metallurgical balance system for cdl t i tcodelco teniente...codelco, chile the codelco teniente...

Metallurgical Balance System f C d l T i tfor Codelco TenienteLeonel Mundaca P Automation LeaderCodelco, Chile

Sigmafine Users ConferenceSan Francisco, April 26, 2010

© Copyright 2010, Visiant Pimsoft Inc. All rights reserved. 1

Codelco Chile

Sigmafine User Conference – San Francisco, April 26, 2010© Copyright 2010, Visiant Pimsoft Inc. All rights reserved. 2

Codelco, Chile

THE CODELCO TENIENTE MINING DEPOSIT IS LOCATED IN CHILE’S SIXTH REGION,THE CODELCO TENIENTE MINING DEPOSIT IS LOCATED IN CHILE S SIXTH REGION, 40 KM. OF RANCAGUA CITY, AT 2.900 msnm OF MEDIUM ALTITUDE

ITS MAIN PRODUCTION LINES ARE BASED IN :

SULFUR LINE

Sigmafine User Conference – San Francisco, April 26, 2010 3© Copyright 2010, Visiant Pimsoft Inc. All rights reserved.

• Copper Concentrate.• Molybdenum Concentrate

Architecture and Localization of the PI System as of October 2009

750 UsersIn all Divisions and Subsidiaries

250 000 T ´APPLICATIONS (950)Production data used for:

MINERA GABYMINERA GABY

250.000 Tag´s

Historians(28)

Metallurgical Balances (3)- C Norte SAP PM. (2)

Production data used for:ReportsBalances (SIGMAFINE)Project EvaluationMaintenanceSAP-PMLoss AnalysisEnvironmental Monitoring Alarms Management- C.Norte

- Andina- Teniente(Visiant Pimsoft)

S ( )- C.Norte- Andina

Alarms ManagementPerformance SupportTrainingAdvance and Expert ControlRT Portal and Web

API-NODE(42)

INTERFACES(16)


Metallurgical Balance System for Codelco Teniente


Production Balance and Data ReconciliationProduction Balance and Data ReconciliationApplication to create Metallurgical Production Balances to be used in MetallurgicalAccounting and in which the data used in the balance is analyzed against historicalreconciled valuesreconciled values

Which is the correct tonnage ?

? ?555 tpd Cu 435 tpd Cu

ROUGHERMILLSTOCKPILE

555 tpd Cu 435 tpd Cu

More Data ==>

0 95 % C

Additional (redundant) data

More Data ==>

Statistical Reconciliation

0.95 % Cu

5.8 tpd Mo

0.01 % Mo

58 000 t d

0.75 % Cu

5.8 tpd Mo

0.01 % Mo


58,000 tpd 58,000 tpd

What is a Metallurgical Balance and what is its purpose ?

The Metallurgical Balance is a management tool used by financialaccounting, mining, metallurgical and operational departmentpersonnel. This balance allows determination in consolidatedpform of:

Official production numbers.Quantity, availability and value of material in inventories.Quantity, availability and value of material in inventories.Production and environmental strategies.Management analysis.

Can a Metallurgical Balance increase profit?

Yes , by making successive corrections to the problem areas by reduction in losses improvement in efficiency and realby reduction in losses, improvement in efficiency, and real quantification of material in stock.

All this is translated into “ effective metallurgical and ti l t”


operational management”

What do we hope to have in a Balance System?

A System…

• THAT IS AUDITABLE

• THAT ALWAYS USES THE SAME CONCEPTS• THAT ALWAYS USES THE SAME CONCEPTS

• THAT IS BASED ONLY ON INFORMATION

• THAT CAN NOT BE MANIPULATED

• THAT ITS PROCEDURES ARE ALIGNED WITH METALLURGICAL PRACTICESMETALLURGICAL PRACTICES


Previous ArchitecturePROM 24 LABORATORY

M

M

M

M

WORKSHEETANALYSIS

DataRoutineA

M DBF Data Before

AdjustmentsBALANCEData Before Adjustment

Data

Input

Target

Input

Calculations

Routine

Data

M

App

RoutineDBFs

Routine

Input

Adjustments

M

MSIC_UCC

AppTXTs y DBFs

ReportsTXTs y DBFs Reports


Information Reports

What Was ImplementedIMPLEMENTED STRUCTURE AND INFORMATION FLOWIMPLEMENTED STRUCTURE AND INFORMATION FLOW

M

PROM 24 WORKSHEETLABORATORYANALYSIS

M M

GOALS

App

Routine

GOALS

TOLERANCES REPORTS

SIC_USPP

SIGMAFINEMODELING FACTORS

App


App

InformationTXTs y DBFs

Reports

EJR1

EJR1 Original in spanish "Factores Moldeo"Assumed it was a typo and the correct version is "Factores Modelo", which translate to "Modeling Factor" Ereguera, 4/12/2010

Teniente Balance

SIGMAFINE4.0

SE-UCC

SERVER

TENIENTE

PI A.F SIGMAFINE

CLIENTCLIENT

TENIENTE

LIMS

IIS

LIMS

VALIDATION INSTANCEUCC TENIENTEPI UCC

TenientePI CONC. /Fund Teniente


Datos Áreas

Teniente

Project Abstract

REPORTING

STANDARD PLATFORM

MODEL

DATA COLLECTION

DATA ENTRY


Project Summary

SIMILAR OPERATION TO ACTUAL SYSTEM


Project Summary

SAME ACTUAL REPORTS


Project Summary

COMPATABILITY WITH OTHER SYSTEMS IN THE DIVISION


Project SummaryMODELMODEL


Analysis and Evaluation

Metric Tons of Grinded Mineral for Nov-08 Feb-09“ Official Balance “

4 400 0004 600 000

3 600 0003 800 0004 000 0004 200 000

tric

Tons

3 000 0003 200 0003 400 0003 600 000

Me

3 000 000

Nov

-08

Nov

-08

Nov

-08

Nov

-08

Nov

-08

Dec

-08

Dec

-08

Dec

-08

Dec

-08

Dec

-08

Jan-

09Ja

n-09

Jan-

09Ja

n-09

Jan-

09Fe

b-09

Feb-

09Fe

b-09

Feb-

09Fe

b-09


B.Oficial SF Tte.


%Cu in Grinded Mineral for Nov-08 Feb-09 “Official Balance“

1.000

1.050

0 900

0.950

000

%C

u

0 800

0.850

0.900

0.800

Nov

-08

Nov

-08

Nov

-08

Nov

-08

Nov

-08

Dec

-08

Dec

-08

Dec

-08

Dec

-08

Dec

-08

Jan-

09Ja

n-09

Jan-

09Ja

n-09

Jan-

09Fe

b-09

Feb-

09Fe

b-09

Feb-

09Fe

b-09


B.Oficial SF Tte.


RG. Plants Recovery“Official Balance“

9091

878889

cove

ry

848586R

ec

84


B.Oficial SF Tte.

metallurgical balance system for cdl t i tcodelco teniente...codelco, chile the codelco teniente...

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