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No. 1 Sims Lane One Sims Lane #05-05 Singapore 387355 Phone: 65-6743-4476 Fax: 65-6743-4576 www.mycom.com.sg [email protected]

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Page 1: Stepper Intro

No. 1 Sims LaneOne Sims Lane

#05-05Singapore 387355

Phone: 65-6743-4476Fax: 65-6743-4576

[email protected]

Page 2: Stepper Intro

Motion Controllers

5 Phase Stepper• Motor• Driver 2 Phase Stepper

• Motor• Driver

LSI Pulse Generator Encoder

Training Kits

Page 3: Stepper Intro

Brief Introduction Brief Introduction on MYCOMon MYCOM

Brief Introduction Brief Introduction on MYCOMon MYCOM

Page 4: Stepper Intro

MYCOM, INC.MYCOM, INC.MYCOM, INC.MYCOM, INC.

A Leading manufacturer in the field of A Leading manufacturer in the field of Motion ControlMotion Control

Producer of Pulse Generator ChipsProducer of Pulse Generator ChipsPatentedPatented The Five-Phase Star Bi-Polar The Five-Phase Star Bi-Polar

Stepper Drives ControlStepper Drives ControlAn Active member in the field of Fuzzy An Active member in the field of Fuzzy

ControlControlWorld 1World 1stst to achieve 500,000 equi-step per to achieve 500,000 equi-step per

revolution with our NanoDriverevolution with our NanoDrive

A Leading manufacturer in the field of A Leading manufacturer in the field of Motion ControlMotion Control

Producer of Pulse Generator ChipsProducer of Pulse Generator ChipsPatentedPatented The Five-Phase Star Bi-Polar The Five-Phase Star Bi-Polar

Stepper Drives ControlStepper Drives ControlAn Active member in the field of Fuzzy An Active member in the field of Fuzzy

ControlControlWorld 1World 1stst to achieve 500,000 equi-step per to achieve 500,000 equi-step per

revolution with our NanoDriverevolution with our NanoDrive

Page 5: Stepper Intro

• Estd. “MTS” Singapore office Jun. 1991

• Estd. “Nyden Corp” USA office Jul. 1990

• Estd. “MKI” Korea office Feb. 1990

• Estd. “MTI” Taiwan office Jul. 1989

• Fuzzy Work Station Mar. 1989

• Estd. “MYCOM” Brand Aug. 1983

• Started Stepping Motor Apr. 1977

• Established Nov. 1968

MYCOM, INC.MYCOM, INC. MYCOM, INC.MYCOM, INC.

Page 6: Stepper Intro

Industries CoveredIndustries Covered

• Semiconductor Industry• Disk Drives Industry• Electronics Industry• Automation Industry• Automotive Industry• Process Industry• Food Industry• Medical Industry• Research & Development Industry

Page 7: Stepper Intro

Mycom’s ProductsMycom’s Products

Page 8: Stepper Intro

Under Mycom’s ProductsUnder Mycom’s Products

• 5 Phase Star Bi-polar Drive Stepping Motor and Drivers

• 2 Phase Stepping Motors and Drivers

• Nano Drive driver for both 2 & 5 phase Nano Drive driver for both 2 & 5 phase stepping motorstepping motor

Page 9: Stepper Intro

Under Mycom’s ProductsUnder Mycom’s Products

• Programmable Motion Controllers – 1 to 4 Axes– Stand Alone– PC Based 

• Indexers and Pulse Generators • Cam Controllers

• Pulse Generator LSI Chips • Motorized Cylinders

Page 10: Stepper Intro

Types of Motion Control Types of Motion Control (Precision Control)(Precision Control)

As machines are getting more and more complex, precision control becomes an important factor.

