idh: electronics - summary report q4 2013
DESCRIPTION
Guangdong area Shanghai area Shenzhen event Work Plans & Entry Point AssesmentTRANSCRIPT
SUMMARY REPORT
Q4/2013
2
Supplier Uptake Progress
Overview of Supplier On-boarding Status by Brands
Program Dell HP Philips Apple Nokia
TOTAL 48 11 7 15 12 3
Contract signed
(Move to
implementation)
41 9 6 14 9 3
Pending 0 0 0 0 0 0
EPA in
implementation 7 2 1 1 3 0
EPA in preparation
(newly onboard) 0 0 0 0 0 0
Geographic Location by Brands
Program Dell HP Philips Apple Nokia
TOTAL 48 11 7 15 12 3
Guangdong Area 37 11 6 8 9 3
Shanghai Area 10 0 1 6 3 0
Other 1 0 0 1 0 0
3
Total Factories on board (by Dec. 31) Geographic location, total factories (by Dec. 31)
Comment on Progress
Over the last three months, the program has continuously progressed with 41 suppliers implementing Work Plans and 7 suppliers conducting/preparing Entry Point Assessments. There are currently 48 suppliers in total in the program. The window for new entrants to join the full IDH program will close in Q1 ’14, however IDH has also launched the ‘Fast Track’ program which will be conducted in 12 months (vs 18 months) and this will extend the program into Q2 for new factories to join. Impact Review Meeting During Q4 IDH held a supplier event in Shenzhen focused on sharing best practices and identifying impact from the factories working in the program so far. The event was well supported with enthusiastic involvement from both factories and brands. Working with the stakeholders IDH was able to identify some positive examples of impact achieved at the factories. This has been summarized and shared with all program members and will be used to drive continued active participation in the program. Some factories will complete the IDH program during 2014, as the overall program now reaches the mid-way point. This is a new phase for the program. Brands will conduct mid-term reviews with all factories 9 months before completion to ensure that the overall work-plans are being followed and the program is on track. New Supplier on-boarding / Fast Track During Jan & Feb IDH will hold webinar events with potential new factory candidates to join the Fast Track program. These factories will enter the program before the end of Q2’14 and follow the condensed curriculum as well as the e-learning on specific performance topics.
11
7
15
12
3
Total=48
Dell HP Philips Apple Nokia
37
10
1 Total=48
South Shanghai Area Other
4
Key Focus Points: 1) To reach the target of 75 suppliers, the Fast Track has been launched and this program will begin
during Q1’14. 2) During the impact review in Dec the stakeholders found many examples of the benefits of best
practice sharing and this will continue to be a key part of the implementation phase. 3) Factory management commitment and active participation from workers is key in achieving
dynamic dialogue and impact. The output from the impact review sessions will be used by the brands to gain more momentum in senior management engagement at the factories.
5
Progress Status
No. By Brand
Status EPA Implementation Starting Point
Work Plan KPI Collection
Involving WMD SPs
1 D1
On Track Completed Jan-13 On Track NOT SUBMITTED
TUV, TIMELINE
2 D2
On Track Completed Jan-13 On Track April and May sent
TIME LINE
3 D3
On Track Completed Jan-13 On Track NOT SUBMITTED
CLSN, TIMELINE
4 D4
On Track Completed Jan-13 On Track Submitted by July 2013
TIMELINE
5 D5
On Track Completed Jan-13 On Track Submitted by July 2013
LESN, TIMELINE
6 D6
On Track Completed Mar-13 On Track Submitted by Sep 2013
TIMELINE
7 D7
New starter Completed Oct-13 On Track - TIMELINE
8 D9
On boarding
In progress - - - TBD
9 D10
On boarding
Scheduling - - - TBD
10 D11
On boarding
Scheduling - - - TBD
11 D12
On
boarding
In progress Jan 2014 - -
12 H1
On Track Completed Jan-13 On Track Submitted by July 2013
TUV
13 H2
