e&i delay analysis report_feb'15

7/25/2019 e&i Delay Analysis Report_feb'15

http://slidepdf.com/reader/full/ei-delay-analysis-reportfeb15 1/30

PRESENTATION ONMILL ELECTRICALPERFORMANCE

Monthly Report

PAGE: 1



FROM 1st FEB’15 TO 28th FEB’15

PAGE: 2



Copyright © 2010 Jindal Steel & Power Ltd.

Data Summary : BRMElectrical

Till date summary data From : 1/02/15 to 28/02/15

Total Delay 2673 minutes

Acceptable Delay 103 minutes

Total !re"uency o! delay in #lectrical $6 numbers

%ean time to &estore '%TT&( 11 minutes

PAGE 3




DATEACTUAL DELAY

(min)PLAN QTY. (MT)

EQUIVELANT LOSS OFPRODUCTION ACC. To PLAN

(MT)

EQUIVELANT LOSS OF PRODUCTION CUMULATIVE ACC. TOPLAN (MT)

01.02.2015 681792.85 84.66 84.66

02.02.2015 221792.85 27.39 112.05

03.02.2015 51792.85 6.23 118.28

04.02.2015 271792.85 33.62 151.89

05.02.2015 351792.85 43.58 195.47

06.02.2015 121792.85 14.94 210.41

07.02.2015 161792.85 19.92 230.33

08.02.2015 31792.85 3.74 234.06

09.02.2015 261792.85 32.37 266.44

10.02.2015 126

1792.85 156.87 423.3111.02.2015 17 1792.85 21.17 444.48

12.02.2015 131792.85 16.19 460.66

13.02.2015 681792.85 84.66 545.32

14.02.2015 01792.85 0.00 545.32

PLANNED S ACT!ALPROD!CTION

PAGE: 4




DATE ACTUAL DELAY (min) PLAN QTY. (MT)EQUIVELANT LOSS OF

PRODUCTION ACC. To PLAN (MT)EQUIVELANT LOSS OF PRODUCTION

CUMULATIVE ACC. TO PLAN (MT)

15.02.2015 20 1792.85 24.90 570.22

16.02.2015 551792.85 68.48 638.70

17.02.2015 371792.85 46.07 684.77

18.02.2015 171792.85 21.17 705.93

19.02.2015 201792.85 24.90 730.83

20.02.2015 21

1792.85 26.15 756.9821.02.2015 15

1792.85 18.68 775.65

22.02.2015 541792.85 67.23 842.89

23.02.2015 1491792.85 185.51 1028.40

24.02.2015 31792.85 3.74 1032.13

25.02.2015 1011792.85 125.75 1157.88

26.02.2015 61792.85 7.47 1165.35

27.02.2015 471792.85 58.52 1223.87

28.02.2015 571792.85 70.97 1294.83

PLANNED S ACT!ALPROD!CTION

PAGE: 4



Copyright © 2010 Jindal Steel & Power Ltd. PAGE: 7

Electrical Total Accepta"le Delay O#er#ie$ Area $i%e

Area Delay(in hr) Frequency

Furnace 2.33 26

Mill 7.78 31

Cooling Bed 4.73 22

Media 0.26 2

Stacker 2.21 16


http://slidepdf.com/reader/full/ei-delay-analysis-reportfeb15 7/30Copyright © 2010 Jindal Steel & Power Ltd. PAGE: 7

DELAY SUMMARY



DELAY SUMMARY


http://slidepdf.com/reader/full/ei-delay-analysis-reportfeb15 10/30Copyright © 2010 Jindal Steel & Power Ltd.10

D!" DELAY TIME

D"#$ %&'M&'(

)" )"S*' )"M)+S

01.02.2015 12,44 13,00 16 M&## Dela- due to Std14 tri/.&n drie /anel or tand14 MCB or loer%drieide( a o due to ti tand14 otor gottri//ed on oer te/. ault. %F30004(

01.02.2015 17,58 18,01 3 F:)'C" Dela- due to kicko1 ;nger not oing orard.

01.02.2015 18,31 18,51 20 M&##Dela- due to auto co//ed generated in line )"S1 tri/ due to encoder ault.

)"S1 tri//ed on F07453 ault. "ncoder coera ound looe. !igtne done and ade ok.

01.02.2015 22,26 22,31 5 M&##*/tii=ation reet due to ariation o lengt inline.

