mdd-100 - 20”

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CORN HEADER MODEL MDD-100 March, 2017 | Serie 1 and Post. | 34231-782 MDD-100 - 20” Ruta Nac. Nº 9 / Km 502 / Bell Ville / Córdoba / Argentina / www.mainero.com.ar Spare Parts

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Page 1: MDD-100 - 20”

CORN HEADER

MODEL MDD-100March, 2017 | Serie 1 and Post. | 34231-782

MDD-100 - 20”

Ruta Nac. Nº 9 / Km 502 / Bell Ville / Córdoba / Argentina / www.mainero.com.ar

Spare Parts

Page 2: MDD-100 - 20”

MAINERO appreciates the trust placed by you on our production machines and renews its commitment to improved performance and operational safety of the same.The design of the machine you purchased, follows the philosophy MAINERO industrial, renovation and improvement.

In order to increase the performance of this machine before operating it, we recommend a careful reading of the Operator’s Manual.You will find a guide for safe and efficient operation under different conditions, for maintenance, for the transfer of equipment and indications and warnings concerning the personal safety of the operator, third and care of the environ-ment.

The Operator’s Manual complements the training received during the delivery of the machine if you need any additional information, you can request phone 0800 444 0999The spare parts catalog contains detailed information and ordered the compo-nents on your machine.

However, due to the policy of continuous product improvement, reserves the right MAINERO to make changes without incurring any obligation on products previously manufactured.

For that reason, the contents of this catalog, is updated to the date of entry into print, and can therefore be changed without notice.

You can contact us in the following ways:

CARLOS MAINERO y CIA SAICFI Rivadavia 259 / 2550 Bell Ville / Córdoba / Argentina

Phone: +54 9 3537 424021 / 022 / 023e-mail: [email protected]

website: www.mainero.com.ar

INSTRUCTIONS ON HOW TO ORDER SPARE PARTS

To make delivery easier and to avoid confusions or delays, we recommend to order as follows:

a - Parts quantity.

b - Part type or name.

c - Part number.

d - Machine serial number.

e - Machine number.

All right or left reference is considered HEADER from watching the BACK and FORWARD direction (at work).

Page 3: MDD-100 - 20”

Content

ILLUSTRATION Nº 1: CHASSIS AND EAVES .......................................................................................65ILLUSTRATION Nº 2: COVERS ...............................................................................................................67ILLUSTRATION Nº 3: COMBINED RECOLECTOR ................................................................................69ILLUSTRATION Nº 4: ROLLER WITH BLADES ....................................................................................71ILLUSTRATION Nº 5: GEAR BOX AND DISK CLUTCH ........................................................................73ILLUSTRATION Nº 6: CENTRAL POINT AND HOOD ...........................................................................75ILLUSTRATION Nº 7: SIDE POINT AND HOOD ...................................................................................77ILLUSTRATION Nº 8: SIDE POINT .........................................................................................................79ILLUSTRATION Nº 9: SIDE DRIVE .........................................................................................................81ILLUSTRATION Nº 10: AUGER ...............................................................................................................83ILLUSTRATION Nº 11: MAIN SHAFT ....................................................................................................85ILLUSTRATION Nº 12: HYDRAULIC CIRCUIT .......................................................................................87ILLUSTRATION Nº 13: STICKERS ..........................................................................................................89

Page 4: MDD-100 - 20”

64

Corn Header - Model MDD-100 - 20”- Serie 1 and Post.

65

SPARE PARTS LISTING OF THE ILLUSTRATION Nº 1

POS. DENOMINATION SPARE Nº POS. DENOMINATION SPARE Nº

1 Hex. bolt RM 8 x 16 mm 21705-3372 Pressure washer Ø 8 mm 20814-1083 Right cover controls 48701-2774 Chassis 12 rows 48701-282 Chassis 14 rows 48701-291 Chassis 16 rows 48701-289 Chassis 18 rows 48701-287 Chassis 20 rows 48701-2905 Plain washer Ø 5/16” 20801-1036 Feed opening protection 48700-5737 Self lock hex nut RM 6 mm 27963-1048 Self lock hex nut RM 8 mm 27963-1069 RH support feed inlet cover 48701-27010 Hex. bolt RM 16 x 35 mm 21705-47911 LH support feed inlet cover 48701-26912 RH SN bolt RM 8 x 16 mm 21409-30213 Pressure washer Ø 16 mm 20814-11214 Support plate 48700-57615 RH SN bolt RM 6 x 20 mm 21409-26016 Left cover controls 48701-27717 Clip pin 22300-10218 Pin 48700-50819 Cotter pin 4 x 30 mm 25102-18820 Hook 48700-209

Page 5: MDD-100 - 20”

65

ILLUSTRATION Nº 1: CHASSIS AND EAVES

Page 6: MDD-100 - 20”

66

Corn Header - Model MDD-100 - 20”- Serie 1 and Post.