On Track Completed Jan-13 On Track Submitted by July 2013
Timeline
14 H4
Resumed Completed Sep-13 On tract - CLSN
15 H5
On Track Completed Jun-12 On track - TUV
16 H8
New starter Completed Oct-13 - - TUV
17 H9
On boarding
In progress - - - TBD
18 H10
On boarding
TBD
19 P3
Re-joined Completed Aug-13 On Track - TAOS
20 P5
On Track Completed Jan-13 On Track Submitted by August 2013
Timeline
6
21 P6
On Track Completed Mar-13 On Track Submitted by August 2013
TUV
22 P7
On Track Completed Mar-13 On Track Submitted by July 2013
TUV
23 P8
On Track Completed Mar-13 On Track Submitted by July 2013
LESN
24 P14
New starter Completed Nov-13 - - TBD
25 P15
New starter Completed Oct-13 On Track - Timeline
26 P16
New starter Completed Oct-13 On Track - TAOS
27 P9
New starter Completed Sep-13 On Track - TUV
28 P10
New starter Completed Oct-13 On Track Scheduled in Nov
TUV
29 P11
New starter Completed Oct-12 On Track Scheduled in Nov
SUSA
30 P12
New starter Completed Oct-13 On Track Scheduled in Nov
TUV
31 P13
New starter Completed Oct-13 On Track Scheduled in Nov
SUSA
32 P17
New starter Completed Pending - - TBD
33 P18
New starter Completed March 2014
34 A1
On Track Completed Mar-13 On Track Submitted by August 2013
LESN
35 A2
On Track Completed Mar-13 On Track Submitted by August 2013
LESN
36 A3
On Track Completed Mar-13 On Track Submitted by August 2013
CLSN
37 A4
On Track Completed Mar-13 On Track Submitted by September 2013
LESN
38 A5
New starter Completed Aug-13 On Track Submitted by August 2013
TAOS
39 A6
New starter Completed Oct-13 On Track - Timeline
40 A7
New starter Completed Oct-13 On Track - Timeline
41 A9
New starter Completed Oct-13 On Track - Taos
7
42 A10
On boarding
Completed - - - TBD
43 A11
On boarding
Completed - - - TBD
44 A12
New starter Completed January 2014
45 A13
New starter Completed
46 N1
Phase I completed
Completed Completed Approve - TBD
47 N2
Phase I in progress
Completed Completed Approve - TBD
48 N3
Phase I in progress
Completed Completed Approve - TBD
8
Program Status Overview: Work Plan Completion VS Work Plan Timeline
0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
WP Timeline
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P3
P4
P5
P6
P7
P8
P9
P1
0P
11
P1
2P
13
P1
4P
15
P1
6H
1H
2H
4H
5H
8H
9H
10D
1D
2D
3D
4D
5D
6D
7D
9D
10
D1
1D
12
A1
A2
A3
A4
A5
A6
A7
A9
A10
N1
HP
Del
lA
pp
leN
ok
ia
W-M Dialogue Non-Dialogue Check & Act WP Timeline
9
Trend Analysis
Data Tracked Back To Number of Suppliers
January 2012 11 June 2012 1
January 2013 1
March 2013 4
June 2013 16
September 2013 13
December 2013 7
Worker Turnover (%) Program trend overall is relatively flat, however the average increased in Dec, which is related to the seasonal increase, as seen in 2012. The underlying (seasonally adjusted) turnover rate is decreasing slightly overall
0,00
5,00
10,00
15,00
20,00
25,00
30,00
35,00
jan
-12
feb
-12
mrt
-12
apr-
12
mei
-12
jun
-12
jul-
12
aug-
12
sep
-12
okt
-12
no
v-1
2
de
c-1
2
jan
-13
feb
-13
mrt
-13
apr-
13
mei
-13
jun
-13
jul-
13
aug-
13
sep
-13
okt
-13
no
v-1
3
de
c-1
3
Program Program Linear (Program)
Rework Rate (%) Program trend is reducing overall, although rework rates increased during Q4 ’13, which was also seen during Q4’12.
0,00
0,50
1,00
1,50
2,00
2,50
3,00
3,50
jan
-12
feb
-12
mrt
-12
apr-
12
mei
-12
jun
-12
jul-
12
aug-
12
sep
-12
okt
-12
no
v-1
2
de
c-1
2
jan
-13
feb
-13
mrt
-13
apr-
13
mei
-13
jun
-13
jul-
13
aug-
13
sep
-13
okt
-13
no
v-1
3
de
c-1
3
Program Program Linear (Program)
10
Average Monthly Net Wages (RMB)
Program trend is increasing during Q4’13, which is linked to the increasing trend of working hours (as seen below).
Average Weekly Working Hour (Hours)
Program working hours are showing a marginally increasing trend. Working hours show a increase during Q4, which is the seasonal norm, before an anticipated reduction in Q1 (New year).