01.02.2015 0,41 1,04 24 F:)'C"Dela- due to rela- got latced o kicko1 or u//oition and due to ti te kicko1 noto/erating /ro/erl-.

)ela- or +ick o1 got latced. )ela- cangedro )&* > ade ok.

02.02.2015 13,52 14,00 8 M&## Dela- due to )"S1B rotation a not /ro/er rake /reure ad?uted.

02.02.2015 15,14 15,28 14C**#&'@

B"D

Dela- due to ot CBC!2 > CBC!3 coeorard at a tie and due to ti tra- traner-te taken lank c-cle in auto ode > la-ertuck at cain traner.

03.02.2015 19,41 19,51 5 M&##Dela- due to )"S lineB rotation ault a te etalentering )"S ile )"S in rotating.

Total Electrical Acceptable elayetail!



D!" DELAY TIME

D"#$ %&'M&'(

)" )"S*' )"M)+S

04.02.2015 11,16 11,27 11 M&##Aal illet co//ed due to tracking ault aloo/er13 > ot line re/eater /eruder arin don /oition.

!e lock ic tore te tie to reac tand01

ro AMD01 a alunctioning due to ti illetcae in all ga/. Block reetting done and adeok.

04.02.2015 16,40 17,00 10 M&##Dela- due to cole in line due to aterialreak. ater /reure ad?utent doneeactreaon not ound.

04.02.2015 4,24 4,27 3C**#&'@

B"DCBC!3 tri/.

04.02.2015 5,37 5,40 3 M&##Carging o illet not /oile a illet lengt

not ening.

05.02.2015 15,15 15,25 10C**#&'@

B"DCooling ed ull due to i/ro/er la-ing o arand te cut lengt.

05.02.2015 19,45 19,50 5 M&## Dela- due to ad?uting enitiit- o AMD15B.

05.02.2015 20,45 21,05 20 M&##Dela- due to )"S2 tri//ed due to encoderault and it caue cole in ill.

)"S tri//ed on F7453 %#) /re/roceing error(."ncoder tigtne done and ade ok.

06.02.2015 6,53 6,57 4 M&## Dela- due to illet tuck at dicalar due toillet /oitioning a not /ro/er in urnace atdicarging roller.

06.02.2015 12,38 12,46 6C**#&'@

B"DDela- due to CBC!1 tri//ed.

06.02.2015 13,29 13,31 2 M&## Dela- due to illet lo during carging.




D!" DELAY TIME

D"#$ %&'M&'(

)" )"S*' )"M)+S

07.02.2015 6,56 6,58 2 F:)'C" Dela- due to carging due to illet lo during carging.

07.02.2015 13,36 13,38 2 Stacker MCB tri//ed o #!D o ot te tacker.

07.02.2015 17,29 17,34 5C**#&'@

B"D#a-er got tuck at tra- traner ile traner tie ro cainto tra-.

07.02.2015 18,03 18,10 7 Stacker uto c-cle i not coing or #!F o ot te Stacker MCBtri//ed o ot tacker.

MCB or D&04 o )&*11 gottri//ed reetting done and ade ok.

08.02.2015 23,37 23,40 3 Stacker Dela- due to eiging acine tri//ed o tacker2.

09.02.2015 9,12 9,22 10 MediaDela- due to ig tank te/eratuure ault occurred or lueC1.

09.02.2015 10,30 10,35 5 M&## Dela- due to ligt underoot in lineC.

09.02.2015 23,55 0,15 6 M&##Dela- due to underoot a tere a no ga/ in )&! AMD inone /iece %)eaon not ound(.

'E a ead o 4t ar ound entdue to to ti ar itted and gotunderoot. "er-ting a ceckedand ound ok ro electrical ide.

09.02.2015 0,44 0,49 5C**#&'@

B"DDela- due to CBC!1 tri/ o la-er got tuck in cain.

CBC!1 got tri//ed on ault F07490.)eetting done > ade ok.




D!" DELAY TIMED"#$ %&'

M&'( )" )"S*' )"M)+S

10.02.2015 0,54 3,00 126 M&## Cole in lineC due to diide ear not takencut a it reerence /eed to/.

Due to alunctioning o lock :) o

diide ear got iing > /eedreerence got don > diide ear didnot taken cut > ent to oeroot.

11.02.2015 Cumulative Delay 14 F:)'C"Dela- due to urnace alking ea u/ c-clea lo o/erated.

11.02.2015 19,25 19,28 3 F:)'C"alking ea c-cle a lo due to ti illetdicarge a done anuall-.