67

SPARE PARTS LISTING OF THE ILLUSTRATION Nº 2

POS. DENOMINATION SPARE Nº POS. DENOMINATION SPARE Nº

1 RH lower side auger cover - 12 rows 48800-710 RH lower side auger cover - 14 rows 48800-796 RH lower side auger cover - 16 rows 48800-778 RH lower side auger cover - 18 rows 48800-762 RH lower side auger cover - 20 rows 48800-7862 RH lower central auger cover - 16 rows 48702-748 RH lower central auger cover - 18 rows 48702-898 RH lower central auger cover - 20 rows 48702-8983 LH lower central auger cover - 16 rows 48702-749 LH lower central auger cover - 18 rows 48702-897 LH lower central auger cover - 20 rows 48702-8974 LH lower side auger cover - 12 rows 48800-711 LH lower side auger cover - 14 rows 48800-795 LH lower side auger cover - 16 rows 48800-777 LH lower side auger cover - 18 rows 48800-761 LH lower side auger cover - 20 rows 48800-785

Page 7: MDD-100 - 20”

67

ILLUSTRATION Nº 2: COVERS

1

2

3

4

Page 8: MDD-100 - 20”

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Corn Header - Model MDD-100 - 20”- Serie 1 and Post.

69

SPARE PARTS LISTING OF THE ILLUSTRATION Nº 3

POS. DENOMINATION SPARE Nº POS. DENOMINATION SPARE Nº

1 Hex. bolt RM 12 x 25 mm. 21705-4052 Rock arm for snap plate 48737-2723 Self lock hex nut RM 10 mm. 27963-1074 Plain washer Ø 3/8” 20800-1045 RH SN bolt 10 x 22 mm. 21409-3276 Allen countersink head screw RM 10 x 26 mm 27119-2397 Upper row frame 48837-2298 Gathering chain 30603-8609 Gathering chain drive sprocket 31512-30010 Type “A” key 8 x 7 x 25 mm. 23331-27911 Stop washer 43400-68412 Self lock hex nut RM 16 mm. 27963-11013 Pressure washer Ø 12 mm. 20814-11014 Hex. bolt RM 12 x 40 mm. 21705-40915 Allen bolt RM 12 x 45 mm 27113-30916 Left lock points pin 48837-203 Right lock points pin 48837-20217 Plain washer Ø 1/2” 20800-10618 Hex. bolt RM 12 x 75 mm. 21705-41619 Spring guide 48837-20620 Spring 36018-93921 Plain washer Ø 5/8” 20801-10822 Hex. bolt RM 12 x 20 mm. 21705-40323 Hood lock pin 48736-52024 Thin hex nut RM 24 mm. 27932-11125 Support hood lock pin (central) 48837-23326 LH chain guide 48837-23127 Adjuster 30307-25028 Tensor sprocket 36630-12029 LH tensor arm 48736-53530 Tensor for bolt gathering chain 48836-62231 RH tensor arm 48736-53432 RH chain guide 48837-23033 LH snap plate 48736-533

34 RH snap plate 48837-22235 Hex. bolt RM 12 x 30 mm. 21705-40736 Supplement 48736-530

37 Complete furrow set (composed of illustrations 3, 4 and 5 except illustration Nº 3 positions 16, 23, 24, 25 and 31, and illustration Nº 5 positions 53 48737-164

Page 9: MDD-100 - 20”

69

ILLUSTRATION Nº 3: COMBINED RECOLECTOR

Page 10: MDD-100 - 20”

70

Corn Header - Model MDD-100 - 20”- Serie 1 and Post.

71

SPARE PARTS LISTING OF THE ILLUSTRATION Nº 4

POS. DENOMINATION SPARE Nº POS. DENOMINATION SPARE Nº

1 Deburring front right 48837-2242 Hex. bolt RM 12 x 25 mm 21705-4053 Pressure washer Ø 12 mm 20814-1104 Plain washer Ø 13 mm e : 1/8” 48936-7545 Roll scraper 48736-5056 Coulter bolted 48836-6777 Plain washer 48836-6808 RH SN bolt RM 12 x 70 mm 21409-3599 RH flute roll 48837-21410 Plain washer Ø 1/2” 20800-10611 Self lock hex nut RM 12 mm 27963-10812 LH flute roll 48837-21313 Rolled pin Ø 8 x 55 mm 23702-34614 Rolled pin Ø 8 x 45 mm 23702-34415 RH propeller point with roller bearing LH 48737-16716 Plain washer Ø 3/8” 20800-10417 Spacer for roll bearing (Thk.: 0.46 mm) 48836-62818 Spacer for roll bearing (Thk. : 1,54 mm) 48736-60319 Spacer for roll bearing (Thk. : 1,24 mm) 48736-60220 Deburring left front 48837-22321 LH divider cover 48736-50922 LH roll bearing 30670-10123 Self lock hex nut RM 10 mm 27963-10724 Hex. bolt RM 10 x 35 mm 21705-37525 RH roll bearing 30670-10226 Hex. bolt RM 12 x 35 mm 21705-40827 RH divider cover 48736-50828 RH SN bolt 10 x 25 mm 21409-32829 LH propeller point with roller bearing RH 48837-16830 Roll sealed bearing 69212-011

