ir c5180-clc5151-4040-irc4080i-4580i-ip-pdf

Jul 10 2006

Installation Procedure

iR C5180/4580/3880 Series

ApplicationThis manual has been issued by Canon Inc. for qualified persons to learn technical theory, in-

stallation, maintenance, and repair of products. This manual covers all localities where the prod-

ucts are sold. For this reason, there may be information in this manual that does not apply to

your locality.

CorrectionsThis manual may contain technical inaccuracies or typographical errors due to improvements or

changes in products. When changes occur in applicable products or in the contents of this manual,

Canon will release technical information as the need arises. In the event of major changes in the

contents of this manual over a long or short period, Canon will issue a new edition of this manual.

The following paragraph does not apply to any countries where such provisions are inconsistent

with local law.

TrademarksThe product names and company names used in this manual are the registered trademarks of the

individual companies.

CopyrightThis manual is copyrighted with all rights reserved. Under the copyright laws, this manual may

not be copied, reproduced or translated into another language, in whole or in part, without the

written consent of Canon Inc.

COPYRIGHT 2001 CANON INC.Printed in Japan

CautionUse of this manual should be strictly supervised to avoid disclosure of confidential information.

Introduction

Symbols Used

This documentation uses the following symbols to indicate special information:

Symbol Description

Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning.

Indicates an item requiring care to avoid electric shocks.

Indicates an item requiring care to avoid combustion (fire).

Indicates an item prohibiting disassembly to avoid electric shocks or problems.

Indicates an item requiring disconnection of the power plug from the electric outlet.

Indicates an item intended to provide notes assisting the understanding of the topic in ques-tion.

Indicates an item of reference assisting the understanding of the topic in question.

Provides a description of a service mode.

Provides a description of the nature of an error indication.

Memo

REF.

Introduction

The following rules apply throughout this Service Manual:

1. Each chapter contains sections explaining the purpose of specific functions and the rela-tionship between electrical and mechanical systems with reference to the timing of operation.

In the diagrams, represents the path of mechanical drive; where a signal name accom-

panies the symbol , the arrow indicates the direction of the electric signal.

The expression "turn on the power" means flipping on the power switch, closing the front

door, and closing the delivery unit door, which results in supplying the machine with power.

2. In the digital circuits, '1'is used to indicate that the voltage level of a given signal

is "High", while '0' is used to indicate "Low".(The voltage value, however, differs from

circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD

signal goes on when '0'.

In practically all cases, the internal mechanisms of a microprocessor cannot be checked in

the field. Therefore, the operations of the microprocessors used in the machines are not

discussed: they are explained in terms of from sensors to the input of the DC controller PCB

and from the output of the DC controller PCB to the loads.

The descriptions in this Service Manual are subject to change without notice for product im-provement or other purposes, and major changes will be communicated in the form of Service

Information bulletins.

All service persons are expected to have a good understanding of the contents of this Service

Manual and all relevant Service Information bulletins and be able to identify and isolate

faults in the machine."

ContentsContents

Chapter 1 Installation Procedure

1.1 Installing the Copy Tray ..................................................................................................................................... 21.1.1Checking the Attachments (Copy Tray-N1).............................................................................................. 21.1.2Turning Off the Host Machine..................................................................................................................... 21.1.3Installation Procedure .................................................................................................................................. 2

1.2 Installing the Reader Heater Kit ....................................................................................................................... 41.2.1Checking the Attachments (Reader Heater Unit-F1) .............................................................................. 41.2.2Turning Off the Host Machine..................................................................................................................... 41.2.3Installation Procedure .................................................................................................................................. 4

1.3 Installing the Cassette Heater......................................................................................................................... 111.3.1Checking the Attachments (Cassette Heater Kit-E1)............................................................................ 111.3.2Checking the Attachments (Cassette Heater Unit-24).......................................................................... 111.3.3Turning Off the Host Machine................................................................................................................... 111.3.4Installation Procedure (Cassette Heater Kit-E1).................................................................................... 111.3.5Installation Procedure (Cassette Heater Unit-24).................................................................................. 12