12.02.2015 15,05 15,08 5 StackerDela- due to ort ar cleaning ro tackerarea la-ing /oition %!o > Fro( o/tii=ation ad?uted.

12.02.2015 16,40 16,42 2 StackerDela- due to ort ar cleaning ro tackerarea la-ing a not /ro/er ro )8B /arting cloed to 0.2.

12.02.2015 20,22 20,24 2 StackerDela- due to tacker2 12 "Dcontinuoul- ening.

12.02.2015 23,34 23,38 4C**#&'@

B"DDela- due to "D2 continuou ene atgauge ea.

13.02.2015 Cumulative Delay 41 Stacker

Stacker1 a not in o/eration due to cale o#!D o tacker1 got daaged and calere/laced - electrical > lo o/eration o C4 due to tacker1 i not orking.

#!D1 a tri//ing continoul- onault F31117. encoder cale aound looe > o/ened. !igtne doneand ade ok.

13.02.2015 9,38 9,50 6 M"D&Mill to/ due to iroil1 /reure itc ault

occurred or Std9.




Copyright © 2010 Jindal Steel & Power Ltd.14

D!" DELAY TIME

D"#$ %&'M&'(

)" )"S*' )"M)+S

13.02.2015 12,53 13,08 6 Stacker Dela- due to #!D not orking in auto ode o tacker2.

13.02.2015 14,36 14,51 11 Stacker Dela- due to tacker2 eigt acine ialigned.

13.02.2015 2,08 2,12 4 M&## Dela- in dicarging due to illet tracking ault in urnace.

15.02.2015 8,02 8,07 5C**#&'@

B"DSlo o/eration o C3 due to caera o C3 a notorking.

Forceull- dialed te netorkconnection tan enaled > adeok.

15.02.2015 14,00 14,07 7C**#&'@

B"DDela- due to C3 caera a not orking.


15.02.2015 14,09 14,14 5C**#&'@

B"DDela- due to cooling ed caera a not orking > CBC!2tri//ed.


15.02.2015 00,49 00,52 3 M&## Deal- due to ort lengt illet carging lo.

16.02.2015 8,12 8,22 10 F:)'C" Furnace carging door id not orking in auto ode.

16.02.2015 Cumulative

Delay10 M&## alking ea not taking c-cle /ro/erl-.

16.02.2015 0,52 1,27 35 M&##)"S1B drie ault occur in running ill condition due toencoder ire ound looeduring ti dela- Std 15 /acanged done.

)"S1B got tri//ed on aultF07453. during ceck GH" u//l-core o encoder ound roken.)econnection done and ade ok.





D!" DELAY TIME

D"#$ %&'M&'(

)" )"S*' )"M)+S

17.02.2015 7,51 7,53 2C**#&'@

B"D!ra- !raner taken lank c-cle.

17.02.2015 13,27 13,48 21C**#&'@

B"D*eroot in line a AMD14 ened late and autoco/generated o all /iece get oeroot.

AMD14 ened late ead oetal %did not ened(. Due to tiale autoco/ generated > illetgot cole.

17.02.2015 18,21 18,23 2 Stacker Stacker1"D continou ening.

17.02.2015 4,01 4,13 12 M&##Dela- due to lineB entr- itc /i/e not read-o-ncroni=ed - electrical.

S-ncroni=ation done > ade ok.

18.02.2015 8,05 8,08 3 Stacker Dela- due to tacker1 #!D tart c-cle not coing.

18.02.2015 13,05 13,10 5 Stacker Dela- due to tacker1 ot u/don /ro- not unctioning.


Delay 5 M&##Dela- in carging due to dicarging to//er not orking/ro/erl-.

18.02.2015 18,33 18,35 2 F:)'C"&n urnace 2 c-cle ga/ due to dicarging to//er notorking /ro/erl-.

18.02.2015 20,17 20,19 2 F:)'C" Dela- due to kicko /ick u/ illet not /ro/erl-.





D!" DELAY TIME

D"#$ %&'M&'(

)" )"S*' )"M)+S

19.02.2015 15,47 15,51 3 F:)'C" &n urnace 3 c-cle ga/ due to )!1 tri//ed.

19.02.2015 1,42 1,47 2 M&## Dela- due to o/tii=ation lengt a not /ro/er.