LH roller set with blades. (composed by position: 6, 7, 8, 9, 10 and 11) 48737-145

Set right descaler with bladed blade and toe. (composed by position: 6, 7, 8, 9, 10, 11, 13, 14 and 29) 48737-165 Set left descaler blade with welded blade and toe (composed by position: 12, 13, 14 and 15) 48737-166

Page 11: MDD-100 - 20”

71

ILLUSTRATION Nº 4: ROLLER WITH BLADES

3

4

5 29

23

2812

87

6

24

27

26

3

4

25

23

22

21

19

5

20

18

17

16

15

1413

12

1110

66

9

30

Page 12: MDD-100 - 20”

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Corn Header - Model MDD-100 - 20”- Serie 1 and Post.

73

SPARE PARTS LISTING OF THE ILLUSTRATION Nº 5

POS. DENOMINATION SPARE Nº POS. DENOMINATION SPARE Nº

1 Taper roller bearing Nº 30210 65130-2102 Spacer washer – Thk.: 0,13 mm 20808-107 Spacer washer – Thk.: 0,25 mm 20808-1083 RH helix sprocket auger - 9 tooths 48703-6864 Safety ring – DIN 471 – Ø 60 x 2 mm 20600-1525 Taper toothed gear- 24 tooths 48703-6156 Breathing plug 37213-7217 Plain washer Ø 10 mm 20830-1028 Housing 48703-684 Set housing with bushing 48703-1309 Bronze bushing 30304-16210 Seal SAV – 7243 25616-10011 Safety ring Ø 3 x 23 mm. 30020-11512 Oil level plug 48703-21013 Main shaft 48803-61414 LH helix sprocket auger - 9 tooths 48703-68515 Joint for side cover – Thk.: 0,4 mm 48703-63816 Side cover 48803-61317 Seal SAV – 7246 25616-13918 Countersink head screw RM 10 x 30 mm 27307-27819 Output shaft for rolls 48703-60420 Spacer washer Thk.: 1.6 mm 48703-628 Spacer washer Thk.: 0.46 mm 48836-62921 Taper roller bearing Nº 30207 65130-20722 Spacer washer Thk.: 0,25 mm 45203-60523 Spacer washer Thk.: 0.89 mm 42741-64724 Long spacer for output shaft 48703-67125 Safety ring – DIN 471 – Ø 35 x 1,5 mm 20600-13226 Spacer washer Thk.: 0,3 mm 20808-11027 Safety ring – DIN 472 – Ø 72 x 2,5 mm 20601-15728 Seal SAV – 7295 25616-11329 LH helical gear - 15 tooths 48703-68730 Lower cover with bushing 48703-13131 Plain washer Ø 5/8” 20800-108

32 Self lock hex nut RM 16 mm 27963-11033 Hex. bolt RM 16 x 150 mm 21705-49734 Gear box pin 48836-96335 Bronze bushing 30304-16336 RH helical gear - 15 tooths 48703-68837 Vertical shaft 48703-69038 Type “A” key 6885 – 8 x 7 x 25 mm 23331-27939 Galvanized male drain plug 1/4” BSPT 26309-10140 Joint for side cover Thk.: 0,2 mm. 48703-62941 Disk clutch 560 NM 48703-17642 Allen bolt RM 10 x 60 mm 27113-28443 Pressure washer Ø 3/8” 20810-10844 Hub 48736-53645 Bushings 48703-63146 Spacer hub coupling 48736-52147 Hex. bolt 3/8” x 1” Gº5 21605-18148 Torque limiter housing 48703-24549 Overload clutch 48703-63450 Hub 48703-59651 Belleville spring 48803-60452 Retainining ring DIN 472 - Ø 107 x 4,0 mm 20601-17553 Wrench for oil cap 48729-210

Complete box without cluch 48703-189

Page 13: MDD-100 - 20”

73

ILLUSTRATION Nº 5: GEAR BOX AND DISK CLUTCH

12

3 45 6 7

8

9

10

11

12

9

10

11

13

5

414 2

115

1617

18

4015

1618

17

34

33

31

30

35

11

36

37

38

29

3132

18

20

19

30

39

22

20

2625

2227

2821

212324

53

41

424344

45464347

4849

5051

52

Page 14: MDD-100 - 20”

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Corn Header - Model MDD-100 - 20”- Serie 1 and Post.

