPrices
InventoryInventoryInventoryInventory
MetalpricesMetalpricesMetalpricesMetalprices....comcomcomcom
• Intensified informal cooperation (2002 - )
(Co-ordination of messages to the market)
• Heavy focus on Health & Environment
• New priorities: - joint statistical work
- joint market development
• Joint ISSF - NiDI Board meetings since 2000
• Joint ISSF Board – ICDA Council meetings will
start 2004
TEAM STAINLESS (ICDA TEAM STAINLESS (ICDA TEAM STAINLESS (ICDA TEAM STAINLESS (ICDA TEAM STAINLESS (ICDA TEAM STAINLESS (ICDA TEAM STAINLESS (ICDA TEAM STAINLESS (ICDA –––––––– NiDINiDINiDINiDINiDINiDINiDINiDI –––––––– IMOA IMOA IMOA IMOA IMOA IMOA IMOA IMOA –––––––– ISSF)ISSF)ISSF)ISSF)ISSF)ISSF)ISSF)ISSF)
SOUTH AFRICAN STAINLESS STEEL SOUTH AFRICAN STAINLESS STEEL SOUTH AFRICAN STAINLESS STEEL SOUTH AFRICAN STAINLESS STEEL SOUTH AFRICAN STAINLESS STEEL SOUTH AFRICAN STAINLESS STEEL SOUTH AFRICAN STAINLESS STEEL SOUTH AFRICAN STAINLESS STEEL
MARKET AND INDUSTRYMARKET AND INDUSTRYMARKET AND INDUSTRYMARKET AND INDUSTRYMARKET AND INDUSTRYMARKET AND INDUSTRYMARKET AND INDUSTRYMARKET AND INDUSTRY
80808080
90909090
100100100100
110110110110
120120120120
130130130130
140140140140
150150150150
160160160160
1996 1997 1998 1999 2000 2001 2002 2003e
SOUTH AFRICAN APPARENT STAINLESS STEEL SOUTH AFRICAN APPARENT STAINLESS STEEL SOUTH AFRICAN APPARENT STAINLESS STEEL SOUTH AFRICAN APPARENT STAINLESS STEEL SOUTH AFRICAN APPARENT STAINLESS STEEL SOUTH AFRICAN APPARENT STAINLESS STEEL SOUTH AFRICAN APPARENT STAINLESS STEEL SOUTH AFRICAN APPARENT STAINLESS STEEL CONSUMPTIONCONSUMPTIONCONSUMPTIONCONSUMPTIONCONSUMPTIONCONSUMPTIONCONSUMPTIONCONSUMPTION
‘000 ‘000 ‘000 ‘000 ‘000 ‘000 ‘000 ‘000 MtMtMtMtMtMtMtMt
Compound Annual Growth Rate
Compound Annual Growth Rate
Compound Annual Growth Rate
Compound Annual Growth Rate: +
7.7%: +
7.7%: +
7.7%: +
7.7%
MIDDELBURG FACTORY IN 2002 (MIDDELBURG FACTORY IN 2002 (MIDDELBURG FACTORY IN 2002 (MIDDELBURG FACTORY IN 2002 (MIDDELBURG FACTORY IN 2002 (MIDDELBURG FACTORY IN 2002 (MIDDELBURG FACTORY IN 2002 (MIDDELBURG FACTORY IN 2002 (South AfricaSouth AfricaSouth AfricaSouth AfricaSouth AfricaSouth AfricaSouth AfricaSouth Africa))))))))
+24.6%+24.6%+24.6%+24.6%+24.6%+24.6%+24.6%+24.6%
COLUMBUS STAINLESS PRODUCTIONCOLUMBUS STAINLESS PRODUCTIONCOLUMBUS STAINLESS PRODUCTIONCOLUMBUS STAINLESS PRODUCTIONCOLUMBUS STAINLESS PRODUCTIONCOLUMBUS STAINLESS PRODUCTIONCOLUMBUS STAINLESS PRODUCTIONCOLUMBUS STAINLESS PRODUCTION
100100100100
200200200200
300300300300
400400400400
500500500500
600600600600
700700700700
800800800800
2001200120012001 2002200220022002 2003200320032003 2004(e)2004(e)2004(e)2004(e) 2005(e)2005(e)2005(e)2005(e)
MeltingMeltingMeltingMelting
Hot rollingHot rollingHot rollingHot rolling
Cold rollingCold rollingCold rollingCold rolling
‘000 ‘000 ‘000 ‘000 ‘000 ‘000 ‘000 ‘000 MtMtMtMtMtMtMtMt
+22.8%+22.8%+22.8%+22.8%+22.8%+22.8%+22.8%+22.8%
NEW SENDZIMIR ZNEW SENDZIMIR ZNEW SENDZIMIR ZNEW SENDZIMIR ZNEW SENDZIMIR ZNEW SENDZIMIR ZNEW SENDZIMIR ZNEW SENDZIMIR Z--------MILL 3 (ZRMILL 3 (ZRMILL 3 (ZRMILL 3 (ZRMILL 3 (ZRMILL 3 (ZRMILL 3 (ZRMILL 3 (ZR--------21BN21BN21BN21BN21BN21BN21BN21BN--------63) HOUSING FOR 63) HOUSING FOR 63) HOUSING FOR 63) HOUSING FOR 63) HOUSING FOR 63) HOUSING FOR 63) HOUSING FOR 63) HOUSING FOR
COLUMBUS STAINLESS IN PRECOLUMBUS STAINLESS IN PRECOLUMBUS STAINLESS IN PRECOLUMBUS STAINLESS IN PRECOLUMBUS STAINLESS IN PRECOLUMBUS STAINLESS IN PRECOLUMBUS STAINLESS IN PRECOLUMBUS STAINLESS IN PRE--------ASSEMBLY, NOVEMBER ASSEMBLY, NOVEMBER ASSEMBLY, NOVEMBER ASSEMBLY, NOVEMBER ASSEMBLY, NOVEMBER ASSEMBLY, NOVEMBER ASSEMBLY, NOVEMBER ASSEMBLY, NOVEMBER
20032003200320032003200320032003