19.02.2015 1,58 2,13 15C**#&'@

B"DDela- due to cain traner a tri//ed at ;niing area.

CB!!2 tri//ed on F7900.reetting done and ade ok.

20.02.2015 7,37 7,45 8

C**#&'@

B"D

Dela- due to long lengt illet coe at carging area a it

lengt a not ened.


Delay7 M&##

Dela- due to illet tuck in roller tale1 and illet kidcontinue taken c-cle.

20.02.2015 21,40 21,46 6 Stacker Dela- due to la-er ie in tacker due to tracking ault.

21.02.2015 18,37 18,39 2 F:)'C"Dela- in carging due to dicard ar /ick u/ to illet dueto "D1 not ene.

21.02.2015 19,45 19,47 2 F:)'C" Dela- in urnace due to illet tracking ault.

21.02.2015 19,56 19,58 2 F:)'C" Dela- due to kicko /ick u/ to illet.


Delay9 F:)'C" alking ea trake a not /ro/er.





D!" DELAY TIME

D"#$ %&'M&'(

)" )"S*' )"M)+S


Delay6 F:)'C"

Dela- in carging due to 2 illet coe in )!1 and tuck in

it guide /late.

22.02.2015 16,17 16,26 9 F:)'C" Dela- in carging due to carging a anual.


Delay10 F:)'C" Dela- in carging due to carging a not in auto ode.

22.02.2015 18,09 18,13 4 M&## Dela- due to illet kid tri//ed.

22.02.2015 18,52 18,54 2 M&## Dela- due to illet kid -ncroni=ation a ailed.

22.02.2015 20,15 20,17 2 F:)'C" &n urnace 2 lank c-cle due to carging a anual.

22.02.2015 21,42 22,03 21 M&## Dela- due to Std14 > Std16 gear o lu ault a calea daaged.

re itc ignal or lue o Std

1416 a ealt-. Cale oundedorted in IB. Signal orced andade ok.

23.02.2015 13,49 14,20 31C**#&'@

B"DDela- due to oeroot in line a AMD12 continuoul-ened.

Material got oeroot a ree=e >itc rake coand ent late.AMD12 ened longer tie tanuual.





D!" DELAY TIME

D"#$ %&'M&'(

)" )"S*' )"M)+S

23.02.2015 16,46 17,13 27C**#&'@

B"D

Dela- due to CBC!2 not going oe /oition due to it

/ro- traigtner reak.

During ceck triker or oe/oition /ro- ound roken.

elding o triker a done andade ok.

23.02.2015 19,26 20,51 85C**#&'@

B"D*eroot in line1 due to drie ault o encoder canged &n eteen Std16 > '!M )" guide canged.

)"S1 tri//ed on ault F7453%"ncoder #) /oitioning ault(."ncoder o )"S1 canged itencoder o )"S 2B > ade ok.

23.02.2015 4,29 4,37 6 Stacker Dela- due to tacker2 6 "D a continuou ening.6 tr "D a not enion/ro/erl-. Signal orced and adeok.

24.02.2015 13,31 13,34 3 C""L#$%E elay d'e to CCT(2 not going in ho)e po!ition.

25.02.2015 8,51 9,17 4 *+,$ACE elay d'e to wal-ing bea) ta-ing etra cycle.

25.02.2015 15,57 17,02 65 /#LLelay d'e to 'nder!hoot in line( d'e to )aterialhitted in ,ES a! it! o(!et wa! not o-.

Changed the o!et ro) 134to 534. #n pre6io'! rolling!ection encoder o ,ES 2wa! '!ed in ,ES2A. 'ring!tart o thi! rolling !ectionnew encoder wa! )o'nted &o!et got changed .

25.02.2015 1,08 1,43 18 Stac-er Stac-er(1 LT trip. 25.02.2015 2,08 2,22 14 Stac-er Stac-er(1 LT trip.

26.02.2015 23,00 23,06 6C""L#$%

E/agnetic chain not gone to it! ho)e po!ition.





D!" DELAY TIMED"#$

%&' M&'( )" )"S*' )"M)+S

01.02.201

5

14,27 14,32 5C**#&'@

B"D

Dela- due to )"S2B /reure ad?uted a it

rotation a not ok.

'E a rotation a not ok due to

anoral reak /reure.

01.02.2015

16,55 17,17 22 M&##:nderoot in line )"S2 a 2 /iece entin ae line.