Stepper motor – for positioning control

Servo motor – for speed, position control

Page 11: Stepper Intro

Usage of Different Types of Usage of Different Types of MotorMotor  

General Purpose  Induction Motor  (no torque when motor stop)

Positioning Control  Clutch and Brake Motor  

Speed Control   AC Motor with Inverter   DC Motor with Potential-meter 

Page 12: Stepper Intro

Positioning and Speed Control  Stepping Motor   (there is holding torque when motor stop moving)

Positioning, Speed and Torque Control Servo Motor  (there is holding torque when motor stop moving

but ‘hunting’)

Usage of Different Types of Usage of Different Types of MotorMotor  

Page 13: Stepper Intro

Advantages of Stepper over ServoAdvantages of Stepper over Servo

• Fast response– Stepper can response to a certain frequency

during startup

• Even distribution of torque regardless of system inertia e.g CAM

• Constant rotational speed

Page 14: Stepper Intro

MYCOM’s Products

Page 15: Stepper Intro

PCE series 5-Phase Stepper Motors (CE approved)

Characteristics•Five leads for easy wiring configuration •High Torque Series with no resonance problems or ripples •NEMA Sizes 11, 17, 23 and 34 •Highly Cost effective with longtime running warranty •Able to reach 500,000 Steps/Revolution with NanoDrive

Page 16: Stepper Intro

TG series 5 Phase Stepper motor with Spur Gear

Characteristics•Highly cost effective •Backlash of about 15 mins•Available ratio : 1/7.2, 1/10, 1/20, 1/30.

Page 17: Stepper Intro

IMS500 DC 5-Phase Compact-Size Stepper Motor Driver

Characteristics•Small size, economical unit •24Vdc supply input •Opto-isolated inputs and outputs •Auto-current down feature •Half-Full step settings

Page 18: Stepper Intro

INS500 DC 5-Phase NanoDrive Stepper Motor Driver ( CE rated )

•Characteristics•Nano Resolutions up to 500,000 Steps/Revolution •16 Different Resolution Modes from 1 Full step to 1/1000th Step •24Vdc supply input •Opto-isolated inputs and outputs •Achieves and maintains ultra high torque at ultra high speed •Auto-current down feature •CE rated

Page 19: Stepper Intro

IMS50 series 5 Phase Half / Full Step Driver (CE approved)

Characteristics•100~120Vac or 200~220Vac Single Phase Power Input •Opto-isolated inputs and outputs •Auto-current down feature •Half/ Full step setting

Page 20: Stepper Intro

IMS51 AC 5-Phase Compact-Size Stepper Motor Driver

Characteristics•100~120VAC or 200~220VAC Single Phase Power Input •Ideal driver for optimal torque running step motors •Opto-isolated inputs and outputs •Auto-current down feature •Advanced Half-Full step settings •Patented torque chip provides effective heat dissipation •CE rated

Page 21: Stepper Intro

INS50 AC 5-Phase NanoDrive™ Stepper Motor Driver

Characteristics •Nano Resolution up to 500,000 Steps-a-Revolution •16 Different Resolution Modes from 1 Full Step to 1/1000th Step •100~120Vac or 200~220Vac Single Phase Power Input •Opto-isolated inputs and outputs •Achieves and maintains ultra high torque at ultra high speed •Patented Torque Chip provides effective heat dissipation

Page 22: Stepper Intro

UPS54 series High Resolution/ High Speed Type 5 Phase Driver

Characteristics•Very High Torque in a compact package •up to 2000 Steps per Revolution •Virtually No low speed resonance •Extremely high speed performance

Page 23: Stepper Intro

Characteristics•Six leads for various wiring configurations •Wide selection range to suit various applications •Highly cost effective •Up to 100% higher torque than the 2 phase standard motors •Increased Torque Margin •Replace a larger motor in the existing applications

PF 2-Phase High Torque Stepper Motors

Page 24: Stepper Intro

Characteristics•Six leads for various wiring configurations •High quality bearings to ensure long life •Designed fro maximum heat dissipation •Highly Cost effective •Wide selection range to suit various applications

PS 2 Phase Standard and High Resolution Stepper Motors

Page 25: Stepper Intro

Characteristics•High resolutions (4 different settings) •Maximum up to 1,600 steps per revolution = 0.225° •Low Vibration •Maintain Maximum Torque •Input Pulse Selection (Bi-Clock / Gate)

IMS200 DC 2 Phase Stepper Motor Driver

Page 26: Stepper Intro

INS200 DC series 2 Phase NanoDrive™ Stepper Motor Driver

Characteristics•High resolution (16 different settings) •Max. up to 200,000 steps per revolution •Extremely low vibration and no hunting problems •Maintain Maximum Torque •DC 24 ~ 36V