1.300
1.800
2.300
2.800
3.300
3.800
4.300
4.800
5.300
jan
-12
feb
-12
mrt
-12
apr-
12
mei
-12
jun
-12
jul-
12
aug-
12
sep
-12
okt
-12
no
v-1
2
de
c-1
2
jan
-13
feb
-13
mrt
-13
apr-
13
mei
-13
jun
-13
jul-
13
aug-
13
sep
-13
okt
-13
no
v-1
3
de
c-1
3
Program Program Linear (Program)
0
10
20
30
40
50
60
70
jan
-12
feb
-12
mrt
-12
apr-
12
mei
-12
jun
-12
jul-
12
aug-
12
sep
-12
okt
-12
no
v-1
2
de
c-1
2
jan
-13
feb
-13
mrt
-13
apr-
13
mei
-13
jun
-13
jul-
13
aug-
13
sep
-13
okt
-13
no
v-1
3
de
c-1
3
Program Program Linear (Program)
11
KEY PERFORMANCE INDICATORS – Comparative Analysis
*Compared to last quarter data in bracket Program
Factory Name Average Leader
Worker-Management Dialogue
WMD Benchmarks (Non-rep comm systems) in EPA 6.08 9.20
WMD Benchmarks (Rep systems) in EPA 4.29 6.50
Worker Satisfaction
Worker Satisfaction Indicator from EPA 6.39 8.27
Working Condition
# of work-related injuries 1.28 0.00
# of days lost due to work-related injuries 9.37 0.00
Average weekly working hours in the calendar month 56.05 39.50
Average # of rest days 4.66 9.00
Total monthly working hours in the calendar month 402753.33 N/A
% of workers working more than 60h in the week 22.91 0.00
Average monthly net wage (RMB) 2952.63 4668.00
Average monthly gross wage (RMB) 3130.07 4957.50
Ratio of OT Premium to Gross Wages 36.39 N/A
1st quartile of monthly net wage (RMB) 2701.19 5778.50
2nd quartile of monthly net wage (RMB) 2880.90 4769.16
1st quartile of monthly gross wage (RMB) 2823.56 5815.00
2nd quartile of monthly gross wage (RMB) 3077.11 5030.50
Environmental Condition
Kilowatts used per product unit 2.56 0.00
Business Impact
Unit Produced Per Hour (UPPH) 68296.04 887661.62
Rework Rate (%) 1.52 0.04
Turnover (%) 14.24 11.07
12
Worker Satisfaction Index Comparison by Suppliers
Factory Overall Scale (1-10)
Working Relationships
(0-100)
Wage Fairness &
Transparency (0-100)
Working Hours
(0-100)
Facilities (0-100)
Health & Safety
(0-100)
Career & Personal
Development
(0-100)
Below Average 6.39 68.04 62.49 40.51 56.49 64.97 62.55
Above Average
1 5.71 62.87 54.49 31.70 51.42 57.82 55.00
2 8.00 78.62 77.24 77.25 72.29 85.56 70.55
3 7.55 77.88 77.76 58.23 69.59 82.46 72.09
4 6.22 66.65 60.48 28.14 60.33 74.90 57.80
5 6.53 65.69 72.33 48.45 66.57 60.71 53.91
6 6.70 69.84 70.50 45.38 61.80 71.74 59.78
7 6.21 62.70 57.77 59.64 56.87 59.87 52.70
8 8.27 83.73 83.05 67.11 80.70 90.84 77.97
9 5.40 64.40 54.23 29.25 49.32 45.56 52.46
10 5.68 63.08 57.64 33.67 56.27 61.18 45.23
11 6.33 68.08 67.81 37.09 58.94 60.23 64.09
12 6.34 64.53 63.67 59.93 56.09 56.22 57.55
13 6.04 66.39 65.29 10.26 64.51 67.88 61.66
14 5.67 63.18 63.92 23.40 46.57 59.08 55.00
15 6.20 67.32 65.92 28.97 61.34 64.49 58.33
16 6.30 67.59 60.22 24.95 65.44 69.91 65.27
17 7.04 70.20 71.44 59.06 60.51 77.69 63.41