'E a 11t /c / line itted inide )"S> got tucked. Folloing /c itted > gotunderoot. "er-ting a cecked andound ok ro electrical ide.

01.02.2015

22,51 23,26 35 M&##Cole in lineB due to te )"S1B rotationa not /ro/er eanile /a canged oStd16 and all raking /inc roll cloed.

)otation a not /ro/er due to uneenrake /reure die to ti ead itted atentr- o )"S.

01.02.201

5 2,44 2,52 8 M&##

Dela- due to )"S1B > 2B rotation a not

/ro/er )"S1B > 2B -ncroni=ed and rake/reure ad?uted - electrical > ecanical.

'E a rotation a not ok due to

anoral reak /reure.

02.02.2015

6,52 7,30 38 M&##Dela- due to underoot in line lat /ieceaterial to/ ater traelling 60 ro )"S.

J'E a "er-ting a cecked andound ok ro electrical ide.

02.02.2015

3,28 4,26 58 M&##Dela- due to etal it at )"S2B duering tidela- )"S oet ad?uted and alo /acange o Std11 done.


03.02.2015

7,12 7,30 18 M&## )olling to/ due to )"S2B rotation a not/ro/er rake /reure ad?uted.

'E a /role initiated ecaue o rake/reure.

03.02.2015

12,50 14,00 70 M&##Cole in line diide ear due to etalcarr- orard diide ear ar got ited ou//er lade eaile Std 13 canged.


03.02.2015

14,00 14,26 26 M&## Dela- continued ro /reiou it.J'E a "er-ting a cecked andound ok ro electrical ide.

Total Electrical $ot Acceptable elay etail!




D!" DELAY TIMED"#$

%&' M&'( )" )"S*' )"M)+S

04.02.2015

13,22 14,00 38 M&##Cole due to carr- orard in line a to/iece ound at te entr- o )"S1.


04.02.2015

14,00 14,27 27 M&##Dela- continued ro /reiou it due toco//ing ear cut /iece carried orard inline.


04.02.2015

19,24 21,45 47 M&##

Dela- due to underoot in line%)"S2(due to aterial itted in )"S oeere >ead got end and aterial to/ atertraelling 80 during ti cole diide earar got ited in eteen )5 canged and eact reaon o cole not ound in

eteen td 15 and Std 16 /a cangeddone.%inc roll9 otto roll aial /la- iore(

'E a aterial ead itted oeereinide )"S. )otation o )"S triggercoand > AMD or re/ectie AMD aok.

04.02.2015

5,47 6,00 6C**#&'@

B"D*eroot in line a )9 did not dro/ inone /iece.

'E a due to li//age. !ere a nodro//age in )9. Due to ti aterialent to oeroot.

05.02.2015

8,18 11,07 63 M&##Dela- due to underoot in line %)"S2(due to lat /iece did dro/ ro )"S a itead a got end.

'E a due to uneen /eed ointerediate > reaking /inc roll aterialgot tucked at entr- o )"S. ter entering60 tr inide )"S."er-ting a

cecked and ound ok ro electrical ide.

05.02.2015

17,36 18,27 25 M&##:nderoot in line due to etal itoeere in )"S and alo )"S2 oetcanged.

'E a )"S triggering coand > tiinga ok. ter cangin oet o )"S/role got reoled.

06.02.2015

14,24 15,00 36 M&##

*eroot in lineB due to oeent o entr-itc /i/e o lineB a late and due to tite lengt o ar i too long and it cauedoeroot.

'E a eedack a coing late due tolo oeent o entr- itc /i/e. Slooeent a a//ened due toacanical ?a.

06.02.201

53,27 3,42 15 M&##

Cole in loo/er1 due to uneen loo/ in

loo/er1

'E a /uer out coand tiing

caliration a ok.





D!" DELAY TIME

D"#$%&'

M&'( )" )"S*' )"M)+S

07.02.2015 17,02 17,18 16 M&##AMD12 ened continoul- o auto co/generated and a all /iece got oeroot and a illetco//ed in ill.

'E a a all ci/ o illet gottucked inront o AMD12 Due toti AMD12 ened or longertie. Due to ti autoco/ agenerated and a all /c ent tooeroot. aline cleaning doneand ade ok.

08.02.2015 0,26 1,12 15 M&##

Dela- due to underoot in )"S2%line( due to arla-ing a not /ro/er o tail /iece tuck in )"S %"actreaon not ound( during ti Std15 /a cange

and )" guide cange o Std15 /oer litter and'!M > B Std20 > Std22.