Page 27: Stepper Intro

SND100 series 2 Phase NanoDrive™ Stepper Motor Driver

Characteristics•Up to 200,000 Steps-per-revolution •High Resolutions selection •24Vdc supply input: Simple hook-up and operate technology •Extremely low vibration & no hunting problem •Maintains high Torque •Up to 2.0 A/phase output

Page 28: Stepper Intro

IMS20 AC 2 Phase Stepper Motor Driver(CE Approved)

•Characteristics•Constant current chopper, maximum 2A/phase •Motor current shut off signal. Auto current down function. •Low power consumption

Page 29: Stepper Intro

Characteristics•High resolutions (16 different settings) •Divide basic step angle 1.8°/full step into proportions ranging from 1/1 to 1/1000 •Maximum up to 200,000 steps per revolution •(1/1000 stepping mode) = 0.0018°per step •Extremely low vibration and no Hunting Problems •Maintain Maximum Torque

INS20 series 2 Phase NanoDrive Driver (CE Approved )

Page 30: Stepper Intro

LSI Pulse Generator

DMP2042 Chip Series

•Highly advanced QFP Chip for an eclectic variety of Design Protocols. •Ultra compact at 0.5mm. •Specific built-in functions for various Motion Control applications. •Ultra Fine Pulse Rate output.

DMP1040 Chip Series

•Highly advanced QFP Chip for an eclectic variety of Design Protocols. •Ultra compact at 0.5mm. •Specific built-in functions for various Motion Control applications. •Ultra Fine Pulse Rate output.

Page 31: Stepper Intro

MPG2031 Pulse Generator Chip

•operates two axes of motion control for steppers and digital servos. • Able to compose an S-curve, trapezoidal, or other complex move profiles for linear or circular interpolation positioning. •100-pin QFT with a 0.5-mm lead pitch for surface-mount applications.

MPG2011 Pulse Generator Chip

•Ultra High Speed, Two Axis Pulse Generator Chip. •Executes Trapezoidal , Triangular as well as Velocity movement profiles. •Designed for Steppers and Digital Input Servos. •Starting point for Deceleration can be calculated automatically.

LSI Pulse Generator

Page 32: Stepper Intro

MPG1032 Single Axis PulseGenerator Chip

•Single axis control•S-curve feature

MPG1020 2 Axis Pulse Generator Chip, Ultra High Speed

•Performs Trapezoidal , Triangular and Velocity movement profiles. •DSP type peripheral circuit with built-in functions. •For 2 Axes Stepping motors or Digital Input Servo motors. •Address and Data commands sent directly to Chip. •Able to compose Trapezoidal , Triangular well as Velocity movement profiles for Open loop applications.

LSI Pulse Generator

Page 33: Stepper Intro

MPG1010 Single Axis Pulse Generator Chip, Ultra High Speed

•LSI type peripheral circuit •Single Axis Chip to Control the Motion of Stepping or Digital Input Servo Motors •Capable of modify the Acceleration and Deceleration rates •Reaches Trapezoidal , Triangular and Velocity profiles for Point to Point applications. •Ultra High Speed Pulse Rate output up to 8.0 Mhz.

LSI Pulse Generator

Page 34: Stepper Intro

Encoder MGH 1000 Rotary encoder for PS44x/PF44x/PS54x/PF54x motors

•1000 ppr •Incremental type •Phase A, B and Z open collector or line receiver output available •Maximum 200KHz frequency response

EC-F56x-10 Rotary encoder for PF56x/ PCE56xx motors

•1000 ppr •Incremental Type •Phase A, B and Z open collector or line receiver output available •Maximum 200KHz frequency response

EC-F59x-10P Rotary encoder for PF59x/ PCE59xx motors

•1000 ppr •Incremental Type •Phase A, B and Z open collector output available •Maximum 60KHz frequency response