CONCLUSION:CONCLUSION:CONCLUSION:CONCLUSION:
I am more optimistic than ever about the future of stainless steel under only two conditions:
1.- World economy grows normally.2.- Reasonable behaviour of raw materials.
All of us, raw materials suppliers, stainless steel producers and transformers, are in the same boat and it is very important to avoid all kind of speculations like those suffered last year, especially with the LME nickel prices. How? This is a difficult question but you will agree with me that they are affecting the wonderful 6% growth rate of the stainless steel of last 53 years, that could even be higher due, on top of its life cycle and maintenance free, to its superior mechanical properties than other competitive materials.
Will the growth depend in a big extent of China? Yes, but not exclusively, because in all the remaining geographic areas it will continue growing too, even if certain transforming industries, intensive in man power, will move not only to China but also to Taiwan, South Korea, Malaysia, Vietnam, etc., and why not to South Africa, provided that the Rand would recover soon a reasonable parity with the US Dollar?. Such unavoidable displacements will be compensated with new applications. I also strongly believe in the recovery of the North American market, now that its economy is doing well and its stainless steel industries are becoming competitive and in consequence the market prices have been already aligned with those of other areas.
The past experience is that “when a country reaches a certain GDP level, the stainless steel consumption always takes off spectacularly” and I think this moment has already arrived for China, and you can imagine what can happen in a Country with 1.3 billion population ready to work. If GDP of China continues growing not at between 7 and 9% p.a. like last years, but even at a little lower pace, the stainless steel consumption will rise at two digits figures. If so, China will reduce rather fast its cold rolled coils imports but will continue importing hot coils and also special cold rolled grades during all this decade.
When the analysts talk about overcapacity, they often forget that the more sophisticated the new equipments are, the longer time is necessary for the start up since it takes many months until the full capacity is reached. Besides that, the recent mergers of heavy machinery makers, with the inherent early retirement of experienced engineers, has caused delays in important projects, not to mention about the possible financial dangers, specially in the tight moments of the cycle.
Even if the new investments are undertaken in a reasonable manner and timing, there will be a fierce competition in our very globalized market, and consequently the profit margins will continue narrowing more and more. The importance of the integrated process in the plants, with a minimal size of about 1 million tons, will be decisive. The location of production close to the customers and raw materials will become another important factor. Nevertheless, due to our product excellence it will not exist a big global overcapacity, except for certain short periods of time, as it happened cyclically in the past. The consolidation of the stainless steel industry will continue, as it has already been accomplished in Europe, but not enough yet in other continents and most especially in Asia, that should digest its very big and outstanding fast expansion.
I hope that these personal views about stainless steel industry will be helpful for your discussions in this Ferroalloys Congress and I am at your disposal for replying your questions.
Many thanks.