in process + in line + in situ + in realtime + on line · fig. 23 fitting in a bubble column...
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25 years experience in application and service Particle measurement in real time
MTS Particle Technology
www.mts-particle-technology.eu
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In process + In line + In situ + In realtime + On line
We like to introduce to you a small selection of applications with inline particle technology in different application areas with 3D ORM-sensors since 1989 . Product series of sensors for in situ particle measurement
The sensor size was minimized about 2/3 in the time of development for R &D lab application like bio fermentation!
MTS Sensors are working fromin the lab, pilot plant and in the production process in all scal up and down requirements Optional Measuring ranges > 0,5 up to 2000 µm Optional Temperature ranges minus 40°C up to 165 °C Pressure:
Vacuum up to 1000 bar
Operating hours of the sensor from 50.000 hours – this reality of MTS quality.
Maintenance savings of 48.000 $ and more
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25 years experience in application and service Particle measurement in real time
MTS Particle Technology
www.mts-particle-technology.eu
2
Working in high concentrated mediums in real time allows measurements in original products. MTS-sensor helps to observe and formulate new formulas.
Fig. 1 Production of emulsion in homogenizer
Fig. 2 ParticleScan 2000 - 2008
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25 years experience in application and service Particle measurement in real time
MTS Particle Technology
www.mts-particle-technology.eu
3
Fig. 3 Fitting of the sensor in an homogenizer for continuous measurement
Fig 4 ParticleScan in a lab configuration until 2006
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25 years experience in application and service Particle measurement in real time
MTS Particle Technology
www.mts-particle-technology.eu
4
Fig 5 3D ORM Sensor – measurement of steel particles against water flow
Fig 6 The sensor is situated in water stream and fluid steel goes in opposite direction
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25 years experience in application and service Particle measurement in real time
MTS Particle Technology
www.mts-particle-technology.eu
5
Fig 7 At the meeting point of steel and water, the sensor measures particle size in the origin and controlled by changing of volume streams of steel and water
Fig. 8 Measurement of dry powders in the range of 2 – 500 µm in a riser with expedited speed of 30m/s
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25 years experience in application and service Particle measurement in real time
MTS Particle Technology
www.mts-particle-technology.eu
6
Fig. 9 Sensor in a fluidizer bed
Fig. 10 Measuring range from <10 to 500 µm
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25 years experience in application and service Particle measurement in real time
MTS Particle Technology
www.mts-particle-technology.eu
7
Fig. 11 Sensor in a fluidized bed
Fig. 12 Fitting in a reactor - 55.000 working hours without trouble
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25 years experience in application and service Particle measurement in real time
MTS Particle Technology
www.mts-particle-technology.eu
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Fig. 13 Particles size measurement in an extruder with 300 bar
Fig. 14 Sensor fitted in a barrel for product checking
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25 years experience in application and service Particle measurement in real time
MTS Particle Technology
www.mts-particle-technology.eu
9
Fig. 15 Sensor in a Vakumix-Homogeniser
Fig. 16 Controlling in a mill – dry powder at 140°C and 3 bar with particle speed of 25 m/s for more than 12 years at Südchemie Duisburg Germany
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25 years experience in application and service Particle measurement in real time
MTS Particle Technology
www.mts-particle-technology.eu
10
Fig. 17 Evaluation device for process control
Fig. 18 Optimization at crystallization of sugar pan
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25 years experience in application and service Particle measurement in real time
MTS Particle Technology
www.mts-particle-technology.eu
11
Fig. 19 riser for light weight concrete
Fig. 20 Mill controlling with inline particle measurement
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25 years experience in application and service Particle measurement in real time
MTS Particle Technology
www.mts-particle-technology.eu
12
Fig. 21 Sensor in a fluidized bed for crystallization trials
Fig. 22 Particle measurement of cement in a riser; range: >1 -30 µm
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25 years experience in application and service Particle measurement in real time
MTS Particle Technology
www.mts-particle-technology.eu
13
Fig. 23 Fitting in a bubble column reactor range: 2 - 1000 µm
Fig. 24 3D ORM Sensor in a bubble column reactor
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25 years experience in application and service Particle measurement in real time
MTS Particle Technology
www.mts-particle-technology.eu
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Fig. 25 Measurement of bubbles; range: 10 -1000 µm with a special 2D ORM System Electronic
Fig. 26 Size measurement of special emulsion with 70% oil
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25 years experience in application and service Particle measurement in real time
MTS Particle Technology
www.mts-particle-technology.eu
15
Fig. 27 In situ controlling in a high pressure homogenizer at 1000 bar
Fig. 28 In situ image analysis with PIA-sensor to analyze shape and size of flocks in a bubble reactor
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25 years experience in application and service Particle measurement in real time
MTS Particle Technology
www.mts-particle-technology.eu
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Fig. 29 Silica slurry in a classifier
Fig. 30 In Process in situ measurement in a fluidsed bed
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25 years experience in application and service Particle measurement in real time
MTS Particle Technology
www.mts-particle-technology.eu
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Fig.29 Sensor with homogenizer for cosmetic industry
Fig.31 fine chemicals slurry, range: 0,5 to 125 µm at 150°C
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25 years experience in application and service Particle measurement in real time
MTS Particle Technology
www.mts-particle-technology.eu
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Fig. 32 Sensor fitting in a reaction cell; pressure:200 bar and 160°C; range: 2 to 2000 µm
Fig.33 Controlling of silo in a pneumatic riser. If particle size is differing from the norm it will be switch to the reserve silo automatically.
Range: 0,5 – 60 µm
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25 years experience in application and service Particle measurement in real time
MTS Particle Technology
www.mts-particle-technology.eu
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Fig.34 Measuring of particle size and ultra sound
Fig. 35 Particle measurement in a mini plant granulator
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25 years experience in application and service Particle measurement in real time
MTS Particle Technology
www.mts-particle-technology.eu
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Fig. 36 Measurement of milk and yogurt –trial in the Hohenheim application centre
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25 years experience in application and service Particle measurement in real time
MTS Particle Technology
www.mts-particle-technology.eu
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Long term experience and competence – this is what I stand for
Friedel H. Schwartz
Messtechnik Schwartz GmbH
MTS at POWTECH