18 6.70 66.59 70.02 41.89 62.65 73.20 64.38
19 5.26 65.26 48.72 17.89 46.52 41.99 63.03
20 6.70 68.47 73.58 46.17 59.81 70.08 62.33
21 6.87 66.22 67.52 64.75 61.85 67.76 63.16
22 6.46 65.07 58.09 53.19 51.23 66.93 64.24
23 6.74 70.67 67.11 37.74 62.04 79.21 67.74
24 5.68 64.67 54.55 36.55 44.07 50.78 59.04
25 6.23 67.80 47.05 36.86 41.49 48.44 61.14
26 7.01 67.91 53.38 31.08 64.38 49.62 65.56
27 6.72 68.65 63.94 46.79 55.53 70.14 73.02
28 6.06 69.91 40.65 30.08 50.97 62.97 66.55
29 6.23 65.60 61.50 39.47 45.74 63.68 64.33
30 6.83 67.39 59.71 60.31 65.09 65.19 62.99
31 6.70 62.74 60.70 54.30 46.64 67.19 58.02
32 6.88 65.16 64.75 44.92 59.79 70.75 65.50
13
33 7.48 77.96 77.20 57.74 67.57 74.78 77.62
34 7.73 79.48 72.83 64.80 71.12 81.50 80.41
35 6.55 73.89 68.63 35.74 62.27 71.03 66.51
36 6.02 63.84 57.56 51.99 36.45 63.11 58.58
37 5.55 65.37 54.09 31.48 49.82 45.31 57.72
38 5.53 63.01 51.36 27.24 41.54 61.92 58.28
39 7.36 75.86 70.79 50.43 71.64 82.54 76.43
40 6.27 65.91 57.50 60.08 51.85 64.18 52.05
41 5.31 63.01 52.56 15.47 31.41 64.07 59.73
42 5.44 62.73 64.17 13.78 43.65 58.04 53.11
43 7.38 73.00 62.22 67.87 74.07 77.78 69.63
44 5.95 66.70 59.74 33.33 45.87 63.46 59.31
45 6.12 67.38 66.58 27.74 60.36 57.91 61.76
46 5.37 69.36 51.46 25.73 39.59 43.85 62.85
47 6.03 68.92 59.97 18.41 59.75 61.81 66.24
48 5.71 65.76 56.34 18.29 56.02 60.68 56.66
49 5.83 67.00 64.12 20.41 48.46 57.35 64.07
Worker Management Dialogue Maturity Index Comparison by Suppliers
Supplier/Factory Name
Non-rep comm systems overall
(1~10)
Rep systems
System & roles (0~20)
Representation & participation (0~20)
Resources (0~20)
Overall (1~10)
Above Average 6.08 16% 32% 16% 4.29
Below Average
1 4.80 15% 50% 15% 5.25
2 5.60 25% 30% 25% 6.00
3 5.60 15% 45% 15% 4.75
4 6.00 10% 15% 10% 3.00
5 6.40 15% 15% 15% 4.25
6 5.20 15% 35% 15% 4.00
7 6.40 15% 35% 15% 4.50
8 6.80 15% 40% 15% 4.75
9 5.60 10% 20% 10% 2.75
10 6.80 15% 35% 15% 4.00
11 4.00 25% 55% 25% 5.75
12 6.80 20% 50% 20% 6.50
13 6.00 10% 25% 10% 3.75
14
14 6.40 15% 60% 15% 5.25
15 4.40 20% 45% 20% 6.25
16 4.00 15% 30% 15% 3.50
17 4.40 20% 20% 20% 3.25
18 5.20 15% 30% 15% 4.50
19 5.60 15% 40% 15% 4.50
20 4.40 15% 40% 15% 4.75
21 6.40 20% 45% 20% 6.00
22 5.20 15% 40% 15% 4.75
23 8.80 15% 30% 15% 3.75
24 5.20 10% 20% 10% 2.50
25 4.80 15% 15% 15% 2.75
26 7.20 20% 50% 20% 5.75
27 4.80 15% 40% 15% 4.25
28 8.40 25% 40% 25% 5.50
29 8.40 15% 20% 15% 3.25
30 6.40 10% 20% 10% 2.75
31 6.00 10% 15% 10% 3.25
32 6.40 10% 20% 10% 3.00
33 4.80 10% 20% 10% 3.00
34 8.00 20% 50% 20% 5.50
35 5.60 15% 30% 15% 4.25
36 5.60 20% 15% 20% 3.50
37 6.40 25% 35% 25% 6.00
38 4.80 15% 50% 15% 5.00
39 5.20 10% 25% 10% 3.75
40 8.40 15% 20% 15% 3.75
41 9.20 20% 30% 20% 4.75
42 7.60 10% 20% 10% 2.75
43 7.60 20% 15% 20% 3.50