square automation project 11 2014

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Mr. Sameer Shaikh (Partner)

Dept.: Projects

7 Years of Experience in Motion Controller, PLC Design & Electrical

control panel commissioning

Specifically in Motion Control

Mr. Manoj Sakpal (Partner)

Dept. : Marketing

7 Years of Experience in Motion Controller Specifications, Design & Manufacturing of control systems

Specifically in Motion Control

• 4 Engineers

• 2 Technician

• 1 Design Consultant

Team

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Capabilities Motion Controllers Programming (Galil Motion Controller, Parker

Hannifin)

PLC’s Programming including Delta PLC, Allen Bradly, Mitsubishi, Omron, Messung & GE Fanuc.

Mechanical Design

Electrical Wiring Design, Control Cabinet Design & Electrical Schematics.

Custom software design using VB6 and VB.Net, Labview & SCADA

Services we Provide Motion Controller & PLC Programming

SPM & Lab Testing Equipment Manufacturing

Retrofitting of Machinery

Consultancy for system integration

Software development in VB6, .NET, Labview & SCADA

Electrical Control Panel Design & Commissioning

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Our Esteem ClientsAutomotive Printing &

PackagingResearch SPM Laser &

BiomedicalOverseas

Tata Johnson Control

Interlable IIT Pawai Suchitra Machines Exceltech Vibrationmasters

Huf India Indtech IIT Chennai Kedar Engg Sensacore

Lear Automotive Precision Cutting BARC Machine Reconditioners

FineCut

Valeo Minda Alligator Automation

Provak Fluro System

MutualIndustries

Keen Machinery MilmanThinfilm

VI Automation

Electrical Engineers

ID Technologies Pune University Ador Power

FleetguardFliters

OM SaiPackaging

Tria Global

SSPPL ThirumalaAutomation

Pricol India

Dura Auto India

Dual Ring India

Chalam HeatExchanger

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Office Premises

Office Working Space 1700 Sq.ft

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Auto Pin Marking System

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Gear Shifter Endurance Testing

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Gear Shifter Assembly Line

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Gear Shifter Assembly Line (EOL)

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Gear Shifter Assembly Line

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Pick & Place Gantry Robot

System Specification:

• Controller - Delta PLC

• Motor – Panasonic Servo Motor & Stepper Motor

• Software – Delta Make Touch Screen HMI for Operator interface

• Application – Pick & Place of Press components

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End of Line Testing


• Controller - Delta PLC

• Software – Delta Make Touch Screen HMI for Operator interface

• Application – End of Line Testing.

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Recliner Assembly & Testing


• Controller – Messung NEXGEN 5000

• No. Of I/O – 190 / 196

• Application – TATA Nano Recliner Assembly & Testing

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Ignition Lock Assembly Line Automation with Poka Yoke


• Controller – Delta PLC

• Measurement Unit – Load Sensor, Thread Check Sensor

• Application – Assembly of 4 Wheeler Ignition Lock

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• Measurement Unit – Load Sensor, Thread Check Sensor

• Application – Assembly of 4 Wheeler Ignition Lock

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• Controller – Delta PLC & Galil RIO Controller

• Measurement Unit – Torque Sensor

• Application – Final Testing

• Software – Front Software (VB6) & Excel


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• Controller – Siemens PLC

• Measurement Unit – Load Sensor & Servo Motor

• Application – Final Testing

PC Based Gear Testing Machine

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Crimping & Vision Testing System

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• Stepper Motor

• Application – Welding Application

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Welding Automation


• Controller – Motion Controller from Galil Motion 3 Axis

• Servo Motor – AC Servo Motor 1.3 & 2.3Nm Servo (TECO)

• Software – DXF to G Code Interpreter Software

• Application – Cutting Application

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Laser Cutting Machine


• Controller – PC Based Controller

• Motor – Stepper Motor

• Software – DXF to G Code Interpreter Software

• Application – PCB Drilling & Engraving

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PCB Drilling Machine

Quilt Stitching Machine


• Controller – 4 Axis USB Based Motion Controller

• Motor – Servo Motor & Stepper Motor

• Software – Quilt Design Software

• Application – Quilt Stitching Machine

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Plate Bending Machine


• Controller – 4 Axis Motion Controller

• Motor – Servo Motor

• Software – Visual Basic 6

• Application – Bending Machine

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Broach Grinding Machine Machine