75

SPARE PARTS LISTING OF THE ILLUSTRATION Nº 6

POS. DENOMINATION SPARE Nº POS. DENOMINATION SPARE Nº

1 Hood lock stand 48737-2932 Hood 48737-2903 Self lock hex nut RM 10 mm 27963-1074 Plain washer Ø 3/8” 20800-1045 RH SN bolt RM 10 x 22 mm 21409-3276 Hood pivot support 48837-2327 Plain washer Ø 1/4” 20801-1028 Self lock hex nut RM 6 mm 27963-1049 Self lock hex nut RM 8 mm 27963-10610 Plain washer Ø 5/16” 20801-10311 RH SN bolt RM 8 x 20 mm 21409-30412 Points lock pin 48737-28813 RH SN bolt RM 6 x 16 mm 21409-25814 Cotter pin 4 x 22 mm 25102-18515 Points lock pin 48737-28416 Spring 36018-42117 Hood lock 48737-28518 RH SN bolt RM 8 x 45 mm 21409-31019 Fastener 48836-60320 Ear protector 30660-13821 Support 48737-28722 Pin support 48736-52323 Pin 48836-25824 Hex. bolt RM 6 x 16 mm 21705-28025 Pressure washer Ø 6 mm 20814-10726 Self lock hex nut RM 12 mm 27963-10827 Point shoe 48737-28628 RH SN bolt RM 12 x 55 mm 21409-35629 Standard point 48737-289 Point with sensor support 48837-20730 Plain washer Ø 1/2” 20801-10631 Bushing hood pivot 48736-64732 Hex. bolt RM 12 x 35 mm 21705-40833 Hex. bolt semicylindrical RM 6 x 18 mm 21718-190

34 Register height 48737-28335 Hex. bolt RM 12 x 60 mm 21705-41336 Point support 48736-51437 Pressure washer Ø 12 mm 20814-11038 Hex. bolt RM 12 x 20 mm 21705-40339 Bolt 48836-67340 Hex. bolt RM 10 x 22 mm 21705-37141 Pressure washer Ø 10 mm 20814-10942 Sensor support base 48836-67543 Wiring guide support 48837-234

Complete armed central canopy assembly. Composed by position: 1, 2, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 26, 30, 31, 32, 37 and 38 48737-151

Central armed toothed complete set without sensor support. Composed by position: 7, 8, 14, 16, 19, 20, 21, 22, 23, 24, 25, 26, 27,28, 29 and 33 48737-130

Central armed toe assembly complete with sensor holder. Composed by position: 7, 8, 14, 16, 19, 20, 21, 22, 23, 24, 25, 26, 27,28, 29, 33, 40, 41 and 42 48737-141

Page 15: MDD-100 - 20”

75

ILLUSTRATION Nº 6: CENTRAL POINT AND HOOD

40

41

4

42

43

Page 16: MDD-100 - 20”

76

Corn Header - Model MDD-100 - 20”- Serie 1 and Post.

77

SPARE PARTS LISTING OF THE ILLUSTRATION Nº 7

POS. DENOMINATION SPARE Nº POS. DENOMINATION SPARE Nº

1 Hex Bolt 1/4 “x 3/4” 21402-1282 Fuse holder cube 48837-2123 Sprocket Z-25 P-5/8 “ 45258-6654 Spacer washer 44001-6515 Pin DIN Ø 6 x 32 mm 23702-3146 Hex. bolt RW 3/8” x 3/4” 21605-1797 Pressure washer Ø 3/8” 20810-1088 Plain washer Ø 1/4” 20801-1029 Pressure washer Ø 6 mm 20814-10710 Hex. bolt RM 6 x 12 mm 21705-27811 Hex. bolt RM 8 x 16 mm 21705-33712 Pressure washer Ø 8 mm 20814-10813 Plain washer Ø 5/16” 20801-10314 Drive auger protection 48736-51915 LH protection 48736-517 RH protection 48736-51816 Hex. bolt RM 8 x 20 mm 21705-33917 Stop washer 48836-66018 Spacer washer Thk.: 1,55 mm 43456-61319 Spacer bushing 48836-65720 Spacer washer Thk.: 0,46 mm 43400-61221 Grease nipple 1/16” 24902-10022 RH gear box 30631-600 LH gear box 30631-59023 Hex. bolt RM 10 x 20 mm 21705-37024 Pressure washer Ø 10 mm 20814-10925 Plain washer Ø 3/8” 20801-10426 Shaft for eave auger 48936-25727 LH auger eave 48737-279 RH auger eave 48737-27828 Bearing UC-205 65900-20529 Bearing housing 69230-05230 Self lock hex nut RM 8 mm 27963-10631 Plain washer Ø 5/16” 20801-10332 Eave lock 48837-20433 RH SN bolt RM 8 x 45 mm 21409-31034 Hairpiece front right wing 48837-218