'E a tail o 5t /c did not dro/ro )"S2 o net /c itted andgot underoot. "er-ting a

cecked and ound ok ro electricalide.

09.02.2015 11,44 12,46 20 M&##:nderoot in lineC due to etal it in ack end o te/reiou /iece %)eaon not +non(.

'E a JMaterial did not e/arated/ro/erl- o ead o ar itted to tailo net ar > got underoot. )&!AMD > rake lide cecked > oundok.

09.02.2015 21,00 21,44 22 M&##Dela- due to underoot a tere a no ga/ in )&!

AMD2 o te aterial not e/erated.

'E a JMaterial did not e/arated/ro/erl- o ead o ar itted to tailo net ar > got underoot. )&!

AMD > rake lide cecked > oundok.

10.02.2015 21,11 21,28 17C**#&'@

B"D*eroot due to la-ing a not /ro/er it a a//ro25 it all /araeter a /reiou.

'E a Brake lide /oitioncoand a 1.2 ec later tannoral /oition o ar ent tooeroot.

10.02.2015 22,24 23,36 16 M&##:nderoot in 6t /iece due to )&! AMD continueene.

'E a a /er )&! AMD tere ano ga/ E 2 /c ut rake lidecoand a ok. !e reaon or

underoot igt e le ga/ E 2/c.

'E a a /er )&! AMD tere a





D!" DELAY TIME

D"#$%&'

M&'( )" )"S*' )"M)+S

11.02.2015 7,27 7,50 23 M&##

Cole in loo/er3 due to uneen loo/

oration in loo/er1 or ic tenion agien in eac illet.

'E a loo/er caliration a cecked andound ok.

11.02.2015 16,24 18,56 152 M&##

Dela- due to underoot in lineC a terea no e/eration on te lat to /ieceduring ti Std10 Std14 > Std16 /acange done.

'E a 2nd lat /c o illet ittedoeere in rake o coing /c itted andgot underoot. "er-ting a ceckedand ound ok ro electrical ide.

11.02.2015 2,03 2,38 35 M&##:nderoot in lineC due to ar a note/arate in 5t > 6t /iece.

'E a 5t /c o illet itted oeere inrake o coing /c itted and gotunderoot. "er-ting a cecked and

ound ok ro electrical ide.

11.02.2015 5,21 5,44 23C**#&'@

B"D

*eroot in linec due to diide ear cuta not /ro/er a in cooling ed ound aout5 tr /iece and ot ide diide ear cutark.

'E a "er-ting a cecked and oundok ro electrical ide.

12.02.2015 15,16 15,36 20 M&## Cole in loo/er1 due to uneen loo/ing.'E a loo/er caliration a cecked andound ok.

12.02.2015 15,37 16,01 24 M&##Dela- due to cole in lineB '!M a loo/ereigt a not /ro/er in re/eater loo/er2 a taken in line.

'E a loo/er caliration a cecked andound ok.

13.02.2015 23,14 0,11 16 M&##Cole in lineB due to aterial reaketeen '!M and )4B %"act reaon anot ound(.

'E a aterial accuulated in '!M due touneen /reure in ater o3 reultedaterial got roken ro )4B > got cole.

14.02.2015 15,41 15,55 14C**#&'@

B"D*eroot in lineB a AMD16 Kicker o itenitiit-.

'E a due to increae o 400 #M aterte/ got don - 120 > due to ti terea Kickering in AMD16B. Senitiit-increaed - 0.5.





D!" DELAY TIME

D"#$%&'

M&'( )" )"S*' )"M)+S

15.02.2015 14,23 15,16 17 M&## Dela- due to underoot in lineB%)"S2B(due to etal did not dro/ ro )"S2 inrontend %"act reaon not ound(

'E a ;rt /c o ar did not dro/ ro

)"S. "er-ting a cecked and ound okro electrical ide. !e ead o all /c aent.

15.02.2015 1,22 1,43 21C**#&'@

B"DCole due to carr- orard in line ort/ice o etal orard at )9.



Delay13 M&##

Billet to illet dicarging ga/ a not /ro/eri a%20 to 25(

'E a te lengt o illet a not contant.Due to ti ga/ a not /ro/er.


Delay13 M&## Billet to illet ga/ a not /ro/er.