Contents

Chapter 1 Installation Procedure

Chapter 1

2

1.1 Installing the CopyTray

1.1.1 Checking theAttachments (CopyTray-N1) 0012-6053

CLC5151 / / / CLC4040 / / / iR C4580i / / / iRC4080i / / / / Color Image Reader-F1 / Color ImageReader-E1 / Duplex Color Image Reader-G1

F-1-1

1.1.2 Turning Off the HostMachine 0012-6988


How to Turn Off the Host MachineWhen turning off the host machine, be sure to gothrough the following steps to protect the hard disk:

1) Hold down the control panel power switch for 3 secor more.

2) Operate as instructed in the shut-down sequencescreen (so that the main power switch will go offautomatically).

3) Disconnect the power cable (for the power outlet).

1.1.3 Installation Proce-dure 0012-6061


1) Remove the mounting screw [2] from the card read-er cover [1] of the host machine. (The removedscrew will no longer be used.)

F-1-2

2) Bend the top [1] of the tray base in the direction ofthe arrow; then, hold it as shown, and fit the screw(RS tightening; M4X16) [2] in the hole on the leftside.

The copy tray base (hereafter, "tray base") is under ap-preciable force by a spring. Be sure it remains bentand fixed in place. Unless it is firmly in place, you canget your hand trapped or the tray can fall out, possiblycausing injuries.

[1] Delivery tray 1 pc.

[2] Copy tray base 1 pc.

[3] Screw (RS tightening; M4X16) 2 pc.

[4] Face sticker 2 pc.

[1]

[2]

[3] [4]

[2] [1]

Chapter 1

3

F-1-3

3) With the screw [2] fitted in the tray base [1], fit it tothe host machine using the other screw (RS tighten-ing; M4X16) [3]. (The screws are found at [A] and[B].)

F-1-4

F-1-5

4) While moving down the tray base [1] slightly,

match the protrusion [2] on either side of the deliv-ery tray against the hole [3] in the tray base, and fixit in place.

F-1-6

5) Lower the mounted delivery tray, and attach the 2face stickers [1] over the screws.

F-1-7

When detaching the delivery tray, be sure to do sowhile keeping the tray up. Otherwise, the force of thespring will snap up the tray base, possibly causing in-juries.

[1]

[2]

[A] [B]

[2]

[3]

[1]

[1][2]

[2] [3]

[3]

[1]

Chapter 1

4

1.2 Installing the ReaderHeater Kit

1.2.1 Checking theAttachments (ReaderHeater Unit-F1) 0012-7757

/ / / / iR C4580i / / / iR C4080i / / / / Color ImageReader-F1 / Color Image Reader-E1 / Duplex ColorImage Reader-G1

F-1-8



How to Turn Off the Host MachineWhen turning off the host machine, be sure to gothrough the following steps to protect the hard disk:1) Hold down the control panel power switch for 3 sec

or more.2) Operate as instructed in the shut-down sequence

screen (so that the main power switch will go offautomatically).


1.2.3 Installation Proce-dure 0012-9540


1) Open the ADF.2) Remove the 2 screws [1], and detach the glass re-tainer [2].3) Remove the copyboard glass [3].

F-1-9

[1] Mirror heater FK2-0229-000 1 pc.

[2] Lens heater FK2-0228-000 1 pc.

[3] Reader Heater Switch PCB FM2-8197-000 1 pc.

[4] Cable clamp WT2-0507-000 2 pc.

[5] Heater harness retainer FC5-2945-000 1 pc.

[6] screw (RS tightening; M4X8) XB3-6400-805 4 pc.

[7] screw (binding; M4X8) XB1-2400-807 1 pc.

[1]

[6] [7][5][4]

[2] [3]

[2]

[3][1]

Chapter 1

5

When detaching the copyboard glass, take care not totouch the glass surface and the white plate on its back.If soiled, clean the area using lint-free paper.