Front left wing hairpiece 48837-21735 Register height 48737-28336 Point support 48736-51437 Plain washer Ø 1/2” 20801-10638 Self lock hex nut RM 12 mm 27963-10839 Hex. bolt RM 12 x 60 mm 21705-41340 Pin 48737-28441 Spring 36018-42142 Cotter pin 4 x 22 mm 25102-18543 Bushing hood pivot 48736-64744 Hex. bolt RM 12 x 35 mm 21705-40845 Neumatic spring 36018-42646 RH eave 48837-20846 LH eave 48837-20947 Rolled pin 6 x 40 mm 23702-31648 Gear box shaft 48936-25649 Safety ring DIN-471 45 X 1,75 20600-14150 Pressure washer Ø 1/4” 20810-106

LH side wing assembly with endless. Composed by position: 5, 6, 7, 8, 9,10,11, 12, 13, 14, 15 LH, 16, 17, 18, 19, 20, 21, 22 LH, 23, 24, 25, 26, 27 LH,28, 29, 30, 31, 32, 33, 34 LH, 40, 41 LH, 42, 43, 44, 46, 47 and 48 48737-152

RH side wing assembly with endless. Composed by position: 5, 6, 7, 8, 9,10,11, 12, 13, 14, 15 RH, 16, 17, 18, 19, 20, 21, 22 RH, 23, 24, 25, 26, 27 RH,28, 29, 30, 31, 32, 33, 34 RH, 40, 41 RH, 42, 43, 44, 46, 47 and 48 48737-153

Page 17: MDD-100 - 20”

77

ILLUSTRATION Nº 7: SIDE POINT AND HOOD

11 12 13 14

15

109

8

1617

18

21

22

23

24

1219

20

23

2426

27

31

30

13

32

2829

30

33

34

30

35

36

37

38

40

16

3841

42

39

43

46

4748

49

50

12

34 5

6 7

25

31

4445

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Corn Header - Model MDD-100 - 20”- Serie 1 and Post.

79

SPARE PARTS LISTING OF THE ILLUSTRATION Nº 8

POS. DENOMINATION SPARE Nº POS. DENOMINATION SPARE Nº

1 Ear protector 30660-1382 Fastener 48836-6033 Self lock hex nut RM 6 mm 27963-1044 Upper toe side door 48837-2205 LH support 48737-248 RH support 48737-2946 Pin support LH side 48736-523 Pin support RH side 48736-5247 Plain washer Ø 1/4” 20801-1028 Spring 36018-4219 Cotter pin 4 x 30 mm 25102-18810 Pin 48836-25811 Hex. bolt RM 6 x 16 mm 21705-28012 Pressure washer Ø 6 mm 20814-10713 Side point 48737-29514 Self lock hex nut RM 12 mm 27963-10815 Point shoe 48737-28616 RH SN bolt RM 12 x 55 mm 21409-35617 Hex. bolt RM 10 x 22 mm 21705-37118 Pressure washer Ø 10 mm 20814-10919 Plain washer Ø 3/8” 20800-10420 Sensor support base 48836-67521 Hex. bolt semicylindrical RM 6 x 18 mm 21718-190

RH side toe assembly. Composed by position: 1, 2, 3, 4, 5 RH, 6 RH,7, 8, 9,10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20 and 21 48737-134

LH side toe assembly. Composed by position: 1, 2, 3, 4, 5 LH, 6 LH,7, 8, 9,10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20 and 21 48737-133

Page 19: MDD-100 - 20”

79

ILLUSTRATION Nº 8: SIDE POINT

1

2 3

4

5

67

3

8

910

117

12

1314

15

16

17

18

19

2021

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Corn Header - Model MDD-100 - 20”- Serie 1 and Post.

81

SPARE PARTS LISTING OF THE ILLUSTRATION Nº 9

POS. DENOMINATION SPARE Nº POS. DENOMINATION SPARE Nº

1 Plain washer aluminio Ø 10 mm 20802-1042 Vent valve 37213-7253 Hex. bolt RM 12 x 35 mm 21705-4084 Pressure washer Ø 12 mm 20814-1105 Drive box side sprocket Z=23 P=1” 48803-6006 Cover 48703-5907 O`ring 21001-1388 Hex. bolt RM 10 x 30 mm 21705-3749 Pressure washer Ø 10 mm 20814-10910 Stop washer 43455-63811 Hub 48703-58512 Safety ring DIN 472 110 x 4 20601-17713 Bearing 6212 2RS 60406-21214 Safety ring DIN 471 60 x 2 20600-15215 Bearing housing 48703-58716 O`ring 21001-16017 RH gear box shaft RH gear box shaft 12 rows L: 3400 mm 48703-589 RH gear box shaft 14 rows L: 3800 mm 48803-616 RH gear box shaft 16 rows L: 4250 mm 48803-617 RH gear box shaft 18 rows L: 5000 mm 48703-515 RH gear box shaft 20 rows L: 5300 mm 48803-619 LH gear box shaft LH gear box shaft 12 rows L: 2782 mm 48803-615 LH gear box shaft 14 rows L: 3400 mm 48703-589 LH gear box shaft 16 rows L: 4000 mm 48703-529 LH gear box shaft 18 rows L: 4250 mm 48803-617 LH gear box shaft 20 rows L: 5000 mm 48703-51518 Basket tensor support 48703-24719 Drive box side sprocket Z=16 P=1” 48703-59720 Weatherstrip side cover 30331-14021 Cover side drive 48703-24622 Hex. bolt RM 10 x 20 mm 21705-37023 Hex. bolt RM 10 x 16 mm 21705-368

