saic-a-2013 rev 0
TRANSCRIPT
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7/27/2019 SAIC-A-2013 Rev 0
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SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)
ACTUAL INSPECTION DATE & TIME
EC / PMCC / MCC NO.REV. NO. PURCHASE ORDER NUMBER
SAUDI ARAMCO USE ONLYSAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER
CONTRACTOR INSPECTION LEVELSAUDI ARAMCO INSPECTION LEVEL
ITEM
No.ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DA
MH's SP ENT TRAVEL TIMQUANTITY INSP.
WORK PERMIT REQUI
SCHEDULED INSPECTION DATE & TIME
LAYOUT DRAWING NUMBER
PLANT NO.EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID.
PROJ ECT TITLE WBS / BI / J O NUMBER CONTRACTOR / SUBCONTRACTOR
Inspection of Filling & Pressurization for Hydrotesting of
Piping SystemsSAIC-A-2013 25-May-05 MECH.
SAUDI ARAMCO INSPECTION CHECKLISSAIC NUMBER DATE APPROVED QR NUMBER
A4Chemical injection rates are monitored using displacement gauges.
(NOTE: Chemicals shall not be mixed prior to injection. )
SAES-A-007
Para. 8.3
A7
After venting, valves used for venting are placed at partial open position
and plugged or blinded.
(NOTE: Trapped air are displaced when solid flow of stream of
water is observed coming out of the vent. )
SAES-A-004
Para 8.1.3
A11After test pressure is reached (before inspection), the isolation valvebetween manifold & the piping system under pressure test is closed &
test pump disconnected.
SAES-A-004,
Para. 8.1.2
A5Filling & pressurization is done upstream of check valves and at the
lowest point of the system being tested.
SAES-A-004
Para 8.1.1
A8In plant areas and shops the test area are marked and warning signs
posted to alert approaching personnel.
GI-002.102,
Para. 5.11
A10
A3
When required by the Test procedure, injection of oxygen scavenger,
biocide and other treatment chemicals are done using proportion pump
and feed continuously at a rate that will provide the specified
concentration while filling the system for the hydrostatic test.
SAES-A-007
Para 8.1/8.2
A. General Requirements:
A1
A2
All in-line valves (if not test isolation) are in PARTIAL open position.
(NOTE: It is a "Best Practice" that valves are in partial open
position to ensure that all valve cavities are subjected to
the system test pressure and to ensure that packingshave not leaks. )
SAES-A-004
Para 8.1.3
Pressure Test Procedure addressed safety precautions in GI-0002.102.SAES-A-004,
Section 5.1
The pressure is increased in steps no greater than one-fifth of the
strength test pressure after the preliminary check at 50 percent of the
strength test pressure. Each step in pressurization is held at minimum of
10 minutes.
GI-002.102,
Para. 5.16
A9 Preliminary check for leaks at 50% of the strength test pressure.GI-002.102,
Para. 5.16
A6
Remove air during filling by providing vents at all high points or by the
use of scrapers when provided.
(NOTE: Venting may be done by means of vent valves or blinded
flanges .)
GI-002.102,
Para. 5.15
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7/27/2019 SAIC-A-2013 Rev 0
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SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)
*Person Responsible for Completion of Quality Work / Test Y =YES N =NO F =FA
T&I Witnessed QC Record Reviewed
Name, Sign and Date:
Quality Record Approved:Name, Organization,
Initials and Date:
T&I Witnessed QC Record Reviewed
SAUDI ARAMCO INSPECTION CHECKLISSAIC NUMBER DATE APPROVED QR NUMBER
PROJ ECT TITLE WBS / BI / J O NUMBER CONTRACTOR / SUBCONTRACTOR
Work Verified
Proponent and Others
Inspection of Filling & Pressurization for Hydrotesting of
Piping SystemsSAIC-A-2013 25-May-05 MECH.
Work Verified
PASS FAIL N/A RE-INSP DA
1. SA General Instruction Manual GI-002.102, Pressure Testing Safely, (J uly 22, 2001)
2. SAES-A-004, General Requirements for Pressure Testing, (30 J une, 2003)
QC Superviso r
REMARKS:
REFERENCE DOCUMENTS:
QC Inspector PID Representative
Construction Representative*
Name, Initials and Date:
Work is Complete and Ready for Inspection:
Name, Initials and Date:
Performed Inspection Work / Rework May Proceed
Name, Initials and Date:
PMT RepresentativeT&I Witnessed QC Record Reviewed
Name, Initials and Date:
Work Verified
Contractor / Third-Party
ITEM
No.ACCEPTANCE CRITERIA REFERENCE
3. SAES-A-007, Hydrostatic Testing Fluids and Lay-Up Procedures, (28 J anuary, 2004)
4. 32-SAMSS-004, Manufacture of Pressure Vessels, (29 May, 2002)
Saudi Aramco
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