• Controller – PLC Based

• Motor – Servo Motor

• Operation – Grinding

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Single Axis Drilling Machine


• Controller – PLC Based


• Operation – Drilling

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CNC Servo Engraving Machine


• Controller – 4 Axis USB Controller

• Motor – Servo Motor & Drive (3 nos)

• Operation – Dia-Mold Engrave

• Application – Engraving Application

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CNC Stepper Engraving Machine


• Controller – 4 Axis USB Controller

• Motor – Stepper Motor & Drive (3 nos)

• Operation – Dia-Mold Engrave

• Application – Engraving Application

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Thada Machine


• Controller – Delta PLC DVP14SS

• Motor – Stepper Motor & Stepper Drive (3 nos)

• Operation – Delta HMI

• Application – Cutting Application

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• Controller – Motion Controller from Galil Motion 4 Axis

• Motor – AC Servo Motor 1.3 & 2.3Nm with Gearbox (TECO)

• Servo based linear actuator

• Application – Ultra Sonic Welding

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Ultrasonic Welding Machine Automation


• Controller – Galil Motion Control

• Motor – AC Servo Motor (Panasonic)

• Software – Visual Basic

• Application – Glue Dispensing

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Glue Dispensing Machine Automation



• Motor – AC Servo Motor (Teco Group)

• Application – Production Line Testing Machine

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Thread Inspection Machine

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Vibration Testing Machine


• Data Acquisition Controller – RIO Controller from Galil Motion

• Measurement Unit – Load Sensor & Force Sensor

• Software – National Instrument Labview 2010

• Application – Research on Vibration measurement

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Hot Wire CVD



• Measurement Unit – Vacuum Devices

• Software – Microsoft Visual Basic

• Application – Research of Material Properties

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• Motor – AC Servo Motor (Xinstart)

• Software – Labview Based Software for data measurement

• Application – Torque Measurement

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Torque Testing Machine


• Controller – Customized Controller

• Motor – Stepper Motor (Spark Motors)

• Software – Labview Based Software for data measurement

• Application – Force Measurement

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Force Testing Machine

Semiconductor Characteristic Testing



• Measurement Unit – Keithley Source meter 2400

• Software – National Instrument Labview 2010

• Application – Research on Conductivity measurement

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Semiconductor Characteristic Testing


• Data Acquisition Controller – USB6008 from National Instruments

• Measurement Unit – Keithley Source meter 2400

• Software – Visual Basic 6.0

• Application – Research on Conductivity measurement

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XY Scanning System


• Controller – PLC Controller


• Software – Visual Basic 6.0

• Application – Research on Spraying & Material Deposition

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Fully Automatic Thin Film Deposition System

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Automobile Roof fitting Lamp Testing

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Up gradation of Welding Machine Test Bench

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PLC Based Material Deposition Automation



• Motor – Stepper Motor (Spark Motors)

• Application – Table used in Atomic research system

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PLC Based Oscillating Table System for Atomic Research

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Alternator Testing Rig

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Rotary Engraving Machine

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Box Strapping Machine Automation

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PLC & Motion Control Programming & Installation Services Provided

i. Automatic Vacuum Forming Machine

ii. Rotary Blister Packaging Machine

iii. FFS Machine

iv. Cut to the Length Machines

And more…….

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PLC & HMI

AC & DC Servo Motor Drive

Stepper Motor & Drive

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Programmable Controller SQ 100 V4

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Programmable Controller SQ 140 V4

Rotary Indexing Table


• Controller - PLC


• Application – Key Biting Operation

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• Application – PCB Drilling Operation

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• Controller - Micro Controller


• Application – Welding Application

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• Controller - Motion Controller

• Software – User Interface Software

• Application – Inspection Testing

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• Application – Inspection Testing

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Old Replaced Unit

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Linear Actuator System

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Precision XY Table

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Rackactuator

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Software Screens

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Control Panel

Square Automation (Pune)Survey No. 81/2,NDA Road, First Floor, Behind Ramalex

Company, Shivane, Pune - 23

E: [email protected]

W: www.square-automation.webs.com

Ph: 94225 48391 / 9850 172779

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square automation project 11 2014

Technology