F-1-10

4) Hold the bend [A] of the mirror stay, and move theNo. 1 mirror base [1] to the right until it stops.

F-1-11

5) Fit the front side of the mirror heater [1] under thecable guide, and connect the connectors [2]; then,fix it in place with 2 screws (RS tightening; M4X8)[3].

F-1-12

6) Fix the heater harness retainer [1] in place.- 1 screw (RS tightening; M4X8) [2]

F-1-13

7) Move back the No. 1 mirror base [1] to the left untilit stops.

F-1-14

8) Fit the cable clamp [1] into the hole [2] of theframe.

[A] [1]

[3][1]

[2]

[2]

[1]

[1]

Chapter 1

6

F-1-15

9) Mount the lens heater [1].- 1 connector [2]- 1 cable clamp [3]- 1 screw (RS tightening; M4X8) [4]

F-1-16

Tighten the screw [3] while forcing the lens heater [1]in the direction of the emboss [2]. When doing so, takecare so that the heater claw [4] will not become dis-placed. Also, check to be sure that there is no gap un-der the heater.

F-1-17

10) If the cable [1] is slack, fit the cable clamp [2] inthe hole of the frame to take up the slack.

F-1-18

If there is a vertical side sensor, check to be sure thatthe cable is fixed in place using 2 clamps [A].

[1]

[2]

[2]

[3]

[4]

[1]

[1]

[2]

[3][4]

[2][1]

Chapter 1

7

F-1-19

11) Mount the copyboard glass and the glass retainerby reversing the steps used to remove them.

1) Free the reader communication cable [1] and the

reader power supply cable [2] from the 4 clamps[3], and remove the connector [4].

F-1-20

2) Remove the rear cover [1] of the host machine.- 10 screws [2] (Remove)- 2 screws [3] (Unfasten)

F-1-21

3) Pull out the fixing feeder unit [1] and open the pick-up vertical path cover [2].

F-1-22

4) Remove the right rear cover [1] of the host ma-chine.- 3 screws [2]

[A]

[3][3] [1]

[2]

[4]

[2]

[2]

[2]

[1]

[3]

[1]

[2]

Chapter 1

8

F-1-23

5) Cut off the right rear cover [1] of the host machineusing nippers.

Be sure not to leave burrs on the area [A] that has beencut.

F-1-24

6) Open the clamp [1], free the harness [2], and thenclose the clamp [1].

F-1-25

7) While lifting the harness [1], push in the readerheater switch PCB [2] to fix it in place with a screw(binding; M4X8) [3].

F-1-26

8) Connect the 2 connectors [1] to the reader heaterswitch PCB [2].

F-1-27

[2]

[1]

[A]

[1]

[1]

[2]

[1]

[2][3]

[2][1]

Chapter 1

9

9) Route the harness [1] through the clamp [2], andclose the clamp [2].

F-1-28

If the harness is too long, loop the harness around theclamp [2] as shown.

F-1-29

10) Attach the covers using the steps used to detachthem but in reverse.- right rear cover (of the host machine)- manual feed unit- pickup vertical path cover - rear cover (of the host machine)

Fit the 10 claws [1] of the upper rear cover of the hostmachine in place. If they are not firmly in place, thecover will fail to remain in place.

F-1-30

F-1-31

11) Fix the reader communication cable and the readerpower supply cable with 4 clamps. Then connectthe reader power supply cable.

Removing the Slack from the CableFix the reader power cable [1] in place using the 3clamps [2] starting at the bottom, and remove any ex-cess slack at the top.

[1]

[2]

[1]

[2]

[1]

[1]

Chapter 1

10

F-1-32

12) Turn on the reader heater switch.

[1]

[2]

Chapter 1

11

1.3 Installing the CassetteHeater

1.3.1 Checking theAttachments (Cas-sette Heater Kit-E1) 0012-7952


There must be a separately available Cassette HeaterUnit-24 for the installation of the mounting kit.

