induction furnace safety

8/13/2019 Induction Furnace Safety

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AFETYCON IDERATIONFOR OPERATINGCORELE

INDUCTIONMELTINGFURNACEBY

JACK MCMILLIN

AJAX TOCCO MAGNETHERMIC


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AFELY MELTING WITHCORELE INDUCTIONFURNACE BEGINWITHOPERATORTRAINING

The following program

o!line" #on"i$era!ion" for!ha! !raining%%


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THE FOUNDRYENVIRONMENT

The

foundry can

look

ominous,but it need

not be

intimidating.


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THE FOUNDRYENVIRONMENT

With proper

training and

understanding

the foundry

can be a safeworkplace.


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afety Throuh O!erator Tra"#"#$% E&!'oyer Re(!o#(")"'"ty

&n$er"!an$ing

!ha! !herea"on for afon$r' !o (ein ("ine"" i"

!o ma)e aprofi! an$grow%


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*ar! of goo$("ine"" i" !o p!program" in pla#e

!o minimi+ea##i$en!", in-rie",

an$ lo"! !imein#i$en!" !ha! areharmfl an$#o"!l'%


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lo'er re"pon"i(ili!' ... *ro/i$e a "afe wor)ing en/ironmen! wi!h !he !raining an$ !ool" !o perform !he

re0ire$ !a")" in a "afe manner%

The 12 C3R 4e#!ion 5256%571 8Co$e of 3e$eral Regla!ion9 re0ire" !he emplo'er

!o $o ha+ar$ a""e""men! an$ !o !hereaf!er pro/i$e an$ re0ire

#onformi!' !o !ha! a""e""men! (' ha/ing emplo'ee" wear proper **E

8*er"onal *ro!e#!i/e E0ipmen!9

*ro/i$e "afe frna#e e0ipmen! wi!h proper gron$ing an$ empha"i+e !he

impor!an#e for opera!ing "afel'%

Main!ain !he e0ipmen! an$ en"re i! opera!e" a" in!en$e$%

:e/elop an$ main!ain repor!ing "'"!em" !o en"re #on"i"!en! opera!ional

effi#ien#ie" an$ "afe!'%


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:efine primar'

pro!e#!i/e #lo!hing"!an$ar$"%


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:efine an$ orpro/i$e "e#on$ar'pro!e#!i/e #lo!hing"!an$ar$"%


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afety Throuh O!erator Tra"#"#* % Def"#e Wor+ !a,e

ine opera!or wor) "pa#e an$ e0ipmen! !o (e "e$ an$ main!aine$% :efine pro#e$re"% Be

#er!ain !he' )now !he e0ipmen!%

:efine !he proper **E 8*er"onal *ro!e#!i/e E0ipmen!9 an$ in"!r#! i!;"

proper "e%

:efine mel! $e#) area an$ opera!or;" re"pon"i(ili!'

:efine mel! $e#) organi+a!ion an$ wh' !o lo#a!e i!em" in !heir (e"! $e"ire$

po"i!ion

:efine "e of rn o! pi!" an$ !he impor!an#e of )eeping !hem $r'

:i"#"" an$ n$er"!an$ "#rap $r'ing, pre.hea!ing or (a!#h mel!ing /er"" !ap

an$ #harge mel!ing%

&n$er"!an$ fme #olle#!or opera!ion" for /ario" frna#e "!age", mel!,

hol$ing, "in!ering, an$ #harging

Protect against mechanical equipment hazards, pinch points, open pits, moving

equipment.


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afety Throuh O!erator Tra"#"#* % Def"#e Wor+ Pro,e-ure(

Ele#!ri#al e0ipmen! ha+ar$"%

Bri$ging an$ Rn o!"%

ha! !o $o when 'o ge! a gron$ !rip%

Han$ling power "ppl' "h!.$own" /"% frna#e mel! #on$i!ion" an$ !he

impa#! on refra#!or'%

ain!ain hea! log "hee!" for proper re#ommen$e$ $o#men!a!ion

)eeping=f!re referral%

ron$ !e"! !o en"re proper gron$ing for opera!or=e0ipmen! "afe!'%

e of frna#e energ' moni!or" #omp!eri+e$ wi!h loa$ #ell" on frna#e%

e of frna#e energ' moni!or", "#h a" )


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afety Throuh O!erator Tra"#"#* % Def"#e E&ere#,yPro,e-ure(

Bri$ging o##r" when a

>#ap? form" o/er !he !op of!he frna#e, allowing a(il$p of "perhea!e$ga"e" in !he /oi$ (elow%

The /oi$ "epara!ing mol!enme!al from !he (ri$ge of"oli$ #harge ma!erial a#!" a"

an in"la!or%

The mol!en me!al will"perhea! an$ !he!empera!re will ri"e rapi$l'%


14/30

afety Throuh O!erator Tra"#"#* % Def"#e Wor+ Pro,e-ure(

rna#e gron$ing an$ impor!an#e for opera!ing "afe!'%

rna#e energ' mel! #al#la!ion" for effi#ien! mel!ing%

l#la!ing a "per hea! !ime on /ario" mel! "'"!em #om(ina!ion"%

e of "lag #oaglan!" for op!imm "lag remo/al%

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afety Throuh O!erator Tra"#"#. / Fur#a,e Char"#Pro,e-ure(