'E a te lengt o illet a not contant.Due to ti ga/ a not /ro/er.

16.02.2015 9,36 9,52 16 M&##Billet reLuet ent to urnace earlier ten/eci;ed tie and due to ti illet got endin urnace.

'E a illet call tie a correct.

16.02.2015 18,35 19,02 27 M&##Cole in line '!M and underoot in line.

nE a te dia o '! o a dierent in#C tan actual. &n #C /reiou dia did notcanged ile ring canged o tere adierence in cedule /eed > actual /eedo aterial.

16.02.2015 19,04 19,29 25 M&## Cole in line'!M due to /eed a notok in line.


16.02.2015 19,30 20,12 42 M&## Cole in line '!M.


16.02.2015 20,35 21,05 30 M&##Cole in line '!M and diide ear due

to carr- orard.

'E a "er-ting a cecked and ound

ok ro electrical ide.

16.02.2015 2,56 3,14 18 M&###ineB entr- itc cut line eedack coelate due to it auto co/ occur.






D!" DELAY TIME

D"#$%&'

M&'( )" )"S*' )"M)+S

17.02.2015 11,22 11,50 14 M&##

:nderoot in lineB a lat /iece a 100

a co//ing ear goe late cut line aloo/tii=ation a een reet to M':#.


17.02.2015 12,12 12,52 40 M&###at /iece underoot in lineB a it did notdro/ ro )"S1B)8B l-ing a not/ro/erl-.

'E a lat /c did not dro//ed ro )"Sguide > coing ar or tat lot o )"S1Bitted > got underoot. "er-ting acecked > ound ok ro electrical ide.

17.02.2015 17,33 17,46 13 M&##Billet coe at er- cloe ga/ oetal tuckat loo/er3.

'E a illet lengt a ar-ing o one illetcall ent ro td01 > net ro AMD02.Due to ti illet cae in cloe ga/.

17.02.2015 21,07 21,22 15 M&## Dela- due to lat /iece o ar could nJt ale todro/ ro )"S1B it lengt a 90. 'E a "er-ting a cecked and oundok ro electrical ide.

17.02.2015 21,24 21,44 20 M&##Dela- due to lat /iece o ar could nJt ale todro/ ro )"S1B it lengt a 90.


17.02.2015 1,11 1,57 15 M&##

Dela- due to underoot in lineB%)"S1B(due to /iece did not dro/ at ack endro )"S%eact reaon not ound(%)dro//age > la-ing a ok(.

'E a tail got tuck in entr- o )"S. Socoing ar itted > gotunderoot."er-ting a cecked andound ok ro electrical ide.

18.02.2015 8,40 8,49 9 M&##Dela- due to roller tale ater decalar

to//ed ater illet dicarging.

'E a roller tale to//ed ecaue o/reent illet generated ro ill due to autointerru/t roller tale to//ed.

18.02.2015 23,25 23,53 29C**#&'@

B"D

Metal carr- orard in lineB due too/tii=ation ode a canged ro auto toanual.

'E due to alunctioning o locko/tii=ation canged ro auto to anual >entr- itc /i/e a going into co//ing.)egarding carr- orard ee-ting a okro electrical ide.





D!" DELAY TIME

D"#$%&'

M&'( )" )"S*' )"M)+S

18.02.2015 3,24 4,30 33 M&## :nderoot in lineB due to etal lat /iecea not traner /ro/erl- ro )"S.

'E a tail o ar tucked into entr- o )e.

!ere a /oiilit- tat it itted at 78 trinide )"S. "er-ting a cecked andound ok ro electrical ide.

19.02.2015 14,08 14,19 11 M&##Dela- in carging due to )!1 roller atri//ed.

'E a onl- one otor got tri//ed. Billet anot traigt o load a on onl- to roller%during carging( intead o our roller. Dueto ti otor got tri//ed. )eetting done >ade ok.

20.02.2015 11,07 11,44 37 M&##

Cole in lineB diide ear and '!M due

to all /iece o co//ing ear carrieorard aiu cooling ed cut lengta 82 ut /-icall- lat /iece a 76 and till it cut te tail co//ed.

'E a tere a /role tat it ould not

co/ ut entr- itc /i/e co//ed teaterial. &t ould co/ ret lengtco/letel- ic did not a//ened.

25.02.2015 17,12 17,39 13 /#LLelay d'e to )aterial brea- in line(when !tarted 7rd waterbo ta-en online.