Page 35: Stepper Intro

Multi-Axis Standalone Controllers

SNC240/SNC440 Motion Controllers SNC240/SNC440 Motion Controllers

Characteristics•Standalone•Used for Point-to-Point control and Linear Interpolation of the general purpose motion systems •S-Curve, Trapezoidal as well as Complex motion profiles can be defined •High Speed Pulse Rate outputs up to 1.638 Mhz. •Multi-tasking feature available

Page 36: Stepper Intro

Characteristics•1-Channel PCI-Compliant MECHATROLINK Controller Card. •For High-End Stepper and Servo Units and I/O Network. •Users easily connect the number of systems they require, and can add any Mechatrolink-compatible I/O modules. •Advanced Network eliminates analog conversions; hence saving money and simplifying system process setup time. Low cost.

MLH20-1030 PCI-Bus Mechatrolink Interface Controller Card

Page 37: Stepper Intro

Characteristics•Suited for stepper and servo motors •Compact 100×160×20mm and 190 g. •suited for most desktop computers and industrial PCs. •Ultra Flexibility and High-Speed provides Pinnacle Running Performance. •Mycom’s in-house designed and patented Digital Motion Process, the DMP1040, Included for Advanced Running Performance.

MCC-0400 PCI bus Hi-Speed Controller Card

Page 38: Stepper Intro

Characteristics•Designed to drive stepping motors or pulse train input servo motors •Each axes comes with complete sensor/ encoder inputs eliminating the need for additional high speed input counter card. •PCI bus type

MCI-0410 4 Axes PCI bus Controller card

Page 39: Stepper Intro

Characteristics•Designed to drive stepping motors or pulse train input motor. •Each axes comes with complete sensor/ encoder inputs eliminating the need for additional high speed input counter card •ISA bus type

PPC-2310 3 Axes ISA bus Controller card

Page 40: Stepper Intro

Characteristics•Designed to drive stepping motors or pulse train input servo motors •Each axes comes with complete sensor/ encoder inputs eliminating the need for additional high speed input counter card •ISA bus type

PPC-2410 4 Axes ISA bus Controller card

Page 41: Stepper Intro

Characteristics•Simple control by direct position entry •LCD Display with simple key entry •Pre-stored up to 15 Positions •Individual speed selection for each position possible •Up to 10 different pre-set speed setting •External trigger single axis controller •Each pre-stored position can be selected individually •Automatic sequential position start possible •Built-in Home Function available •External Emergency Stop available

MNC-100 Single Axis Indexer Unit

Page 42: Stepper Intro

ECM-011 Single Axis Electronic CAM Controller

Characteristics•Pre-stored up to 32 CAM Shape •S-curve Acceleration/Deceleration Profile •RS232C Communication •256 Steps, 32 Programs can be Pre-stored •Multi-tasking for Simple PLC Functions •Special User Routine available when Emergency Develops •SLIM Design ( 160 x 85 x 25 mm )

Page 43: Stepper Intro

Characteristics•Single Axis stand-alone controller •RS232 communication port •Daisy chain up to 8 controller •On-line mode control •Simple programming using ‘Terminal Software’ •5 inputs and 4 outputs

SNC-110 Single Axis Stepper Motion Controller

Page 44: Stepper Intro

Characteristics•Two adjustable speeds: Trigger/ Level speed and Scan speed •Adjustable Start/ Stop speed, Acceleration/ Deceleration Rate •Switchable Analog Input •Single power supply 8 to 24Vdc

PLG-101 Stepping Motor Drive Oscillator

Page 45: Stepper Intro

Characteristics•Designed to drive stepping motors or pulse train input servo motors •Each axes comes with complete sensor/ encoder inputs eliminating the need for additional high speed input counter card. •PCI bus type

MCI-0410 4 Axes PCI bus Controller card

Page 46: Stepper Intro

MLH20-1030 PCI-Bus Mechatrolink Interface Controller Card

Characteristics•Maximum of 30 channels for optimum flexibility and design achievability •MECHATROLINK II ensures simple correspondence of equipment design and programming control •One controller board controls most advanced equipment. Capable of controlling a variety of Stepper Motors or Servo Motors •No complicated wirings are necessary •Management of a complete link of MECHATROLINK programming group and equipment is possible within the simple execution of motion parameters and programs.