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afety Throuh O!erator Tra"#"#. / Char"# Fur#a,e

4afe!' an$ "e#ri!' are

of primar' impor!an#e%

*er"onnel "afe!'$epen$" on )nowing

wha! goe" in!o !hefrna#e%

@ali!' pro$#!ion$epen$" on #on"i"!en#'

in opera!ion"%


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*oring or

ino#la!ing #an

(e -"! a"

$angero" an$

"hol$ (e

performe$ wi!hproper #a!ion%


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e p, #harging "afe!', #harge pro#e$re", #harge "e0en#e%

4#rap "!orage%

Charging a frna#e, ma!erial "e0en#e%

Charge ma!erial ma)e.p an$ !'pe%

e ma!erial an$ !he effe#!" on opera!ion, refra#!or', energ' an$ "afe!' #hip", oil' "#rap, effe#!" of

none me!alli#;", #harging large pie#e", e!#%

4afe!' pre#a!ion" !o follow when #harging a frna#e, #harge "e0en#e,

weighe$ #harge"%

*roper !ime !o a$$ allo' an$ !he effe#!" on refra#!or' lining an$ #hemi"!r'


21/30

afety Throuh O!erator Tra"#"#0 / Fur#a,e Re'"#"#

ning. moni!oring !he frna#e lining, $e!ermining when !o reline, !earing o! a "pen! lining%

Lining mea"remen! "hee! for proper lining $imen"ional in"!alla!ion a" well

a" lining moni!oring when i! wear"

A/aila(le lining pene!ra!ion "en"ing, "#h a" >4afewa'?, e!#%

Ele#!roni# "'"!em" #o/ering lining wear #har!ing=in$i#a!ion

Refra#!or' ma!erial" an$ !he $e"ire$ opera!ing !empera!re"

*a!#hing refra#!or' . :o no! pa!#h o/er !he gron$ pro(e"


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afety Throuh O!erator Tra"#"#0 / Fur#a,e Re'"#"#

Lining remo/al pro#e$re an$ !he impor!an#e of re"!oring !he frna#e for !he

ne! reline, gro! repair, "e of "lip plane ma!erial"%

Coil #oa! ma!erial "ele#!ion, in"!alla!ion, pa!#hing an$ $r'ing

3rna#e refra#!or' "ele#!ion for !he allo'" (eing mel!e$

Lining in"!alla!ion "'"!em", "#h a" Gra$ma!i#


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afety Throuh O!erator Tra"#"#1 / "#ter"# the Fur#a,eL"#"#

ning "in!ering pra#!i#e" an$ pro#e$re"%

4in!ering refra#!or' lining"

r "in!er #harge ma!erial, "!a#)ing, "!ar!er (lo#)", an$ following !he re#ommen$e$ !empera!re

ramp.p" )eeping re#or$"%

4in!ering an$ proper moni!oring wi!h !hermo#ople in"!alla!ion%

D%

D%D

*roper "in!er power le/el for gi/en frna#e "i+e%

Con"i"!en#' i" impor!an!%


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afety Throuh O!erator Tra"#"#1 / "#ter"# the Fur#a,eL"#"#

The "##e""or failre of a

lining

#ampaign"!ar!" wi!h !he

"in!ering%


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afety Throuh O!erator Tra"#"#2 / Fur#a,e hut Do3# a#-

Co'- tart"#*roper frna#e "h! $own an$ #ol$ "!ar! pro#e$re"%

Col$ "!ar! p" an$ #ool $own"

3an #ooling

Tor#h prehea! pro#e$re"%

*ower prehea! pro#e$re"

O/ernigh! hol$ing%

A!o re"!ar!%


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afety Throuh O!erator Tra"#"#

4 / Fur#a,e Ma"#te#a#,en!enan#e *ro#e$re" an$ Con"i$era!ion"

4afe!' pre#a!ion" for Main!enan#e per"onnel

Ele#!ri#al e0ipmen! ha+ar$"

Me#hani#al e0ipmen! ha+ar$"

ng af!er main!enan#e people, a" !he' ma' (e le"" familiar wi!h frna#e an$ power "ppl' !han 'o a"

!he opera!or


27/30

afety Throuh O!erator Tra"#"#

4 / Fur#a,e Ma"#te#a#,eHea! log "hee!" for proper re#ommen$e$ $o#men!a!ion )eeping=referral

GL: gron$ lea) $e!e#!or opera!ion

3rna#e gron$ing an$ impor!an#e for opera!ing "afe!'


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afety Throuh O!erator Tra"#"#5 / Other ,o#("-erat"o#( for

(!e,"f", "#(ta''at"o#( or!ro,e((e(6

Thi" i" a wor) in

progre""%


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7ue(t"o#(8 Co&&e#t(8

Opinion" F

4gge"!ion" F

A""i"!an#e F

Input ?


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induction furnace safety

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