$8A 'e to 'ne6en pre!!'re o 9(7)aterial got :'ct'atted & gotacc')'lated in $T/(.

25.02.2015 17,58 18,18 11 /#LLelay d'e to one piece wa! ino6er!hoot a! it! laying wa! not proper.


25.02.2015 19,53 20,36 20 /#LLelay d'e to cobble in line( d'e to)aterial brea- in line( 7rd waterbowhen !tarted.


26.02.2015 14,47 15,00 13 /#LLCobble in line( d'e to )aterial brea-ro) $T/ in between Std ;< pa!!changed.

$8A a! loop height !'ddenlydecrea!ed to 0)) & then ater!'dden increa!ed to =00))>.E6erything chec-ed ro) electrical!ide & o'nd o-.

26.02.2015 15,16 16,12 56 /#LL +nder!hoot in line(A & )etalacc')'lated in ,ES.

$8A a! )aterial brea-! b8w S(5A &

eit !witch pipe(A )aterial 'nder!hootin ,ES(1A. E6erything chec-ed &o'nd o- ro) electrical !ide.





SL.NO DATE ItemPart No. / Mod!

No.Ma" Qt# AREA

101.02.2015 MCB324 1 Module o/

205.02.2015 Socket15 1 )oll o/

305.02.2015 ooden oard64 1 )oll o/

404.02.2015 70 ul 4

504.02.2015 Coke70 4

604.02.2015 l lug95 L 3 elding Ec

706.02.2015 lug15 1 )oll o/

807.02.2015 HC oard810 1 C2

9 07.02.2015 16 ocket 1 C2

1007.02.2015 itc 1 c/2

1108.02.2015

oitionerDHC6020 1 #ine 2nd B

1209.02.2015 @la rela-24HDC 10 Furnace

1309.02.2015

HC

oard81012 1 Furnace26

SPA,E C"$S+/E +,#$% T?E /"$T?





No.Ma" Qt# AREA

1409.02.2015 Socket2010 1G1 Furnace

1510.02.2015 Caron ru 2 c/2

1610.02.2015 Starter 1

1711.02.2015 Single core ire 40 tr "ntr- /i/e

1811.02.2015 !ue 18 2 "C)2

19 11.02.2015 #a/70 2 antr-

2011.02.2015

'ut oltM8100 4 Furnace

2111.02.2015

&ndutrial /lug to/30 3 /in 1 Furnace

22 13.02.2015 *2 anal-er 1 et Furnace

2313.02.2015 nut olt M860 4 Furnace

2413.02.2015

#ug ring C: 10L 2 M#DB1

2513.02.2015

#ug ringCu16L 1 M#DB1

2613.02.2015


2713.02.2015


SPA,E C"$S+/E +,#$% T?E /"$T?





No.Ma" Qt# AREA

2814.02.2015

#ug ringCu0.5L 2 *2 anal-er

2917.02.2015 Batter- 12H 8 )oll o/ :S

3017.02.2015 Batter- 6H 3 "ergenc- ligt

3117.02.2015 MCB10 1 "C)3

3218.02.2015 ule a/li;er 1 "C)1

3318.02.2015 MCB324 1 "C)1

3418.02.2015

&ndutrialocket30 1 #ue

3518.02.2015

&ndutrialocket20 1 #ue

3618.02.2015 Scre 10 #ue

3719.02.2015 HC an 1 Cooling ed

3820.02.2015 Metal ocket 20 2 Cooling ed

39

20.02.2015

4C1.5 L

cale 15 tr Module o/

SPA,E C"$S+/E +,#$% T?E /"$T?





No.Ma" Qt# AREA

4020.02.2015 Scre 4 Module o/

41

20.02.2015 Aoe /i/e 1 roll tand15

42

21.02.2015&ndutrial ocket

20 2 Furnace

43

21.02.2015&ndication

#"D%)"D( 220H 2 A$D1

44

22.02.2015 A.F.* Ko eter 1 Furnace

4523.02.2015 6292 earing 1 "C)1

46

24.02.2015 "ncoder 1024 1 )"S

4725.02.2015

'ut oltM10100 4 Furnace

4825.02.2015

eldingrod3.15 9 Furnace

4926.02.2015 MCC 250 1 Central electrical

SPA,E C"$S+/E +,#$% T?E /"$T?



T&AN'

(O!

e&i delay analysis report_feb'15

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