24 Drive box side chain 1” x 78 rod. ASA-80-H 41574-67525 Chain tensor 32112-35826 Spring 36018-93627 Self lock hex nut RM 10 mm 27963-10728 Spacer washer 48703-54329 Supplement 48703-57730 Supplement 48703-57831 Seal SAV – 6720 25606-46932 Hub 48803-60133 Half link roller chain 1” ASA-80 H 28109-10234 Roller chain joint 1” ASA-80 H 24611-102

Page 21: MDD-100 - 20”

81

ILLUSTRATION Nº 9: SIDE DRIVE

12

3 45

6 7 8 9 1011

14 1312 8 9

1514

2930

31

9

24

231

9

22

21

203

4 196

7 8 1032

1413

12 89

15

2930

3116

3334

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Corn Header - Model MDD-100 - 20”- Serie 1 and Post.

83

SPARE PARTS LISTING OF THE ILLUSTRATION Nº 10

POS. DENOMINATION SPARE Nº POS. DENOMINATION SPARE Nº

1 Self lock hex nut RM 12 mm 27963-1082 Plain washer Ø 1/2” 20800-1063 Bearing support 69220-0854 Bearing 68920-0095 Auger central shaft 48877-2216 Central bedplate 48877-2167 RH SN bolt RM 12 x 30 mm 21409-3518 Self lock hex nut RM 12 mm 27963-1089 Plain washer Ø 1/2” 20801-10610 RH SN bolt RM 10 x 65 mm 21409-35811 RH auger 12 rows 48877-234 RH auger 14 rows 48877-246 RH auger 16 rows 48877-242 RH auger 18 rows 48877-236 RH auger 20 rows 48877-24412 Hex. bolt RM 12 x 190 mm 21705-43013 Tuerca hexag. RM 12 mm 27942-11414 RH support tensor 48877-232 LH support tensor 48877-23115 RH SN bolt RM 10 x 20 mm 21409-32616 Tensor stand 48877-20417 Drive auger sprocket Z=16 P=3/4” 48777-64818 Auger side shaft 48777-67019 Stop washer 48777-66320 Pressure washer Ø 12 mm 20814-11021 Hex. bolt RM 12 x 30 mm 21705-40722 Hex. bolt RM 12 x 35 mm 21705-37523 Pressure washer Ø 10 mm 20814-10924 Auger drive sprocket 48777-28625 Hub for auger drive sprocket 48877-20526 Register 48877-23027 LH auger support 48877-219 RH auger support 48877-22028 Auger drive sprocket eave 48936-25429 Spacer bushing 48777-67130 Register 48777-67231 Roller chain joint 5/8” 28104-103

32 Half link 5/8” 24612-10233 Tensor 48736-52634 Drive chain auger side cover 48736-52735 RH SN bolt RM 8 x 16 mm 21409-30236 Plain washer Ø 5/16” 20801-10337 Self lock hex nut RM 8 mm 27963-10638 LH auger 12 rows 48877-233 LH auger 14 rows 48877-245 LH auger 16 rows 48877-241 LH auger 18 rows 48877-235 LH auger 20 rows 48877-24339 LH cover 48701-275 RH cover 48701-27640 Cover 48700-55841 Spacer washer 48777-63642 Bronze bushing 30304-16443 Clutch support and drive sprocket 48777-21044 Straight grease nipple 6 mm 24925-10045 See Illustration No. 7 -------------46 Inspection cover 48836-67647 Pressure washer Ø 6 mm 23702-31448 Hex. bolt RM 12 x 65 mm 21705-41449 Stop washer 45280-55550 Safety ring 40 x 1,75 20601-13251 Tensor sprocket 48776-62652 Bearing 60406-20353 Spacer bushing 48777-66254 Safety ring 60 x 2 20600-15255 Self lock hex nut RM 6 mm 27963-10456 Hex. bolt RM 8 x 90 mm 21705-35557 Pressure washer Ø 8 mm 20814-10858 Spacer washer 48703-51659 Spacer washer 44001-51360 Spacer washer 44001-51461 Hex bolt RM 6 x 12 mm 21705-27862 Hex bolt RM 12 x 55 mm 21706-41263 Hex bolt RM 12 x 70 mm 21706-415

Page 23: MDD-100 - 20”

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ILLUSTRATION Nº 10: AUGER

62

63

5960

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Corn Header - Model MDD-100 - 20”- Serie 1 and Post.