F-1-33

1.3.2 Checking theAttachments (Cas-sette Heater Unit-24) 0012-7954


There must be a separately available Cassette HeaterKit-E1 for the installation of the heater unit.

F-1-34



How to Turn Off the Host MachineWhen turning off the host machine, be sure to gothrough the following steps to protect the hard disk:1) Hold down the control panel power switch for 3 sec

or more.2) Operate as instructed in the shut-down sequence

screen (so that the main power switch will go offautomatically).


1.3.4 Installation Proce-dure (Cassette HeaterKit-E1) 0012-4772

CLC5151 / / / CLC4040 / / / iR C4580i / / / iRC4080i / / /

[1] Heater PCB unit FM2-8200-000 1 pc.

[2] Screw

(RS, tightening; M4X8)

XB3-6400-805 2 pc.

[1] Heater unit FH7-4742-000 1 pc.

[2] Screw (binding; M4X4) XB1-2400-407 1 pc.

Chapter 1

12

MEMO:The Cassette Heater Kit-E1 may be installed to thecassettes of the host machine or a 2-cassette pedestalby going through the same instructions.

The instructions that follow are for installation to a 2-cassette pedestal.

1) Take out both cassettes.2) Fit a screwdriver from the front of the host ma-

chine, and remove the heater PCB unit cover [1]found on the rear side plate of the host machine.- 1 screw [2]

F-1-35

MEMO:If the heater PCB unit cover is to be removed, pull onthe stop [1] found on the cover while moving the cov-er upward.

F-1-36

3) Attach the heater PCB unit [2] with 2 screws (RS,tightening; M4X8) [1]; then, connect the 2 connec-tors [3].

F-1-37

MEMO:If a Cassette Heater Unit-24 is to be installed next,skip steps 4) and 5).

4) Attach the heater PCB unit cover.5) Put back the cassettes.

1.3.5 Installation Proce-dure (Cassette HeaterUnit-24) 0012-7777


MEMO:The Cassette Heater Unit-24 may be installed to thecassettes of the host machine or a 2-cassette pedestalin the same way.

The instructions that follow are for installation to a 2-cassette pedestal.

Chapter 1

13

MEMO:If a Cassette Heater Unit-24 is to be installed right af-ter installing the Cassette Heater Kit-E1, skip steps 1)and 2).

1) Take out both cassettes.2) Fit a screwdriver from the front of the host ma-

chine, and detach the heater PCB unit cover [1]found on the rear side plate of the host machine.- 1 screw [2]

F-1-38

MEMO:If the heater PCB unit cover is to be removed, pull onthe stop [1] found on the cover while moving the cov-er upward.

F-1-39

3) Connect the connector [1] of the heater unit and theconnector [2] of the heater PCB unit.

F-1-40

4) Fit the 3 hooks [2] of the heater unit [1] on the slitsin the base plate, and fix it in place using a screw(binding; M4X4) [3] while matching the hole posi-tions.

When mounting the heater unit, be sure that the 3hooks [2] are firmly in place without a gap.

F-1-41

F-1-42

Chapter 1

14

5) Shift the switch [1] of the heater PCB unit to theON side.

F-1-43

6) Attach the heater PCB unit cover.7) Put the cassettes back in place.

Jul 10 2006

Chapter 1 Installation Procedure1.1 Installing the Copy Tray1.1.1 Checking the Attachments (Copy Tray-N1)1.1.2 Turning Off the Host Machine1.1.3 Installation Procedure

1.2 Installing the Reader Heater Kit1.2.1 Checking the Attachments (Reader Heater Unit-F1)1.2.2 Turning Off the Host Machine1.2.3 Installation Procedure

1.3 Installing the Cassette Heater1.3.1 Checking the Attachments (Cassette Heater Kit-E1)1.3.2 Checking the Attachments (Cassette Heater Unit-24)1.3.3 Turning Off the Host Machine1.3.4 Installation Procedure (Cassette Heater Kit-E1)1.3.5 Installation Procedure (Cassette Heater Unit-24)

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