Page 47: Stepper Intro

PLG-101 Stepping Motor Drive Oscillator

Characteristics •Two adjustable speeds: Trigger/Level speed & Scan speed •Adjustable Start/Stop speed •Adjustable Acceleration/Declaration Rate •Switchable Analog Input •Opto-isolated Pulse and Direction outputs •Level Start, Trigger Start, and Scan Start inputs opto-isolated •Level Stop and Trigger Stop inputs opto-isolated •Single Power Supply: (8~24Vdc) •Dimension: 3" x 3" x 1"

Page 48: Stepper Intro

Stepper Motor Motion Control Instruments

Characteristics•In-line style saves space •Over 1,389 oz-in running torque at 60 rpm and above •Up to 20,000 steps of true resolution •High cost effective

Page 49: Stepper Intro

Optical Incremental Shaft Encoders

Characteristics•Hollow type ( saves mounting space ) •Direct mounting to PEE or PF54x series motors •1000 pulse per revolution •Incremental Type •Phase A, B and Z open collector or line driver output available •Maximum 150KHz frequency response

Page 50: Stepper Intro

PULMORE EC series

Characteristics•Optimal Motorized cylinder for a variety of design applications. •Multiple positions. •Space saving design capability. •High resolution up to 0.005mm

Page 51: Stepper Intro

RV-500 5-Axes Robot

Characteristics•Simple Individually controlled 5 axes Robot •Small size and light weight ( 13Kg ) •Arm Length of up to 275mm •Load Capacity up to 300g •Repeatability ±0.1mm •Electric driven gripper 35mm stroke

Example use for:Wafer/Disc Transport , Welding , Hazardous Material Handling , Medical Equipment

Page 52: Stepper Intro

PMS20 and PMS26 Automated Actuator Movement Series

Characteristics•Advanced Automated Stage System for linear and multi-directional applications. •Simple hookup and wiring for operating 1-Axis or additional modes to operate multi-Axes. •Extremely lightweight and compact. •Ultra-smooth precision movements executed by simple programming.

Page 53: Stepper Intro

MR-300-A06 Advanced Gantry System with Z axis laser gantry detection

Characteristics•Fine-Pitch laser movement achieves optimal resolution with virtually no vibration. •Each movement of axis speed reaches 0.1 to 300 mm/second. •High-Technology exclusively incorporates Mycom’s patented NanoDrive™ stepper to reach a nano-positioning speed of up to 500,000 Steps/Rev. •Ideal for a variety of laser marking or related applications.

Example use in: IC Handlers, Punch Press, Medical Equipment

Page 54: Stepper Intro

Mark-Myte 2101 and Robotic Stamping Machine Series

Characteristics•Optimal Robotic Stamping Machine, Standalone. •Automatically Stamps Characters & Symbols with Ultra Precision. •125 (W) x 70 (D) mm

Page 55: Stepper Intro

Characteristics•USB 2.0 supporting Stepper Motor Controller •Communicates with the computer using MYCIS II software. •able to execute Point-to-Point, Trapezoidal and Triangular movements with optimal smoothness and time-efficiency. •plug-and-play system that offers straightforward, time-efficient controlling action. •14 Exclusive Input/Outputs •Input voltage 100V-240V AC

CMS-100 USB Microprocessor Motion Controller

Page 56: Stepper Intro

Headoffice Japan Mycom, Inc 12, S. Shimobano, Saga Hirosawa, Ukyo, Kyoto 616, Japanwww.mycom-japan.co.jp

U.S.A Nyden Corporation2610-B North First St. #BSan Jose, CA. 95134 www.nyden.com

Korea Mycom Korea, IncEm 301, Keum Chang Building,#328-1, 6Ka, Dang-san-DongYeoungdungpo-ku, Seoul, Koreawww.mycom-korea.co.kr

Taiwan Mycom Technology, Inc2 Fl, No.333, Fushin North RoadTaipei Taiwan, R.O.C. www.mycom-taiwan.com

Singapore Mycom Technology (Singapore) Pte Ltd

No. 1 Sims LaneOne Sims Lane

#05-05Singapore 387355

www.mycom.com.sg