85

SPARE PARTS LISTING OF THE ILLUSTRATION Nº 11

POS. DENOMINATION SPARE Nº POS. DENOMINATION SPARE Nº

1 Hex. bolt RM 10 x 22 mm 21705-3712 Pressure washer Ø 10 mm 20814-1093 Inner reinforcing protection 41674-5114 Cable support clip pin 43125-1205 PTO lock pin 43101-2366 PTO support 48700-1187 Self lock hex nut RM 10 mm 27963-1078 Cap 41674-5029 Outer reinforcing protection 41674-51010 Bearing support 41111-65411 Bearing UC-207 65900-21112 RH SN bolt RM 10 x 25 mm 21409-32813 Cap support 48776-28214 RH SN bolt RM 10 x 22 mm 21409-32715 LH bedplate 16-18-20 lines 48876-205 RH bedplate 16-18-20 lines 48876-206 LH bedplate 12-14 lines 48876-213 RH bedplate 12-14 lines 48876-21216 Plain washer Ø 3/8” 20801-10417 Hex. bolt RM 10 x 25 mm 21705-37218 Drive output shaft - main 48776-58419 Disk clutch 450 NM 30339-59320 Hex. bolt RM 10 x 35 mm 21705-37521 Hex. bolt RM 12 x 100 mm 21705-42122 Bushing 48776-58523 Hex. nut RM 10 mm 27935-11324 Side outer cover 48700-57525 Hex. bolt RM 10 x 16 mm 21705-36826 Side cover 48700-57427 Side register tensor 48701-27928 Protector support main shaft 48876-21129 LH clutch protection 48877-223 RH clutch protection 48877-22230 Cover 48777-673

31 Plain washer Ø 5/16” 20801-10332 Self lock hex nut RM 8 mm 27963-10633 Support tube main shaft 14 rows 48876-219 Support tube main shaft 16 rows 48876-217 Support tube main shaft 18 rows 48876-215 Support tube main shaft 20 rows 48876-21834 Drive input shaft - main 48776-58335 Self lock hex nut RM 6 mm 27963-10436 Plain washer Ø 1/4” 20801-10237 Hex. bolt RM 6 x 20 mm 21705-28238 Protection main shaft 12 rows 48776-586 Protection main shaft 14 rows 48776-593 Protection main shaft 16 rows 48776-591 Protection main shaft 18 rows 48776-589 Protection main shaft 20 rows 48776-59239 Self lock hex nut RM 12 mm 27963-10840 Hex. bolt RM 10 x 20 mm 21705-37041 Input shaft (only for 12 rows) 48776-587

Page 25: MDD-100 - 20”

85

ILLUSTRATION Nº 11: MAIN SHAFT

39

34

22 21

33

28

7

29

303132

40 2

252

27

24 225

19

18

2 20

22 21

39

23

2326

4

1 2 38

910

1110 12

13 1415

1765

7

17 16

167716

3736

35

38

41

Page 26: MDD-100 - 20”

86

Corn Header - Model MDD-100 - 20”- Serie 1 and Post.

87

SPARE PARTS LISTING OF THE ILLUSTRATION Nº 12

POS. DENOMINATION SPARE Nº POS. DENOMINATION SPARE Nº

1 Hex. bolt RM 10 x 20 mm 21705-3702 Indicator support 48701-2023 Self lock hex nut RM 10 mm 27963-1074 Polypropylene support 36308-1005 Metallic cover 30308-1026 Hex. bolt RM 8 x 40 mm 21705-3457 Hose with protection 12 rows 43263-118 Hose with protection 14 rows 48763-129 Hose with protection 16 rows 48763-128 Hose with protection 18 rows 48763-127 Hose with protection 20 rows 48763-1268 Elbow 45º with restrictor - male 22543-1069 Hydraulic cylinder 30665-11010 Plain washer Ø 3/8” 20800-10411 Pressure washer Ø 10 mm 20814-10912 Hex. bolt RM 10 x 22 mm 21705-37113 Hydraulic cylinder protection 48763-60314 RH SN bolt RM 10 x 22 mm 21409-32715 Hose protector 48763-21716 Snap plate drive bar (1977 mm) for 12 - 16 and 20 rows 48836-685 Snap plate drive bar (954 mm) for 14 and 18 rows 48736-68717 Snap plate bar support 48736-52518 Flange 48736-51219 Thin hex nut RM 16 mm 27934-10720 Movement indicator snap plate 48737-28221 Hex. bolt RM 10 x 45 mm 21705-37722 Bolt bar union 48737-27323 Snap plate drive bar (1977 mm) for 12-14-16-18 and 20 rows 48836-68524 Bushing 48736-51325 Clamp 48763-60026 Indicator cable opening foils cover rolls 30605-73027 See special sheet for particular combine brand -------------28 Hex. bolt RM 8 x 16 mm 21705-33729 Pressure washer Ø 8 mm 20814-108

30 Plain washer Ø 5/16” 20800-10331 Hose terminal 48763-21832 Cable support 48836-21533 Hex. nut RM 6 mm 27935-11034 Hex. nut UNF 1/4” 27924-101

Hydraulic cylinder set with elbows. Composed by position: 8 and 9 48763-131

Page 27: MDD-100 - 20”

87

ILLUSTRATION Nº 12: HYDRAULIC CIRCUIT

1

2

3

4

4

5

63233

31

28

27

7

89

1011

12

15 3

10

16

1314

1817

19

20

10

212219

1823

17181919

22

2317

31024

21

1253

26

29

30

343234

33

3

35

Page 28: MDD-100 - 20”

88

Corn Header - Model MDD-100 - 20”- Serie 1 and Post.

89

SPARE PARTS LISTING OF THE ILLUSTRATION Nº 15

POS. DENOMINATION SPARE Nº POS. DENOMINATION SPARE Nº

1 “Gathering chains” sticker 30642-4562 “Gathering chains: lubricate and control” sticker 30642-4613 “Stand for maintenance” sticker 30642-4654 “Point lock” sticker 30642-4665 “Logo Mainero 241 x 270 mm” sticker 30642-7636 “MAINERO” long. 720 mm sticker 30642-7607 “Attention remove hood” sticker 30642-4608 “Danger – Auger Arm” sticker 30642-4519 “MDD-100 model” sticker 30642-80710 “MAINERO” long. 580 mm sticker 30642-75911 “Oil the chain” sticker 30642-31412 “Disk clutch” sticker 30642-45013 “Danger - PTO Shaft” sticker 30642-44114 “Sling Hook” sticker 30642-22115 “Snap plates separation” sticker 30642-68016 “Hydraulic cylinder lock” sticker 30642-44217 “Do not climb” sticker 30642-39018 “Greaser” sticker 30642-20419 “Reed the Operator Manual” sticker 30642-22520 “Remove key – Stop engine” sticker 30642-22821 “Oil for gear box” sticker 30642-45922 “Do not retire protection – Roller chain drive” sticker 30642-46823 “Danger – Auger Stand” sticker 30642-443

Page 29: MDD-100 - 20”

89

ILLUSTRATION Nº 13: STICKERS

14151618

30642-2

21

13

6

2 1

30

64

2-4

66

5

1

2

3 4

30

64

2-4

65

4321

11

12

30642-314

10

8

7

30642-225

19 17

2030642-228

23

21

9

306

42

4-6

8

22

0 2 4 6 8

GATHERING CHAINS

TENSIONING:

CHECK OPERATOR`S MANUAL

ALLOW MACHINETO RUN WITHOUTLOAD BEFORETENSIONING

6 to 10 mm stroke for idlesprocket

30642-456

GATHERING CHAINS

Lubr i ca te w i th SAE 30 o i la t the end o f the jou rney,a t low rpm

C h e c k t e n s i o n b e f o r es t a r t i n g e v e r y d a y w i t hl u b r i c a t e d c h a i n s

NOTE: Do not lubricate slidingsupport of idle sprocket

30642-461

Stop engine before unclog or make

any adjustment30642-451

DANGER

ALubricate point atrows and auger every50 hs. of work or afteran overload.

OVERLOAD CLUTCH

CHECK OPERATOR´S MANUAL 30642-4

50

DANGERCONTACT WITH ROTATING PARTS COULD CAUSE

SERIOUS INJURY OR DEATH

KEEP AWAYDo not operate without:

All drive line guards.

Drive lines securely attached atboth ends.

Driveline guards that turn freely andsafety chains propely attached.

PELIGRO

30642-442

DANGER

Install safety stop on feeder box cylinders before moving

under header or feed box.

GEAR BOX

USE SAE 80 W90 MULTIGRASEOIL.

CHECK OIL LEVEL EACH 100OPERATION HOURS.

CHANGE OIL EACH 2000HECTERS OR 2 YEARS

CAPACITY: 1.2 lts EACH ONE.

CHECK OPERATOR´S MANUAL 30

64

2-4

59

DANGER

Stop engine before unclog or make

any adjustment.30642-443

IMPORTANT

pointsthat are located above hitching points.

2- To complete de procedure of couple with combine or

over transport trailer see pages 8 and 9 at Operator´sManual.

30642-460

1- Before hitching the header remove the hoods and